Www.manuli-hydraulics.com INTERLOCK PLUS Key features.

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INTERLOCK PLUSKey features

Jan, 2010 - Catalogue 2010

One insert styleOne insert style

Two ferrule styles:

4WS M01500

6WS M01600 & M01800

Two ferrule styles:

4WS M01500

6WS M01600 & M01800

New IL PLUS Old InterLock

INTERLOCK PLUS

New IP (Interlock Plus) and old IL design NOT COMPATIBLE

Ferrule Inserts Interlock Plus Interlock Plus Interlock Interlock

New IP (Interlock Plus) and old IL design NOT COMPATIBLE

Ferrule Inserts Interlock Plus Interlock Plus Interlock Interlock


FREE CUTTING STEEL – LEAD FREE

Increase internal diameter

Flat tail termination

Different IL trap area

O-Ring seat (optional O-Ring for OEM Application)

Negative grooves

O-R seat acc .to ISO-SAE

FITTING DETAILSFITTING DETAILS

INTERLOCK PLUS


Easier mounting: rubber friendly negative groove insert profile

High resistance to severe working conditions and impulse performance with cold restarts: PATENTED Optional additional O-Ring on insert

Lower pressure losses: up to 15% (fitting bore increased on DN 19, 25, 31, 38)

ISO style O-Ring groove: better sealing and universal compliance with international specifications (including SAE)

Easier installation with counter spanner, thanks to increased counter hexagon length

Lead-free steel: ecological compatibility, recycling, projected to future requirements, compliant to new coming legislations and relevant OEMs requirements, e.g. Komatsu

Lower sensitivity to crimping diameter variations in proximity of defined crimping diameter, compared to old IL

Increased corrosion resistance (up to 300 hours before white rusting in insert body according to ASTM B117 method)

INTERLOCK PLUS

KEY FEATURESKEY FEATURES


Larger product range of termination ends

Improved system new IP fitting & new NBR tube, design hose-fitting integrated

Better suitability of NBR tube for heavy duty wire spiral hoses (improved chemical compatibility with oils)

Increased fatigue performance in severe long term applications

Future Range Vision: new InterLock Plus will substitute also Xtralock, to have a new unique reliable and cost saving solution also for Diamondspir

InterLock Plus lab tested up to 2 million impulse cycles with GoldenISO/45 LongLife

Same pricing policy: no increase of costs, rather of performance

INTERLOCK PLUS

KEY FEATURESKEY FEATURES


O-Ring seat (optional O-Ring for OEM Application)

InterLock Plusinsert size

s x d(mm)

5/8" 13,29x1,783/4" 15,60x1,781" 21,95x1,78

1-1/4" 28,30x1,781-1/2" 34,65x1,78

2" 47,35x1,78

To be used only in presence of relevant thermal excursions between very low and very high temperatures

To improve performance in severe testing with cold start

Optional O-Ring to be bought and installed by assemblers

PATENT

ED

INTERLOCK PLUS

OPTIONAL O-RINGOPTIONAL O-RING

NBR rubber, 90 ShA


Insert bore collapse ranges confirmed equivalent to old InterLock

New gauges GO & NO-GO for the insert collapse measurement, in fact bore ID on DN 19, 25, 31, 38 are different compared to old IL range

INTERLOCK PLUS

SIZE NO-GO GO

1/4" - -

3/8" - -

1/2" - -

5/8" 10,90 10,05

3/4" 13,30 12,35

1" 18,05 17,00

1-1/4" 23,35 22,25

1-1/2" 29,30 28,15

2" 39,00 37,70

New values

INTERLOCK PLUS

INSERT BORE COLLAPSEINSERT BORE COLLAPSE


WIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES & 90° LONG DROPS

LIEBHERR-TEREX RANGE

XTRAFLANGES (TORIC PROFILE), STRAIGTH, 90° & 45° ELBOWS (UP TO 560 BAR)

NEW HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE 62 COMPATIBLE (UP TO 560 BAR)

WELDING TAIL

METRIC FEMALES SWEPT ELBOWS 45° & 90° LONG DROP

TERMINATION ENDS RANGE EXTENSIONTERMINATION ENDS RANGE EXTENSION

INTERLOCK PLUS


INTERLOCK PLUS

CODES CORRESPONDANCE TABLECODES CORRESPONDANCE TABLE


Flange type New Manuli name

SAE 3000 (code 61) ISO/SAE Code 61 FLANGE(35 to 21 MPa)

SAE 6000 (code 62) ISO/SAE Code 62 FLANGE(42 MPa)

Liebherr/Terex style(compatible ports SAE code 62, bolts ISO

class 10.9)

FLANGE PLUS(up to 56 MPa)

XTRAFLANGE(compatible ports SAE code 62)

XTRAFLANGE(up to 56 MPa)

CAT SUPERCAT

FLANGE RANGEFLANGE RANGE

INTERLOCK PLUS


Higher thickness

FLANGE PLUS

XTRAFLANGE

INTERLOCK PLUS

FLANGE RANGEFLANGE RANGE


Special elbows over 90°

Solid piece

Any angle possible

High pressure and robustness

XTRAELBOWSXTRAELBOWS

INTERLOCK PLUS


Interlock Plus can be ordered effective from 1st April 2010 (also via web)

Fast movers references will be already available on stock effective from 1st April 2010

Interlock phase out will last 6 months (up to 30.09)

Old Interlock will be available on Manuli On-Line store till 30.06

Starting from 01.07 all orders on old Interlock will be subject to analysis on stock availability.

PHASE-IN and PHASE-OUT PHASE-IN and PHASE-OUT PROCESSPROCESS

INTERLOCK PLUS

Www.manuli-hydraulics.com INTERLOCK PLUS Key features.

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