WtE - Pyromex.pdf

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MUNICIPAL, SOLID WASTE TREATMENT OVERVIEW AND ASSESSMENT Innovative Logistics Solutions, Inc. And The Pyromex Group ILS, Inc copyright @ 2003 Rev 1.3

Transcript of WtE - Pyromex.pdf

  • MUNICIPAL, SOLIDWASTE TREATMENT

    OVERVIEW AND ASSESSMENT

    Innovative Logistics Solutions, Inc. And

    The Pyromex Group

    ILS, Inc copyright @ 2003 Rev 1.3

  • MISSIONSTATEMENT

    To safeguard human health and the environment by using the latest technology to provide efficient and cost-effective, environmentally friendly industrial and domestic waste management and disposal.

    PYR MEXTMILS, Inc.

  • WASTE STATISTICSIta

    ly

    Fran

    ce

    Spai

    n

    Ger

    man

    y

    Gre

    at B

    ritai

    n

    Japa

    n

    Switz

    erla

    nd

    Net

    herla

    nd

    Can

    ada

    USA

    Country

    01002003004005006007008009001000

    kilo

    s in

    198

    9

    ANNUAL WASTE ACCUMULATIONPER INHABITANT IN KILOS

    PYR MEXTMILS, Inc.

  • WASTE STATISTICS

    This picture illustrates the quantity of trash produced by an average

    American family per year(over 3 tons)

    PYR MEXTMILS, Inc.

  • COMPARISON OF AVAILABLE

    TECHNOLOGIES

    Innovative Logistics Solutions, Inc. And

    The Pyromex Group

  • LANDFILL

    Inexpensive, but most dangerous solution

    Sooner or later uncontrolled chemical reactions will occur

    Creation of explosive methane gases Great danger to ground water and the

    environment

    PYR MEXTMILS, Inc.

  • SANITIZEDLANDFILL

    Costs are approx. US$ 40.-/ton Ground water decontamination partly

    prevented by expensive lining system installed in the dump prior to filling

    Monitoring of gases required for over 100 years

    A Ground WaterB Compacted ClayC Plastic LinerD Leach Collection PipeE Geotextile MatF GravelG Drainage LayerH Soil LayerI Old CellsJ New CellsK Leach Pond

    PYR MEXTMILS, Inc.

  • STANDARD INCINERATION

    Proven technology for volume reduction Costs vary between US$ 200.-/ton and

    US$ 600.-/ton Creation of air pollution and highly toxic

    ashes Problematic disposal of created ashes

    (approx. 25% of input)

    AB

    C

    DE F G

    A Waste Acceptance C Slag Remover E Drier G Active Carbon FilterB Combustion Chamber D Steam Boiler F Gas Scrubber

    PYR MEXTMILS, Inc.

  • INCINERATIONWITH DIOXIN BREAKER

    Proven technology for volume reduction

    Air pollution is reduced at relatively high costs

    Problem of highly toxic residue ashes remains

    A Waste AcceptanceB IncineratorC Heat Recovery / BoilerD Gas Scrubber

    A

    BC

    D

    PYR MEXTMILS, Inc.

  • STANDARDPYROLYSIS

    Relatively expensive Permanent operating problem with

    tar and oils Problematic disposal of created char

    residue (toxic)

    Waste Reception Pyrolysis

    Waste Water Treatment

    Ferrous and Non-Ferrous Metals

    SulfurSalts

    Heavy Metals

    Scrubber

    Char

    PYR MEXTMILS, Inc.

  • PLASMA ARC

    Totally destroys all organics, but shows inefficient energy balance

    Small throughput Expensive operation and maintenance,

    approx. US$ 1000.-/ton

    Power Supply

    Power Supply

    Cooled Field Coil Gas

    Vortex Gas Injection Chamber

    Starting Electrode

    Rear Water

    Cooling System

    Rear Electrode

    Insulator Front Electrode

    Front Water

    Cooling System

    PYR MEXTMILS, Inc.

  • ULTRAHIGH TEMPERATUREPYROLYSIS-HYDROLYSIS

    No residues or toxic emissions Great efficiency in recovering 100% of

    the energy contained in waste materials Very economical

    PYR MEXTM

    PYR MEXTM1 Infeed2 Cooled infeed auger3 Reactor4 Pyrogas5 Solid particles outfeed6 Oxygen free storage

    tanks

    1

    23

    5

    4

    6

    ILS, Inc.

  • ENVIRONMENTAL REGULATIONS

    Innovative Logistics Solutions, Inc. And

    The Pyromex Group

  • ENVIRONMENTAL STANDARDS

    FOR AIR POLLUTION PREVENTION

    The German environmental standards for air pollution prevention are the most vigorous in the world:

    Caln base : O2 Dust : 10 mg/Nm3 or less HCI : 10 mg/Nm3 or less SOx : 50 mg/Nm3 or less NOx : 200 mg/Nm3 or less CO : 50 mg/Nm3 or less Dioxin : 0.1 Ng-TEG/Nm3 or less Hg : 0.1 mg/Nm3 or less Cd : 0.1 mg/Nm3 or less Pd : 4 mg/Nm3 or less

    PYR MEXTMILS, Inc.

  • EMISSION LIMITSFOR WASTE TREATMENT PLANTS

    HCL (mg/Nm3)

    HF (mg/Nm3)

    SOx (mg/Nm3)

    NOx (mg/Nm3)

    CO (mg/Nm3)

    Cd (mg/Nm3)

    Hg (mg/Nm3)

    Dioxin (TEQ-ng/Nm3)

    50

    ---

    100

    240

    100

    0.1

    0.1

    0.1

    50

    2

    300

    ---

    100

    ---

    ---

    0.1

    24

    ---

    30

    514

    63

    ---

    ---

    0.1

    30

    2

    300

    350

    ---

    0.1

    0.1

    0.1

    41

    ---

    100

    200

    ---

    ---

    ---

    ---

    PYR MEXTMILS, Inc.

  • LEGISLATION FOR MUNICIPAL SOLID WASTE

    IN EUROPEAN COUNTRIES

    AUSTRIA aims to ban landfill of organics (>5%) by 2004

    SWITZERLAND bans landfill of combustible waste

    FRANCE bans landfill of combustible waste by 2002

    DENMARK bans landfill of combustible waste

    NETHERLANDS bans landfill of combustible waste, paper and cardboard, municipal waste landfill is banned since 2000

    GREAT BRITAIN targets recycling of 25%, currently achieves only 6%

    PYR MEXTMILS, Inc.

  • ORGANICSREDUCTION

    Pyromex guarantees the reduction of organics to less than >1%(German laws require >5%)

    PYR MEXTM

  • ENERGY CONTAINED IN

    WASTE

    Innovative Logistics Solutions, Inc. And

    The Pyromex Group

  • CALORIFIC VALUES

    Braun coal 4,500 5.2Cardboard 3,800 4.4Citrus peels 4,500 5.2Car tires 8,300 9.6Household waste (presorted) 4,500 5.2Hospital waste 6,780 7,8Manure (dried) 3,760 4.4Neoprene 7,100 8.2Nylon 7,570 8.8Oil sludge 8,800 10.2Paper 4,400 5.1Paraffin 10,340 12.1Polyethylene 10,990 12.7Polypropylene 11,030 12.8Polystyrol EPS 9,800 11.3Rubber 5,600 6.5Sewage sludge (dried) 3,300 3.8Tar and refinery residues 9,200 10.7Tar acid 5.600 6.5Textiles 4,000 4.6Wood 4,200 4.8

    Secondary Energy Material

    approx. kcal/kg

    approx. kW/kg

    PYR MEXTMILS, Inc.

  • REALITY

    The waste put into a dust bin over 1 year contains enough energy to heat water

    500 bath

    keep the TV on for 500 hours

    The energy of 1 container of yogurt (0.3 ltr) keeps a light bulb glowing for 1 hour1

    CONTAINER1

    HOUR

    3,500 showers

    for

    or

    or

    PYR MEXTMILS, Inc.

  • MUNICIPAL SOLID WASTE

    TREATMENT

    Innovative Logistics Solutions, Inc. And

    The Pyromex Group

  • CONCEPT PLANFOR A MUNICIPAL SOLID WASTE

    TREATMENT FACILITY

    100% Municipal

    Solid Waste

    Weigh Bridge

    Storage

    Administration Building

    Storage Gas Storage

    Power Generation

    GASIFICATION

    Inert Sand

    Recycled Materials to Market

    Electricity to Market

    SortingRecyclingShredding

    FENFEAL

    PYR MEXTMILS, Inc.

  • PLANNING

    Suitability of municipal, solid waste as energy source

    Plant sizing Site selection Calculation of recoverable energy Negotiation of energy sales

    agreement

    Strategy for risk taking and guarantees

    Setup of Pyromex municipal solid waste treatment plant beneficial to all parties involved and environmentally friendly

    PYR MEXTMILS, Inc.

  • TECHNOLOGY SELECTION CONSIDERATIONS

    CO2 Control DXNs Control Emission Control Landfill Control

    Cost Control Profit Growth

    Energy Recovery High Efficiency Utilization / Sale

    ENVIRONMENT

    ECONOMY

    PYR MEXTM

    ENERGY

    ILS, Inc.

  • WASTE COLLECTION Choosing the most suitable collection

    method

    Container Arm Roll

    Compactor

    Compactor & Container System

    Dust Drum & Packer SystemPackerDust Drum

    Container with Cover SystemCovered Container Arm Roll

    PYR MEXTMILS, Inc.

  • PRINCIPAL POINTSOF PYROMEX

    Treatment of waste materials, not simply a reduction in volume!

    Recycling of valuable materials and energy recovery, not only waste treatment!

    A profitable business, not just a break-even scenario!

    An environmental education center, not just a waste treatment plant!

    Meeting highest and most severe environmental rules and regulations!

    PYR MEXTMILS, Inc.

  • PLANT LAYOUT50 t/d PLANT

    PYR MEXTM

    1 Weigh bridge 10 Feed silo for reactors2 Weigh control 11 Storage silos3 Parking 12 Infeed system4 Receiving bin 13 Reactors5 Preshredder 14 Collection of inorganics 6 FE separation 15 Scrubber7 NFE separation 16 Gas tanks8 Secondary shredder 17 Gas engine and Generator9 Conveyors 18 Induction coolers

    A Storage areaB Control room D Administration officeC Janitor E Lab

    1

    2

    3

    4 5

    6 7

    810

    911 12

    13

    14

    15

    16

    13

    18

    A BC

    D E

    70m

    26m

    ILS, Inc.

  • SUPPORT EQUIPMENTTypical List for a 50 t/d Plant

    Skip loader 1 5m3 dump truck 1 5 ton fork lift 1 5,000 gal. Water truck 1 Facility and parking lot Street Sweeper 1 Low profile shuttle with 3 trailers 1 6-cylinder pick-up truck 1 Fire prevention unit 1 Standard 4-door automobiles 1 Flatbed truck 1 On-site 8,000 gal. water tower 1 Stationary 53,000 gal. water tank for fire 1 Knuckle boom 1

    PYR MEXTMILS, Inc.

  • ESTIMATED MANPOWER REQUIREMENT

    Plant Engineer

    Secretary

    Accounting

    Ground Maintenance

    Helpers

    TOTAL

    1

    ---

    ---

    1

    3

    5

    1

    1

    ---

    2

    4

    8

    2

    2

    ---

    3

    8

    15

    3

    3

    ---

    4

    8

    18

    PYR MEXTMILS, Inc.