CONTENTS · wt04 gmaw/mig welding on aluminium plate 22 basic arduino micro controller programming...

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CONTENTS

INTRODUCTION DIPLOMA IN ELECTRICAL (POWER) TECHNOLOGY 36

WELCOME TO ADTEC SHAH ALAM 3 MODULAR COURSE :

EP01 ELECTRICAL CHARGEMAN A0 - (ST CERTIFICATE) 37

QUALITY ASSURANCE PROGRAM EP02 ELECTRICAL CHARGEMAN A4 - (ST CERTIFICATE) 38

FULL TIME COURSE : EP03 LOW VOLTAGE OVERHEAD LINE - (ST REQUIREMENT) 39

DIPLOMA IN QUALITY ASSURANCE ENGINEERING TECHNOLOGY 5 EP04 LOW VOLTAGE GENERATOR AND SYNCHRONISING - (ST

REQUIREMENT) 39

DIPLOMA IN QUALITY ASSURANCE TECHNOLOGY 5

MODULAR COURSE : EP05 INSTALL AND MAINTENANCE OF CAPACITOR BANK 40

QA01 BASIC METROLOGY - 1D MEASUREMENT 6 EP06 INSTALLATION AND MAINTENANCE OF UNINTERRUPTABLE

POWER SUPPLY SYSTEM (INVERTER) 40

QA02 7 QC TOOLS 6

QA03 ADVANCED METROLOGY - 3D MEASUREMENT 7 EP07 OPERATE THREE PHASE MAIN SWITCHBOARD 41

QA04 BASIC PRODUCTION INSPECTION 7 EP09 TROUBLESHOOTING ELECTRIC MOTOR 41

QA05 LEAN SIX SIGMA 7 EP10 TRANSFORMER INSTALLATION, MAINTENANCE AND TESTING 42

EP11 FIRE ALARM MAINTENANCE 42

MANUFACTURING PROGRAM EP12 PROTECTION SYSTEM 43

FULL TIME COURSE : EP13 PROTECTION SYSTEM 43

DIPLOMA IN MANUFACTURING ENGINEERING TECHNOLOGY

(MACHINING)

9 EP14 AIR CIRCUIT BREAKER (ACB) - MAINTENANCE AND TESTING 43

EP15 VACUUM CIRCUIT BREAKER (VCB) - MAINTENANCE AND

TESTING

44

DIPLOMA IN MANUFACTURING TECHNOLOGY (MACHINING) 9

MODULAR COURSE : EP16 HIGH VOLTAGE SAFETY AWARENESS AND PROCEDURE (ACT

AND REGULATION)

44

MC01 CNC MILLING OPERATION 10

0

MC02 CNC TURNING OPERATION 10 EP17 DIY BASIC HOME WIRING

45

MC03 (A) CNC ELECTRO DISCHARGE MACHINING (EDM) SINKER 11 EP18 DIY HOME SOLAR PANEL APPLICATION 45

MC03 (B) CNC ELECTRO DISCHARGE MACHINING (EDM) WIRE CUT

MACHINE 11

11

EC01 SERVO MOTOR CONTROL

46

EC03 INVERTER CONTROL INDUCTION MOTOR

46

MC04 FLEXIBLE MANUFACTURING SYSTEM (FMS)

12

11

12

EC08 BASIC ELECTRICAL 46

MC05 CNC GRINDING OPERATION 13

MC06 TURNING OPERATION 13 REFRIGERATION AND AIR-CONDITIONING PROGRAM

MC07 MILLING OPERATION 14 FULL TIME COURSE :

MC08 GRINDING OPERATION 14 DIPLOMA IN REFRIGERATION AND AIR-CONDITIONING

ENGINEERING TECHNOLOGY

DIPLOMA IN REFRIGERATION AND AIR-CONDITIONING

TECHNOLOGY

48

46

AUTOMOTIVE PRODUCTION PROGRAM DIPLOMA IN REFRIGERATION AND AIR-CONDITIONING

TECHNOLOGY


TECHNOLOGY


TECHNOLOGY

MODULAR COURSE :

48

FULL TIME COURSE :

DIPLOMA IN AUTOMOTIVE PRODUCTION ENGINEERING

TECHNOLOGY 16 MODULAR COURSE :

RA01 DUCTING SYSTEM DESIGN AND BALANCING 49

MODULAR COURSE : RA02 CHILLER EFFICIENCY TESTING AND MAINTENANCE

RA02 CHILLER EFFICIENCY TESTING AND MAINTENANCE 49

AP01 INSPECTION METHOD AND DEFECT FINDING ANALYSIS IN

AUTOMOTIVE PRODUCTION

17 RA03 SINGLE COLD ROOM TROUBLESHOOTING, TESTING AND

MAINTENANCE 50

48

AP02 INSPECTION USING MEASURING EQUIPMENTS IN AUTOMOTIVE

PRODUCTION

17 RA04 COMMERCIAL AIR CONDITIONER WIRING AND TESTING 50

RA05 INVERTER AIR CONDITIONER INSTALLATION AND TESTING

51

AP03 VEHICLE QUALITY ASSURANCE 17

16

RA06 CERTIFICATION FOR SERVICE TECHNICIAN PROGRAMME

(CSTP) OF REFRIGERATION AND AIR CONDITIONING SECTOR

(RACs) - ACCORDING TO DEPARTMENT OF ENVIRONMENT ACT

51

AP04 QUALITY CONTROL TOOLS IN AUTOMOTIVE PRODUCTION 18

AP05 INTRODUCTION TO BASIC AUTOMOBILE (CAR) FUNCTION 18

17

RA07 DIY HOME AIR CONDITIONER SERVICING 52

50 WELDING PROGRAM RA08 DIY CAR AIR COND SERVICING 52

FULL TIME COURSE :

DIPLOMA IN WELDING TECHNOLOGY 20 AUTOMATION AND ROBOTIC PROGRAM

MODULAR COURSE : FULL TIME COURSE :

WT01 6G-SMAW - CARBON STEEL PIPE (LICENSED) 21 DIPLOMA IN AUTOMATION AND ROBOTIC ENGINEERING

TECHNOLOGY 54

WT02 6G-GTAW - CARBON STEEL PIPE (LICENSED) 21

WT03 GMAW/MIG WELDING ON CARBON STEEL PLATE 22 MODULAR COURSE :

LAB VIEW VISUAL PROGRAMMING LANGGUAGE

WT04 GMAW/MIG WELDING ON ALUMINIUM PLATE 22 EC02 BASIC ARDUINO MICRO CONTROLLER PROGRAMMING 55

WT05 GTAW/TIG WELDING ON STAINLESS STEEL PLATE 23 EC04 LAB VIEW VISUAL PROGRAMMING LANGGUAGE

INTERMEDIATE ARDUINO MICROCONTROLLER PROGRAMMING

PCB DESIGN AND FABRICATION

55

WT06 GTAW/TIG WELDING ON ALUMINIUM PLATE 23 EC05 INTERMEDIATE ARDUINO MICROCONTROLLER

PROGRAMMING 56

WT07 FCAW ON CARBON STEEL PLATE 24 EC06 PCB DESIGN AND FABRICATION 56

WT08 SUBMERGED ARC WELDING PROCESS 24 EC07 BASIC ANALOG AND DIGITAL CIRCUIT DESIGN 57

WT09 PLASTIC WELDING PROCESS 25 DTM01 ELECTRO-PNEUMATIC 57

ND01 VISUAL INSPECTION ON WELDED JOINT 25 DTM02 ELECTRO-HYDRAULIC 57

ND02 DYE PENETRANT INSPECTION 25 DTM03 PROGRAMMING AND MAINTENANCE OF INDUSTRIAL

ROBOT 58

ND03 MAGNETIC PARTICLE INSPECTION 26

DTM04 INDUSTRIAL AUTOMATION SYSTEM AND INSTALLATION 58

AIRCRAFT MAINTENANCE PROGRAM DTM05 INSTALLATION OF FESTO MODULAR PRODUCTION SYSTEM 59

FULL TIME COURSE : DTM06 PROGRAMMABLE LOGIC CONTROLLER 59

DIPLOMA IN AIRCRAFT MAINTENANCE ENGINEERING

TECHNOLOGY 28 DTM07 SENSOR TECHNOLOGY 60

DTM08 SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA) 60

MODULAR COURSE : CT03 DIY COMPUTER MAINTENANCE 61

AMT01 HUMAN FACTOR IN AVIATION 29 CT04 DIY HOME COMPUTER NETWORK 61

AMT04 AIRCRAFT SHEET METAL REPAIR 29 CT05 DIY COMPUTER SOFTWARE MAINTENANCE 61

AMT05 AIRCRAFT WIRING AND LOOMING 30 CT06 COMPUTER NETWORK SETUP 62

AMT06 AIRCRAFT MAINTENANCE LICENCE CATEGORY A1

(THEORY) COMPLETE WITH DCAM PART 66 MODULE

EXAMINATIONS

30 CT07 COMPUTER RECOVERY 62

CT08 OPEN SOURCE (LINUX) OPERATING SYSTEM CONFIGURATION 63

CT09 OPEN SOURCE (LINUX) NETWORK CONFIGURATION 63

AMT07 SAFETY MANAGEMENT SYSTEM (SMS) 31

31

CT12 INSTALLING AND CONFIGURING WINDOWS SERVER 2012 64

AMT08 HUMAN FACTOR CONTINUOUS TRAINING (HFCT)

31

31

31

AMT09 FUEL TANK SAFETY (FTS) 32

3

31

GENERAL

AMT10 ELECTRICAL WIRING INTERCONNECTION SYSTEM (EWIS)

FUEL TANK SAFETY (FTS)

ELECTRICAL WIRING INTERCONNECTION SYSTEM (EWIS)

32

31

31

TUITION FEES FOR FULL TIME COURSES PER SEMESTER 65

AMT11 AIRCRAFT MAINTENANCE LICENCE CAT. A1 TASK

ASSESSMENT

33

FACILITIES

66

ELECTRICAL POWER RPOGRAM CONTACT US 66

DIPLOMA IN ELECTRICAL POWER ENGINEERING TECHNOLOGY 36

3

A place where reaching your dream is made possible.

ADTEC Shah Alam (ADTECSA) was developed in 2001 to produce skilled manpower to enhance the

competitiveness of national industries. Training opportunities available in ADTECSA are offered to school leavers,

graduates from other training institutions, employees from the industry and the public, who wish to pursue training to build

their career as well as those who wish to improve their current knowledge and skills.

Having been involved in TVET for several decades, ADTECSA is now focused on polishing the talent of students in

their attitudes, skills and knowledge with integrated theoretical and practical training in workshops, laboratories and

classrooms. Theoretical lessons conducted are based on the application of knowledge, where their attitude is polished

to enhance their adaptation on life long learning and career development through their daily training activities. They will

be trained in a hybrid training environment where 60% of the emphasis are on practical skills and the remaining 40% are

in theoretical knowhow.

ADTECSA has strengthened Engineering Technology Diploma programs where 7 programs are conducted to

meet the needs of the industry, especially to those who have a good foundation in mathematics and sciences. Those

graduated with a diploma in engineering technology will be exposed to equivalent amount of skills and technical

knowhow compared to their peers graduated with a diploma in industrial technology programs but, with a deeper

theoretical knowledge. Additional subjects such as Physics, Mathematics, English and Islamic Studies / Moral will be taught

for them to build a stronger knowledge base. The graduates can work in industry as a technician or assistant engineer in

the workplace. They can also pursue for a degree in engineering technology in any technical university (MTUN) such as

UTEM, UNIMAP, UTHM, UMP or UNIKL.

Before graduation, all students are required to undergo an Industrial Training (OJT) for six months to give students

the opportunity to experience the industry work environment. Most of the industry gave a good response to student

demand for training places. Those with good performance are normally absorbed as permanent workers after the period

of OJT is over.

The demand for skills and knowledge enhancement from the industry for their employees has increased

drastically in the last few years, which reflects the technological improvements in the industrial sector. As a government-

owned training organization, our primary goal is to assist industry in developing human capital. Although we have a

variety of training machines and equipment, but the charge for training is still minimal, due to our non-profit operation

and cost recovery basis, including some provisions for future facilities maintenance. In 2016, ADTECSA had successfully

trained 5043 workers from various industries and all trainings conducted in ADTECSA are claimable under the HRDF

schemes.

SMEs are very much welcome to discuss on the use of machinery and equipment in ADTECSA for prototype

production, or manufacturing of parts using our machines especially CNCs. Inquiries are always welcome from SMEs or

MNCs. ADTECSA will collaborate with them to churn out competent workforce who will conquer the technology in a more

competitve and productive economic environment, for a better Malaysia.

WELCOME TO ADTEC SHAH ALAM

4

QUALITY ASSURANCE PROGRAM

5

FULL TIME COURSES IN QUALITY ASSURANCE PROGRAM

DIPLOMA IN QUALITY ASSURANCE ENGINEERING TECHNOLOGY

Course Duration: 3 years

Certification: Diploma in Engineering Technology and

Malaysian Skills Diploma (Level 4)

Entry Requirement: SPM certificate (minimum 3 credits in

Mathematics, Science and another optional subject)

Course Information:

This course emphasises on the use of standard quality assurance

and procedures in maintaining the quality of products, problem

solving and product inspection, and process analysis to meet with

the specifications and standards. Students are exposed to

knowledge and skills in measurement, calibration, mechanical

CAD, quality management and testing as required by the job

specifications.

Career Opportunities: Quality Control Technician, Assistant

Quality Assurance Engineer

Course Contents:

Semester 1 Credits

• Islamic Education 1/Morale Education 1 1

• English 1 1

• Computer Application 1

• Co-curriculum 1 1

• Elementary Mathematics 2

• Physics 1 2

• Engineering Drawing 1 2

• Workshop Technology 1 2

• Metrology & Measurement 1 3

• Introduction to Quality 2

Semester 2


• English 2 1


• Calculus 2

• Physics 2 2




• Testing and Inspection 1 3

Semester 3


• English 3 2

• Statistics 2

• Occupational Safety, Health & Environment 2


• Project Management 2

• Testing and Inspection 2 3

• Electric and Electronics 2

Semester 4

• Enterpreneurship 1

• Total Quality Management 2

• Jigs and Fixture Design 2

• Industrial Management 3


• Control System Engineering 3

• Final Year Project 1 1

Semester 5

• Customer Service Management 3

• Introduction to Six Sigma 2

• Quality Management System 3

• Statistical Process Control 3


Semester 6

• Industrial Training 10

DIPLOMA IN QUALITY ASSURANCE TECHNOLOGY

Course Duration: 1 year 6 months

Certification: Diploma in Industrial Technology and


Entry Requirement: Malaysian Skills Certificate (SKM) Level 3 in

a related field and SPM/SPMV certificate .

Course Information:

This course emphasises on the use of standard quality assurance

and procedures in maintaining the quality of products and its

processes to meet the indicated specifications. Students are

exposed to skills and knowledge in measurement, calibration,

mechanical CAD, quality management and testing as required

by the job specifications.

Career Opportunities: Quality Control Technician, Assistant

Quality Assurance Engineer

Course Contents:

Semester 4 Credits

• Quality System

• Customer Service Management

• Product Analysis

• Lean Manufacturing

• Application of Statistical Process Control

• Final Year Project 1

2

3

3

3

3

1

Semester 5

• Measurement System Analysis (MSA)

• Quality Audit

• Product Quality Planning

• Fundamental Of Experimental Design

• Supplier Quality Management

• Final Year Project

3

3

2

2

2

5

Semester 6

• Industrial Training

6

6

DETAILS OF MODULAR COURSES IN QUALITY ASSURANCE PROGRAM

COURSE TITLE BASIC METROLOGY- 1D MEASUREMENT

CODE QA01

DURATION 24 hours / 3 days

FEE (RM) 520.00

COURSE OBJECTIVE This course would give exposure and introduction to students regarding the following

methods of metrology:-

1. One dimensional measurement technique, standards and specifications

2. Linear measurement

3. Angular measurement

COURSE CONTENT : 1. Related one-dimensional measuring tools

2. One-dimensional measurement techniques, standards and specifications

3. Linear measurement

4. Angular measurement

5. Collecting and recording data method

6. Types of measurement records

7. Type of report format

DELIVERY MODE Theory and Practice

PREREQUISITES Prior knowledge and / or experience in production or quality related field.

WHO SHOULD ATTEND Engineers, Supervisors, Technicians, Teachers/Trainers, Operators or individuals interested

in upgrading their knowledge on measuring equipment.

MIN PARTICIPANTS 8 pax

COURSE TITLE 7 QC TOOLS

CODE QA02


FEE (RM) 400.00

COURSE OBJECTIVE This course will enable the participants to acquire knowledge and skills on techniques

used in understanding and improving production quality.

COURSE CONTENT : 1. Learn and practice the use of the 7 QC tools

2. Understand and use the Check / Tally Charts

3. Understand and use Process Flow Charts

4. Understand and use Trend and Bar Charts

5. Understand and use Cause - Effect Diagrams

6. Understand and use Pareto Analysis

7. Understand and use Scatter Diagrams

8. Understand and use Control Charts


PREREQUISITES Prior knowledge and / or experience in manufacturing process and quality related field.

WHO SHOULD ATTEND Engineers, Supervisors, Technicians, Teachers/Trainers or individuals interested in

upgrading their knowledge on implementing 7QC tools.


7

DETAILS OF MODULAR COURSES IN QUALITY ASSURANCE PROGRAM

COURSE TITLE ADVANCED METROLOGY - 3D MEASUREMENT

CODE QA03


FEE (RM) 1000.00

COURSE OBJECTIVE This course will enable participants to acquire advanced metrology knowledge and skills

on the principle of Co-ordinate Measurement on 3 Axis (X, Y, Z), 3D Measuring Tools

and Calibration Schedule

COURSE CONTENT : 1. 3D measuring tools

2. Calibration schedule and appropriate calibration tools

3. Accuracy of measuring and calibration tools to suite standard

4. Method of identifying 3D measuring tool errors

5. Comparison with master/ standard

6. Calibration procedure and standard

7. Machine performance and accuracy

8. Control of non conformance


PREREQUISITES Prior knowledge and / or experience in handling measuring tools.


upgrading their knowledge on operating Coordinate Measuring Machine. MIN PARTICIPANTS 8 pax

COURSE TITLE BASIC PRODUCTION INSPECTION

CODE QA04


FEES (RM) 400.00

COURSE OBJECTIVE This course will enable the participants to understand and practice on how to conduct

inspection and its procedures.

COURSE CONTENT : 1. Establish procedure for inspection and testing

2. Understand quality planning

3. Product verification for confirming to specification

4. Stringency of sampling inspection

5. Inspect and test product by specified procedure


PREREQUISITES Prior knowledge and / or experience in manufacturing process in quality related field.


upgrading their knowledge on product inspection. MIN PARTICIPANTS 8 pax

COURSE TITLE LEAN SIX SIGMA

CODE QA05


FEE (RM) 450.00

COURSE OBJECTIVE This course prepares the participants to understand the Lean Six Sigma improvement

methodology and concepts.

COURSE CONTENT : 1. Overview of Six Sigma - DMAIC

2. Root Cause Analysis (RCA) Tools

3. Understanding Value Added (VA) and Non Value Added Activities (NVA)

4. Generating Improvement Ideas

5. Understanding Statistical Process Control


PREREQUISITES Prior knowledge and / or experience in manufacturing and quality related field.

WHO SHOULD ATTEND Engineers, Supervisors, Technicians, Teachers/Trainers or individuals interested in upgrading

their knowledge on the concepts of Lean Six Sigma. MIN PARTICIPANTS 8 pax

8

MANUFACTURING PROGRAM

9

FULL TIME COURSES IN MANUFACTURING PROGRAM

DIPLOMA IN MANUFACTURING ENGINEERING TECHNOLOGY

(MACHINING)





Mathematics, Science and another optional subject).

Course Information:

This course is designed and developed in line with the skills and

knowledge required by the industry especially in machining using

conventional and CNC machines. Students are trained in parts

design, CNC machines programming for turning, milling, and

grinding, to ensure that all manufacturing activities are carried

out according to the set standards and procedures.

Career Opportunities: Machinist, Supervisor or Production

Executive in the manufacturing industry.

Course Contents:

Semester 1 Credits


• English 1 1




• Physics 1 2


• Machine Maintenance 2

• Workshop Practice 2

• Machine Practices 3

Semester 2


• English 2 1


• Calculus 2

• Physics 2 2


• Metrology 2

• Turning Operation 3

• Milling Operation 3

Semester 3


• English 3 2

• Statistics 2


• Pneumatic and Hydraulic 2

• Grinding Operation 2

• CNC Turning 3

• CNC Milling 3

Semester 4


• Principle of Electric & Electronic 2


• Jigs and Fixtures 2

• CNC Grinding 2

• Electro Discharge Machining (EDM) 3

• Computer Aided Manufacturing (CAM) 3


Semester 5

• Manufacturing Management 2

• Manufacturing Technology 2

• Engineering Material 2

• Product Design and Development 3


Semester 6


DIPLOMA IN MANUFACTURING TECHNOLOGY (MACHINING)


Certification: Diploma in Industrial Technology and



a related field and SPM/SPMV certificate

Course Information:

This course is designed and developed in line with the skills and

knowledge required by the industry especially in machining using

conventional and CNC machines. Students are trained with

emphasis in machines applications by using turning, milling, and

grinding machines as well as design and programming to ensure

that all activities are carried out as specified in the syllabus.

Career Opportunities: Machinist, Supervisor or Assistant Engineer

in the manufacturing industry.

Course Contents:

Semester 4 Credits

• Jigs & Fixtures Design 3

• Quality Control 3

• Computer Aided Manufacturing (CAM) 4


Semester 5

• Product Design & Analysis 3

• Manufacturing Management 3


Semester 6


10

DETAILS OF MODULAR COURSES IN MANUFACTURING PROGRAM

COURSE TITLE CNC MILLING OPERATION

CODE MC01


FEE (RM) 2800.00

COURSE OBJECTIVE This course will provide knowledge and skills to the participants regarding 'CNC Milling

Operation' and at the end of the course, participants will able to:

1. Develop CNC programming

2. Set up machine operation

3. Set up tools according to the requirement of production

4. Perform simulation

5. Perform actual machining process

6. Troubleshoot and perform preventive maintenance

COURSE CONTENT 1. Identify different control System

2. Set up cutting tools

3. Set up work piece

4. Key in cutting program into CNC machine

5. Start machine and carry out ‘dry run’

6. Carry out cutting operation

7. Check finish work piece


PREREQUISITES Prior knowledge and / or experience in handling conventional Milling operation

WHO SHOULD ATTEND Engineers, Supervisors, Foremen, Technicians, Machinists, Teachers/Trainers or individuals

interested in upgrading their knowledge on operating CNC Milling machine.


COURSE TITLE CNC TURNING OPERATION

CODE MC02


FEE (RM) 3000.00

COURSE OBJECTIVE This course will provide knowledge and skills to the participants regarding CNC Turning

Operation, and at the end of the course, participants will able to;

1. Develop CNC programming



4. Perform simulation

5. Perform actual machining process.

6. Troubleshoot and perform preventive maintenance

COURSE CONTENT 1. Identify different control System

2. Set up cutting tools

3. Set up work piece

4. Key in cutting program into CNC machine

5. Start machine and carry out ‘dry run’

6. Carry out cutting operation


PREREQUISITES Prior knowledge and / or experience in handling conventional Turning operation

WHO SHOULD ATTEND Engineers, Supervisors, Foremen, Technicians, Machinists, Teachers/Trainers or

individuals interested in upgrading their knowledge on operating CNC Turning

Machine.


11


COURSE TITLE CNC ELECTRO DISCHARGE MACHINING (EDM) SINKER

CODE MC03 (A)


FEE (RM) 1650.00

COURSE OBJECTIVE This course will provide knowledge and skills to the participants regarding the utilisation of

CNC EDM sinker in producing parts.

COURSE CONTENT 1. Identify Type of cutting operation

2. Prepare EDM Electrode

3. Select material to be machined

4. Select machine accessories

5. Set up workpiece

6. Setup EDM Electrode

7. Carry out EDM cutting process

8. Check Finished Part


PREREQUISITES Prior knowledge and / or experience in handling any conventional and / or CNC

machines


interested in upgrading their knowledge on CNC EDM Sinker process.


COURSE TITLE CNC ELECTRO DISCHARGE MACHINING (EDM) WIRE CUT MACHINE

CODE MC03 (B)


FEE (RM) 1650.00


CNC EDM wire cut in producing parts.

COURSE CONTENT 1. Principles Of Electrical Discharge Machining (EDM)

2. Interpret Part Drawing

3. Generate CNC Programming

4. CNC EDM Machines Setting Techniques

5. Workpiece Setting Technique On EDM Wirecut Machines.

6. Execute CNC EDM Process

7. Check Finished Part


PREREQUISITES Prior knowledge and / or experience in handling CNC Electro Discharge Machining (EDM)

operation


interested in upgrading their knowledge on operating CNC EDM wire cut operation.



12


COURSE TITLE FLEXIBLE MANUFACTURING SYSTEM (FMS)

CODE MC04


FEE (RM) 2,610.00

COURSE OBJECTIVE This course will provide knowledge and skills to the participants on FMS simulated

programming, collecting data, conduct simulated test, and machine operation.

COURSE CONTENT Task 1 – Define the scope and objectives of the

Simulation

Introduction to FMS Equipment requirement

Procedure before starting machining

Production flow from design stage to output

Basic operations and related display screens

Task 2 – Development of the Concept

Gather and record Data

Develop process flow within the cell

Identify Equipment Required

Task 3 – Tools Management system

Tools supply system

Tool monitoring system

Pallet monitoring System

Task 4 – Collect the characterizing data

Uploading machining programs

Regular entry of machining programs

Entry of part data

Entry of pallet data

Entry of program data

Making schedule data

Entry of blank workpiece quantity

Task 5 – Configure simulation software

System Configuration

Data input/output Requirements

Task 6 – Program simulation software

Requirements Data for Automatic Operation

Task 7 – Test run the simulation

Perform the following steps at the machine that controls the loader robot

Pallet system simulation

Task 8 – Determine the performance of the system

Task 9 – Debug and fine tune the simulation

Task 10 – Document simulation result


PREREQUISITES Prior knowledge and / or experience in handling CNC operation


interested in upgrading their knowledge on operating hi-tech machine tools.


13


COURSE TITLE CNC GRINDING OPERATION

CODE MC05


FEE (RM) 2360.00

COURSE OBJECTIVE This course will provide knowledge and skills to the participants regarding the utilisation

of CNC Grinding in producing parts.

COURSE CONTENT 1. Introduction to CNC Surface Grinding Control system.

2. Preparatory Function (G-Codes) and Miscellaneous Function (M Codes).

3. Types of CNC surface grinding operations.

4. Key in data and programming

5. Operate the CNC Surface Grinding.

6. Check finish parts.


PREREQUISITES Prior knowledge and / or experience in handling Grinding operation.


interested in upgrading their knowledge on operating CNC Grinding machine.


COURSE TITLE TURNING OPERATION

CODE MC06


FEE (RM) 1550.00

COURSE OBJECTIVE This course will provide knowledge and skills to the participants regarding the utilisation

of conventional turning machine in producing parts.

COURSE CONTENT 1. Introduction to turning conventional machine operation.

2. Types of turning cutting tools and accessories.

3. Types of turning operations

4. (Facing, straight turning, step turning, grooving, taper turning).



7. Perform actual turning process

8. Calculate cutting speed and feed rate for different type of material

9. Trouble shoot and perform preventive maintenance


PREREQUISITES Prior knowledge and / or experience in handling turning operation


interested in upgrading their knowledge on operating conventional turning machine.


14


COURSE TITLE MILLING OPERATION

CODE MC07


FEE (RM) 1550.00


conventional milling machine in producing parts.

COURSE CONTENT 1. Introduction to milling conventional machine operation.

2. Types of milling cutting tools and accessories.

3. Types of milling operations (Squaring, slotting, drilling, reaming, etc).



6. Perform actual machining process

7. Calculate cutting speed and feed rate for different type of material

8. Trouble shoot and perform preventive maintenance



PREREQUISITES Prior knowledge and / or experience in handling Milling operation.


interested in upgrading their knowledge on operating conventional milling machine.


TAJUK KURUS GRINDING OPERATION

CODE MC08


FEE (RM) 1550.00


conventional grinding machine in producing parts.

COURSE CONTENT 1. Introduction to Surface Grinding operation (Conventional).

2. Basic types and function of surface Grinding. (Conventional).

3. Set up machine operation.

4. Set up tools according to the requirement of production.

5. Perform actual grinding process.

6. Calculate cutting speed and feed rate for different type of metal.

7. Select different work and tool holding device.

8. Trouble shoot and perform preventive maintenance.



PREREQUISITES Prior knowledge and / or experience in handling grinding operation.


interested in upgrading their knowledge on operating grinding machine.


15

AUTOMOTIVE PRODUCTION

PROGRAM

16

FULL TIME COURSE IN AUTOMOTIVE PRODUCTION PROGRAM

DIPLOMA IN AUTOMOTIVE PRODUCTION ENGINEERING TECHNOLOGY Course Duration: 3 years Certification: Diploma in Engineering Technology and Malaysian Skills Diploma (Level 4) Entry Requirement: SPM certificate (minimum 3 credits in Mathematics, Science and another optional subject).

Course Information: This course emphasizes knowledge and skills in automotive manufacturing processes and assembly. Students are equipped with skills

and knowledge in identifying defects, assembly techniques, production procedures, production management and quality control

on various automotive components among others.

Career Opportunities: Automotive Assembly Technician, Production Executive or Assistant Engineer in the automotive manufacturing

industry

Course Content:

Semester 1 Credits


• English 1 1




• Physics 1 2


• Workshop Practices 2

• Occupational Safety & Health 2

• Principles Of Automotive Production 3

Semester 2


• English 2 1


• Calculus 2

• Physics 2 2


• Manufacturing Processes 2

• Forming Technology 3

• Engineering Metrology And Instrumentation 3

Semester 3


• English 3 2

• Statistics 2

• Metal Casting Technology 2

• Priciples Of Electrical & Electronics 2

• Body Assembly Technology 3

• Engine Assembly 2

• Dynamics And Mechanics Of Machine Element 2

• Quality Assurance And Improvement 3

Semester 4


• Automotive Painting Technology 3

• Vehicle Electrical & Electronics System 3

• Autonomous Maintenance 3

• Manufacturing Production System 3

• Manufacturing Automation System 3


Semester 5

• Vehicle Assembly Management 3

• Vehicle Electronics Devices 2

• Environmental, Energy & Facility Optimization 2


Semester 6


17

DETAILS OF MODULAR COURSES IN AUTOMOTIVE PRODUCTION PROGRAM

COURSE TITLE INSPECTION METHOD AND DEFECT FINDING ANALYSIS IN AUTOMOTIVE PRODUCTION

CODE AP01


FEE (RM) 1290.00

COURSE OBJECTIVE This course will provide knowledge and basic skills in inspecting defects and data analysis

covering various production activities.

COURSE CONTENT 1. Casting.

2. Forging and Heat Treatment.

3. Mechanical Manufacturing.

4. Unit Assembly.

5. Pressing.

6. Car Body Welding.

7. Painting.

8. Resin Molding.


PREREQUISITES Prior knowledge and / or experience in QC of automotive assembly

WHO SHOULD ATTEND Engineers, Supervisors, Foremen, Technicians, Teachers/Trainers or individuals interested in

upgrading their knowledge on operating machine tools.


COURSE TITLE INSPECTION USING MEASURING EQUIPMENTS IN AUTOMOTIVE PRODUCTION

CODE AP02


FEE (RM) 1280.00

COURSE OBJECTIVE This course will provide knowledge and basic skills in utilising measuring equipment in

inspecting defects covering various production activities.

COURSE CONTENT 1. Surface Roughness & Contour Measuring Instrument Edition

2. Roundness Measuring Instrument Edition

3. Universal Projector Edition

4. Stereo Microscope Edition

5. Comprehension Test


PREREQUISITES Prior knowledge and / or experience in manufacturing operation of automotive assembly


upgrading their knowledge on automotive production quality.


COURSE TITLE VEHICLE QUALITY ASSURANCE

CODE AP03


FEE (RM) 1290.00

COURSE OBJECTIVE This course will provide knowledge and skills in quality assurance activities and its related

procedures covering major production activities.

COURSE CONTENT 1. Basic Vehicle Structure.

2. Foundation of Automobile.

3. The Occurrences of Pollution.

4. Various Measuring Method.

5. Outline and Audit Point of Process Control Chart, Inspection Standard.

6. Explanation on Vehicle Evaluation and Example of Defect From Market.

7. Standard of Squeak and Rattle.

8. Wheel alignment and balancing check


PREREQUISITES Prior knowledge and / or experience in manufacturing operation of automotive assembly




18

DETAILS OF MODULAR COURSES IN AUTOMOTIVE PRODUCTION PROGRAM

COURSE TITLE QUALITY CONTROL TOOLS IN AUTOMOTIVE PRODUCTION

CODE AP04


FEE (RM) 880.00

COURSE OBJECTIVE This course will provide knowledge and basic skills in quality control activities utilising

several tools covering ideal quality control, problem solving and improvement at work

area.

COURSE CONTENT 1. Importance of Quality Control

2. Quality Assurance and Quality Control

3. 7 QC tools Overview

4. Strafication

5. Check sheet

6. Pareto Chart

7. Factor chart

8. Histogram

9. Scatter Diagram

10. Graph

11. Control Diagram

DELIVERY MODE Theory and practice

PREREQUISITES Prior knowledge and / or experience in QC of automotive assembly and manufacturing

operation




COURSE TITLE INTRODUCTION TO BASIC AUTOMOBILE FUNCTION

CODE AP05


FEE (RM) 380.00

COURSE OBJECTIVE This course introduces the basic technical knowlegde in automotive.

COURSE CONTENT 1. Fuel system

2. Lubrication system

3. Cooling system

4. Ignition system

5. Charging system

6. Brake system

7. Transmission system

8. Suspension & steering system

9. Tyre


PREREQUISITES Nil

WHO SHOULD ATTEND Anybody who are interested in upgrading their knowledge on automobile system for

maintenance purposes.


19

WELDING PROGRAM

20

FULL TIME COURSE IN WELDING PROGRAM

DIPLOMA IN WELDING TECHNOLOGY


Certification: Diploma in Technology and Malaysian Skills Diploma (Level 4)

Entry Requirement: Malaysian Skills Certificate (SKM) Level 3 in a related field and SPM/SPMV certificate.

Course Information: Exposure to theory and practice in welding processes involving carbon steel, stainless steel, and

aluminium. Among the types of welding processes used are Shielded Metal Arc Welding (SMAW), Gas Metal Arc

Welding (GMAW), Gas Tungsten Arc Welding (GTAW), Submerge Arc Welding (SAW) and Flux Cored Arc Welding

(FCAW). In this course students will learn core skills on designing, quality assurance, inspection, testing, supervision and

industrial training. Work management is also included in the training including planning skills and work supervision to

meet the requirements and related safety regulations.

Career Opportunities: Welder, Fabrication Technician, Assistant Welding Engineer or Enterpreneur.

Course Content:

Semester 4 Credits

• Safety, Environmental & Health Practice 3

• CAD Application 4

• Welding Metallurgy 3

• Workshop Management 3


Semester 5

• Fabrication and Project Management 4

• Welding Inspection 3

• Quality Assurance 3


Semester 6


21

DETAILS OF MODULAR COURSES IN WELDING PROGRAM

COURSE TITLE 6G-SMAW - CARBON STEEL PIPE (LICENSED)

CODE WT01


FEE (RM) 2660.00

COURSE OBJECTIVE Participants will be able to learn and to be trained theoretically and practically to achieve

competencies in the following skills:

1. Welding on 2G plate

2. Welding on inclined plate

3. Welding on 2G pipe and 6G pipe

4. Pass a qualification test on 6G pipe (third party licensing)

COURSE CONTENT 1. Joint configuration and fit-up.

2. Welding procedure, code and standard.

3. Welding defects cause and remedy.

4. Welding metallurgy.

5. Welding testing.

DELIVER MODE Theory and Practice

PREREQUISITES Nil

WHO SHOULD

ATTEND

Welding Engineers, QC Personnel, Welding technicians, Welding Trainers or individuals interested

in upgrading their knowledge in welding.


COURSE TITLE 6G-GTAW- CARBON STEEL PIPE (LICENSED)

CODE WT02


FEE (RM) 3260.00

COURSE OBJECTIVE Participants will be engaged in procedures and practices involving Carbon Steel pipes in 6G

position using Gas Tungsten Arc Welding (GTAW) with emphasis on the following skills:

1. Joint preparation and fit-up

2. Electrode selection

3. Joint geometry

COURSE CONTENT 1. Joint configuration and fit-up.

2. Welding procedure, code and standard.

3. Welding defects, cause and remedy.

4. Welding metallurgy.

5. Welding testing.


PREREQUISITES Nil

WHO SHOULD

ATTEND

Welding Engineers, QC Personnel, Welding technician, Welding Trainers or individuals interested


MIN PARTICIPANTS 8 Pax

22


COURSE TITLE GMAW/MIG WELDING ON CARBON STEEL PLATE

CODE WT03


FEE (RM) 1400.00

COURSE OBJECTIVE Participants will be engaged in procedures and practices involving Carbon Steel pipes in 2G

and 3G positions using Gas Metal Arc Welding (GMAW/MIG/MAG) with emphasis on the

following skills:


2. Tack for plate position

3. Electrode selection

4. iii. Joint geometry

COURSE CONTENT : 1. Joint configuration and joint fit-up.

2. Current types and magnitudes

3. Welding consumables and modes of transfer.

4. Welding defects causes and remedy.

5. Carbon steel welding procedures.


PREREQUISITES Nil

WHO SHOULD

ATTEND




COURSE TITLE GMAW/MIG WELDING ON ALUMINUM PLATE

CODE WT04


FEES (RM) 1400.00

COURSE OBJECTIVE Participants will be engaged in procedures and practices involving Aluminium plate in 2F and

3F positions using Gas Metal Arc Welding (GMAW/MIG/MAG) with emphasis on the following

skills:

1. Plate position

2. Selection of filler metal

3. Joint geometry


5. Selection of current

COURSE CONTENT 1. Joint configuration and joint fit-up.

2. Current types and magnitudes.

3. Welding consumables and modes of transfer.


5. Aluminum welding.

6. Welding safety.


PREREQUISITES Nil

WHO SHOULD

ATTEND




23


COURSE TITLE GTAW/TIG WELDING ON STAINLESS STEEL PLATE

CODE WT05


FEE (RM) 1560.00

COURSE OBJECTIVE The participants will be taught on welding for stainless steel plate of 2 mm to 3 mm

thickness using Gas Tungsten Arc Welding (GTAW / TIG). Emphasis is given to plate positions,

selection of electrode, filler metal, joint geometry, preparation and fit-up, and selection of

current.

At the end of the course, participants will be able to gain skills and knowledge according

to standard code and practice.

COURSE CONTENT 1. Selection of joint configuration and fit-up.

2. Selection of current types

3. Welding consumables.


5. Welding safety.

6. Perform welds on stainless steel plate


PREREQUISITES Nil

WHO SHOULD ATTEND Welding Engineers, QC Personnel, Welding technicians, Welding Trainers or individuals

interested in upgrading their knowledge in welding.


COURSE TITLE GTAW/TIG WELDING ON ALUMINUM PLATE

CODE WT06


FEE (RM) 1570.00

COURSE OBJECTIVE This course will provide participants with knowledge and knowhow to weld Aluminium plate

of 2 to 3 mm thickness using Gas Tungsten Arc Welding (TIG) in various positions. Emphasis

will be given to the right selection of electrode size, filler metal, joint geometry, preparation

for fit-up and selection of current.

At the end of the course, the participants will be able to gain skills and knowledge

according to standard code and practice.

COURSE CONTENT : 1. Selection of joint configuration and fit-up.



4. Welding defect, cause and remedy.

5. Welding safety.

6. Perform welds on aluminum plate.


PREREQUISITES Nil




24


COURSE TITLE FCAW ON CARBON STEEL PLATE

CODE WT07


FEE (RM) 1410.00

COURSE OBJECTIVE This course will provide participants with theory and practice on welding of carbon steel

plate using Flux cored Arc Welding (FCAW) in various positions. Emphasis is given to the right

selection of filler metal, joint geometry, preparation for fit-up and selection of curren value.

At the end of the course, the participants will be able to gain skills and knowledge according

to standard code and practice.





5. Welding safety.

6. Perform welds on carbon steel plate.


PREREQUISITES Nil




COURSE TITLE SUBMERGED ARC WELDING PROCESS

CODE WT08


FEE (RM) 860.00

COURSE OBJECTIVE This course will provide participants with knowledge and knowhow on Submerged Arc

Welding (SAW). Emphasis is given to plate positions, selection of parameter, choice of filler

metal, flux types, joint geometry, preparation for fit-up and selection of current value.

At the end of the course, the participants will be able to gain skills and knowledge

according to standard code and practice.


2. Current selection.



5. Welding safety

6. Perform welds on carbon steel plate.


PREREQUISITES Nil




25


COURSE TITLE PLASTIC WELDING PROCESS

CODE WT09


FEE (RM) 860.00

COURSE OBJECTIVE This course will provide knowledge and knowhow on plastic welding on plates and pipes.

This course emphasises on plastics material, filler rod, parameter setting, joint preparation

and fit up.

COURSE CONTENT 1. Plastic material; parent and filler material

2. Joint preparation and fit-up.

3. Parameter setting

4. Perform Welding


PREREQUISITES Nil




COURSE TITLE VISUAL INSPECTION ON WELDED JOINT

CODE ND01


FEE (RM) 1080.00

COURSE OBJECTIVE This course prepare a candidate to get familiar with inspection methods, scope, tools and

gauges, identify defects, interpret, evaluate results and write test reports with respect to

applicable codes, standards and specifications.

COURSE CONTENT 1. Identify methods, scope and tools for visual inspection

2. Welding imperfection/discontinuities

3. Welding process, term and symbol

4. Welding and Inspection codes


PREREQUISITES Nil




COURSE TITLE DYE PENETRANT INSPECTION

CODE ND02


FEE (RM) 1120.00

COURSE OBJECTIVE This course prepares a candidate to have a basic understanding of Non Destructive

Testing (NDT), familiar with dye penetrant principles and methods, identify defects in

welded joint, NDT techniques, able to write reports, understanding of NDT acceptance

criteria with respect to applicable codes.

COURSE CONTENT 1. Introduction to NDT methods

2. Type of welding defects

3. Principles of Dye penetrant

4. Dye penetrant techniques

5. Interpret report

6. Interpret codes and standard


PREREQUISITES Nil




26


COURSE TITLE MAGNETIC PARTICLE INSPECTION

CODE ND03


FEE (RM) 1210.00

COURSE OBJECTIVE This course prepares a candidate to have a basic understanding of Non Destructive

Testing (NDT), familiar with magnetic particle principles and methods, identify defects in

welded joint, NDT techniques, able to write reports, understanding of NDT acceptance

criteria with respect to applicable codes.

COURSE CONTENT 1. Introduction to NDT methods

2. Type of welding defects

3. Principles of magnetic particle testing

4. Magnetic particle techniques

5. Interpret report

6. Interpret codes and standard


PREREQUISITES Nil




27

AIRCRAFT MAINTENANCE

PROGRAM

28

FULL TIME COURSE IN AIRCRAFT MAINTENANCE PROGRAM

DIPLOMA IN AIRCRAFT MAINTENANCE ENGINEERING TECHNOLOGY


Certification: Diploma in Engineering Technology, Malaysian Skills Diploma (Level 4) and Aircraft Maintenance License (Technician

Cat A) by Department of Civil Aviation Malaysia (DCA)

Entry Requirement: SPM certificate (minimum 5 credits in Bahasa Melayu, English, Mathematics/Additional Mathematics, Science/

Applied Science/Physics/Chemistry/Technical subjects and one other subject).

Course Information:

This course emphasises on standard maintenance practices on the aircraft airframe, avionic systems and engine based on the

requirement from the industry especially the maintenance, repair and overhaul (MRO) organisations as stipulated in DCAM Part 66

Category A requirements. The course is prepared in such a way to enable students to gain broader experience by having additional

subjects to be learnt such as English, Islamic Studies/Moral Studies, Workshop Practice, General Fittings and etc, to make them better

equipped to face real work environment and also to enable them an easier path for career enhancement in the future for a Cat B

licensing.

Career Opportunities: Aircraft Maintenance Licenced Technician (Cat A), Aircraft Mechanic.

Course Content:

Semester 1

Mathematics

Physics

Electrical Fundamental

Digital Techniques / Electronic

Instrument System

General Fittings

Metallic Structure Repair

Non – Metallic Structure Repair

Wiring Practice

Aviation English 1

Islamic Education 1 / Moral Education 1

Computer Application

Co-Curriculum 1

Semester 2

Materials and Hardware

Maintenance Practices

Basic Aerodynamics

Aviation Legislation

Aircraft Electrical Maintenance

Aircraft Inspection

Aircraft Storage and Handling

Aviation English 2

Islamic Education 2 / Moral Education 2

Co-curriculum 2

Semester 3

Turbine Aeroplane Aerodynamics,

Structures and Systems

Piston Aeroplane Aerodynamics,

Structures and Systems

Helicopter Aerodynamics, Structures

and Systems

Aircraft Component Removal and

Installation

Aircraft Structures Maintenance

Aviation English 3

Practical Maintenance Experience 1

Semester 4

Human Factors

Gas Turbine Engine

Propeller

Engine Maintenance

Aircraft Systems Maintenance

Aviation English 4


Final Year Project 1

Credits

1

1

1

1

2

4

2

2

2

1

1

1

2

3

1

2

2

3

2

2

1

1

3

2

2

2

2

1

5

1

2

1

2

3

1

5

1

Semester 5

Piston Engine

Aircraft Powerplant Maintenance

Aviation English 5


Final Year Project 2

Semester 6

On Job Training

Credits

2

2

1

5

5

10

29

DETAILS OF MODULAR COURSES IN AIRCRAFT MAINTENANCE PROGRAM

COURSE TITLE HUMAN FACTOR IN AVIATION

CODE AMT01

DURATION (HOURS) 24 Hours / 3 days

FEE (RM) 550.00

COURSE OBJECTIVE This course stresses on the importance of Human Factor by using standard reference so that;

1. The human performance, limitations, factors affecting performance and importance of

communication are identified

2. Types of task, the social psychology and characteristic of hazards familiarized,

3. The physical environment and human error are recognized in accordance with DCAM Part

66 Cat A Standards.

COURSE CONTENT Module 1 : Importance of human factor in aviation

Module 2: Human performance and limitation

Module 3: Social psychology

Module 4: Factors affecting performance

Module 5: Physical environment

Module 6: Tasks

Module 7: Communication

Module 8: Types of human error

Module 9: Hazards in the workplace

DELIVER MODE Theory

PREREQUISITES Prior knowledge and/or experience in related Maintenance Repair and Overhaul (MRO)

organisation

WHO SHOULD ATTEND Aircraft Licence Engineers, Aircraft Technicians, Aircraft Trainers or individuals interested in

upgrading their knowledge in Human Factors


COURSE TITLE AIRCRAFT SHEET METAL REPAIR

CODE AMT04

DURATION (HOURS) 32 Hours/ 4 Days

FEE (RM) 1180.00

COURSE OBJECTIVE This course is aimed at performing aircraft sheet metal repair using appropriate tools, work sheet

and related manual in order to accomplish a quality in compliance to the requirement

stipulated in the Civil Aviation Publication (CAP) 741 Category A.

COURSE CONTENT 1. Use a range of hand tools and bending machine to shape aluminium alloy to achieve an

accuracy of ± 0.5 X of bend angle.

2. Interpret engineering drawing and calculate size of material required to produce a

component of material with one or more bends.

3. Bend metal to a bend radius, angle and dimensions as given in the engineering drawing.

4. Use a range of hand & power tools to position rivet holes to an accuracy of: ± 0.030 ins / 0.075

mm.

5. Identify a range of solid and blind rivets and fasteners.

6. Identify, select and use a range of rivet setting equipment.

7. Set a range of rivets in aluminum sheet. Range to include raised and countersunk rivets.

8. Select and use a range of appropriate rivet closing tools

9. Select and fit sheet gripping pins.

10. Identify rivet setting faults.

11. Remove defective rivets without causing further damage to skin.

12. Select and install oversize rivets as instructed in SRM.

13. Set a range of other fasteners in aluminum sheet.

14. Removal of corrosion and reprotection of aluminum sheet metal.

15. Cut and shape material to require profile, finish edges and deburr, using approved

procedures.


PREREQUISITES Prior knowledge and / or experience in related Maintenance Repair and Overhaul (MRO)

Organisations and Aircraft Sheet Metal Workshop.

WHO SHOULD ATTEND Aircraft Licenced Engineers, Aircraft Technicians, Aircraft Maintenance Trainers or individuals

interested in upgrading their knowledge and practical in Sheet Metal Repair.


30


COURSE TITLE AIRCRAFT WIRING AND LOOMING

CODE AMT05

DURATION (HOURS) 24 hours / 3 days

FEE (RM) 890.00

COURSE OBJECTIVE This course is aimed at performing wiring practice using appropriate set of tools, work sheet

and related manual in order to accomplish a quality in compliance to the requirement

stipulated in the Civil Aviation Publication (CAP) 741 Category A.

COURSE CONTENT 1. Interpret typical electrical wiring diagrams and schematics circuits.

2. Identify cables and cables value by reference to the maintenance manuals

3. Identify a range of electrical component symbols

4. Select and use appropriate cable stripping tools.

5. Using at least two crimping systems, select appropriate cable crimping tools and

crimp cables to prepare cable ends or plug/socket terminals

6. Solder cables to single and multipin connectors/ tag boards

7. Check and aircraft electrical circuit for continuity in conjuction with an electrical

wiring diagram.

8. Carry out basic fault finding technique using a range of test meters.

9. Prepare and install a simple loom, using at least two binding methods.

10. Insertion/extraction of electrical inserts in a variety of electrical connector.

11. Reading and interpretation of electrical schematic and wiring diagrams.



Organisation and Avionics Workshop.

WHO SHOULD ATTEND Aircraft Licenced Engineers, Aircraft Maintenance Technicians, Aircraft Maintenance

Trainers or individuals interested in upgrading their knowledge and practice in Aircraft

Wiring And Looming


COURSE TITLE AIRCRAFT MAINTENANCE LICENCE CATEGORY A1 (THEORY) COMPLETE WITH DCAM PART 66

MODULE EXAMINATIONS

CODE AMT06

DURATION 58 Days

FEE (RM) 5880.00

COURSE OBJECTIVE This course is defined in rules 30 (6) and 31 of the Civil Aviation Regulations 1996 (CAR 1996),

the Director General of Civil Aviation (DGCA) will award aircraft maintenance licence to

eligible applicants to hold licenses where participants have to submit proof of passes in

exams and tests as required by DGCA if necessary.

COURSE CONTENT Module 1 : Mathematics*

Module 2 : Physics*

Module 3 : Electrical Fundamentals*

Module 5 : Digital Techniques / Electronic Instrument Systems *

Module 6 : Material and Hardware*

Module 7 : Maintenance Practices*Module 8 : Basic Aerodynamics*

Module 9 : Human Factors*

Module 10 : Air Legislation*

* Compulsory

Additional Module:

Module 11a : Turbine Aeroplane Aerodynamics, Structures and Systems

Module 11b : Piston Aeroplane Aerodynamics, Structures and Systems

Module 12 : Helicopter Aeroplane Aerodynamics, Structures and Systems

Module 13 : Gas Turbine Engine

Module 14 : Piston Engine

Module 15 : Propeller

DELIVER MODE Theory

PREREQUISITES Prior knowledge and / or experience in related Maintenance Repair Organisation (MRO).

WHO SHOULD ATTEND Aircraft Licence Engineers, Aircraft Technicians, Aircraft Trainers or individuals interested in

upgrading their knowledge in Part 66 DCAM Cateogry A.


31


COURSE TITLE SAFETY MANAGEMENT SYSTEM (SMS)

CODE AMT07


FEE (RM) 390.00

COURSE OBJECTIVE This course is intended for the participants to understand safety management system and

the role of management and staff to implement Safety Management System (SMS) in

complying with the Malaysian Airworthiness Requirements in relation to AN No. 101

COURSE CONTENT 1. Safety policy and objective

2. Management commitment and responsibility

3. Safety accountabilities of manager

4. Appointment of corporate officer

5. Establish safety committee and management review

6. Establish SMS process approach

7. Develop SMS documentation and data control system

DELIVERY MODE Theory


Organisation


Trainers or individuals interested in upgrading their knowledge in Safety Management

System (SMS)


COURSE TITLE HUMAN FACTOR CONTINUOUS TRAINING (HFCT)

CODE AMT08


FEE (RM) 390.00

COURSE OBJECTIVE This course is to ensure that all technical personnel remains current in terms of human

performance and factors pertaining to human performance on safety and hazard

avoidance to maintain smooth operation of an organization.

COURSE CONTENT 1. Introduction to Human Factors Continuous Training (HFCT)

2. The need for Human Factors Continuous Training (HFCT)

3. Safety Models for Human Factors Continuous Training (HFCT)

4. Team Workshop Human Factors Continuous Training (HFCT)



Organisation


Trainers or individuals interested in upgrading their knowledge in Human Factor Continuous

Training.


32


COURSE TITLE FUEL TANK SAFETY (FTS)

CODE AMT09


FEE (RM) 390.00

COURSE OBJECTIVE This course is intended for participants to have sound knowledge on the history of events

of fuel tank safety issues, in theory and practice as associated with Fuel Tank Safety as

identified by Annex 1 to ED Decision 2009-006-R Annex 1 of Decision 2009-007-R.

Participants will be able to give a detailed description of the concept of fuel tank system

Airworthiness Limitation Items (ALI), including Critical Design Configuration Control

Limitations (CDCCL).

COURSE CONTENT 1. Historical background

TWA 800 accident investigation outcomes

Past major accidents, accident investigations and their conclusions

Pre- and post-cursors

SFAR 88

Identifying failure conditions

2. Effects on aircraft maintenance

Fuel Airworthiness Limitation Section

Maintenance and inspection tasks

Critical Design Configuration Control Limitation (CDCCL)

Precautions to take during maintenance

Flammability Reduction Means (FRM) and Ignition Mitigation Means (IMM)

Fault detection and control



Organisation


Trainers or individuals interested in upgrading their knowledge in Fuel Tank Safety.


COURSE TITLE ELECTRICAL WIRING INTERCONNECTION SYSTEM (EWIS)

CODE AMT10


FEE (RM) 390.00

COURSE OBJECTIVE This course is to provide sound understanding on Electrical Wiring Interconnection System

(EWIS) and its maintenance practices and awareness on aircraft safety

COURSE CONTENT 1. Introduction to Electrical Wiring Interconnection System (EWIS)

2. Basic EWIS practices

3. Carrying out inspection

4. Housekeeping practices

5. Wires and wire bundles maintenance



Organisation


Trainers or individuals interested in upgrading their knowledge in Electrical Wiring

Interconnection System (EWIS).


33


COURSE TITLE AIRCRAFT MAINTENANCE LICENCE CAT. A1 TASK ASSESSMENT

CODE AMT11

DURATION

(HOURS)

16 hours / 2 days

FEE (RM) 1920.00 / 64 tasks

COURSE

OBJECTIVE

This course is defined in rules 30 (6) and 31 of the Civil Aviation Regulations 1996 (CAR 1996), the

Director General of Civil Aviation (DGCA) will award aircraft maintenance licence to eligible

applicants to hold licenses where participants have to submit proof of passes in exams and tests

as required by DGCA if necessary.

COURSE

CONTENT

AF01 Safety precautions when using fluids, gasses and chemicals.

EG01 Awareness of hazards when working with aircraft - noise, heat, moving surfaces,

propellers, intakes and exhausts.

EG03 Select and use feeler, slip, limit, Go No-Go gauges

AF03 Fit and remove thread inserts.

EG02 Cleaning and contamination control

AF04 Use of a range of common assembly and disassembly tools plus specific application

tools.

AF05 Adjust, set and use torque spanners.

AF06 Identify standards and specifications of common use parts i.e. nuts, bolts, and

washers and split pins.

AF07 Identify part numbers and serial numbers from an approved component overhaul

manual or illustrated parts catalogue.

AF08 Fit and remove a range of common use components e.g. split pins, tabs, spring and

plain washers, plain and lock nuts

AF09 Demonstrates competence when wire locking a variety of assemblies.

AF10 Carry out an inspection for lightning strike protection.

AV16 Using at least two crimping systems, select appropriate cable crimping tools and

crimp cables to prepare cable ends or plug/socket terminals.

AV20 Prepare, and install a simple loom, using at least two binding methods.

AV 01 Internal lighting bulb and filament changes.

AV 04 External lighting bulb and filament changes.

AV 05 Implement ESD procedures.

AF42 Use a range of hand tools, folding and bending machines guillotine to shape

aluminum alloy to achieve an accuracy of ::± 0.5 x of bend angle , ± 0.030 ins /

0.075 mm.

AF 44 Interpret engineering drawings and calculate size of material required to produce a

component of material with one or more bends.

AF 45 Bend metal to a bend radius, angle and dimensions as given in the engineering

drawing.

AF 46 Use a range of hand & power tools to position rivet holes to an accuracy of: ± 0.030

ins / 0.075 mm.

AF 47 Identify a range of solid and blind rivets and fasteners.

AF 48 Identify, select and use a range of rivet setting equipment.

AF 49 Set a range of rivets in aluminum sheet. Range to include raised and countersunk

rivets.

AF 50 Select and use a range of appropriate rivet closing tools.

AF 51 Select and fit sheet gripping pins.

AF 52 Identify rivet setting faults.

AF 53 Remove defective rivets without causing further damage to skin.

AF 54 Select and install oversize rivets as instructed in SRM/AMM

AF 55 Set a range of other fasteners in aluminum sheet.

AF 56 Removal of corrosion and re-protection of aluminum sheet metal.

AF 57 Cut and shape material to require profile, finish edges and deburr, using approved

procedures.

AF 15 Inspection of structure using a mirror and a light source.

AF 16 Remove & replace a range of flexible hoses including clips and brackets.

AF 17 Remove & replace a range of rigid pipes, including clips and brackets.

AF 18 Carry out a heavy landing / turbulence check.

AF 19 Assist in the raising / lowering of an aircraft on or off jacks.

Continue on next page

34


COURSE TITLE AIRCRAFT MAINTENANCE LICENCE CAT. A1 TASK ASSESSMENT

CODE AMT11

COURSE

CONTENT

AF 20 Jack aircraft level to rigging position

AF 21 Assist in the towing of an aircraft

AF 22 Remove and refit a range of aircraft panels

AF 23 Lubrication of bearings, flight controls and undercarriages.

AV 06

Carry out Pre-Departure inspections

a-Refuel Aircraft.

b-Check & replenish oil, hydraulic and pneumatic systems. Tyre Pressures.

c-Perform Pre-flight Check.

AV 07

Carry out Daily Inspections

a-Service toilet and portable water system.

b-Connect and use correctly ground electrical power.

c-Connect and use correctly ground air supply.

AF 24 Replenish oxygen system

AV 08 Operational check of ground power.

AV 09 Remove / Refit Main and APU Batteries.

AV 10 Remove / Refit Emergency Battery

AF 25 Replace Carpets.

AF 26 Replace crew seats.

AF 27 Replace passenger seats.

AF 28 Check seat belts for serviceability.

AF 29 Check emergency equipment.

AV 11 Functional test of emergency equipment.

AF 30 Inspect toilet / vestibule unit for serviceability.

AF 31 Inspect Galley unit for serviceability

AF 33 Hydraulic Reservoir inspection, fluid replenishment and recharging.

AF 34 Functional test of windscreen wiper system.

AF 35 Removal / refit of windscreen wiper blade.

AF 36 Wheel removal / installation.

AF 37 Wheel Brake removal / installation.

AF 38 Bleed hydraulic brakes.

AF 39 Windows & Transparencies cleaning & polishing.

AF 40 Replenish water / methanol system.

AF64 Aircraft Document Familiarization (Tech log, CRS, Log Book)

DELIVERY

MODE By interview

PREREQUISITES Prior knowledge and / or experience in related Maintenance Repair Organisation (MRO).

WHO SHOULD

ATTEND Aircraft Licence Engineers, Aircraft Technicians, Aircraft Trainers or individuals interested in

upgrading their knowledge in Part 66 DCAM Cateogry A.

MIN

PARTICIPANTS 12 pax

35

ELECTRICAL POWER PROGRAM

36

FULL TIME COURSES IN ELECTRICAL POWER PROGRAM

DIPLOMA IN ELECTRICAL POWER ENGINEERING TECHNOLOGY

Course Duration: 3 years and 6 months

Certification: Diploma in Engineering Technology, Malaysian

Skills Diploma (SKM Level 4) and A1 Chargeman Certificate.

Entry Requirement: SPM certificate (minimum 3 credits including

Mathematics, Science and another optional subject).

Course Information:

This course emphasises on theory and practice in the use of

testing equipment, installation protection, wiring system, power

distribution system, emergency power supply, transformer,

generator control panel, maintenance of electrical-related

installation and related power control system.

Career Opportunities: Chargeman, Technician, Assistant

Electrical Engineer, Supervisor, Electrical Contractor or other

related occupations in the public or private sector

Course Contents:

Semester 1 Credits

• Islamic Education 1/Moral Education 1 1

• English 1 1




• Physics 1 2

• Electrical Safety & Related Act 2

• Electrical Fundamental 3

• Electrical Drawing 2

• Electrical Installation 3

• Fire Fighting System 2

Semester 2


• English 2 1


• Calculus 2

• Physics 2 2

• Electrical Technology 3

• Power Electronics 3

• Automation System 3

• Power Control System 2

• Industrial Wiring System 2

Semester 3


• English 3 2

• Statistics 2


• Interpersonal Skill Development 2

• Electrical Machines 4

• Overhead Line System 2

• Air Conditioning System 2

• Electrical Maintenance 3


Semester 4, 5 & 6


Semester 7

• Electrical Protection System 2

• Electrical Substation 3

• Electrical Distribution System 3


• Solar Photovoltaic (PV) System 2

• Low Voltage Generator 2


DIPLOMA IN ELECTRICAL POWER TECHNOLOGY


Certification: Diploma in Industrial Technology, Malaysian Skills

Diploma (SKM Level 4) and A0 Chargeman Certificate

Entry Requirement: SKM Level 3 in a related field or PW2/PW4

Certificate and SPM/SPMV

Course Information:

This course emphasises on practical training and theoretical

knowlege in the utilisation of testing equipment and installation

protection, industrial equipment handling, power supply

distribution system, emergency power supply, transformer,

generator control panel, maintenance of electrical-related

installation and related power control system.

Career Opportunities: Chargeman, Technicians, Assistant

Electrical Engineer, Supervisor, Electrical Contractor or other

related occupations in the public or private sector.

Course Contents:

Semester 5 Credits

• Safety Management 2

• Main Switch Board (MSB) 4

• Overhead Line System 4

• AC Generator 3

• Power Electronics Switching Control 3

Semester 6

• Electrical Sub-Station 4

• Underground Cable System 3

• Protection System 3

• Automation System 3

• Photovoltaic (PV) Solar System 2

• Interpersonal Skill Development 2


Semester 7


Semester 8


• Low Voltage Industrial Installation 3

37

DETAILS OF MODULAR COURSES IN ELECTRICAL POWER PROGRAM

•

COURSE TITLE ELECTRICAL CHARGEMAN A0 – (ST CERTIFICATE)

CODE EP01

DURATION 480 hours (Approx. 6 - 12 months)

FEE (RM) 3820.00

COURSE OBJECTIVE To develop participants with knowledge, skills and competency in handling and

maintenaning of low voltage system (Without Aerial Line and Synchronizing of

Generators). Upon successful completion of this course, candidate will become a

competent A0 Chargemen, certified by Energy Commission.

COURSE CONTENT

Module 1: Electrical Safety - Introduction and overview of electrical chargeman career

path, electrical Act & MS/IEC regulation and First Aid.

Module 2 : Fire Fighting System - Introduction & overview of Fire Fighting System, type of

fire extinguishers, fire alarm system and fixed fire fighting installation system.

Module 3 : Basic Electrical - Basic electricity & electrical unit, DC and AC supply, single

phase & three phase system, and power factor.

Module 4: Electrical Installation - Types of electrical instruments and tester, electrical

installation system, electrical protection system, type of electrical installation testing

method and earthing system, and troubleshoot motor control circuit.

Module 5: Cable and Underground Cable - Type of cable and low voltage underground

cable, test and troubleshoot cable, underground cable lying & jointing and determine

cable size.

Module 6 : Main Switch Board - Introduction & overview L.V main switch board, calibrate

& test electrical protection equipment, maintain & service capacitor bank, maintain &

service uninterruptable power supply and layout plan /schematic circuit diagram.

Module 7: Transformer - Identify types and size of transformer, knowledge on capacity,

ratio, power loss calculation, install, maintain and service power transformer.

Module 8: Motor and Control Devices Transformer – Introduction to AC three phase

machines, program and wire motor control starter, maintain and service AC machine,

and test and troubleshoot motor control circuit.

Module 9: Air Conditioning System - Introduction and overview RAC system, install and

troubleshoot air conditioning unit, and maintain and service RAC system.

Module 10: Basic Automation Control - Introduction to Programmable Logic Control

(PLC), introduction to hydraulic-pneumatic system, and maintain and service hydraulic-

pneumatic system.


PREREQUISITES SPM certificate with pass in Bahasa Malaysia and Mathematics, 3 years experience in

Electrical field with live/non-live system/equipment. Need to present log book.

WHO SHOULD ATTEND Electrical technician and supervisor


38


COURSE TITLE ELECTRICAL CHARGEMAN A4 – (ST CERTIFICATE)

CODE EP02

DURATION 600 hours (Approx. 10 - 12 months)

FEE (RM) 4690.00

COURSE OBJECTIVE To develop participants with knowledge, skills and competency in handling and

maintaining of low voltage system. Upon successful completion of this course, candidate

will become a competent A4 Chargemen certified by Energy Commission(EC).

COURSE CONTENT Module 1: Topics of Electrical Chargeman - Review of Electrical Chargeman A0 syllabus

contents.

Module 2: Diesel Engine - Introduction and overview to basic diesel engine, Type of

component and functions of diesel engine, Maintain and service diesel engine,

Troubleshoot and operate diesel engine, and maintenance of diesel engine.

Module 3: AC Generator - Introduction and overview of basic principle of AC generator,

Type of components in AC generator system, Type of AC generator function, Operate AC

generator system and maintenance of the generator component.

Module 4 : Standby AC Generator - Theory of standby generator operations, Layout plan

with blueprint and schematic diagram, Setting and operating of A.M.F board and standby

generator set, Electrical Protection System, Type of testing method and observation,

analyzing output set-up, Syncronizing of TNB supply , AC generator and UPS system

maintenance and servicing.

Module 5: Synchronizing AC generator system - Introduction & overview of synchronizing,

Operate synchronizing AC generator, Analyzing output set-up, Maintain and service

synchronizing panel board and routine maintenance daily report.

Module 6 - Overhead Line System - Introduction and overview Low Voltage (LV) Overhead

Line system, Design and Install Street Lighting System, Design and Install of LV overhead Line

system component, Manage the installation of LV overhead system and underground

system, Layout plan/schematic circuit diagram and related safety rules.


PREREQUISITES Work experience in AC Generator and synchronizing, LV overhead line system with 2 years

experience or has attended module course on AC Generator and Synchronizing and LV

Overhead Line System from institute verified by EC.

WHO SHOULD ATTEND Low Voltage Electrical Chargeman category A0 and A1 (by EC).


39


COURSE TITLE LOW VOLTAGE OVERHEAD LINE – (ST REQUIREMENT)

CODE EP03


FEE (RM) 1550.00

COURSE OBJECTIVE Participants will be enlightened on the functionality, maintenance and installation of

overhead line system, theoretically and practically.

COURSE CONTENT 1. Introduction and overview L.V Overhead system

2. Design and Install Street lighting System

3. Plan and implement LV overhead line system

4. Design and Practice of component L.V overhead line system.

5. Layout plan /schematic circuit diagram.

6. Correlate Safety Rules with daily routine job


PREREQUISITES Low Voltage Electrical Chargeman category A0 with 2 years experience.

WHO SHOULD ATTEND Low Voltage Electrical Chargeman category A0.


COURSE TITLE LOW VOLTAGE GENERATOR AND SYNCHRONISING – (ST REQUIREMENT)

CODE EP04


FEE (RM) 1550.00

COURSE OBJECTIVE Basically, participants will be taught on generator’s output to be engaged into the

mainstream power supply system, theoretically and practically, and also to analyse

potential problems that could arise if not synchronised properly.

COURSE CONTENT Module 1: Diesel Engine - Introduction and overview to basic diesel engine, Type of

component and functions of diesel engine, Maintain and service diesel engine,

Troubleshoot and operate diesel engine, and maintenance of diesel engine.

Module 2 : AC Generator - Introduction and overview of basic principle of AC generator,

Type of components in AC generator system, Type of AC generator function, Operate AC

generator system and maintenance of the generator component.

Module 3 : Standby AC Generator - Theory of standby generator operations, Layout plan

with blueprint and schematic diagram, Setting and operating of A.M.F board and standby

generator set, Electrical Protection System, Type of testing method and observation,

analyzing output set-up, Syncronizing of TNB supply , AC generator and UPS system

maintenance and servicing.

Module 4 : Synchronizing AC generator system - Introduction and overview of synchronizing,

Operate synchronizing AC generator, Analyzing output set-up, Maintain and service

synchronizing panel board and routine maintenance daily report.


PREREQUISITES Low Voltage Electrical Chargeman category A0 with 2 years experience.

WHO SHOULD ATTEND Low Voltage Electrical Chargeman category A0.

MIN PARTICIPANTS 10 pax.

40


COURSE TITLE INSTALL AND MAINTENANCE OF CAPACITOR BANK

CODE EP05

DURATION 24 hours (3 days)

FEE (RM) 600.00

COURSE OBJECTIVE This course will enhance the skills and knowledge of the partcipants through

theoretical and practical training on how to install, test and maintain a capacitor

bank for an efficient power supply system.

COURSE CONTENT Module 1: Electrical Safety - Introduction Overview Electrical Act and MS/IEC

regulation and First Aid.

Module 2 : Install Capacitor Bank - Capacitor bank blueprint, Interpret capacitor

bank blueprint, Capacitor bank principle of operation, Main component of

capacitor bank system, Capacitor bank sizing, Capacitor bank control circuit

system, Capacitor bank installation procedures, Power factor calculation.


PREREQUISITES Knowledge on basic electricity

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in power factor

correction.


COURSE TITLE INSTALLATION AND MAINTENANCE OF UNINTERRUPTABLE POWER SUPPLY SYSTEM

(INVERTER)

CODE EP06


FEE (RM) 600.00

COURSE OBJECTIVE This course will provide knowledge and skills to participants on how to install, test and

maintain an uninterruptable power supply system (UPS) to provide power supply

backup for an efficient and continuous power supply.

COURSE CONTENT Module 1 : Electrical Safety - Introduction and Overview of Electrical Act and MS/IEC


Module 2 : Install Uninterruptable Power Supply (UPS) - Interpret UPS system blueprint,

Type of UPS, Type of connection, UPS specification, UPS operation, UPS capacity on

load requirements, maintenance and safety precaution of UPS Interpret UPS

blueprint, and install, test and maintain UPS.


PREREQUISITES Knowledge on basic electricity

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in backup power

supply.


41


COURSE TITLE OPERATE THREE PHASE MAIN SWITCHBOARD

CODE EP07


FEE (RM) 580.00

COURSE OBJECTIVE This course will provide knowledge and skills to participants on how to install, test and

maintain a three phase Main Switchboard (MSB) for an efficient and protected power

supply system.

COURSE CONTENT Module 1 : Install Main Switchboard - Obtain blue print, Inspect of actual location, Select

sub switchboard cable size, Confirm cable and riser size, Lay cable in the riser

Module 2 : Test and maintain Main Switchboard - Sequential operation of MSB, Safety

and hazard of operating MSB.


PREREQUISITES Knowledge on basic MSB function.

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in power

distribution and protection.


COURSE TITLE MOTOR MAINTENANCE AND TESTING

CODE EP09


FEE (RM) 510.00

COURSE OBJECTIVE This course will provide knowledge and skills to participants on how to inspect, test and

maintain electric motor for an efficient and continuous operation.

COURSE CONTENT Module 1 : Introduction to types of motor - Types of motor construction, DC and AC motor,

and Blueprint schematic diagram.

Module 2 : Troubleshooting - Motor maintenance testing checklist, Fault finding

procedure, Prepare proper tools, equipment and spare parts, Adhere to repair

procedure, and testing and commissioning.


PREREQUISITES Knowledge on basic electricity.

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in motor

maintenance.


42


COURSE TITLE TRANSFORMER INSTALLATION, MAINTENANCE AND TESTING

CODE EP10


FEE (RM) 590.00


maintain power transformer for an efficient, safe and continuous operation.

COURSE CONTENT Module 1 : Introduction to Transformer - Overview of transformer construction, Types and

sizes of transformer, Basic Operation of transformer, Interpret blueprint, and Identify the

mountings and ratings of transformer.

Module 2 : Installation, Maintenance and Testing - Determine the method of installation,

Determine the types, rating and sizes of cable, protective devices and mechanical

protection to be used, Install cable and earthing system, Prepare foundation and base

plate for mounting, Mount, label and bolt, Install cable and earthing system, and

Corrective and preventive maintenance of transformer, testing and commissioning.


PREREQUISITES Knowledge on basic transformer function.

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in power

transformer.


COURSE TITLE FIRE ALARM MAINTENANCE

CODE EP11


FEE(RM) 590.00

COURSE OBJECTIVE This course will provide knowledge and skills to participants on how to install, inspect, test

and maintain fire alarm system for an efficient and continuous operation.

COURSE CONTENT Module 1: Install Fire Alarm Electrical System - Analyze blueprint and manual instruction,

Inspect distribution panel, Isolate the supply, Identify installation location, Prepare

materials and accessories for fitting, Select tools and equipment.

Module 2 : Maintain Fire Alarm Electrical System - Test the fire alarm unit, Fix the alarm unit,

Terminate cables to outlet point, Test and commission the unit, Adhere to safety factors,

Maintain tools after used, Identify fault location, Carry out maintenance, Test maintained

equipment, and Testing fire alarm system.



WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in fire alarm

maintenance.


43


COURSE TITLE AUTOMATIC VOLTAGE REGULATOR (AVR) APPLICATION

CODE EP12


FEE (RM) 510.00

COURSE OBJECTIVE This course will provide knowledge and skills to participants on the operations of power

electronics devices and circuit troubleshooting techniques on automatic voltage

regulator (AVR) for a stable and efficient power supply system.

COURSE CONTENT Module 1 - Power Semiconductor Devices, Power Electronics Circuits

Module 2 – Breakdown analysis, Blueprint Schematic diagram, Use of proper tools,

equipment and spare parts, Repair procedure, Testing and commissioning.


PREREQUISITES Knowledge on basic electricity/basic electronics.

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in AVR.


COURSE TITLE PROTECTION SYSTEM

CODE EP13


FEE (RM) 580.00

COURSE OBJECTIVE This course will provide knowledge and skills to participants on how to install, inspect, test

and maintain electrical protective components such as relays and circuit breakers for an

efficient and protected power supply system.

COURSE CONTENT 1. Identify LV/HV protection and switch gear.

2. Select LV relay protection and circuit breaker.

3. Install LV relay protection and circuit breaker accessories

4. Test relay protection, Current Transformer (CT), Potential Transformer (PT) and circuit

breaker.

5. Interpret LV relay protection blueprint.



WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in power system

protection.


COURSE TITLE AIR CIRCUIT BREAKER (ACB) - MAINTENANCE AND TESTING

CODE EP14


FEE (RM) 590.00


maintain air circuit breaker for an efficient and protected electrical supply.

COURSE CONTENT Module 1: Electrical Safety – Introduction and Overview of Electrical Act and MS/IEC


Module 2 : Low Voltage Circuit Breaker Application

Type of low voltage switchgear, Low voltage circuit breaker selection, Low voltage circuit

breaker and accessories installation, low voltage switchgear and circuit breaker

Testing, Identify low voltage circuit breaker, Install low voltage circuit breaker using proper

tools, Operate low voltage circuit breaker, Test low voltage circuit breaker, Assemble

circuit breaker accessories using measuring instrument and earthing.



WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in ACB

maintenance.



44

COURSE TITLE VACUUM CIRCUIT BREAKER (VCB) - MAINTENANCE AND TESTING

CODE EP15


FEE (RM) 590.00


maintain vacuum circuit breaker for an efficient and protected electrical supply.

COURSE CONTENT Module 1 : Electrical Safety – Introduction and Overview of Electrical Act and MS/IEC


Module 2 : High Voltage Circuit Breaker Application - Type of high voltage switch gear,

High voltage circuit breaker selection, High voltage circuit breaker and accessories

installation, High voltage switch gear and circuit breaker Testing, Identify high voltage

circuit breaker, Install High voltage circuit breaker using proper tools, Operate High voltage

circuit breaker, Test High voltage circuit breaker, Assemble circuit breaker accessories

using measuring instrument and earthing.



WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in VCB

maintenance.


COURSE TITLE HIGH VOLTAGE SAFETY AWARENESS AND PROCEDURE (ACT AND REGULATION)

CODE EP16


FEE (RM) 600.00

COURSE OBJECTIVE This course will provide knowledge and ability to participants on how to manage safety

and comply with the regulation to ensure safe operation of high voltage environment

through the right safety tools and procedures.

COURSE CONTENT Module 1 – Knowledge on electrical shock injuries, Apply first aid treatment, apply

treatment for electric shock victim, practice personal safety, comply with shop and

equipment safety rules, improve hazardous environment, comply with electrical Act,

comply with electrical regulations, comply with MS IEC 60364.

Module 2 - Demonstrate the use of fire fighting equipment, obtain permit to work,

maintain log book and work experiences, report any accident on site.

(Electrical Act and Regulations book is provided)



WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in safety

procedure.


45


COURSE TITLE DIY BASIC HOME WIRING

CODE EP17


FEE (RM) 320.00

COURSE OBJECTIVE This course will provide knowledge and ability to participants on how to wire electrical

circuits for residential. Participants will obtain knowledge in electrical safety, electrical

circuits and protective devices and learn how to wire common residentials applications.

Appropriate use of materials, methods, and tools will be covered. There will also be an

introduction to the National Electrical Code (NEC) and its circuit layout.

COURSE CONTENT

Module 1- Electrical safety in residential, Introduction to basic wiring, type of wiring for

residentials, wiring accessory and distribution board.

Module 2 – Single phase electrical wiring project, testing and commissioning,

troubleshooting.


PREREQUISITES Nil

WHO SHOULD ATTEND Open to anyone who is intrested in residential electrical wiring.


COURSE TITLE DIY HOME SOLAR PANEL APPLICATION

CODE EP18


FEE (RM) 320.00

COURSE OBJECTIVE This course will provide knowledge and know how to participants on how to utilise solar

panel for home application. Participants will be taught on solar panel specifications, type

of installation, power output conversion, and testing. Appropriate use of materials,

methods, and tools will be covered.

COURSE CONTENT Module 1 - Overview of off grid photovoltaic system, Balance of System Components

(BOS), Design of BOS components, System installation.

Module 2 - Installation, testing and commissioning, acceptance test, lightning

protection system.


PREREQUISITES Nil

WHO SHOULD ATTEND Open to anyone who is intrested in solar panel application.


46


COURSE TITLE SERVO MOTOR CONTROL

CODE EC01


FEE (RM) 660.00

COURSE OBJECTIVE The participants will be familiarised with techniques in controlling servo motor in theory and

practice, including system response analysis and motor interfacing.

COURSE CONTENT Module 1- Calculate motor torque and motor power requirement, DC motor permanent

magnet.

Module 2 - Servo motor driver and configuration, System response analysis, Interfacing

servo motor with PLC (MELSEC).


PREREQUISITES Basic electricity/basic PLC.

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in servo motor control.


COURSE TITLE INVERTER CONTROL INDUCTION MOTOR

CODE EC03


FEE (RM) 660.00

COURSE OBJECTIVE The participants will be familiarised with techniques in controlling motor using inverter in

theory and practice, including system response analysis and motor interfacing.

COURSE CONTENT Module 1- Inverter switching board, inverter driving power, simulation practice.

Module 2 - Training board practice, RPM and current measurement, and parameters

setting practice.


PREREQUISITES Basic electricity

WHO SHOULD ATTEND Technicians, mechanics, wiremen and those who are interested in inverter motor

control.


COURSE TITLE BASIC ELECTRICAL

CODE EC08


FEE (RM) 300.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and understanding on

basic electrical and electronics and at the end of the course, participants should be

able to:

1. Understand basic circuit theory elements and its laws

2. Construct basic circuitry and analyze the characteristics of series and parallel

circuits

3. Understand the characteristics of passive devices and the principle of magnestism

and their application.

COURSE CONTENT 1. Basic electron and electric charge principle

2. Current flow and potential difference

3. Electrical Units and Ohm’s Law

4. Resistance and impedence

5. Simple DC circuit in series, parallel and its measurements.

6. Magnetism principle and application.


PREREQUISITES Nil

WHO SHOULD ATTEND Engineers, Supervisors, Foremen, Technicians, Teachers/Trainers or individuals

interested.


47

REFRIGERATION AND AIR-CONDITIONING

PROGRAM

48

FULL TIME COURSES IN REFRIGERATION AND AIR-CONDITIONING PROGRAM


ENGINEERING TECHNOLOGY





Mathematics, Science and another optional subject)

Course Information: This course emphasises on knowledge and

skills on occupational safety, Airconditioning fundamentals,

electrical and electronics, metal fabrication, ducting design,

load calculation, inspection, testing and maintenance of

commercial and domestic air-conditioning system, report writing

on maintenance evaluation, management of building work

related to air-condition and Industrial Training.

Career Opportunities: Maintenance Technician, Assistant

Engineer, Project Supervisor, and Contractor, among others.

Course Contents:

Semester 1 Credits


• English 1 1




• Physics 1 2

• Occupational Safety, Healthy & Environmental 2

• Technical Drawing 2

• Refrigeration Work Practice 2

• Metal Works and Fabrication 2

• Fundamentals of RAC 3

Semester 2


• English 2 1


• Calculus 2

• Physics 2 2

• Fundamental of Electrical And Electronics 2

• RAC Maintenance And Troubleshooting 3

• RAC Installation 2

• Electrical Motor and Control 3

Semester 3


• English 3 2

• Statistics 2

• HVACR Computer Aided Design 2

• Thermodynamics 3

• Fluid Mechanics 2

• Sound and Vibration 2

• RAC Testing and Commissioning 2

Semester 4


• Transport Refrigeration and Air Conditioning 2

• Cooling Load 3

• Piping Design 2

• Ducting Desgn 3

• RAC Control and Design 2

• Chiller and Variable Refrigerant Volume Application 2


Semester 5

• HVACR System Design 3

• Thermal Storage 2

• HVACR Building Management System 2

• HVACR Project Management 2


Semester 6



TECHNOLOGY


Certification: Diploma in Technology and Malaysian Skills

Diploma (Level 4)


a related field and SPM/SPMV certificate

Course Information: This course emphasises on knowledge and

skills in designing, installing, testing and maintaining of the

domestic air-conditioning system, learning how to write reports on

maintenance evaluation, management of building work related

to air-condition as well as observation and the practice of safety

and health regulations.

Career Opportunities: Maintenance technician, Assistant

Engineer, Project Supervisor, and Contractor, among others.

Course Contents:

Semester 4 Credits

• HVACR Architecture Drawing &

Cooling Load Desgn 3

• HVACR Piping & Ducting Design 4

• HVACR Electrical System Design 3

• HVACR Tender Practice 3

• HVACR Construction Practice 2


Semester 5

• HVACR Project Monitoring Management 3

• HVACR Testing and Commissioning 3

• HVACR Technical Support Management System 3


Semester 6


DETAILS OF MODULAR COURSES IN REFRIGERATION AND AIR-CONDITIONING PROGRAM

49

COURSE TITLE DUCTING SYSTEM DESIGN AND BALANCING

CODE RA01


FEE (RM) 690.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills in ducting calculation, design,

fabrication, test and installation through theoretical and practical training session to

achieve optimum air flow efficiency.

COURSE CONTENT 1. Ducting fundamental.

2. Type of ducting.

3. Type of insulation.

4. Type of diffuser.

5. Ducting accessories and fitting.

6. Calculate size of ducting.

7. Identify air flow rate as per manufacturer’s catalogue.

8. Standard formula applications.

9. Pressure loss calculation.

10. Identify type of ducting system.

11. Ducting flow process calculation based on building layout.

12. Using duct calculator to calculate flow rate, size duct and velocity.

13. Calculate pressure drop for every accessory.

14. Apply Sheet Metal and Air Conditioning National Association standards (SMACNA).

15. Check and adjust air flow and balancing of air distribution system using proper

equipment.

DELIVERY MODE Theory and Practice.

PREREQUISITES Basic air conditioning.

WHO SHOULD ATTEND Technicians, mechanics, and those who are interested in ducting system design.


COURSE TITLE CHILLER EFFICIENCY TESTING AND MAINTENANCE

CODE RA02


FEE (RM) 740.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills in chiller maintenance with good

understanding in its operation for a better performance and efficiency through theoretical

and practical training sessions.

COURSE CONTENT 1. Classification of chiller

2. Chiller capacity

3. Main components and accessories of chiller

4. Type of chiller

5. Chiller components and operation/cycle

6. Primary and secondary refrigerant used

7. Preventive and corrective maintenance of chiller

8. Parameter of water cooled and air cooled chiller

9. Chiller performance and efficiency test, data analysis in comparison with specifications

required.


PREREQUISITES Basic knowledge on air conditioning operation and maintenance.

WHO SHOULD ATTEND Air conditioning contractor, Engineers, Supervisors, Technicians, Teachers/Trainers or

individuals interested in upgrading their knowledge on chiller maintenance.


50


COURSE TITLE SINGLE COLD ROOM TROUBLESHOOTING, TESTING AND MAINTENANCE

CODE RA03


FEE (RM) 850.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills in single cold room maintenance

covering all related aspects of cold room operation’s element through theoretical and

practical training session to achieve optimum operation efficiency.

COURSE CONTENT 1. Introduction of cold room

2. Classification and capacity of cold room

3. Components and accessories of single cold room

4. Refrigerant cycle, refrigerant used, refrigerant circuits and electrical control circuit

5. Method of control and setting of cold room parameter

6. Troubleshooting and repair

7. Performances test

8. Preventive maintenance of cold room


PREREQUISITES Basic knowledge on refrigeration system.


individuals interested in upgrading their knowledge on chiller maintenance.


COURSE TITLE COMMERCIAL AIR CONDITIONER WIRING AND TESTING

CODE RA04


FEE (RM) 800.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills in commercial air conditioner

maintenance, covering all related aspects of its elements through theoretical and

practical training session to achieve optimum operation efficiency.

COURSE CONTENT 1. Motor control principle

2. Understand and interpret circuit of motor control

3. Explain type of motor control and its functions

4. Motor protection system

5. Design of control circuit and power circuits for

i. D.O.L circuit

ii. Star and Delta

iii. Auto-trans

iv. Soft starter

6. Understand the concept of controls design

7. Wiring practice of control and power circuit.

i. Select components for starter panel

ii. Install and arrange components

iii. Check components functionality

iv. Identify components legend/symbols


PREREQUISITES Basic knowledge on electrical wiring.


individuals interested in airconditioner wiring.


51


COURSE TITLE INVERTER AIR CONDITIONER INSTALLATION AND TESTING

CODE RA05


FEE (RM) 540.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills in inverter air conditioner

installation and testing covering all related activities through theoretical and practical

training sessions to achieve higher competencies in installation and testing works.

COURSE CONTENT 1. Understand the concept of inverter air-conditioning

2. Inverter components and controls

3. Refrigerant used

4. System capacity

5. Piping system

6. Wiring system

7. Testing and commissioning for inverter

8. Confirm operation data and performance


PREREQUISITES Nil


individuals interested in airconditioner installation.


COURSE TITLE CERTIFICATION FOR SERVICE TECHNICIAN PROGRAMME (CSTP) OF

REFRIGERATION AND AIR CONDITIONING SECTOR (RACs) - ACCORDING TO DEPARTMENT OF ENVIRONMENT ACT

CODE RA06


FEE (RM) 530.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills in refrigerant handling covering all

related activities through theoretical and practical training sessions to achieve higher

competencies in handling the refrigerant for a cleaner and safer environment.

Participants who successfully complete the course will be accredited with CSTP of RACs

certified by the Department of Environment (DOE). At the end of the course, participants

will be able to;

1. Perform refrigerant vacuum process

2. Perform refrigerant recovery process

3. Perform refrigerant charging process

COURSE CONTENT 1. Environmental and human health impact of refrigeration and air conditioning

2. Alternatives to HCFC and Their characteristics

3. Refrigeration cycle

4. Refrigerant recovery, recycling, reclamation & cylinders

5. Proper handling and servicing HCFC and HFC air conditioners

6. Proper handling and servicing hydrocarbon air conditioners

7. Good practices and safety precaution

8. Installation procedure of air conditioner split unit

9. Tools and equipment required

10. Refrigerant contamination and refrigerant identifier

11. Maintenance of equipment

12. Maximizing benefits of climate action through servicing sector


PREREQUISITES Involved in airconditioning installation and repair work.


individuals interested in airconditioner installation.



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COURSE TITLE DIY HOME AIRCONDITIONER SERVICING

CODE RA07

DURATION 8 hours / 1 day

FEE (RM) 120.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills to individuals on tecniques in

maintaining their domestic air conditioner through theoretical and practical training

sessions to achieve competencies in servicing their home air conditioner effectively.

COURSE CONTENT 1. Introduction to basic components of split unit air conditioner (below 1.5hp) and

its function cycle

2. Practical activities for in door and out door units servicing.

3. Practical activities on air conditioner testing before and after servicing

4. Safety precautions on electrical connections and the use of hand tools.


PREREQUISITES Nil

WHO SHOULD ATTEND Individuals interested in airconditioner servicing.


COURSE TITLE DIY CAR AIR COND SERVICING

CODE RA08


FEE (RM) 300.00

COURSE OBJECTIVE This course is intended to provide knowledge and skills to individuals on tecniques in

maintaining their car air conditioner through theoretical and practical training

sessions to achieve competencies in self servicing of their car air conditioner

effectively.

COURSE CONTENT 1. Introduction to basic components car air conditioner and its function cycle

2. Practical session on system pressure and cabin temperature tests.

3. Practical session on leakage finding and refrigerant refilling (R134a)

4. Practical session on cooling coil and blower fan servicing

5. Awareness on safety and precautions during practical session on system and

tools handling.

Note :

You are required to work on your own car.


PREREQUISITES Nil

WHO SHOULD ATTEND Individuals interested in car airconditioner servicing.


53

FULL TIME COURSE IN AUTOMATION AND ROBOTIC PROGRAM

AUTOMATION AND ROBOTIC PROGRAM

54

DIPLOMA IN AUTOMATION AND ROBOTIC ENGINEERING TECHNOLOGY Course Duration: 3 years

Certification: Diploma in Engineering Technology and Malaysian Skills Diploma (Level 4)

Entry Requirement: SPM certificate (minimum 3 credits in Mathematics, Science and another optional subject).

Course Information: This course is a combination of electronics and mechanical technologies through emphasis on automation

systems and the wide use of robots. The objective of the course is to train students to use various systems such as hydraulic and electro-

hydraulic, pneumatic and electro-pneumatic, electrical and electronics, automation and control, motor and robotic systems.

Students are also trained to analyze systems as well as modify and upgrade them to be used in the processing and manufacturing

industries.

Career Opportunities: Maintenance Technician, Assistant Mechatronics/Automation Engineer, or Production/Maintenance

Supervisor.

Course Content:

Semester 1 Credits


• English 1 1




• Physics 1 2


• Engineering Drawing 3

• Electrical Fundamental 3

• Electronic Devices 2

Semester 2


• English 2 1


• Calculus 2

• Physics 2 2

• Analogue Electronics 3

• Digital Electronic 3

• Mechanical Workshop Practise 2

• Electric Motor 3

• Automation Principle 2

Semester 3


• English 3 2

• Statistics 2

• Pneumatic and Hydraulic 3

• Electronic Workshop Practice 4

• Sensor Technology 3

• Computer Programming 2

• Programmable Logic Controller 3

Semester 4

• Industrial Robotics 3

• Microcontroller 3

• Control System 3

• Automation Maintenance Management 2

• Automation System Installation 3



Semester 5

• Industrial Management 2

• Electrical Workshop Practice 2

• Industrial Automation and Communication 2


Semester 6


DETAILS OF MODULAR COURSES IN AUTOMATION AND ROBOTIC PROGRAM

COURSE TITLE BASIC ARDUINO MICRO CONTROLLER PROGRAMMING

CODE EC02

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FEE (RM) 600.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and experience on writing

an embedded system program for an Arduino Micro Controller to enhance their

programming capabilities. At the end of the course, participants should be able to:

1. Explain microcontroller basic structure

2. Produce digital I/O interfacing circuit and programming

3. Produce analog sensor interfacing circuit and programming

4. Produce DC motor control circuit and programming

COURSE CONTENT 1. Digital I/O programming

2. Analog programming

3. PWM programming

*Arduino Set will be given away to the participants at no extra charge.


PREREQUISITES Nil

WHO SHOULD ATTEND Engineers, Supervisors, Technicians, Teachers/Trainers or individuals interested.


COURSE TITLE LAB VIEW VISUAL PROGRAMMING LANGUAGE

CODE EC04


FEE (RM) 660.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and experience on PC and

Hardware interface programming and at the end of the course, participants should be

able to:

1. Design user interface (UI)

2. Produce digital interface circuit and programming

3. Produce analog sensor interface circuit and programming

COURSE CONTENT 1. Programming techniques, features, visual instructions (VI) and functions.

2. User Interface (UI) design.

3. Create applications that use DAQ devices (using Digital I/O)

4. Create applications that use DAQ devices (using Analog Input)


PREREQUISITES Nil



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COURSE TITLE INTERMEDIATE ARDUINO MICROCONTROLLER PROGRAMMING

CODE EC05


FEE (RM) 600.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and experience on

intermediate Arduino Microcontroller programming and at the end of the course,

participants should be able to:

1. Create delay using timer programming

2. Create external interrupt programming and interfacing circuit

3. Produce microcontroller project using interrupt

COURSE CONTENT : 1. Timer / Counter programming

2. Interrupt programming

*Arduino Set will be given away to the participants at no extra charge.


PREREQUISITES Nil



COURSE TITLE PCB DESIGN AND FABRICATION

CODE EC06


FEE (RM) 1130.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and skills on printed circuit

board design and fabrication, and at the end of the course, participants should be

able to:

1. Produce schematic diagram

2. Produce single sided and double sided PCB drawing

3. Produce PCB prototype

COURSE CONTENT 1. Schematic diagram and PCB drawing using Althium on;

Single sided PCB design

Double sided PCB design

2. PCB plotting and fabrication.


PREREQUISITES Nil



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COURSE TITLE BASIC ANALOG AND DIGITAL CIRCUIT DESIGN

CODE EC07


FEE (RM) 680.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and experience on analog

and digital circuit design and at the end of the course, participants should be able to:

1. Understand the operations of selected analog and digital components

2. Design analog and digital electronic circuit

3. Produce analog and digital electronic circuit

COURSE CONTENT 1. DC power supply circuit

2. Applied Op-Amp circuit

3. Applied 555 Timer

4. Design combinational digital circuit

5. A/D and D/A Converter circuit design


PREREQUISITES Basic knowledge on analog and digital electronics.



COURSE TITLE ELECTRO-PNEUMATIC

CODE DTM01

FEE (RM) 610.00


COURSE OBJECTIVE This course is intended for the participants to gain knowledge and skills on electro-

pneumatic system and at the end of the course, participants should be able to:

1. Understand types and functions of electro-pneumatic components and sensors

2. Build electro-pneumatic circuit

3. Design electro-pneumatic basic circuit

COURSE CONTENT 1. Identify electro-pneumatic fundamental symbols and components

2. Design basic and advanced electro pneumatic circuit with shift register method by

using timer, counter, single cycle, continuous and emergency stop button

3. Application of electro-pneumatics systems.


PREREQUISITES Prior knowledge and / or experience in pneumatics.

WHO SHOULD ATTEND Supervisor, Technician, Teacher / trainer or individual interested in upgrading their

knowledge on related subject.


COURSE TITLE ELECTRO-HYDRAULIC

CODE DTM02


FEE (RM) 610.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and skills on electro-

hydraulic system and at the end of the course, participants should be able to:

1. Understand types and functions of electro-hydraulic components and sensors

2. Build electro-hydraulic basic circuits

3. Design electro-hydraulic circuits

COURSE CONTENT 1. Identify basic-hydraulic symbols and components

2. Design basic electro-hydraulic circuits using timer, counter, single cycle, continuous

and emergency stop button

3. Application of electro-hydraulic


PREREQUISITES Basic knowledge and/or experience on hydraulics


interested in upgrading their knowledge and skills.



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COURSE TITLE PROGRAMMING AND MAINTENANCE OF INDUSTRIAL ROBOT

CODE DTM03


FEE (RM) 1760.00

COURSE OBJECTIVE This course is intended for the participants to gain knowledge and skills In programming

and maintaining Yaskawa Robotic Arm for enabling the participants to control the robot

efficiently.

COURSE CONTENT 1. Safety rules and regulations in robot industry.

2. Basic command for teaching robot movement

3. Basic maintenance activities for robot.


PREREQUISITES Basic knowledge and / or experience in robotics.


upgrading their knowledge and skills.


COURSE TITLE INDUSTRIAL AUTOMATION SYSTEM AND INSTALLATION

CODE DTM04


FEE (RM) 810.00

COURSE OBJECTIVE This course will provide knowledge and skills on industrial automation in general and how

to assemble an automation system to the participants. At the end of the course,

participants should be able to;

1. Explain the fundamental of Industrial automation and its components

2. Assemble an automation system

3. Carry out wiring of an automation system

4. Program PLC for an automation system

COURSE CONTENT 1. Industrial Automation principle – Sensors and actuators, control, material handling,

robot, and networking

2. Assembly of automation system

3. Wiring of automation system

4. Programming of automation system

5. Human Machine Interface (HMI)

6. Communication of automation system

7. SCADA


PREREQUISITES Basic knowledge and / or experience in PLC, sensor and actuator


upgrading their knowledge on industrial automation


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COURSE TITLE INSTALLATION OF FESTO MODULAR PRODUCTION SYSTEM

CODE DTM05


FEE (RM) 1100.00

COURSE OBJECTIVE This course will provide knowledge about Festo MPS and how to assemble an MPS station

to the participants. At the end of the course, participants should be able to;

1. Explain the operation of MPS station

2. Assemble MPS Station

3. Carry out wiring of MPS Station

4. Program PLC for MPS Station

COURSE CONTENT 1. Introduction to Festo MPS (distribution and sorting station)

2. Assembly of MPS stations

3. Wiring of MPS stations

4. PLC programming for MPS stations (Panasonic/Beckhoff)

5. Communication of MPS stations


PREREQUISITES Basic knowledge and / or experience in PLC, Sensor and actuator

WHO SHOULD ATTEND Engineers, Supervisors, Technicians, Teachers/Trainers, student participating in the WSMB

competition or individuals interested in upgrading their knowledge on automation

installation


COURSE TITLE PROGRAMMABLE LOGIC CONTROLLER

CODE DTM06


FEE (RM) 580.00

COURSE OBJECTIVE This course will provide knowledge about programmable logic controllers to the

participants. At the end of the course, participants should be able to;

1. Explain the theory of control system

2. Explain the function of PLC

3. Program PLC using lader diagram

4. Carry out wiring of input and output on PLC

COURSE CONTENT 1. Introduction to control system

2. Introduction to PLC

3. Basic components of PLC

4. Programming of PLC using ladder diagram

5. Wiring of input and output of PLC


PREREQUISITES Nil


upgrading their knowledge on control system


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COURSE TITLE SENSOR TECHNOLOGY

CODE DTM07


FEE (RM) 640.00

COURSE OBJECTIVE This course will provide knowledge about sensor technology to the participants. At the end

of the course, participants should be able to;

1. Explain the fundamental of transducer

2. Explain the fundamental of sensors

3. Explain the function of various sensors

4. Carry out wiring of sensors

5. Reading sensor signal

6. Interpreting / processing sensor signal

7. Create a simple application using sensors

COURSE CONTENT 1. Introduction to transducer

2. Introduction to sensors

3. Type of sensors and how they work

4. Sensor signal aquisition

5. Type of signal and signal processing

6. Wiring of sensors

7. Sensor application


PREREQUISITES Basic electronics is added advantage


upgrading their knowledge on sensor technology


COURSE TITLE SUPERVISORY CONTROL AND DATA ACQUISITION (SCADA)

CODE DTM08


FEE (RM) 410.00

COURSE OBJECTIVE This course will provide knowledge about SCADA to the participants. At the end of the

course, participants will be able to;

1. Explain the function of SCADA

2. Build SCADA monitoring and control layout

3. Connect SCADA software to PLC

4. Carry out SCADA basic function

COURSE CONTENT 1. Introduction to SCADA

2. Introduction to Indusoft SCADA software

3. Adding PLC driver

4. Creating SCADA layout

5. Creating tags and connecting to PLC (Panasonic/Beckhoff/Omron)

6. Using basic SCADA function (alarm, trend, etc.)


PREREQUISITES Basic knowledge and / or experience in basic PLC Programming


interested in upgrading their knowledge on SCADA


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COURSE TITLE DIY COMPUTER MAINTENANCE

CODE CT03

DURATION (HOURS) 16 hours/ 2 days

FEE (RM) 260.00

COURSE OBJECTIVE This course will teach participants about computer components, tips/guide for computer

component purchases, operating system installation and troubleshooting.

COURSE CONTENT 1. Basic on computer component and function

2. Introduction to personal computer hardware and devices.

3. Safety and security measures.

4. Assembly of computer hardware.

5. Operating System (OS) installation.

6. Testing and troubleshooting.

7. Basic computer maintenance.


PREREQUISITES Nil

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skills and knowledge on assembling,

installing and operating system.


COURSE TITLE DIY HOME COMPUTER NETWORK

CODE CT04

DURATION (HOURS) 16 hours / 2 day

FEE (RM) 240.00

COURSE OBJECTIVE This course will teach participants to setup home computer network equipment

including access points, computer client and modem.

COURSE CONTENT 1. Basic on home network and Small Office Home Office (SOHO)

2. Guide on home network device purchase

3. Setup access point

4. Setup PC client

5. Guide to secure home network


PREREQUISITES Nil

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skill and knowledge on building and

setting up home computer network.


COURSE TITLE DIY COMPUTER SOFTWARE MAINTENANCE

CODE CT05


FEE (RM) 120.00

COURSE OBJECTIVE

This course is aimed at providing additional skills and knowledge on how computer

software works, relationship between software and computer hardware (driver and

kernel), installation of operating system and application software.

COURSE CONTENT 1. Introduction to system software, application software and utility software.

2. Configuration, partitioning, formatting, and operating system installation.

3. Installation of application and utility software.


PREREQUISITES Nil

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skills and knowledge on computer

system’s software.


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COURSE TITLE COMPUTER NETWORK SETUP

CODE CT06


FEES (RM) 400.00

COURSE OBJECTIVE

At the end of the course, participants will be able to;

1. Acquire fundamental principles of computer network such as ability to identify

network hardware and type of network

2. Apply basic network system and functionality check between instrumentation

and computer or computer to computer

COURSE CONTENTS 1. Introduction to network

2. Open Systems Interconnection (OSI) Model and Network Protocols

3. Data Transmission and Networking Media

4. Wireless technology

5. Basic network security

6. Setup Local Area Network (LAN)

7. Perform networking troubleshooting


PREREQUISITES Nil

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skills and knowledge on

computer network.


COURSE TITLE COMPUTER RECOVERY

CODE CT07

DURATION 16 hours/ 2 days

FEE (RM) 400.00

COURSE OBJECTIVE Upon completion of the course, participants will be able to know the basic

components contained in the computer system, able to do the necessary setup

when installing separate components, able to format storage and find out the cause

for computer malfunction as well as prepare backup and recovery method for

computer system.

COURSE CONTENT 1. Computer architecture and function

2. Steps in computer troubleshooting

3. Perform computer formating and operating system installation

4. BIOS Setup & System Recovery (Windows repair without format)

5. Perform backup and recovery method

6. Perform setup disk imaging


PREREQUISITES Basic knowledge on computer hardware

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skills and knowledge on computer

troubleshooting.


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COURSE TITLE OPEN SOURCE (LINUX) OPERATING SYSTEM CONFIGURATION

CODE CT08


FEE (RM) 400.00

COURSE OBJECTIVE Participants will acquire skills and knowledge on Linux Operating System with emphasis on

how to manage file, device, users and file system in open source operating system.

COURSE CONTENT 1. Introduction to Linux

2. Perform open source operating system installation

3. Text management

4. Perform device management

5. Perform manage of users and groups

6. Perform manage Linux system file and command line

7. Perform source distribution installation.

DELIVERY MODE Theory and Practice.

PREREQUISITES Basic knowledge on open source operating system.

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skill and knowledge on manage open

source operating system.


COURSE TITLE OPEN SOURCE (LINUX) NETWORK CONFIGURATION

CODE CT09


FEE (RM) 400.00

COURSE OBJECTIVE Participants will acquire skills and knowledge on networking in Linux Operating System with

emphasis on how to manage network in open source operating system and setup of simple

network using open source system.

COURSE CONTENT 1. Introduction to network

2. Network configuration in open source environment

3. System administration and basic network security

4. Perform setup of simple network in open source environment

5. Perform sharing of file over network

6. Perform network troubleshooting


PREREQUISITES Basic knowledge on handling open source operating system

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skill and knowledge on manage network

in open source environment.



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COURSE TITLE INSTALLING AND CONFIGURING WINDOWS SERVER 2012

CODE CT12


FEE (RM) 660.00

COURSE OBJECTIVE Upon completion of the course, participants will acquire knowledge on Windows Server

2012 including installation, configuration and its services.

COURSE CONTENT 1. Setup for Windows Server 2012

2. Server deployment

3. Server control management

4. Installation of the Domain Controller (DC)

5. Active Directory (AD) Management

6. Network management


PREREQUISITES Basic knowledge on configuring previous version of Windows Server.

WHO SHOULD ATTEND Trainers or individuals interested in upgrading their skill and knowledge on installing and

configuring Windows Server.


65

TUITION FEES FOR FULL TIME COURSES PER SEMESTER

We provide loan from the Skills Development Fund Corporation (Perbadanan Tabung Pembangunan Kemahiran – PTPK) .

Details are as below:

3 YEAR COURSES (36 MONTHS) : DIPLOMA IN ENGINEERING TECHNOLOGY:

NO. DETAIL

LOAN

AMOUNT

(RM)

LEVEL 1-4

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

INDUSTRIAL

TRAINING

(6 MONTHS)

SEM 1 SEM 2 SEM 3 SEM 4 SEM 5 SEM 6

1. Tuition Fees 7500 1500 1500 1500 1500 1500 -

2. Hostel Fees 1540 308 308 308 308 308 -

3. Allowance 14400 2400 2400 2400 2400 2400 2400

TOTAL 23440 4208 4208 4208 4208 4208 2400

3 YEAR COURSE (36 MONTHS) : DIPLOMA IN AIRCRAFT MAINTENANCE AND CAT. A LICENCE COURSE:

NO. DETAIL

LOAN

AMOUNT

(RM)

LEVEL 1-4

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

SEM 1 SEM 2 SEM 3 SEM 4 SEM 5 SEM 6

1. Tuition Fees 7500 1500 1500 1500 1500 1500 -

2. Hostel Fees 1540 308 308 308 308 308 -

3.

Practical

Maintenance

Experience

7500 - - *2500 *2500 *2500 -

4. Industrial

Training 5500 - - - - - **5500

5. Allowance 14400 2400 2400 2400 2400 2400 2400

TOTAL 36440 4208 4208 6708 6708 6708 7900

* RM50 x 50 days (10 weeks x 5 working days) = RM2500

** RM50 x 100 days (22 weeks x 5 working days) = RM5000

3 YEAR 6 MONTH COURSE (42 MONTHS) : DIPLOMA IN ELECTRICAL (POWER) ENGINEERING TECHNOLOGY

NO. DETAIL

LOAN

AMOUNT

(RM)

LEVEL 1-4

TRAINING

(6

MONTHS)

TRAINING

(6

MONTHS)

TRAINING

(6

MONTHS)

TRAINING

(6

MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

SEM 1 SEM 2 SEM 3 SEM 4 SEM 5 SEM 6 SEM 7

1. Tuition Fees 6000 1500 1500 1500 - - - 1500

2. Hostel Fees 1232 308 308 308 - - - 308

3. Allowance 16800 2400 2400 2400 2400 2400 2400 2400

TOTAL 24032 4208 4208 4208 4208 4208 4208 2400

2 YEAR COURSE (24 MONTHS) : DIPLOMA IN ELECTRICAL (POWER) TECHNOLOGY

NO. DETAIL

LOAN

AMOUNT

(RM)

LEVEL 4

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

INDUSTRIAL

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

SEM 4 SEM 5 SEM 6 SEM 7

1. Tuition Fees 4500 1500 1500 - 1500

2. Hostel Fees 924 308 308 - 308

3. Allowance 9600 2400 2400 2400 2400

TOTAL 15024 4208 4208 2400 4208

1 YEAR 6 MONTH COURSE (18 MONTHS) : DIPLOMA IN TECHNOLOGY

NO. DETAILS

LOAN

AMOUNT

(RM)

LEVEL 4

TRAINING

(6 MONTHS)

TRAINING

(6 MONTHS)

INDUSTRIAL

TRAINING

(6 MONTHS)

SEM 4 SEM 5 SEM 6

1. Tuition Fees 3000 1500 1500 -

2. Hostel Fees 616 308 308 -

3. Allowance 7200 2400 2400 2400

TOTAL 10816 4208 4208 2400

Note : 1. For self paying fee, the payment is only RM3616 per year (except Aircraft Maintenance Course)

2. The repayment period is 120 months

FACILITIES

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In order to give the best training to participants, ADTEC Shah Alam is equipped with;

Accommodations Meals Lecture Halls Training Laboratories Training Workshops Sports and Recreation Cafeteria Computer Labs Library

CONTACT US

Advanced Technology Training Center (ADTEC) Shah Alam,

Lot 5934-1, Jalan Bukit Kemuning, Section 32,

40460 Shah Alam, Selangor Darul Ehsan.

Tel: 03-5161 2622 | Fax: 03-5161 2618

GPS coordinate: 3 ° 00'39.9 "N 101 ° 30'36.5" E

www.adtecsa.gov.my

[email protected]

Please contact :

Full Time Courses

Ms. Hani Syazwana Binti Zaini - 03-51612622 ext : 133

Modular Courses

Ms. Nurhazrini Binti Abdullah – 03-51612622 ext : 119

Ms. Akhzailiza binti Md. Akhir - 03-51612622 ext : 126

mailto:[email protected]

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