WQI Ltd – Wood Quality Initiative
Transcript of WQI Ltd – Wood Quality Initiative
WQI Ltd – Wood Quality Initiative
Keith MackieCEO – WQI Ltd
Why am I here today?
Olle Hagman!
WQI Ltd – The CompanyOperating for 4yearsAnnual Turnover: $15 m SEK1 ½ permanent staff members!4 “Objective Leaders” (Industry facing)16 shareholders + other partiesGovernment funding (1:1 cash)
WQI purpose: ‘Tools’ and technologies for WQ segregation; standing trees near harvest, logs, lumber, remanufacturing
Our Shareholders
Tenon Ltd Kaingaroa Timber Management Company Ltd CSIRO Division of Forestry & Forest Products (Australia) Forest Research Ltd Canterprise Ltd (University of Canterbury) Norske Skog Tasman Ltd Selwyn Plantation Board Ltd Wenita Forest Products Ltd
Olsen and Company Ltd Ernslaw One Ltd Radiata Pine Breeding Company Ltd City Forests Ltd Weyerhaeuser NZ Inc. Timberlands West Coast Rayonier Asia Pacific Hancocks Forest Management (NZ) Ltd
45% growing area and 30% of processing capacity
Why is WQI (consortium) different?Criteria for consortiaLeverage new industry $Industry direction of R&DIndustry uptake
How WQI worksEnd users ‘own’ company & outcomesOperated by industry facing personnelFocus on value, value for money, delivery
Outcome: Successful initiative from stakeholders Outcome: Successful initiative from stakeholders perspectiveperspective
WQI’s R&D Programme
Integrated
Resource
25%
Structural
21% Appearance
24%
Stability
30%
Balance of research investments into research categories
$ GOVERNMENT INDUSTRY
Basic targeted ToolsApplied Apps development
Balance of research investment into research categories
Basic Targeted
Applied
Applications Development
Final Product Development
57%
12%6%
25%
40 M SEK in total (research)
What are the main challenges NZ faces?
NZ’s Pine Resource
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10
20
30
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1996 2000 2004 2008 2012 2016 2020 2024 2028 2032 2036 2040
Potential Annual Harvest
NZ Industrial Wood Use
Year ending 31 March
Rec
over
able
Volu
me
(mill
ion
m3 )
60% of trees valueSignificant cost & effort in silvicultureResource being severely over stated in all estate and stand modelling in terms of quality & valueIncreasing quality issuesVERY little current research effort of relevance
Pruned butt log importance
Parity with Ponderosa – a high level goal
US is the major market for our pruned resource – Why is the Radiata M&B lumber price not par with that of Ponderosa Pine?
Radiata vs PonderosaUS M&B prices ex Crows
900
1100
1300
1500
1700
May-04
Jun-04
Jul-04
Aug-04
Sep-04
Oct-04
Nov-04
Dec-04
Jan-05
Feb-05
Mar-05
Pric
e , U
SD/m
bf
Ponderosa Radiata
The global ‘environment’There is no shortage of plantation wood!
Radiata pine has no ‘special’ qualities
NZ is a long way from counties where there is demand for wood products
NZ dollar is high (our view!)
The Technical Challenge
Segregation!
Useable on the current crop now!
Focus on wood performance features which effect markets-stability and resin (rather than strength)
Must be cost effective!
Wood property variation in the butt log
Sample direction
NW & SESample direction
NE & SW
Disc orientation: Compression wood South East side
Results:Average MoE
Hei
ght (
m)
Results:Tree MoE
Large variation within and between treesMoE lower in cw
Results:Average MoE
Log Grading by resin end features
Validation trials of resin bleeding assessments
0
10
20
30
40
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Low Moderate Severe
Perc
enta
ge D
ecre
ase
Northland Bay of Plenty Hawkes Bay Peelers Nelson Canterbury Average
Key technical achievements(High Level)
Detailed resource characterisation-outcomes integrated into forest growth modelling softwareSubstantial shift in understanding ‘science’ and segregation of resinous defects in radiata pine.Unravelling the causes of dimensional (in)stability in radiata pine.
Long
itudin
al Shri
nkag
e
MFA
Juve
nile W
ood
EW/LW
Cellulo
seLignin
Hemicellulose
Density
Spiral Grain
Grain Variation
Tangential Shrinkage
Compression wood
HW/SW
What controls warp in softwood lumber??
Grain variation and longitudinal shrinkage patterns
Has WQI been a success?
The WQI initiative has delivered
Around $15-20m of value to shareholders from an investment of $8m.(NZD)A successful re-engagement between R&D providers and the ‘wood quality’ sector in Australasia. Focus!!!!A model for other forestry sector R&D initiatives in Australasia
What did we do differently?Formed key strategic relationships for research
delivery:
Australasia research capacity was limited and focused on less important areas!
We needed to ‘direct’ R&D. We knew what we wanted.
Industry directs and reviews the research-not the research providers.
Target: To provide tools and technology for stakeholders to produce a X% increase in recovery p.a.of saleable in-spec product
Right log to mill;Log selection and segregation based on potential product out-turn
Green sawmill conversionSawing technology appropriate to radiata
Modelling tools for determining green lumber out-turn from radiata
Segregation technology (scanning etc) based on quality parameters
Remanufacture conversionProcessing technology appropriate to radiata*
Modelling tools for determining reman out-turn from radiata
Segregation technology (scanning etc) based on quality parameters
Recombination options for increased product recovery
Drying technology
*machining,,X-Cutting,profiling,finger-jointing,adhesives
Adding value to residual materialsRecombination technologies
Utilisation of juvenile core
Waste utilisation
Green sawmill conversionSawing technology appropriate to radiata
Modelling tools for determining green lumber out-turn from radiata
Segregation technology (scanning etc) based on quality parameters
Overlap with existing WQI research
Right log to mill;Log selection and segregation based on potential product out-turn
Remanufacture conversionProcessing technology appropriate to radiata*
Modelling tools for determining reman out-turn from radiata
Segregation technology (scanning etc) based on quality parameters
Recombination options for increased product recovery
Drying technology
*machining,X-Cutting, profiling,finger-jointing, adhesives
Adding value to residual materialsRecombination technologies
Utilisation of juvenile core
Waste utilisation
=high degree of overlap =some degree of overlap = new to WQI
Why am I REALLY here?
Consider joint projects
Share experience of how industry-science can operate
Science is very expensive, there is much to be done, NZ / Sweden do not ‘compete’, fast grown plantations magnify the issues to be dealt with.