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    Wo r ld P la c e r J o u r n a l 2 0 0 8

    1. Bucket-line mining dred

    1.1 History and general descrip

    Adredge is a device to remove material f

    and the term has come to mean the device is

    water. European dredges of the 16th and 17

    manual, but Leonardo Da Vinci designed a dre

    Venice powered by horses inside a wheel.

    Abucket-line dredge digs with a chainbucket with a reinforced lip to undertake the cut

    action. Bucket-line dredges are the most ef

    underwater mining of minerals, but costly to buil

    can last for 40-50 years.

    As early as the 1890s the Dutch supplied

    dredges to Italy, Argentina and Russia. Large nu

    built for placer tin mining, onshore and off-

    Indonesia, Malaysia and Thailand. Bucket-line dred

    widespread after James Watt invented the steam e

    powered industry became the norm. Early buc

    where used in the gold rush in New Zealand, A

    [1,25,26], Yukon and Alaska [35,36,37], mostly

    and New Zealand [28,29].

    Most of these dredges stopped working aft

    rush was over and scrapped, or left lying somew

    become preserved as industrial archaeologicalbecome tourist attractions, such as the Pedro dre

    It was a different story in Siberia, the R

    Mongolia, China, South America and parts of Afr

    many bucket-line gold dredges survive but ne

    launched. For instance in Mongolia five lar

    bucket-line gold dredges have been launched

    Goldfield in the last few years [3,4,5,6].

    Bucket-line gold dredges traditionally used

    the sluices. The miners believed mercury was sa

    [9]. So the fine tailings chutes were the lowest c

    of the dredge. The oversize stones were dumped

    Modern bucket-line gold dredges achieve B

    mercury by relying on more efficient gravitational

    rather than leaving barren bare rock in their wake -

    via a cyclone to the end of the tailings conveyor ttailings in a carpet of fine tailings as soil-forming

    means the agricultural value of the land behind a

    dredge can be better then before dredging [18,19,2

    This is not so with the Russian bucket-line gol

    are essentially the same design of a century ago

    mercury they still put the coarse clean stony tailings

    tailings, and so the land stays bare for longer.

    1.2 Mining versus civil bucket-li

    The Dutch, having canals to dig and harb

    adapted the bucket-line dredge for civil dredging.

    of a mining dredge are too closely spaced to be

    dredging where production is paramount. In

    buckets need to be spaced out along the buc

    which make the dredges more productive,dredging clay. The chain of a civil dredge runs t

    the chain of a mining dredge and can exerci

    power. In contrast, a Russian-style bucket-line

    closed-connected buckets for both mining and civ

    A civil dredge can be converted into a m

    reducing the bucket size and adding hardened ri

    A 1,000-litre (1m3) civil dredge can be turned

    mining dredge of the same engine power. Th

    heavier a rock bucket of 600-litre weighs the

    bucket of 1,000-litre. The walls are cast thicker.

    done with a close-connected chain, so Russia

    have buckets larger than 600-litre.

    , vo lum e 8 , pages 1 -41 .

    ges

    ion

    rom underwater,

    floating on theth century were

    dging wheel for

    f buckets, eachting and digging

    fective tool for

    d, although they

    bucket-line gold

    mbers were also

    hore, mainly in

    ges only became

    ngine and steam-

    ket-line dredges

    stralia, California

    made in England

    r the early gold

    ere. A few have

    monuments anddge in Alaska.

    ussian Far East,

    ica. Not only did

    ones are still

    e Siberian-built

    in the Zaamar

    ercury plates in

    fe if buried deep

    utes at the back

    on top [7].

    AT by not using

    eparation, and

    pump fine tailings

    bury the coarsematerial. By this

    bucket-line gold

    ].

    ld dredges. These

    aving abandoned

    on top of the fine

    ne dredges

    ours to deepen,

    But the buckets

    efficient in civil

    civil dredging,

    et-line by links,

    especially whenice the speed of

    se more cutting

    dredge has only

    il dredging.

    ining dredge by

    s or rock teeth.

    into a 600-litre

    bucket is cast

    same as a civil

    . This cannot be

    dredges never

    Figu re 4 . b uck et s o f a b uck et - li nBucket line supported on passive rollers.

    Figu re 5 . b uck et s o f a b uck et - li nThe classic closely-linked buckets of a bdesign successful for over half a century.Siberian-built bucket-line dredge Northin Mongolia. (photos: Robin Grayson)

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    e dredge(photo: Robin Grayson)

    e dredgecket-line gold dredge, aHere operating on aDredge of Shijir Alt Ltd

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    1.3 Basic and advanced design

    Figu re 6. a b asi c b uck et - li ne m in in g dr NOT BAT basic bucket-line dredge with onband risking the dredge becoming stuck in dumpe(drawing: Robin Grayson)

    Figu re 7. a l ess b asi c b uck et - li ne m inin

    NOT BAT improved by adding a rear stackebut still leaves a wasteland of barren gravel mou(drawing: Robin Grayson)

    Figure 8 . an advanced bucket - l ine m ini BAT adding cyclones allow the dredge to acmaterial by dewatering the tailings. Water is retu(drawing: Robin Grayson)

    , vo lum e 8 , pages 1 -41 .

    edgeard wash-plant, leaving a wasteland of barren mounds of washmaterial.

    g dredge

    that reduces the risk of the dredge becoming stuck in its own tds.

    ing dredgeieve continuous rehabilitation by burying gravel mounds in sludned to the wash-plant as process water. The pond is also kept c

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    d gravel,

    ilings

    e of topsoil-forming fineleaner by this means.

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    2.3 Large gold dredges in actio

    Figu re 9. b uck et - li ne dr ed ge lea vin g b e

    Banana-shaped masses of reject washed oversizebehind. Bayangol Dredge of Altan Dornod Mongo

    Figure 10. a fresh banana wi th each swCurved banana-shaped crocodile of reject washeMongolia. Note the 2 chutes at the rear of the drmoving to the left, with the crocodile burying thand the crocodile is high out of the water (photo:

    Figure 11. a crocodi le lef t behind by a bPanorama of the crocodile left behind by the Sothe dredge was travelling to the right. (photo: Ro

    Figure 12. a dredge pond being preparedA Siberian-built bucket-line dredge in a path cutplacer. A dragline prepares a U-turn for the dred

    , vo lum e 8 , pages 1 -41 .

    ind bananas in the for m of a crocodile

    discharged from the rear of a Siberian-built bucket-line dredge,Ltd, Zaamar Goldfield of Mongolia. (photo: Robin Grayson)

    ep of the bucket-line dredged oversize being dumped at the rear of the Toson Alt Dredge indge discharging fine tailings as slurry from the on-board wash-pfine tailings. In this example the pay gravel is near to the surfaRobin Grayson)

    ucket-line dredgeth Dredge, the banana-shapes curves are imbricate one upon thbin Grayson)

    for th e dredge to entery 2 draglines. Water is pumped from the Tuul River to float thee. A valuable triangle of placer is left. (photo: Robin Grayson)

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    leaving a crocodile

    the Zaamar Goldfield oflant. The dredge ise so dredging is shallow

    e other, indicating that

    outh Dredge over the

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    large bucket-l ine dredges in placer

    Figure 13 . gold be ing lost by a la rge bucThe Shijir Alt North Dredge in action. This powerdealing with Neogene gravels containing red-brostacker dumps vast amounts of red-brown gold-ri

    Figure 14 . gold be ing lost by a la rge bucLEFTan informal miner has picked up a gold bRIGHT about 300 artisanal miners recoveringclay is dumped at the rear of the dredge as gold-

    , vo lum e 8 , pages 1 -41 .

    gold mines

    et-line gold dredgeul Soviet dredge is designed for digging and washing clean rivern lateritic clay. The on-board wash-plant cannot cope with such

    ch clayey balls. (photo: courtesy of Golden Tiger Corporation)

    et-line gold dredgell and is hurrying away to wash it to extract the gold. (photo: Rlacer gold from stiff red clay the North Dredge of Shijir Alt is n

    rich lumps. (photo: Gerrit Bazuin)

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    gravels, but here ismaterial, and the rear

    bin Grayson)ot designed to wash. The

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    Large bucket- line gold dr edges fordin g a river

    Figure 15. large bucket - l ine gold dredge crossing a r iver

    The Toson South Dredge shortly after crossing the Tuul river. Notice the plume of dirty water travelling downstream from the disturbedarea and the presence of turbulent rapids where the dredge had crossed the river. (photos: Robin Grayson)

    Figure 16. large bucket - l ine gold dredge crossing a r iverThe Toson South Dredge shortly after crossing the Tuul river. In the background (left) is an ESH Walking Dragline busy clearing the

    overburden from the path of the dredge. (photo: Robin Grayson)

    Figure 17. large bucket - l ine gold dredge crossing a r iverThe Tuul River is being crossed by large gold dredges to recover the gold on both sides of the meandering river. Although this reduces theneed for diversions, it puts a stress on the river due to the release of muddy water. (photo: Robin Grayson)

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    Large buckets turn ing around the l

    Figure 18 . lower t umbler o f a large buck

    Bayangol Dredge, unusual view of the bucket-line

    Figure 19 . lower t umbler o f a large buckFront end of the 250m3/hour Toson South Dredg

    , vo lum e 8 , pages 1 -41 .

    ower tumbler

    t-line dredge

    raised for inspection. Each bucket has a capacity of 250 litres. (

    t-line dredgewith bucket-line raised out of the water. Monpolymet Ltd. (pho

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    9

    hoto: Robin Grayson)

    o: Robin Grayson)

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    Large buckets turn ing around the l

    Figure 20. Toson Nor th Dredge, await ingChimed-Erdene inspects the 250-litre buckets. A l

    Figure 21. Toson Nor th Dredge, await ingChimed-Erdene inspects the winterised rear stacto Ulaanbaatar and then by 200 low-loaders to Z

    , vo lum e 8 , pages 1 -41 .

    ower tumbler

    assemblyow loader is on the far side of the dry dock. (photo: Robin Grays

    assemblyer. The dredge was dismantled in Chelyabinsk in Russia and broamar. (photo: Robin Grayson)

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    on)

    ght by over 100 rail cars

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    Large bucket-line d redges in place

    Figure 22 . f ron t end of a bucket - l ine d reFront of the North Dredge, a Siberian-built IZTMlower it to control the dredging depth. The windo

    , vo lum e 8 , pages 1 -41 .

    r gold mines

    ge equipped wit h closely spaced buckets for m iningucket-line dredge, showing the bucket-line and the pulleys and

    ws are the control room. (photo: Robin Grayson)

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    cables that raise and

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    Large bucket-line d redges in place

    Figure 23 . f ron t end of a bucket - l ine d reSouth Dredge of Shijir Alt Ltd (Dredge #A-2), wi

    , vo lum e 8 , pages 1 -41 .

    r gold mines

    ge equipped wit h closely spaced buckets for m iningth bucket-line in action. Zaamar Goldfield of Mongolia. (photo: R

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    bin Grayson)

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    3. Large basic bucket-lin

    3.1 Introduction

    A bucket-line dredge is here termed

    standpoint of BAT if the dredge dumps slurry fr

    wash-plant directly into he pond, and therefore

    spread over the coarse oversize. Therefore

    abandons in its wake a large tract of ridges

    oversize that are extremely slow and difficult to rSuch a dredge is also likely to have an on-

    that cannot be turned off if you dredge it, you

    reduces the operational flexibility of the dredge, m

    expensive to switch to stripping off submerged ove

    itself a channel to get from one placer to the next.

    Figure 24. character ist ic swing of a buckA Siberian-built IZTM bucket-line dredge swinginSouth Dredge of Shijir Alt Ltd. (photo: Robin Gra

    , vo lum e 8 , pages 1 -41 .

    dredges

    basic from the

    m the on-board

    he fines are not

    such a dredge

    of barren clean

    -vegetate.board wash-plant

    ust wash it. This

    aking it often too

    burden, or to cut

    t-li ne dredgeto-and-fro.

    son)

    3.2 BAT and basic large

    Operation al advantages very low operating cost in terms of $ simplicity and high reliability if well

    hours/day, 7 days/week is normal. fast rate of mining, constrained only

    board wash-plant:

    up to 250m3/hour rate of mining is r even higher rate of mining is reason

    need less deck space. good even in sticky clay, if buckets h excellent security, with on-board wa

    gold concentrate. combines mining with washing and d

    Operation al di sadvantages high capital cost. discharging fine tailings into pond m

    if wash-water clayey. everything dredged is washed whe

    Environmental factors risk to topsoil resource: topsoil usually mixed with the overb washed oversize dumped on fines, t

    difficult to re-vegetate. risk to mineral resource: leaves a good clean bottom and cat can remove stones up to twice the s may have problem if extremely larg

    leaving some gold behind. risk of dust generation: dredged areas may include islands o

    to dust generation. risk of sheet runoff and effluent disc not usually a major factor, assuming

    properly designed. risk to surface waters: diversion of rivers, streams and wetl

    freedom of movement; and pumping of water in and out of dred

    optimum dredge depth. risk to biodiversity: low to high depending on usage,

    modify wetlands.

    risk of poor land reclamation: dredge mounds have rocky tops and

    vegetate naturally; even if dredge ponds are left, net la

    wetlands lost; and edge of dredge ponds often cliff-like

    Key factor s for BAT high risk of poor or incomplete land high risk of channels of rivers and st

    (straightened, steep sided). high risk of damage to topsoil. valley-floor has net land-raising, eve

    may stay as new open water areas.

    BAT conclusion

    Bucket-line dredges of basic type are:

    NOT BAT for p lacer mi nin g

    Figure 25. cable w inch in act ionPulley for the cable winch in action, steeShijir Alt in the Zaamar Goldfield. (photo

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    redges

    /m3 mined;maintained 20-22

    by space needed for on-

    easonable if using sluices.able if using jigs as they

    ave a clay rim added.h-plant to recover the

    umping, so no trucking.

    y hamper gold recovery

    ther it has gold or not.

    urden and lost; andherefore stony surface is

    hes virtually all gold;ize of the bucket; butstones are in the placer,

    f dumped oversize, prone

    arges:the dredge pond is

    ands to enable dredge

    ge ponds to maintain

    ay or may not severely

    no fines, difficult to re-

    nd-raising has occurred and

    , difficult to lessen angle.

    eclamation.eams left canalised

    though dredge ponds

    ring the South Dredge of: Robin Grayson)

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    3.3 Large basic bucket-line gol

    Figure 26 . d redge pond lef t beh ind by a NOT BAT path of large bucket-line dredge a

    Figure 27. rear end of a bucket - l ine dredRear view of a large IZTM bucket-line dredge in tNote the winterised rear stacker emerging betwe

    Figure 28. possib ly t he o ldest work ing drWinterised, heating, plus on-board house. (photo

    Figure 29 . tack l ing t he wear and tear ofBucket #35 welded to its cutting lip.South Dredge of Shijir Alt in the Zaamar Goldfiel(photo: Robin Grayson)

    , vo lum e 8 , pages 1 -41 .

    d dredges in action

    ucket-line dredgessisted by 2 draglines at Zaamar difficult to rehabilitate. (phot

    e showing w interised rear stacker conveyorhe Zaamar Goldfield, owned by Altan Dornod Mongol.n the pair of huge spuds. (photo: Mongolian Business Developm

    edge in the world! somewhere in Siberia: William Kramer of Alluvial Dredging and Mining Services ADMS

    ucket lips

    of Mongolia.

    Figure 30. pu lley fo r cable w inchPulley for cable winch of Toson North DrToson Alluvials Mine of Monpolymet com(photo: Robin Grayson)

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    : Robin Grayson)

    ent Agency MBDA)

    www.adms.nl)

    edge awaits assembly.pany.

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    3.4 Large basic bucket-line gold dredges Alaska

    Bucket-line dredges played a big role in the gold rushes of

    North America. In Alaska, the most famous survivor is the Pedro

    dredge. Built in California in 1938 by the Yuba Manufacturing

    Company, it was shipped to Alaska and assembled. With 3ft3

    buckets, it was the smallest in the 12-strong fleet of the

    Fairbanks Exploration Co., a subsidiary of the United States

    Smelting Refining & Mining Co. (USSR&M). For 20 years it

    dredged Pedro Creek, interrupted by WWII, until reserves were

    exhausted. Then it was disassembled and trucked to Chicken, andconverted from steam power to diesel-electric. The dredge

    operated 5 months a year on lower Chicken Creek from 1958 to

    1967, at 2,500yd3/day @ 29 buckets/minute. Then laid up, in

    1998 the dredge was hauled a mile to the centre of Chicken,

    taking 2 weeks on 120 tyres, at the Chicken Gold Camp, a

    camping ground on the site of the original mine camp.

    Figure 31. cont ro l room of the Pedro DredgeShowing levers to control operations. (photo: Mike Busby,Chicken Gold Camp & Outpost -www.chickengold.com)

    Figure 32 . win ter ized Pedro DredgeWinter scene of Pedro Dredge. (photo: courtesy of Mike Busby,Chicken Gold Camp & Outpost, Alaska -www.chickengold.com)

    Figure 33. engine room of the Pedro DredgeShowing the CAT diesel-electric power units installed in 1958.(photo: courtesy of Mike Busby, Chicken Gold Camp & Outpost,

    Alaska -www.chickengold.com)

    Figure 34. winter ized rear stacker of Pedro Dredge(photo: courtesy of Mike Busby, Chicken Gold Camp & Outpost,

    Alaska -www.chickengold.com)

    Figure 35. bucket l ine removed f rom Pedro Dredge(photo: courtesy of Mike Busby, Chicken Gold Camp & Outpost, Alaska -www.chickengold.com)

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    large bucket-line dredge being transport ed overland

    Figure 36. winter ised rear stacker of the Pedro DredgeThe Pedro Dredge in 1998 being hauled a mile overland to the centre of Chicken settlement, taking 2 weeks on 120 tyres.The dredge is now the showpiece of the Chicken Gold Camp, a camping ground on the site of the original mine camp.(photo: courtesy of Mike Busby, Chicken Gold Camp & Outpost, Alaska -www.chickengold.com)

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    4. Large advanced bu

    4.1 Introduction

    A bucket-line dredge is here termed

    standpoint of BAT if the dredge dumps slurry fr

    wash-plant directly into he pond, and therefore

    spread over the coarse oversize. Therefore

    abandons in its wake a large tract of ridges

    oversize that are extremely slow and difficult to rSuch a dredge is also likely to have an on-

    that cannot be turned off if you dredge it, you

    reduces the operational flexibility of the dredge, m

    expensive to switch to stripping off submerged ove

    itself a channel to get from one placer to the next.

    A basic bucket-line dredge can be upgrade

    the dredge is retrofitted with a lengthy rear sta

    ensure oversize is dumped far behind, plus cyclon

    as slurry with topsoil-forming properties on top of t

    Figure 37. redesign of bucket - line dredgRedesign of a dredge to attach a wash-plant at itSan Antonio de Poto Mine, 4,500m up in the Andconveyor taking pay gravel from the buckets to aplant consisting of a trommel feeding screened sl6-cell IHC trapezoidal sawtooth jigs as primary r2 IHC monomodule jigs and finally an IHC minim(photo: courtesy of IHC Holland - www.ihcholl

    Figure 38. redesign of bucket - line dredgView of 6-cell primary jigs fitted to rear of dredge(photo: courtesy of IHC Holland - www.ihcholl

    , vo lum e 8 , pages 1 -41 .

    ket-line dredges

    basic from the

    m the on-board

    he fines are not

    such a dredge

    of barren clean

    -vegetate.board wash-plant

    ust wash it. This

    aking it often too

    burden, or to cut

    to advanced if

    ker conveyor to

    s to spread fines

    he oversize.

    - Perurear, at thes. View down

    n IHC wash-urry to a pair ofughers, feedingdule jig.nd.com)

    - Peru.nd.com)

    4.2 BAT and advanced la

    To achieve BAT, requires thes on-board wash-plant that can be byp supplies dredged placer to a floating always dumps fine tailings on top of a slurry pump sends fines via a slurr

    rear stacker to discharge above and

    being freshly dumped by the rear st discharging the fines via a rear chut

    discharge above and beyond the codumped by the rear stacker.

    layer of soil-forming fines, enables s hydrocyclones dewater slurry to turn i reducing risk of uncontrolled and un

    wrong directions; and enabling recycling of water back to t

    Operation al advantages low operating cost in terms of $/m3

    simplicity and high reliability if wellhours/day, 7 days/week is normal.

    fast rate of mining, constrained onlyboard wash-plant: up to 250m3/hour rate of mining is r even higher rate if using jigs as they

    good even in sticky clay, if buckets h

    excellent security, with on-board wagold concentrate.

    by not releasing fine tailings into ponassisting gold recovery.

    in some models, dredged material caOR dumping.

    combine mining with washing and d

    Operation al di sadvantages high capital cost.

    Environmental factors risk to topsoil resource: topsoil usually mixed with the overb washed fines dumped on oversize, t washed fines likely to stimulate new new surface is easier to re-vegetate.

    risk to mineral resource: leaves a good clean bottom and cat can remove stones up to twice the s may have problem if extremely larg

    leaving some gold behind. risk of dust generation: dredged areas may include islands o

    dust generation. risk of sheet runoff and effluent disc not usually a major factor, if dredge

    risk to surface waters: diversion of rivers, streams and wetl

    freedom of movement. pumping of water in and out of dred

    optimum dredge depth. risk to biodiversity: low to high depending on usage,

    modify wetlands. risk of poor land reclamation: dredge mounds have cover of fines, even if dredge ponds are left, net la

    wetlands lost. edges of dredge ponds often cliff-lik

    Key factor s for BAT low risk of poor or incomplete land r high risk of channels of rivers and st

    (straightened, steep sided). high risk of topsoil loss, but new soil- valley-floor has land-raising, even th

    stay as new open water areas.

    BAT conclusion

    Bucket-line dredges of advanced type a

    BAT for placer mini ng

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    rge dredges

    e characteristics:assed and turned off; orwash-plant.coarse oversize tailings by:y pipeline strapped to thebeyond coarse tailings

    cker; orsufficiently high to

    arse tailings being freshly

    rface to re-vegetate.t into sticky sludge:controllable mobile slurry in

    he dredge pond via a pipe.

    ined.maintained 20-22

    by space needed for on-

    easonable if using sluices.need less deck space.

    ave a clay rim added;

    h-plant to recover the

    d, wash-water cleaner,

    n be routed for washing

    mping, so no trucking.

    urden and lost.herefore:topsoil formation; and

    hes virtually all gold.ize of the bucket; butstones are in the placer,

    f dumped fines, prone to

    arges:pond is properly designed.

    ands to enable dredge

    ge ponds to maintain

    ay or may not severely

    easier to re-vegetate.nd-raising occurs and

    difficult to lessen angle.

    clamation;eams left canalised

    forming materials spread.ugh dredge ponds may

    re:

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    5. Medium bucket-line gold dredges

    5.1 Introduction

    During the last few decades there has been a trend towards

    larger bucket-line dredges, with manufacture of medium to small

    bucket-line dredges declining perhaps to zero in the west.

    However in the rest of the world the manufacture of small

    to medium-sized bucket line has continued unabated especially in

    China and now Mongolia.In general the non-west dredges are substandard in terms

    of materials, safety, energy consumption and digging power.

    Often their bucket lines are too weak to scrape bedrock and

    stoppages numerous. Yet by about 2000 a few manufacturers in

    China rectified the problem, at a cost, by using a Caterpillar (CAT)

    chain as the basis for the bucket-line.

    The medium CAT bucket-line dredge has bowl-shaped

    buckets typical of large bucket-line dredges. But on a

    conventional bucket-line dredge, each bowl-shaped bucket is

    individually cast from hardened metal and includes a shoe that

    constitutes a link in the chain of the bucket line. In contrast each

    bowl-shaped bucket of a CAT dredge is of pressed sheet metal

    and DOES NOT have a shoe but is fitted by 8 bolts to an endless

    CAT chain. As usual the buckets scrape, dig, lift and topple pay

    gravel into an on-board wash-plant.

    5.2 Operation

    The CAT dredge cuts the sideward sweeps that are the

    hallmark of an efficient large bucket-line dredge, having bowl-

    shaped buckets. To cut its path and cut the desired width of pay-

    gravel, the CAT dredge moves forward and sideward. Anchored

    by a pair of spuds, one spud is raised while the other spud serves

    as an anchor-pivot enabling the dredge to cut an arcuate path

    with the assistance of winch-powered onshore cables.

    The cutting pass is slow to give time for the buckets to cut

    and remove the pay gravel. The return pass is faster as no

    cutting occurs. Repeated cutting strips layer after layer.

    To commence, the winches lower the bucket-line

    underwater. Then engines move the chain of buckets in the

    manner of a bike chain strung between 2 cogged axles(tumblers). The submerged tumbler is the cutting site for, as

    each bucket turns, the bucket pivots its lip into the sediment

    surface so cutting and scooping material. The full buckets

    continue up the bucket-line and each bucket in turn is inverted

    and emptied as it turns over the upper tumbler. The CAT dredge

    can make a cut 30m or more, subject to length of wires on the

    winches. The CAT dredge is anchored to either the bank or the

    water bottom in order to maintain its position. Typically 4 or 5

    cables are used:

    a bow winch keeps the bow against the dredge face;

    2 front side winches move the dredge sideways;

    the side winches also regulate the cut of the buckets; and

    a ladder winch regulates the depth of the cut under water.

    The CAT dredge has a pair of spuds to assist with forwardcutting power:

    digging force is supplied by the spud lowered in the bed andpartly by the front wires; forward movement of the dredge is then achieved by

    walking with the spuds; width of swing is restricted by spuds to a width equal to the

    length of the dredge; and

    with spuds there is a danger the line jumps out of its bottom

    tumbler or bending a spud.

    5.3 Adoption by placer gold miners

    The author is aware of only one CAT bucket-line dredge, innorth Mongolia, but it is expected that a significant number exist

    in China and perhaps elsewhere.

    5.4 BAT and medium CAT dredges

    Operati onal advantages low operating cost in terms of $/m3 mined.

    lower capital cost than conventional bucket-line dredge.

    high manoeuvrability.

    can operate in very shallow water.

    CAT chain is very robust and easy to maintain and repair. pressed metal buckets are cheap, easy to make and repair.

    bowl-shape of bucket assists wetting of material in bucket.

    bowl-shape of bucket assists the sliding out of material.

    ease of arranging and modifying the on-board wash-plant.

    rapid and inexpensive to move from site to site.

    CAT chain can rip weak bedrock to recover gold in crevices.

    long reach of rear stacker conveyor avoids dredge being

    muck-bound or grounded.

    CAT chain enables good progress through stiff ground.

    small size and manoeuvrability makes them easy to use in

    re-mining areas.

    can combine mining with washing and dumping, therefore

    no trucking of placer.

    Operati onal di sadvantages if placer has sticky clay, buckets may not empty properly. lack of reach for deep placer levels. small buckets prevent dislodging or lifting of large stones. risk of creating an armoured layer of boulders that prevents

    proper mining. everything that is dredged has to be washed regardless of

    if it is placer or not.

    Environmental factors risk to topsoil resource: topsoil usually mixed with the overburden and lost; and washed oversize dumped on fines, therefore leaving a stony

    surface that is difficult to re-vegetate. risk to mineral resource: may leave gold behind, even if on-board wash-plant excellent;

    risk of dust generation: dredged areas may include islands of dumped oversize, prone

    to dust generation. risk of sheet runoff and effluent discharges: not usual, assuming the dredge pond is properly designed.

    risk to surface waters: diversion of rivers, streams and wetlands to enable dredgefreedom of movement; and

    pumping of water in and out of dredge ponds to maintainoptimum dredge depth.

    risk to biodiversity: if in a well-managed placer mine, then no additional risk; but if in wetlands, then severe risk of loss of biodiversity.

    risk of poor land reclamation: as for large dredges, plus: tempting to put in inappropriate wetlands, and hard for

    inspectors to find them; and potential for reworking tailings left by large dredges, but risk of

    leaving chaotic.

    Key factor s for BAT tempting to use them illegally in environmentally sensitive

    swamps and wetlands.

    high risk of poor or incomplete land reclamation.

    high risk of channels of rivers/streams left canalised

    (straightened, steep sided).

    high risk of damage to topsoil. valley-floor has land-raising, even though dredge ponds may

    stay as new open water areas.

    BAT conclusion

    Medium-sized CAT bucket-line dredges of basic type are:

    NOT BAT for placer m ini ngMedium-sized CAT bucket-line dredges fitted with rear stacker,

    cyclones and BAT wash-plant are:

    BAT for placer mi ning

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    5.5 Medium CAT bucket-line g

    Figure 39. CAT bucket - l ine mining dredg

    Panorama at the Berleg Mine. The CAT bucket-lin

    Figure 40. CAT bucket - l ine mining dredg

    Panorama of the CAT bucket-line dredge in actiothe rear stacker, the dredgemasters control roo

    Figure 41 . CAT dredge wi th bucket - l ine rPanorama of the mid-sized Chinese-built bucket-stacker and its arcs of dumped oversize, and(photo: Gerrit Bazuin of Ochir LG Ltd -www.och

    , vo lum e 8 , pages 1 -41 .

    ld dredge in action

    at rest in it s dredge pond

    e is raised, showing the lower tumbler. (photo: Robin Grayson)

    in action

    n at the Berleg Mine in Mongolia. Note the electric cable surfacand oversize manhandled from the buckets. (photo: Nick Grays

    isedline dredge under test by Ochir LG Ltd in the Berleg Mine in Mhe pair of rear chutes discharging fines from the sluices ofir lg.com)

    www.mine .mn

    19

    ng near the rowing boat;on)

    ngolia, showing the rearhe on-board wash-plant.

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    electr ical supply to t he CAT bucket-lin e dredge

    Figure 48. diesel fuel ar r ives at the mine s iteDiesel fuel is delivered by truck, usually better than this. A riskexists of a diesel spill into a stream during the long journey of thetruck, or by leakage upon arrival. (photo: Robin Grayson)

    Figure 49 . d iese l generato r at t he m ine si t e

    Diesel fuel drives a diesel engine to generate electricity for theCAT dredge. The risk of soil and water contamination fromleakage of diesel, lubricants and coolant is evident, but moremanageable than if the generator was aboard the dredge.(photo: Robin Grayson)

    Figure 50. diesel generator at the mine s iteControl panel of the diesel generator. (photo: Robin Grayson)

    Figure 51. elect r ic i ty supply to the CAT dredgeGetting the power cable across the dredge pond to a floatingmoving dredge from the land-based generator requires care. Itcan be via overhead power lines or via a waterproof insulatedcable on the bottom of the dredge pond, as in this instance. Thecable is surfacing on an inflated rubber tyre for a cable connector.(photo: Robin Grayson)

    Figure 52. elect r ic i ty supply to the CAT dredgeChecking the cable with the power off. (photo: Robin Grayson)

    Figure 53. get t ing the cable aboard the CAT dredgeGetting a submerged power cable aboard a floating movingdredge requires some ingenuity. In this instance the waterproofinsulated cable first comes aboard an island of polystyrene blocksstrapped to wooden planks before boarding the dredge. Thisminimises wear on the cable and reduces the risk of the dredgefouling its own power supply. (photo: Robin Grayson)

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    22

    drive of t he CAT chain of the bucket-l ine

    Figure 54. cabin for v iewing and cont rol l ing operat ionsThe CAT dredge is large enough to support a control viewingcabin for the Dredgemaster. (photo: Robin Grayson)

    Figure 55. cont ro l panel of CAT dredgeChecking and upgrading the electrics at the rear of the controlpanel of the CAT dredge. (photo: Robin Grayson)

    Figure 56 . cont ro l panel in operat ionThe control panel upgraded and checked, the Dredgemasterrestarts the CAT dredge. (photo: Robin Grayson)

    Figure 57. elect r ic motor dr iving the CAT chainThe electric motor, spindles and brakes that control themovement of the CAT chain (photo: Robin Grayson)

    Figure 58. dr ive motor for the CAT chainGrease is problematic if it reaches the buckets or on-board wash-plant as gold is oleophilic. (photo: Robin Grayson)

    Figure 59. dr ive motor and brake for the CAT chainA brake is essential, not only to slow down and stop the CATchain, but also to stop the laden buckets causing the bucket-lineto reverse its motion. (photo: Robin Grayson)

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    spuds of the CAT bucket-line dr edge

    Figure 60. spud up and spud down Right spud is raised, and the left spud is rammed into the bed ofthe dredge pond. (photo: Robin Grayson)

    Figure 61. spud locked on CAT dredgeEach spud is locked to the pontoon. (Robin Grayson)

    Figure 62 . spud up and spud down Right spud is raised, and the left spud is rammed into the bed ofthe dredge pond. (photo: Robin Grayson)

    cable controllin g the dredge position

    Figure 63. cable holding the CAT dredgeThe CAT dredge is secured in place by steel cables hauled to-and-fro to make the dredge move. (photo: Robin Grayson)

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    raising and low ering of t he CAT bucket-li ne

    Figure 64. pul leys for raising/ lower ing the CAT chainPulleys and cables raise/lower the buckets. (photo: Robin Grayson)

    Figure 65. pul leys for raising/ lower ing the CAT chainPulleys and cables raise/lower the buckets. (photo: Robin Grayson)

    Figure 66. pul leys for raising/ lower ing the CAT chainPulleys and cables raise/lower the buckets. (photo: Robin Grayson)

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    buckets on the bottom tum bler of t

    Figure 67 . buckets emerg ing from the wBuckets turn up on the lower tumbler. (photo: Ro

    Figure 68 . buckets emerg ing from the wBuckets turn up on the lower tumbler. (photo: Ro

    , vo lum e 8 , pages 1 -41 .

    heCAT chain

    t erbin Grayson)

    t erbin Grayson)

    buckets on the upper t umbl

    Figure 69. bowl - shaped bucke tsBowl-shaped buckets turning over the tobuilt CAT bucket-line dredge, at the Berl

    Mongolia. A set of 8 bolts secure the bu(photo: Robin Grayson)

    Figure 70. bowl - shaped bucke tsIndicative of a bucket-line dredge desig(photo: Gerrit Bazuin)

    www.mine .mn

    25

    r o f CAT chain

    ver top tumblerp tumbler of a Chinese-g Mine in north

    ket to the CAT chain.

    ed for swinging.

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    cutt ing lips of bu ckets on the CAT

    Figure 71 . we lded l ip of bowl - shaped buThe finger is pointing at the weld of the hardenesteel that forms the cutting edge of the bucket.(photo: Robin Grayson)

    Figure 72. l ip lost but st i l l m iningOne of the buckets has lost its cutting edge but sraise sediment to the surface.(photo: Robin Grayson)

    Figure 73 . fu ll buckets mean h igh produc

    Full buckets mean digging is efficient. However, slost by spillages and dewatering. (photo: Gerrit B

    , vo lum e 8 , pages 1 -41 .

    hain

    ke tmanganese

    till manages to

    t iv i ty

    ome gold will bezuin)

    emptying the buckets on th

    Figu re 74 . wa t er j e t bl ast i ng o ut

    (photo: Robin Grayson)

    Figu re 75 . wa t er j e t bl ast i ng o ut

    (photo: Robin Grayson)

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    26

    CAT chain

    t he buckets

    the buckets

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    oversize in bucket s on th e CAT cha

    Figu re 76 . r em ov in g bo ulder s

    Dredge stopped enabling worker to manhandle afrom a bucket and throw it overboard. (photo: Ro

    Figu re 77 . r em ov in g bo ulder s

    The author standing on boulders manhandled froavoid damaging the CAT dredge. (photo: Nick Gr

    Figu re 78 . r em ov in g m am m ot h s

    The author with a mammoth tusk recovered by t

    (photo: Nick Grayson)

    , vo lum e 8 , pages 1 -41 .

    in

    large boulderbin Grayson)

    the buckets toyson)

    e CAT dredge.

    bushes in buckets on the CA

    Figure 79. a la rge p lan t caught in

    Clumps of vegetation can be a nuisance.

    Figu re 80 . t h ro w in g t h e p lan t ov

    Stopping the dredge for a few seconds tRobin Grayson)

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    27

    T chain

    a bucket

    (photo: Robin Grayson)

    rboard

    grab the plant. (photo:

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    dumpin g w ashed oversize by rear

    Figure 81. protect ive apron for end of s tClose-up of the protective apron that shields thethe rear stacker from damage. (photo: Robin Gra

    Figure 82. chute feeding the stacker conThe dredge-end of the rear stacker conveyor shconveyor being loaded via a chute. A few stonesonto the dredge. (photo: Robin Grayson)

    Figure 83. rear stacker of CAT bucket - l inWashed oversize discharging smoothly via rear stNote the discharge chute from the on-board sluicbackground is a small bucket-line dredge. (photo

    , vo lum e 8 , pages 1 -41 .

    tacker

    cker conveyorischarge end of

    yson)

    eyorwing there rolling back

    dredgecker conveyor.

    es. In the: Robin Grayson)

    dumpi ng w ashed oversize b

    Figure 84 . rear stacker o f CAT buwashed oversize toppling over the end oconveyor.(photo: Robin Grayson)

    Figure 85 . rear stacker o f CAT buSweep of the conveyor is dumping a neatop of on earlier layer that is already dry.

    www.mine .mn

    28

    y rear stacker

    cket-line dredgef the belt of the stacker

    cket-line dredget layer of wet gravel on. (photo: Robin Grayson)

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    rear stacker of CAT bucket-li ne dre

    Figure 86. rear stacker of CAT bucket - l inWashed oversize discharging smoothly via rear st(photo: Gerrit Bazuin of Ochir LG Ltd -www.och

    , vo lum e 8 , pages 1 -41 .

    dge

    dredgecker conveyor.

    ir lg.com)

    Figure 87 . rear stacker o f CAT buWashed oversize discharging smoothly v(photo: Gerrit Bazuin of Ochir LG Ltd -w

    www.mine .mn

    29

    cket -line dredgeia rear stacker conveyor.ww.ochirlg.com)

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    medium -sized CAT bucket-line dr edge in action

    Figure 88. path of CAT bucket- l ine dredge being cleared by hydraulic excavatorA hydraulic excavator is dumping overburden into a convoy of trucks to clear the path of the dredge. The dredge is able to mine above thewater level of its dredge pond to a limited extent. As the dredge advances, the sluice tailings are dumped as sandy silt via a pair of sluices,while the sweep of the rear stacker buries this material in a thick layer of gravelly oversize. (photo: Robin Grayson)

    Figure 89. cables guiding the path of the CAT bucket- l ine dredgeA pair of cables controlling the sweep of the dredge. (photo: Robin Grayson)

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    6. Small bucket-line gold dredges

    6.1 Introduction

    While the history of large bucket-line dredges is quite well

    documented, the author has so far failed to find any historical

    account of small bucket-line dredges. It seems small bucket-line

    dredges only became widespread some time after large bucket-

    line dredges in many placer gold regions. Even in Mongolias

    modern gold rush, large bucket-line dredges arrived in the 1970sbut it only around 2000 did small bucket-line dredges appeared.

    Both large and small bucket-line dredge use an endless

    chain of buckets to excavate material, and the buckets typically

    dig, lift and topple pay gravel into an on-board wash-plant.

    However, small bucket-line dredges have box-shaped

    buckets made of welded sheet metal, rather than bowl-shaped

    buckets of cast metal typical of large bucket-line dredges.

    In this section the term small bucket-line dredge is

    synonymous with those dredges equipped with box-shaped

    buckets of course this general rule is not always true!

    6.2 Operation

    Although the box-shaped buckets are cheap and easy to

    make and repair, it permits a small bucket-line dredge to only cut

    forward slots easily and makes difficult to impossible the cuttingof sideward sweeps that are the hallmark of an efficient large

    bucket-line dredge.

    A small bucket-line dredge is in essence is a cut-down

    version of the basic large bucket-line dredge, but less likely to

    have powered winches or powered spuds. In spite of the

    essential similarity to a large bucket-line dredge, the differences

    are so great that a small bucket-line dredge in fundamentally

    different in terms of scale, economics and impact.

    Advantages smaller size means much greater manoeuvrability

    small enough to mine narrow placers.

    shallower draught than larger dredges, giving better access

    without grounding.

    dredging may be so shallow the stacker can be dispensed

    with, albeit risking grounding on mounds of oversize.

    proficient at re-mining tailings left by larger dredges - butoverall this is inefficient and prolongs the impact.

    often modular, easy to truck, assemble, launch, operate and

    then truck to the next site - this makes them popular in

    flooded pits, but also in ecologically vulnerable rivers.

    small size of the buckets assists in wetting of the contents.

    small size and simple construction of the buckets, hence

    cheap and quick to make/repair.

    onboard wash-plant requires only a small footprint on deck.

    onboard wash-plant is easy to adjust, being small and fully

    accessible.

    Disadvantages cannot reach more that 5-10m deep.

    dredge small and so too light to cut tough material.

    dredge small and so too light to push tough material.

    bucket box-shaped and cannot cut sideward easily. buckets too small to lift boulders - risking carpeting the pond

    with boulders that shelters gold particles.

    6.3 Adoption by placer gold miners

    Worldwide statistics dont seem to exist, but the author has

    eyeballed at least 20 Chinese-designed small bucket-line dredges

    active in placer gold mining in Mongolia, and travellers tales

    suggest large numbers are active in China. None seem to be in

    North America, Australia or New Zealand and no information is

    available from Africa or the rest of Asia.

    6.4 BAT and small bucket-line dredges

    Operati onal advantages low operating cost in terms of $/m3 mined. low capital cost (even D.I.Y. versions in China and Mongolia). high manoeuvrability. can operate in very shallow water. small box-shaped buckets are cheap, easy and rapid to make

    and repair. small volume of bucket assists wetting material in bucket. ease of arranging and modifying the on-board wash-plant. rapid and inexpensive to move from site to site. small size and manoeuvrability makes them easy to use in re-

    mining areas. can combine mining with washing and dumping, therefore no

    trucking of placer.

    Operati onal di sadvantages problem if sticky clay, as buckets may not empty properly. lack of reach for deep placer levels. box-shaped buckets prevent efficient swing of dredge. small buckets prevent dislodging or lifting of large stones. risk of creating an armoured layer of boulders that prevents

    proper mining. small light buckets make it implausible to rip the bedrock for

    gold in crevices.

    short reach of rear stacker conveyor may cause dredge to bemuck-bound and grounded. lightweight dredge, therefore unable to make good progress

    through stiff ground. everything that is dredged has to be washed regardless of if

    it is placer or not.

    Environmental factors risk to topsoil resource: topsoil usually mixed with the overburden and lost; and washed oversize dumped on fines, therefore stony surface

    difficult to re-vegetate. risk to mineral resource: often likely to leave a lot of gold behind, even if the on-board

    wash-plant is excellent. risk of dust generation: dredged areas may include islands of dumped oversize, prone

    to dust generation. risk of sheet runoff and effluent discharges: not usually a major factor, assuming the dredge pond is

    properly designed. risk to surface waters: diversion of rivers, streams and wetlands to enable dredge

    freedom of movement; and pumping of water in and out of dredge ponds to maintain

    optimum dredge depth. risk to biodiversity: if inside a well-managed placer mine, no additional risk. if used directly in wetlands, severe risk of loss of biodiversity.

    risk of poor land reclamation: same as large dredges, plus: tempting to put in inappropriate wetlands, and hard for

    inspectors to find them. commonly used in reworking tailings left by large dredges, but

    often left chaotic.

    Key factor s for BAT tempting to use them illegally in environmentally sensitive

    swamps and wetlands. high risk of poor or incomplete land reclamation. high risk of channels of rivers/streams left canalised

    (straightened, steep sided). high risk of damage to topsoil. valley-floor has land-raising, even though dredge ponds may

    stay as new open water areas.

    BAT conclusion

    Small dredges with box buckets but no rear stacker are:

    NOT BAT for placer m ini ng even if BAT wash-plantSmall dredges with box buckets, rear stacker & BAT wash-plant are:

    BAT (if placer is difficult to reach by other means) BAT for rewashing t ailings if in a rehabilitation plan

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    6.5 Small versus larger bucket-l

    Figure 90. box -shaped buckets of smal lThese buckets are cheap and easy to make, but tand lift boulders and are the wrong shape to doBerleg Mine in Eroo valley. (photo: Robin Grayso

    Figure 91. box -shaped buckets of smal lNotice the strengthen lip for cutting.Shijir Alt Mine in Tuul valley (photo: Robin Grays

    Figure 92. box -shaped buckets of smal lNotice the strengthen lip for cutting. The lip hasto protect the sides of the bucket and allow a littlBerleg Mine in Eroo valley, Mongolia. (photo: Rob

    , vo lum e 8 , pages 1 -41 .

    ine dredges

    dredgeoo small to digswinging cut.

    )

    dredge

    n)

    dredgeeen bend round

    e side cutting.in Grayson)

    Figure 93. bowl - shaped buckets

    Bowl-shaped buckets are usual with medredges and allow swinging. These buckBerleg Mine in north Mongolia. (photo:

    Figure 94. box -shaped bucke ts

    Box-shaped buckets are usual with smallare NOT capable of swinging. These bucBerleg Mine in north Mongolia. (photo:

    Figure 95. box -shaped bucke ts

    Bucket-line of a dismantled small ChinesTamsag in Mongolia. Notice how weak t(photo: Robin Grayson)

    www.mine .mn

    32

    of larger dredges

    ium-large bucket-lineets are on a CAT chain.obin Grayson)

    f small dr edges

    bucket-line dredge andkets are on a weak chain.obin Grayson)

    f small dr edges

    -designed dredge at Are chain appears to be.

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    6.6 Small bucket-line gold dred

    Figure 96 . rear of sma ll d redge wi th stacSmall Chinese-built bucket-line dredge of Ikh AltTuul River, fined by the Ministry of Nature & Envistacker is dumping oversize and slurry is pouring(photo: Gerrit Bazuin of Ochir LG Ltd -www.och

    Figure 97 . rear of sma ll d redge wi th stacHaving small buckets, the placer material is alreand the spray bar continues this process. Watdirectly into the Tuul River from the sluiceundersize tailings. Washed oversize is discharginthe rear stacker conveyor.(photo: Gerrit Bazuin of Ochir LG Ltd -www.och

    Figure 98. box-shaped buckets of smal l dBOX-SHAPED BUCKETS of small Chinese-built bat the Berleg Mine in Mongolia. (photo: Roel BaLtd -www.ochir lg.com)

    , vo lum e 8 , pages 1 -41 .

    es in action

    kertd mining in the

    ronment. A rearfrom the sluices.ir lg.com)

    kerdy partly loose,r is discharging

    with the muddyfrom the end of

    ir lg.com)

    redgecket-line dredgezuin of Ochir LG

    Figure 99 . box-shaped buckets ofBOX-SHAPED BUCKETS of small Chinesat the Berleg Mine in Mongolia. (photo:Ltd -www.ochirlg.com)

    Figure 100. smal l bucket - line dredSmall Chinese-built bucket-line dredge uMine in Mongolia. Slurry is pouring from(photo: Roel Bazuin of Ochir LG Ltd -w

    Figure 101. smal l bucket - line goldSmall Chinese-built bucket-line dredge uin the Berleg Mine in Mongolia with MonWashed oversize is discharging withoutpouring from NZ hydraulic sluices.(photo: Gerrit Bazuin of Ochir LG Ltd -w

    www.mine .mn

    33

    small dredge-built bucket-line dredgeRoel Bazuin of Ochir LG

    ge in actionnder test in the BerlegNZ sluices.w.ochirlg.com)

    dredge in actionnder test by Ochir LG Ltdolian crew.stacker. Slurry is

    ww.ochirlg.com

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    small basic bucket-l ine gold dr edge

    Figure 102. small bucket- l ine gold dredge

    Mrs Enktuya, Environmental Officer of the Mineral Resources Authority of Mongolia, inspecting the buckets of a small Chinese-built bucket-line dredge, frozen in at the Berleg Mine in north Mongolia. The dredge is used for pilot mining, taking advantage of the high water tableand flooded excavations. (photo: Ms Tsevel Delgertsoo of MBDA)

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    small basic bucket-lin e gold dred

    Figure 103. construct ion, assembly and la

    Remarkable view of assembly and launch of twoDredge of Shijir Alt Ltd in the Zaamar Goldfield o1 pile of red buckets; 2 neat line of red bucke6 dredge almost complete; 7 second dredge

    Figure 104. small Chinese-built gold dredgChinese dredge with its bucket-line horizontal, haDredge of Shijir Alt Ltd, Zaamar Goldfield of Mon

    , vo lum e 8 , pages 1 -41 .

    es

    nch of small basic bucket-li ne gold dredges

    mall Chinese-style bucket-line dredges, in the midst of the tailinMongolia.ts; 3 bucket-line chain; 4 green tent with workshop; 5 buclmost ready; 8 stock of metal ready for cutting and welding. (

    e wit h bucket-line raisedving had partial success at mining horizontally into a bank of tailolia. (photo: Chris Lightfoot)

    www.mine .mn

    35

    s left by the North

    et-line fitted to dredge;hoto: Chris Lightfoot)

    ngs left by the North

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    small basic bucket-l ine gold dr edges

    Figure 105. small Chinese-built gold dredge with bucket- l ine raisedChinese dredge with its bucket-line horizontal. In the tailings of Shijir Alt Ltd, Zaamar Goldfield of Mongolia. (photo: Minjin Batbayar)

    Figure 106. small Chinese-built gold dredge, dismantledThe drive motor, upper tumbler, inclined screen are clearly visible. Ar Tamsag in the Zaamar Goldfield. (photo: Robin Grayson)

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    37

    chain drive of a small basic bucket-line gold dredge

    Figure 107. buckets being emptied onto an inclined screenA rectangular bucket turning over the top tumbler, being flushed by a water jet to remove the pay gravel that drops onto a slopedpunched screen where again spray water is applied. The chute is probably losing a lot of gold. (photo: Robin Grayson)

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    small basic bucket-lin e gold dred

    Figure 108. shor t cent ra l slu ice instead ofClose-up of the short central sluice, catching dro(photo: Robin Grayson)

    Figure 109. dozer removing ta i l ings f rom rLacking a rear stacker, this small Chinese bucket-complicated by the torrents of slurry issuing from

    , vo lum e 8 , pages 1 -41 .

    es

    rear stackerpings from the gap where the rear stacker might otherwise be.

    ear of a small gold dr edgeline dredge requires a dozer in attendance to clear away the duthe sluices. Shijir Alt Ltd, Zaamar Goldfield of Mongolia. (photo:

    www.mine .mn

    38

    ped oversize Robin Grayson)

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    sluices of a small basic bucket-line gol d dredge

    Figure 110. one of the pair of side sluices await ing slurryOne of the pair of main sluice boxes, pausing while the dozer clears away the tailings. Note the tufted green carpet and the flat bar riffles.(photo: Robin Grayson)

    Figure 111. one of the pair of side sluices in act ionFlow resumed, showing the choppy surface of the slurry passing over the flat bar riffles.(photo: Robin Grayson)

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    chain drive of a small basic bucket-line gold dredge

    Figure 112. rear view of small gold dredge with chute instead of a stackerSmall Chinese bucket-line dredge in action. Shijir Alt Ltd, Zaamar Goldfield of Mongolia. (photo: Robin Grayson)

    7. Discussion and Conclusions

    The study set out to determine the current status of bucket-

    line gold dredges in the placer gold industry and found that this

    type of mining dredge is still of great economic importance [13,

    22,33]. Bucket-line dredges continue to be built for placer gold

    mining, particularly small-sized dredges but also large dredges.

    The digging end of the bucket-line dredge is the peak of

    Best Available Techniques (BAT) from the standpoint of

    operational efficiency, production cost and minimal environmental

    impact [9,10,11,21,23,24,30,31,32]. The disposal end of thebucket-line dredge is almost BAT when fitted with rear stacker

    conveyor [8,14,15], but a major advance can be made by

    pumping fines from the on-board wash-plant over the stacked

    coarse tailings to encourage soil formation and trigger natural re-

    colonisation by plants [19,20].

    Bucket-line gold dredges have 100 years of bad press

    from contamination by mercury lost from on-board wash-plants,

    and from failure to rehabilitate the mined areas after dredging.

    However rehabilitation to very high standards are now published,

    and there is a fresh awareness among ecologists of the very high

    ecological value of abandoned dredge tailings in displaying seral

    change with a high degree of naturalness [2,20].

    8. Acknowledgements

    The author is pleased to acknowledge the assistancegiven by many people and organisations over the last15 years, particularly financial contribution and officesupport by Eco-Minex International Ltd (EMI).

    Special thanks are due to: Gerrit Bazuin of Ochir LG Ltdfor sharing his vast expertise on bucket-line dredges;also thanks to Dr. Baatar Tumenbayar of San FrontierProgress NGO, Ms. Garamjav and her team ofMonpolymet Ltd., staff of Altan Dornod Mongol Ltd,staff of Shijir Alt Company, Ms. Tsevel Delgertsoo andRoel Bazuin of Ochir LG Ltd, Willem Kramer of ADMS,and considerable help and encouragement from manymembers of the Alaska Gold Forum.

    I am particularly grateful to the owners and managersof over 20 bucket line dredges, large and small, whogranted access to their dredging operations andgenerously shared their experience and ideas.

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