World-class heat tracing solutions · 2020. 4. 3. · Kirinskoe Nakhodka Shanghai China Yubeleynoye...

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WORLD-CLASS HEAT TRACING SOLUTIONS

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  • WORLD-CLASS HEAT TRACING

    SOLUTIONS

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    About SST Group

    SST Group is one of the top-3 global providers of industrial heat tracing as well as residential and commercial electric heating cable solutions.

    International certification, including IECEx, ATEX, VDE. ISO 9001:2000 International quality management system since 2004.

    Worldwide presence: export to over 60 countries worldwide, offices in Germany, Switzerland, Russia, UAE, India, China.

    Design & provision of all types of electric cable heating, de-icing and heat tracing systems of any complexity, including a full range of solutions for long & extra-long pipelines.

    Extensive engineering and project management experience as an EPC contractor. SST Group is officially listed as a trusted supplier of heat tracing systems among the world’s largest EPC contractors.

    1 000 projects carried out per year

    1 300 000 kmtotal length of heating cables

    28years of success

    1500employees

    4 plants in Moscow region

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    1100 kmtotal length of electric heating systems based on skin-effect

    10 yearsguarantee for SST Group electric heating systems

    20 000 heat tracing projects implemented

    25 000 kmof pipelines heat traced

    Our Products

    • VeLL systems for heating extra-long pipelines up to 150 km from one feeding point

    • Skin-effect systems for heating pipelines up to 60 km from one feeding point

    We provide best-in-class heat tracing systems for all climatic conditions:

    • Downhole system Stream Tracer™ to prevent wax formation in oil wells

    • Systems based on self-regulating heating cables to protect pipelines and tanks from freezing

    • Systems based on series-resistance heating cables for heating pipelines, tanks and process equipment in temperatures up to 600 °C

    • Longline systems for heating pipelines of intermediate length up to 4 km

    • Subsea heat tracing solutions

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    Project design

    Manufacturing

    Delivery

    Installation

    Start-up & commissioning

    Servicing & post warranty

    service

    Consulting

    Turnkey Heat Tracing Solutions

    SST Group provides turnkey solutions in heat tracing, thermal insulation and design engineering, including a full range of all system components and services.

    We provide basic and detailed engineering, procurement, delivery, implementation, documentation, service and training.

    Thanks to our integrated approach and project implementation control at all phases, our customers can always expect high quality and efficiency of the installed systems.

    We have the complete infrastructure required to develop and implement innovative solutions — from product development and manufacturing to installation, start-up & commissioning and post warranty service.

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    Research and development

    Manufacturing

    Design Engineering

    Every year SST Group presents new products and solutions to consumers, created in our own R&D-center. Our team carries out fundamental research, new product developments (including OEM-products and customized products) as well as application-specific tests. This enables us to make evolutionary and revolutionary changes to heat tracing systems and their components.

    Extensive manufacturing experience, qualified staff and automated machinery allow to meet the demanding world standards and the highest quality levels.

    SST Group is the one of the few global manufacturers of electrically conductive plastics and self-regulating heating cables. We produce a matrix for high, medium, and low temperature cables, which is compatible with heating systems of all global manufacturers.

    An in-house R&D center and engineering teams enable SST Group to prepare high-quality design and project documentation. We design heat tracing systems, thermal insulation, and power supply systems for various applications, including explosion hazard areas. Our services include field supervision to ensure that the structural and architectural parameters match the adopted design.

    Our Capabilities

    Specialized equipment: electron-beam machining (EBM), polymer compounders, testing equipment

    Cutting-edge switchboard manufacturing

    of production facilities45 000 m2

    cable manufacturing capacity60 000 km / year

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    SST Group pays special attention to complying with international standards world's best practices in the area of quality management system, lean manufacturing, health, safety and environmental protection.

    SST Group complies to ISO 9001 since 2004. The company’s unified quality management system is certified for compliance with the standards ISO 9001:2015, which cover the design, implementation, installation, warranty and post warranty maintenance of heat tracing systems, as well as the production, implementation and installation of electric cabinets and low-voltage complex equipment.

    SST Group production facilities are certified by global EPC contractors and operators, including Total, Petrofac, WorleyParsons, Linde, Technip.

    Our company has passed certification by TÜV Rheinland for ISO 14001:2015 environmental management system and complies to all requirements of health and safety standard GOST R 54934-2012 / OHSAS 18001:2007.

    Our products have been certified in accordance with international standards by some of the largest European certification centers: CSA Group, VDE, SGS, Demko and CML. Industrial electric heating systems by SST Group comply with the International Electrotechnical Commission’s Standards Relating to Equipment for Use in Explosive Atmospheres (IECEx). Self-regulating electric heating cables and heat tracing system based on skin-effect (IRHS-15000) are ATEX-certified.

    In addition our company holds a number of certificates, such as:

    Quality Assurance

    Sira Certification Service

    Unit 6 Hawarden Industrial Park,

    Hawarden, CH5 3US, United Kingdom

    Tel: +44 (0) 1244 670900

    Fax: +44 (0) 1244 681330

    Email: [email protected]

    Web: www.csagroupuk.org

    Project Number 70114951

    C Ellaby

    Deputy Certification Manager

    This certificate and its schedules may only be

    reproduced in its entirety and without change.

    Page 1 of 4

    Form 9401 Issue 4

    1 EU-TYPE EXAMINATION CERTIFICATE

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    Component intended for use in Potentially Explosive Atmospheres Directive 2014/34/EU

    3 Certificate Number: Sira 17ATEX3335U

    Issue: 0

    4 Component:

    Self Limiting Parallel Trace Heaters HTM type 211 -111-***-2**, HTA type

    211-113-***-2**, HTP type 211-115-***-2**, BTC type 211-125-***-2**

    5 Applicant:

    SDB «Gamma» LLC

    6 Address:

    Fabrichnyj proezd 1 Ivanteevka Moscow Region 141280 Russian Federation

    7

    This component and any acceptable variation thereto are specified in the schedule to this certificate and

    the documents therein referred to.

    8

    Sira Certification Service, notified body number 0518 in accordance with Articles 17 and 21 of Directive

    2014/34/EU of the European Parliament and of the Council, dated 26 February 2014, certifies that this

    component has been found to comply with the Essential Health and Safety Requirements relating to the

    design and construction of a component intended for use in potentially explosive atmospheres given in

    Annex II to the Directive.

    The examination and test results are recorded in the confidential reports listed in Section 14.2.

    9

    Compliance with the Essential Health and Safety Requirements, with the exception of those listed in the

    schedule to this certificate, has been assured by compliance with the following documents:

    EN 60079-0:2012+A11:2013 IEC 60079-30-1:2015 Ed.2

    The above list of documents may detail standards that do not appear on the UKAS Scope of Accreditation,

    but have been added through Sira’s flexible scope of accreditation, which is available on request.

    10 The sign ‘U’ is placed after the certificate number to indicate that the product assessed is a component

    and may be subject to further assessment when incorporated into equipment. Any limitations of use are

    listed in the schedule to this certificate.

    11 This EU-Type Examination Certificate relates only to the design and construction of the specified

    component. If applicable, further requirements of this Directive apply to the manufacture and supply of

    this component.

    12 The marking of the component shall include the following:

    HTM, HTA, HTP

    BTC

    II 2 GD

    II 2 GD

    Ex 60079-30-1 IIC T6 Gb

    Ex 60079-30-1 IIC T3 Gb

    Ex 60079-30-1 IIIC T85oC Db

    Ex 60079-30-1 IIIC T200oC Db

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    BPS-2

    Kirishi

    Unecha

    Prirazlomnayaplatform

    Yeosu

    Kuyumba-Taishet Oil Trunk Pipeline

    Kuyumba

    Zhdanov-A PlatformUrga

    Kumkol

    Vladimir FilanovskyOffshore Field

    Al Fujairah

    NovorossiyskTaman

    Yamburg

    BovanenkovoVarandei

    Ust-Luga

    Moscow regionRussia

    KievVoronezh

    Samara

    NizhnyNovgorod

    Kazan

    Ufa

    Usinsk

    Chelyabinsk

    Novosibirsk

    Astana

    Omsk

    Ekaterinburg

    Minsk

    Haryaginsky

    Kirinskoe

    Nakhodka

    ShanghaiChina

    Yubeleynoye Yarudeiskoye

    Yamal LNG

    Priobskoye

    Mamontovskoye

    Medvezhe

    Zapolyarny

    Zapolyarye-Purpepipeline

    YarkatinskoyeSkovorodino Komsomolsk-on-Amur

    Khabarovsk

    ESPOoil pipeline

    Mirny

    Udachny

    Taishet

    Tikhoretsk

    The Yuri Korchaginoil field

    Tuapse

    DubaiUAE

    Lauda-KönigshofenGermany

    New DelhiIndia

    VaudSwitzerland

    For over a quarter century, SST Group has been successfully working with international industrial and top Russian corporations. The company has taken part in projects in Russia, Belarus, Kazakhstan, Uzbekistan, Turkmenistan, China, Korea, UAE and is continuously expanding the geography of its projects. Thousands of buildings and infrastructure objects are equipped with SST Group systems and solutions.

    Our Projects

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    Europe

    Switzerland+41 [email protected]

    Germany+49 9343 98091-00 [email protected]

    www.sst.ru/en www.gammaswiss.com

    Middle East & India

    United Arab Emirates+97 1544441205, +97 [email protected]

    India+91 [email protected]

    Russia & CIS

    Russia+ 7 495 [email protected]

    Ukraine+38 044 [email protected]