Workshop on “Sharing of Best Practices in Manufacturing”
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STEER A NEW WORLD 1 Workshop on “Sharing of Best Practices in Manufacturing”
description
Workshop on “Sharing of Best Practices in Manufacturing”. Age of Plastics. - PowerPoint PPT Presentation
Transcript of Workshop on “Sharing of Best Practices in Manufacturing”
STEER A NEW WORLD
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Workshop on“Sharing of Best Practices in
Manufacturing”
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Age of Plastics
Aerospace; Appliances; Automotive; Batteries; Communication/fiber optics; Electrical & Electronics equipment; Cables; Clothing & Accessories; Consumer durable; Construction materials; Home Appliances; Medical & Optical goods; Packaging; Paints; Pharmaceuticals; Renewable Energy; Water, Sewage & Transport Systems; Sports; Toys; Utilities
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Shibuya, Tokyo – Year 1960
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Shibuya, Tokyo – Year 2005
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Around 200,000 Years ago changes in Human Brain capacity ultimately ledto the Great Leap Forward
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Human Progress
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Human Processor Capacity
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200,000 – 10,000 Years AgoBones and PlantMaterials used in Dwellings gradually becoming the Old Stone Age
Old Stone Age (Paleolithic) ended with the ice-age 10,000 years ago
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Human Progress
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Human Progress
Old Stone Age (Paleolithic)
New Stone Age (Neolithic) saw the use of stone as materials
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Iron Pillar (1000 AD) Ashoka Pillar (250 BCE)
Human Progress
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Human Progress
Old Stone Age (Paleolithic)
New Stone Age (Neolithic) (10,000 years ago to present)
Metal ( Bronze / Iron) age (5,000 / 3,000 Years to present)
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A concept for progress
If you are looking for perfect safety, you will do well to sit on a fence and watch the birds; but if you really wish to learn, you must mount a machine and become acquainted with its tricks by actual trial.— Wilbur Wright, from an address to the Western Society of Engineers in Chicago, 18 September 1901.
Wilbur Wright pilots the 1902 glider in Kitty Hawk on October 10, 1902. The single rear rudder is steerable; it replaced the original fixed double rudder introducing a system of 3-axis flight control
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Tales of Progress
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No. 1 Supplier of Extruder Processing Zone (EPZ) Parts in the world
STEER has equipments installed in India (239), USA (50), Japan (17), China (11), Turkey (8), Nigeria (7), Thailand (4), Germany (3), Saudi Arabia (3), Nepal (2), Pakistan (2), Netherlands (2), UAE (2), Bangladesh (1), Belgium (1), Costa Rica (1), Italy (1), Slovenia (1) and Syria (1)
CAGR of 35% since inception 25+ Patents filed (1 granted in India, 3 granted in USA, 1 granted in China and 2 granted in Japan) encompassing vast spectrum of products, processes and technologies – twin-screw compounding, steel making, gearbox design, barrel clamping & location, twin-screw element geometry, shaft transmission geometry, safety device, solid-liquid separation, pharmaceutical product manufacture and with a potential to file a 100 more in the next 7 years.
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Progress Card
Extruder Processing Zone (EPZ) Parts
15%+ Global Market Share in replacements
parts (50,000 Elements)
Already serve 5500 Lines out of 18000 Lines
globally including 1500 Lines (225 plants ) in
Japan
Strong Presence in USA (No. 3 Supplier)
Most vertically integrated producer13
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Progress Card
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Equipment
75% + Market Share in India in Plastics and
Pharmaceuticals
In just 5 years of entering Pharmaceutical field,
installations in almost all leading Indian players.
Enhanced process capability by 10 times over
German innovator who took 50 years to carry-out the
same level of enhancement
Thorough and in-depth understanding of the
technology.
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Operational Band determined by Mixing needs
DispersingWettingHomogenising
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4ResidenceTime in Seconds
40
15
300
900
Throughput/volume kg/hl
Process Capability Summary
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What stunts Business Growth?
A BonsaiPlant
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What stunts Business Growth?
Cutting the roots causes stunted growth in a Bonsai Plant
Inadequate attention to practices (apart from environmental factors) causes slow down in a business
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What cause Business Growth?
Product development through “Application”
Consistent Quality through “Integration”
Cost Reduction/Performance through “Evolution”
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Damascus Sabre
Damascus Sword made from Wootz Steel made in Southern India
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Wootz Steel
STEER A NEW WORLDWootz Steel
Micro Stucture of Acrolloy showing characteristics of Wootz Steel
Acrolloy Steel
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Acrolloy Steel with Nano Carbides
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Ideas / Problems (or)Needs / Pain Points
Solution / Application
Radical Changes
Innovation
Small Changes / Continuous Improvement or Kaizen
Products in the Market
Platform Technology
Adopting Change
