Working for you. March 2011 SunLase™ Laser Marking.
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Transcript of Working for you. March 2011 SunLase™ Laser Marking.
working for you.
March 2011
SunLase™
Laser Marking
2
SunLase™ - Introduction
SunLase™ ink is used to print a white patch
The graphics are created whena low powered CO2 laser changes the colour of the
patch to black where marked
SunLase™ ink is used to print a white patch
The graphics are created whena low powered CO2 laser changes the colour of the
patch to black where marked
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SunLase™ - Description
Sun Chemical has developed the SunLase™ range of inks which are sensitive to specific low energy lasers, allowing the marking of high definition variable data on various substrates.
SunLase™ inks contain specific pigments, that change from white to black when hit by a low energy laser. There is no ablation. This technology, combining laser and colour change, opens up myriad of opportunities to add value to printer, converter and brand owner printing requirements
SunLase™ range offers packers and end-users the platform to introduce greater efficiencies and productivity as well as higher quality on their identification marking applications
It allows packaging printers and converters to sell “activated” packaging at premium margins
SunLase™ range covers most of printing and ink technologies: flexo, gravure, dry and wet offset, water and solvent based, oil based, UV
Substrate
SunLase™patch
Laser emission
Laser inducedcolour change
Patch is printed with a SunLase™ ink
When the ink is marked with a laser – a high definition black graphic appears
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SunLase™ - Key benefits
High definition quality at high speeds
Packaging can be nominally patch printed providing unique identifiers and personalisation
Reduces SKU’s considerably because marked and coded on demand. Product variants can be marked at the final production step
Without resetting any consumables
Improved print reliability, important reduction of defaults
Cost saving and flexibility are achieved by removing the need for secondary applications
Possible combination with brand security and anti-counterfeiting systems
Improved traceability thanks to high quality individual coding (2D Data matrix codes…)
Helps improving safety in food pack applications thanks to huge reduction of particulates
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SunLase™ - Benefits
Needs / unmet needs Key benefit from SunLase™
PR
OD
UC
TIV
ITY
Reliability Industrial lasers are robust machines designed for use in demanding environments to minimise unplanned stoppages and maximise performance
High speed Laser coding provides a high quality code faster than the nearest equivalent
Repeatability Laser on SunLase™ patch produces a consistent code every single time.
Visual quality Lasers provide high contrast coding and high level graphics and fonts
Flexibility Marking variable data with the ability to change outputs instantly
Space utilisation Laser marking onto SunLase™ pre-printed patches enables better defined information to be seen and read clearly.
Modern process The latest laser technology enables a controllable minimal power to code and mark substrates that previously would have been damagedE
NV
IRO
NM
EN
T S
AF
ET
Y
Minimal extraction
The SunLase™ patch causes far less particulates to be produced when laser marked compared to traditional laser ablation.
Food safety Thanks to huge reduction of particulates, very little impact on food packaging
Environmentally friendly
Minimal consumables and nothing secondary is added to the substrate, facilitating easier recycling.
OP
ER
AT
ING
C
OS
TS
Minimal consumables
Lasers do not use solvents or ribbons, and allow label elimination
Stock Keeping Unit (SKU) reduction
Codes and graphics directly applied to generic packaging stock on an ‘as required basis’ removes the need for specially pre-printed units
Waste reduction Strong reduction of waste of unused or obsolete promotional packaging thanks to 'print on demand' process
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SunLase™ - Target markets and applications (1)
Markets: all packaging printers/converters or packing companies:
– Flexible packaging– Corrugated board– Folding carton– PE Films– Reverse-printed sleeves and plastic labels– Multiwall sack– Liquid carton packaging
Variable Data Applications:
– Need of sequential numbers per pack / batch…– Unique identifiers per pack, batch, consumer…– Personalisation – Network based coding– Primary coding on flexible films– Date / Price / Batch codes– Language / Ingredients / GDA panels / Nutritional Information
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SunLase™ - Target markets and applications (2)
End-uses:
– High volume food producers with short shelf life products, for example:
milk: sleeves and labels yogurts: PET/PP lids and labels beverage: beer bottle labels
– Medium to high volume premium ranges: lids and labels, soups, granulated products,
– Personal care labels and sleeves– Toiletries, perfume bottle labels, shampoos, liquid soaps– Pharmaceutical labels, foils, blisters– Existing production of 5 million + outer cartons per year.– Current users of Hi-Resolution ink jet – Print and hand applied
labels– Businesses looking seriously at packaging innovations and
environmental issues– Businesses that suffer fines for poor barcode quality
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SunLase™ Current product portfolio
SunLase™ product name Market / application Product Techno Print
1 SunLase™ WB Corrugated Corrugated WWLN-01-21172Acrylic(water based)
Flexo
2 SunLase™ UV Flexo
Corrugated, Flexible packaging surface, Folding carton and paper.
SNL100 UV Flexo
Flexible packaging surface H0078260 UV Flexo
3 SunLase™ SB Lamination Flexible packaging lamination NSPL-00-20733 PUFlexo, gravure
4SunLase™ SB Laminationfor Fibre Lasers
Flexible packaging lamination
UFLR-01-20999
PUFlexo, gravure
H0078128
H0078072
H0078434NC
H0078179
Flexible packaging surface + lamination (low bond)
H0078045NC Gravure
H0078078
5 SunLase™ SB surface film Flexible packaging surface10LSF-17 NC Flexo
H0078349 PVC Gravure
6SunLase™ PVB lamination surface
Flexible packaging surface and lamination
PVPP-01-20788 PVBFlexo, gravure
7 SunLase™ Oil based Litho Folding carton and paper FM90100060 Oil Dry Offset
8 SunLase™ UV LithoFolding carton and paper In development Oil Dry Offset
9 SunLase™ Heatset
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SunLase™ Solvent based Flexo ink on paper
SunLase™ Solvent based Flexo ink on polypropylene film
SunLase™ - application examples
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SunLase™ Solvent
based Gravure
ink on film
SunLase™ UV Offset
ink on paper
SunLase™ Solvent based Flexo ink on Polypropylene film
SunLase™ - application examples
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SunLase™ Water based Flexo ink on brown corrugated board
SunLase™ Water based Flexo ink on white top corrugated board
SunLase™ - application examples
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SunLase™ ink on paper labelSunLase™ UV Flexo
ink on paper
SunLase™ Solvent based Gravure ink on film, with 2D data matrix
SunLase™ - application examples
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SunLase™ - application examples
Other applications
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SunLase™ - Any Questions?