Woodsmith - 051
Transcript of Woodsmith - 051
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25
OTES FROM T SHOPO 5
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'JOODS~llTH
SA M P L E C O P IE S
II
yo u
have . fnend w O O would l ike 1 0s ee a
copy
01
Wood$tnl h lIISI
send h e n a m e
and
addm s s .
and
we'.
send a
s a m p 1 e
[at noCOSl ) .
8ACKISSUES
A ll
badjl '~~n thL, ls sue ru-e d. .ugned
a r ound a hand
.a\\
as thl ' J r imary
pk.w
of
equ ipnK 'n l.(A l thou l h
,rb
h IIII)'IO
have a
table w lodo mv [ Ih l' pY< ' lim in o u -ywo r k
o l e d to
' I :
Ull I h, h l , ' k before y o u
b eg in \\ 'o rk o n
th.llaIld
:< '1\\ .
:-;0.
t .h : l l I m 1 o ll L - . . .t h .< >1 n 1 j t - r t : ; h av e : ,
k ,t
o f
curved cuts. ri~ht ' I S U I ' f J O N . . that ltaIvlsaws
are b e s t known (4,r(,\ltlu~ curves. HUl
the)'
a m (~ . ' :' w h o le )4ltmo r e , Th. )- al~1 excel n t
n ~\\i g C ti,l pirl J, \'.IIIMI
ll
t (J)(l' t( J
j . l \ o t
t JUJ)~
f i e pi t 'Ct ,).
If fur nt; t.lll\r
rva.......
n. I
\\ l ' I U I . ' ~~ri',u...
~'
c . ( ,uAA)cr)u~il, g it lxultl ~l\ ' ju... tA , h Sl\ \
: ;tork.
'n,en~'~
u:-'t no ''lJ I1'I1Jr;ui~Jn
f lo t \\ ' . ..
n
n .~ l\\ 'n g t)l l a 1 );)1 \(1
AA\\'
: oMI
lUI
a
L t l b l t c > l'Oa\\.
It ' .:1 . , -a th( 'r ru l rt 'O \ \ 'i ng e 'x (.M : ri em 't t )n tLt a b J ( :
Sl\\', t1ut~1tn(l :Ull)(~l t - ' (fmror t~lb l ,-
,n ;t
b and sa'\:
):el. \vhi1~singing lh~
Jlr'diiC~
c)fa b.:ill()
w.lh., do ''''e t he i aw kwm '] $ i de . There
3l t'
t i m e : - .
\\'hell
cUlting a i4u-aight
lillP
i.~
0 o f
a chal l(' Il j (e
UUUl
It
tiho uld b e. If the
M,\\ is 'l 't :;et
up prol~rl~'.
'tJU '\'ill
get a
'undplingNt,
TU NE U I~Thf: l }'(Jlutic,n,,fcuurs~. i : - : e a . , . v .
'1\In~ \11' ~'()III'~a\\'
1)41(01'( ' ~l)U
e._rin
th(>
project. B ll t t hal's eask, said lh,m d on e .
['nl
usuall~'
:1n)\.;ou~to
gfot
{ Oil1g,
ancl I
\\ jn(lup l tluing \\'hun J :,htlu ld 00 lliniltg.
TIll'
im l)Q1 1 .-tn(. Cor
tuning
up a b lll1(J ~a\\'
L _ ; rn r nlOrt imllOrt..'lntthan m(}$l otht l'
machineJ:r. Il '~a task tbaLh~L'to b e (lone on
~{lCgulat
b::t::L~
at t.ht
leust.
C\'Cl')'
tin~
lh~ b lade is changL'(l.
A c ou p l e of
year
O .~',I watched Mark
DII~';n sk e
t ~
a b lW ,1
W .
Mar k
ilial
a f1c l
errt)I' il\vo1\\,
I o i . -w n \ ' c l' C ( 1 t h ; \ t tlll'Ct- t h i ~ k n ( . o s . . . . : . . t ~ IJrn\rL.
i n g L l : t l . I C (I)Xllt... fIUlllhl 'ker f abc ,u t' .
-- -ju
:tbtiut r igh l tu rtt'C(lllllh(' I,, ~1:\.~lllit
\\'oukln't
l~'
to
l)llil.1U)) t .( M '
mltn)' tay('
:->ulce ~l:lJld;:ml~\\\ blac le. . .. :u ' t 'n ' l nl ad .. .
1'1)tatC0 ~L
~\'en l~'iUlgll. (1 tr;l(k.
~,;tlil( ,I('. ~ tt1
J1(Hlt.'J}IJ. (' li/;II'I,i
I
YANDAItO
SAWBlADE-
1b solve the problem I built a hoi).'I1t
adju in fln p' p a ss , I n tiw a tl. I tlH lk a
id ea fro m a n a 1]]111. ('he
vise
to w ork
on m eta l parts am i to m ake repa irs
01 1
housho Id I tems ,
R a th er th an
bolt
the , n at hi n k; fs v is e p er
mnJ1t n tly to
th e
top
o f
my new bench.
I
a tu lchc '< l i t
to
II ...
plywood
base
plate that
had a 2,~ 'krel' screwed to th e bottom. The
keel
coulrl then be tig hte ne d in to the l1 nt
\~L~on th e b en c h w hen I nt 'C ' (lt )(1he rnachin ..
i~:4
vise
al1(l
removed for
lrtOI'3j. (~
when I
, li dn ' . need i t.
__ T_i~s
Technigu_e_s__
on the ,u ter ~ , ra ise or IO \\'e,' the bit, the
mo t or w o uld f .U e omp le te ly u to ftl l< ' m u t er
base.
(E(liJfJf'.~\ 0 1 ,, TI,;s
i... 11''f)/~/I'I''
1fill,
'OIlY
,Jil,,,', b ran d o f
rolfitf '.
too.Llmcerer;
UIIIIT n1(xlt'{ .~fflnfrouter hn d r ack
(1 (
pi/lillll 8 I '~/{~Jltfltlll k o / t
({I('
IIICI{O,. (1 (1111
1;,11111 1C /~IIII) / r f tl 1 /
,I.)
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\VOOOSMITH
-
. . .
. . --,~. . . . . . . \ , . , . . . . _ _
AR800Y
S ID P R O F IL E
. J .
l~t_'J_L.-'
O J
I -
.. '
7
l......-_~
...._-I~. -_~--lh
Aft~,'
fiJrm;ng
the d..,hboard
8ngle. the
rt. ~.
t
uf tht I)iect-
i~
e me ve rl \\.'ith
(till'
c.,(lntinIlCIU~
ut - ~t.U1.inj. at
u ,p
,at
lhi...
t im .
S1.rt
u t th
IVIl
of the
curve at the
hack of tho eockpu fbehind the cat), $ 0
Fig. 6. Then eontinue in a ;lr:>if.tht Iill t'ilgc of tho iloo,' until th~
b lad t' I a~ h('. th e d (L nlthing, A
Ii,,'
cUlting
Ollt thi~ (,,hap''] Ilit>(:~,~t a,id(. It will
I X' u K '< lla tc r tu m :o k th e d un ,. ,
thi.... 1 l fIUl1't.- :OnlllCttll. C. )11lUUUIU,...lout ....with
l i$ h l ' - 'U I ' \' ,- - :; ,
I (tlUIlfl
a t l l : , - , I i ' i ~1t4
h , ,
I ) ( . : ' o l l l ~ a n . u l ) t 1 r h l , I ( ' (O ( o r t h t, I,''njt>('t Cr . .
n l f O '( - 1 ) ;1 1 )( 1 a w t lJ .2 S , :i.l l' I J lL J l ' 1 I t )
C'U'IrIN(; St-;ClUt;NC'f:'(~uttlnJ. Lh.. car
1 ly 1 1 1 1 1 r th o hl'~'k ' '' 'Tui , .. ., ~11\'cific
lul{ing~('qutnt'c.
~C_'\.FiJ . , :: ;,
ThP
:W{lue lt e
it;prNty luj(ical.
bU1.lhf l
{~Ig(~
nn
hf'
~)' (IOI))'S.
(OC'KIl'l' ('U'rOll1: 1'hid,' of the hl'wk. tUI two ,-\\'ul e by
. . - 41 ('( ;11 c la tl ll t> :; . I u r
t h . ..
;txlt'
SU1'I)OYl
h lfX 'k ~. T h is c an b t . : - l )( ,n t ' in m'llli)Jl4' I); ,{R'-t~$
with a { Ombin.al ion bl(lclc'(II in tt ~iIlRl( Vi l S
with . dad.. bind, ,
,,'0
Fig,
:1 .
W'NI) ;('RKEX SLOT. TIll.' I < t t ,'W I ' the
whIt sa , ~ ( lltling a kC I ftr) the thi('kne- -'-~
(,f
the \\in(I~(. I'e(n:-;ee
SoU1W.s.
1.~lJR'
? I).
To < I
thb.
tilt
the
bku le In 2 D
Th en >< '1t he
,1_I)th.. th,' k., f willIX'
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A G U R E t I
/tNEEt.s GWU
ID DO O R ED GE
FtGUltE 10
~,.-
AGOO.
S o [ E P A G E o 1 S
ONaENO ING
WHEEl
W A S1 fH tOM
COCKPfT Cu tOU T
~. .
GUua
BA ND SAW
TA PER$TO
FOIMH OO O
. .
WASIt
\
IAYOUl
T R U N K
T A P E R S
AGO..
CUTTING
SE QUENCE
ftGUJtf 6
MAl(
D SHeO l O
C U I F l R S . . : : . . - - ; : : -
utes
P RE SS OOOl
W J 1 H V E N E E . I N
OPfNJIIfGT O n S T F n
WOODS~UTH
aAHOSA. .W
lAl'US
ro
IOJtM
1 2 U : : ~ . . . . : : : : ; : : : : : : : ;
CAR80DY
TOI' P I IORLE
lAYOU T
I tOOO
'AmS
CUT
out
UPPt
COCXf 'IT STARTIN
AT cUJVO END
-
CAROOORS
Nil' th.
1 1 0 0 . . . .
n I , ,.de (r
< > 0 1
IIw L1.
, h al 1( '( 1 p i ee e t hm WlL , III to bend without
breaking, Then
p J E _ , '
them intn the door
clJwning
a nd : >li fl.. t.l'tJ , - I O f l r
(if, \\'n in t
th e
( t fx, 'n iJlJ, . t:'( ,'C Pig.
ft -
I ( I h e fit i< 100 tijl:ht. lightly sand the
.d~
or the
dO()I'.
When everything fiL c lo o h'
and the
~tnl'
batk into th.. olx'ninJ.(,
an,1
c] mp them in place wltiithej lue llri..~.
ffilM WASTE.
Aft..
r the j luc ,hie
{ t
mt,\'(' the fl )4jl~u tlm tht, olJ( lun~. :tlltl
(lim the
EHleretl)'
(ol'w,ing, These 8 1 i J l . 21
fENDERS
1 1 k 1U4.'t hUlJ
ai)llKll
1Jrkllllo 1111Ii rull)
~t~r i..h o J I it'..a,.,' car; 'Fluu L ' t t 1 . 1 . '
fel,,-i...- . ,UK)a nJtllun~ t IOII,I.
I
c11 t tl,.
r . . o o { r . - ;
: t h f l nlrlllinJ: tll, , 1
to r
l:t.. h l e l t as
OJ..-
c )I)tmU~ L. l'll'
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-
M O U N 11 N G S EA T S
CCIQS' $KIIION J
RGIJltl ,.
. . .
.
on;
U U S A M f
I
OUNDOVEtI
f'lONT DOIS SUOHnY
FRO N t
OO
. . . .
1
SEAT 8ACJ(
r
\
HGUlt2'
-
01110( P ~ij .~.
1'()e)1II(,X I n'~t) {l tltl('otl U lt1,.1 hox
that'J'
In untt...,J 1) \ (or l h,~ h :trk
t , u m lM ; I ' ,
B l1--';111 )
~'lIttinla
n - t . ' 1 a n J . , . t U L : t r l - . l t - r k .
~ iJ~ - - ' i . J t .
: ~ 2 .
Th n > ril. thO ' t 'I . , 1 Lhc l i< ll in . \ \; th
a ktur(,. uflfl ~IU(llu. 1 -IC ., i u ll lnc . .. ..
~PAK.' It.
t:
I.\J()l * T . I~\
,int
mfJ\;nL ' ttl
lht
(n'lIt
()1
thl- r:ll'.
I m;.trl,
11)'0\
. i , l n . . . .
fc.r
111'.UI\tlllJ tllt )I,In> \\
h.oel~,; , ell)
lhi.....borx'
~ hol(.
I . ,
th, -n'nl4. r .,C lht. n:ar (tC('k
.. , . FIg :tI.
t
tt()I Itl \11'.
~C)\\.
I.nl th e (nmt .
tht lar. T eJ l ak e t hl frutlt b lJmp t r . c u t it
J1lt'1. t'llf I
-til
c - k
\\ahlut lfl
: : ' o U t ' . ~ 'e-F i g ,
:~. Thtn ra.tllU~ lhi (nll....nc l roun.j o\'er
tht
rtl1nt ,,I~l~.'C
'i~.~I,
Tlu'
rr lIl
. , u t l 1 I w
i~nIIUI'I~ to the
rt'ntli'~ \'11hl\ ~ \ ,111\\-11:0 .,~~
Fi$ ,
:j.5..
H.:'\IJI_J\~tl~ . .I\ftt'T
the
bllml)Cn::- \\ en.
il\ 'il'llIl,I.
I t u r n e l
t\\' cu:tlorn
hea(llam J1~
tJI1 lIlt' lll'III}I't ~ Ilf)\\t'\\ .,~
~f()~
lUton,
I..O f . . ttOlf
AlON
I lUMJ ' fI
}
}
.. . .
oowa
NOT(,
USlHOUS ..
_ A S
GIJIOU 10
IOCA1(
_ItSlOO
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wtNQ~IE1.DJ)JAll
Gtu .
S
W M E E L
INPlACl..
. D fA .
X
. D E E P
COUNTLRIORE
fOltSfOmG
Slot
FENDER
CAll toOV
SlOE n
F E N \ o n ~~j
\
. . . . . . _ _ : . . .. . .. _ , :- - _ - ' _ T . . . , . _ _ . _ o . J - -
,-
~~~,U [
lL
AXlE
J[J
COUNttRIOII(
ttO US IN B OO Y T HE NCfN1U:
P lt OT M O U S O N C O UH fE J l8 0R E S
lOTHOU
CRQSSSQlQlS
((.Aft
FRONT~)
S;8QSS SEQJ9ti
(SHOO tAaSoaBEaS)
_~ n
e. ..... .
1 0f A
....... ,'HOI.$ ..... ,~ _ 5 ....
a > < t tU O O N I IO T H L-__= , / '~_ _- . . . : ' H O U S = = i
E N D S f OR A )C lE
P ' INS
COUNT t t S lN I (
ftGUJI'E3~
N O T ;
M O U NT lA M P S
JO SET& E lOW
fO POF t tOOO
.
CUTIHClsm \ J ~ .
UNSWm. ,
f..... Al . _
1
D E T A I L
If'GUffE 36
HEAOtAMPS
\VOODSMlTH
S U S P E N S IO N
As I W:I.' about
to
mount th e w heels , J bejr.In
to
think
about
maki n : th r , ,,
t l
1>O. i .
t i l l . : ' r i d e . Stl, T
4 . t . c i ( ) e c l
S l } r i n g ~U fX n ...
o n ,
XLF.s. Regin by
cUlt ing
two ...I.. blocks
to '.. .and bore v -dia, holes in Ihe ellll,
fI.r th~ axles, S ~Fig. : - 1 8 .
T Il e h lJ le s ~
ttl
m ou nt the
:lxtp
bft lCk. ,
tu the budy are bu,,,,1 in three .i I Tbe
first hul(>~ I,< l i : l . 1))'
, 1 , - - e I J ' ar' ,'{jun
terbores
feu '
the springs. Next, drill
shank holes the
1 .'\ 01
the way through
fOI'
the screws that huhl the axle. Then eoun
tersink Ior the
SCl'C\\
heads on the bottom
ofthe axles, see
Jo'ig.
: l I > .
MOUNT
Alii.~'S.To p,:.:.n th~
axles and car bud)'. Then tighten the
~('n'\\~' \14~tht> h.,Ie..; ,unt
il
therc' ( 1 f'iJ' . 37.
N e xt c on to ur U ,, cone-shaped
back
o f t he
lamp with
:0
Ilal file. Then
NlW
the lamp
fr .
Im rn the dow .. 1allhe 101' incised line.
MOUJo,' LMfPS. Tn mount th e lamps,
,dut: one en..
If
the
I_-
dowels into WI
l:tmp~and the vlh..,end th .u).
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10/24\\'OODSM1TH
NOT E :
NAnSID ~
90 - 10 END aEAl
D E T A I l
. . . . .
,
'rlkall.
tllk tltt
t\\fl contra,.
iT ' ft t l 1{' 1 .v
t ,l lotttt'l f.ln'-tfl-
f at '.. \ \
th
,1 .)ul\1 t--~lf Itcar
,,'1
la Jo ',
I"" {,.l1 m
b t h O \ \ n In t h o ( 'hulo: tbe Iirl a nd t h o .
t.x , , 11'tJu1
. . t
II~aking
t h o >
Ikl
TN. IJO 'OK rmIO(,ln Ubrdl ....
~rtuolntht_
lid"",
made (rum two eo trd;tinj '
w e o d s
t u h , ,herr) an,' ma,.I, , with a ,In of
dark veneer htt\\\' t'n tm.'ln Th- "'I~ml
c ., rc l,~ u l e.
1 1 1 1 ,
eut
fr t , ' ha l l f i .
hut I
\\:8."
a ble to
KI t
a l i m t J( ,t (h ' r
( lIt \ \
uh a pla tform
that
nl[.lt( (1
n till',,(a
(,Ir,~h'l~.
aUILD IN G T HE PLAT FO RM
11 . ,( ,, h UlIr(IIl~ Ih . (1 1 :1 1orm. heck lhat
\'(I\U'
lu u . . 1
:(il\\ 1110,1(('
I...xactlv
~Mt til
tIM'
lal l i I
uN . .
1 a t
l l~Hl t
fllr ..
llt'l(rut....un
t)~
t.'\I .... . . , 1 m.li\ i n . .e t tif1~
Uf)l lu . l l3Jwl
SI\\.
~,,~thl' ' 1 11 . . J ,
Ilf....
Ullung:r.1I11~c
Itt
( IRC'I..JI(.
rJ ' II.tt
f(II111
pi \ t.t:-. na
,,,Iii
II I a IT t .
J'I'
l loa t ' , attach .. 1
t..
th e 1.. M I
1'.:1\\
j.W i , T u InJd~1 a h allcl ~\ \ ('U 'Cl(jl) '~
-. ,. Ih , p~on 1 '10: ' I I I
T il . I'LAUUK'I
T
l lW~1 tbe
platform,
I{lart
I,) (1 Jtt.;Jl~
a
Vlt.~ f pl~ '\\(lOdil 8
.< Ilh ,,(
I ,,,I a
((>,
e'th
of ' , ,..
fig.
1
T h t n. t o1 1 C '( '( 'I' ll h e P I\ ', .t n ;J .i I.
trill
a l 'l \: ot
. . .. 1 t-1
(rumtht
tlfl j.,_~arld I, ( 'Jm lhtl t-.td
,If
Ih(l.t.\I(onll
~hl'll :\"ll' In t,,,I\,r ltl ,Irillth , hl,I~lht
~ru11l' z . l thl' ,11 ol lI;ttt.
I
m:ule a
,lrill
1'lt fl'Jln
. t1l111h.,) ' u:ttl,l(thl'
:-.:lnll':-.iZl,Ju....L
ut
till'
h lItl. ,r l t
ht , n : 111 nntl Ch\ICk
th e o;lil
inlh .,dn l l
.;NI' CI,~~A,('Jl tUl1 ' l r t Il l' ll la l f. )rm . l h e r t'
ar.
t'\t,
~'It'al~ hlJhl 'hi' hhlilk
1 .
t} t~:
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GWiANDClAHi'VENEilt
STRIPSBTWiEH UO Pf KESA IIK W O O O
rtlMEXCUS
,
AGURE 12
ONE PlKt Of
EAotS10
4 - - ' )
an tmll~NO
NOTE,
'WI'H. SAMEDGt
aoTH1.EG~~
A G A I N S T . s K f laur S HO U lD . .
JH E
SM\E
WIDTH
.,.~
,
_ n r l M M I N G
,
1lGU .. .
ANGt O GltAiN
DET~ll
UGl t tWOOO
1Of''''I'U
DA.Rl(WOOD
~
~
IQ
UOHT
wooo
DAPWOOD
O J T O M
t ,AYl: .
DAUWQOO
RGUIt6
UGKTWOOO
\\'OODSMITH
. . nd t he s em i -c ircle
I.:f
wide,
3 1MI t he ove ra ll
hlank i- , I w ide , th en ,
ill '
than ..
on
tht'
uthe r
: - ; i r l ( , .
Tn cl-eat~ an 1 . . . .111.. lei
e n bu lh > ide s,
trim
th e blank to f in a l w i dt h .
see
~'i)(,
Rt{\RI~A.\(;l. THt; 1>II-;C'P,sNt ,\ \ I lu ll th('
t..l X . ' f I
t~Y'f.'lherp~~part
a n d
l ('arrdnKc
them so the m ain
l ;'il1.
(If
lhl-licl i: -
Cillt'
color
flf
\\ '()()(Iand th e sem i-c irc les ure th e co n-
11'n,linj
J O d , , .
Fig.
S,
(Y ,m
ac(uall,\'
h ave t 'J lt )u.l h J)iE'\'~'t make twu lid:,-,)
M A KI NG VENEER
11 .
ndd a h i) . \\'hi)l
11r()jf. t. t.-'flr ['Utll\ illlX lill, c'ut t\\(1 ;o.tlllt:
f
Ven( t'l' fl'Oltl
1 1~tU('k
ttl
a J'UliKh It)rlgth
f,f
8-, t (~o i J . 11. ''''hll~ the
S~\\\\;..
~('tup. I
ttl~; - u t
1\\'0
l lrir)..' u ( \'cn,,'( 'r [tn
lhl'
L H , x
wttUI1\, J,.-fer 1(.
~'i .
x lnl l,uJ. f{
12,
('lit
lhlOS...
~t Jj l)loio fl (,m the
c.ut... .;j(I.. f3C(~:--
,If l
i,ie(.' e
t,f1 t
~ to ck lh :lt' :'o
,\ide
Rn d f'lollj ,
~eig, II .
G LU E TO G ET HE R L ID
, 0 \1 \ th. .vr IS Ul, I( lu e a Jl(1d a m p th e
lui pil '.~ to~ ..ther \,ilh the t;>n\ 't..'rtrill:'
b < o rw . . ..
them .
set:
'ig .
1 2.
l' iJUIII):
U ,
a
hanr l
-
7/24/2019 Woodsmith - 051
12/24
ltEBOl(
Af te r 1 lI~l id was comple te . I ht ').'lI1Iw o rk o n
th e b ex it.o ;('lr.T h e . rnil ln
part.
1 , 1 the box is
made from
the
sam e kind of w (lor l , .. . t he
s em i-c u-d . .. o n th e lid. This , , , , 1 1 . ca n hi cui
fr om :t b la nk of W 4 > we k (1 .
'I
lua' thick
n es s) o r a b lan k t)u J lt tl)) fl,(lIll two pieces41f
~ 4 ; ;( , ..
k.
RUlLO UI' STOCK. '1b muk~
:t hu ill.up
blank. start b~'cultinJ:
(I
)lie,, ,of 414stock
to .. roul-'
width
of
rand
ro u h length of
12 .Then cu t this piece in half ',
S('(,Ily
sm)( )th.An~trUllghI,d~$ can tw cleaned
ou t with a h aJI 'I u lI (1o r r ou nd f ile.
'I(I~I
Of',,
I~IIK.:.;Ol~
Next,
t(1
: u 1 \
. , 1 l I
fo r th e lid to tit i nt o p lacv, trim off
the (tIPtlf th e
center
ri ,lj l . ' F i )r . 17 .
THE FRONT/BACK
Aft . r
lbt'
main
Jjtll1.
I1rtht~
;x)x
\\'~l.oI;
, n1Ilh:lt',
, allach
,
(Ofjl [
-
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13/24
N O T . . . . _
~NUN'
W l -t E N
aoWlNG
SANO/W.f to d o it.
but on thi>box 1sanded themIe,;an~ ;i,,,,.
St. Irt by
moun t i ng
the hd
an d bo x in a v is e,
makinl(
WI (
the ve_r strip in the lid i. .
a1i.~1 wi th the:mipinthe box. '....Fig.~.
The the
lill
IIllflbox
n l ~ t I X with fdt. I
applied t w , .
f , un
oil
I the ou. i,' of
lhe
lJo, and
th~ veneer
sides on tile inside ofthe box,
length to match
th e
box. see Fi . IS.
(:L U E S lU E S T in f( ' J l 11111 l inn .)
T o
Jin..
th
-
7/24/2019 Woodsmith - 051
14/24\VOOOSMITH4
NOTE :
A U f Ot .U t CORNERS HAv t
T H t i
EOG t
J t MAJ.NlNG
UGI f t
W OOf>
lOf'lA.....
U SE l' R A DIU SfOR tAYlNG
our
SU N
RGUAt2
t)... an(ilr', (Note: \\fhile
th e
saw was~ p,
I rut some extra ~tril):o>IIIease some broke ,
I l .KI , ' I~ a l 'UUI) tc 1 I-X
v e ne er s tr ip s
'1E'('(1E'd
bt~I' fo, ' the r,'OIlI
nnd back of Ih~
t. ,.
refer
ll, Jl~.:{.)
DElWINI' VEl'oi:ER.Tn bond th~ veneer,
sonk it under' u stream
(.f
h()l water for
.1
eouple minutes until the fibers -'Wtli tc J
soften. As Lb. f ib. , , ,> soften, bend Ihl'
v en ee r in tu a se mi-c ir cu lar :o .h aJ lC .~n de r lh c.
~U t'aJnof water; :;~ ~i~;.
KOI,NIlO\,t;K
.;OG: :n (' (' .'ttl r ouJ th )< :n \ t h~ . , (
AG U A: E .
\iter l'Ol'llJ,.(tin~
. h t 1 1W M 1 ~ \ \
t1C)xe~sho\\11
o n
pa~1?If), I
J I L C l l ll o c t
t l
Ilwke another
b o x
with
a l 'lfl '' 'I. '''''Jl
(,,1
t lw ti,l
D RA W IN G T HE D ES IG N
' fh ; - ; i j . . . 1 ' J l ~ul .1
glue thp p l > o t O r o I ) ,
ri)(hllo
t h r - w, , ,1 ,ilh
,,,boo
cement 01'
:l~1-il'nlYMOllnl.
C U T T IN G TH E DES IG N
1'h~lid d< ,> i~ smutl~Irom three ( 'OIIII ' l l . . j( cl ber an d cu t a t
th~
same time, The lid in th~ pholo uses
zeb
\()I 'wl fo r the m ountam and ( I )ll(t~tof'),
, ,1 1 ),
fo r the ,111. al l .1 '1 '1 (nr thp baek
I(r IIlnd,
cur
OIT~TOCK.
B('j..~n
Io, k
lin the hd
~1~. lJrt ing ;t blank
f r ~
1 ~ l f) ('k CIII t cLU:l l
t h it k n t' ~ . ..)
fl 1)m
e 'j ('h c l( th to t hl t e
\\tKl(l~(J
a idth 0(;,and
length
0( Then
stick
the
three p iece s \< J gc th er w ith d o ub le-sid ed
ml1l t . 1 .~ l l )t .~tF il . . 2 .
1 ;llw attach the I>:'P~ pattern (0 draw
the cI iJIllI
n
the
t,,1'
board. Next. cheek
to be :wrc tha t the ba.IMI
~t\\'l:lble
i....rfl(IIU
9(l' tv lIw hlad~,
$TAItT AND STOP POft'lo'l'S.\\'Ill n CUllin ; '
( ) l l l the d~:;;iJrll.the unty c r it ic ; '1 1 n l c a . u r l -_ ' _ _
ment~are the :otart:lnci
~t i
t()int.....Th(.lid
t le ~ i~ l ~ h (J ul (1 ~ l ..u 1 . I~ frtlm l h t . l '1 : IR \ . : -'r
the
',ard _
I malch Ih. thikl1o '''
o f
Ihe
1' , , \\
U l w l bark 1'; . 1'~n(1' i fo\ \ iJI f o - ' j 1 ; ( .
l:i.l
Ttl
ma rk t he se -
l)C,illt~.
~ et
lit'
a
I' (( I\t..
'/, u. ln
th e
} i1d,
o f the
b.1nd ::;':1\\'
bl:.l ( l r ' ,
:;(-1,:
' ig . ~ ~ .
( I ' l i f l
a
I ) i e < . - e
o f
I,
~1.a 4lnjl'
b. t l l '< ' l i l t '
(ellre
and lb hl, . . le
10
lc t,.
Tht>nwilh II... ed.. orlhc Ih,...
. ,. .b o o nl b l oc k
a l: 'l in ~ I h~
r...-
>Co l ' < '(aboul
< 1 1 : 1 ' )
(h
( r t tu ' :o . lm1anr l
~t .ol ' l lOint ..:t
o n the
rl t : ,i ,en. { o11
1l . ,'C Iu i l l l ' l b l ' h l . 1 C k up ic1, . I o w n to
Illa] ..
tll (J (lhe re linc$,)
(T1OI;-r
Ot;SICN.Thl'n remove
lb .
(enre
; in tl . .Ut o ut the
(le '-i) lu~ing
the. slali iuld
>lul'
I~)int .< . e ll le r : In n
~,il the
\I j lU l lU j elhel 'intu
-
7/24/2019 Woodsmith - 051
15/24
f
.... 1.....1...... l-~~
,
1
. . .
f N O V l E WlO E V I E W D E T A IL
-
-
fT
IAIIU
.. O , _ . . , _ . . .. . . . .,_-:-::::----{..1O A
r
NOT(
.wASUIEM(HT lOUAlS
DlStA'Cl1fT'WllH
Y(lrd.l.UN6 ()Io.I uo
SIMIlARWOODS)
vtNU.\ /
V(HEll
RGUlf IJ
F lGURf 12
N O T E c ( .
. , . , . .
VfN(IRDillS HOlM
I 1 SN f l t ) X l M A n . = : ; : S H ~ A K ~ = = = = = = = = : : : ,
MUll II
. . . . . . . .
USf_
10 , , UP
....a......
~CUMftHG
NOn,
USEGENTI l
,...... fUSSl
lIf10
SlOW'tJ
IPC)YlHf[1 ovaMOLD
AGUa'l
tGUIll
NOn,
DONOT~D
O V Ei O UT SI DE fOC .ES
./
touNO ()\f(
AU. Uft. toG,s
wrTH OUNo.oYtl
AGUIl6
_
. ... .. w o o o
~
_
\\OOO~MJ11l
O ne... the, 'lIffr .. phahle. u-c D e ofth.
00,.1 \\11
Irel
I ' as. moM
anti
(tntl)
( 35(> th e- \ eJlf ( rO\er the curve. f+ ig. ;
:-10 Iy work tIKveneer \\ lth your thumbs
a link, b.t.t a lrn ,
.\n.c
r lhl wet \
PIlH J
strip l
nJUghly ir~
t lk , I. n ,u .hap .
pla
In
t h t >
, : , tnJI
that fit:;.. j
th e ~llr,.:oo.'C
~ i\:
I
~\t ru n IlfltIle t \ l (:-- ._.. veneer aI , ,1
,1: ,1111'utili ~hH ' II I t h t hL..l :otl1p. see Fig ' . It,
0 11 < ( ' hI ' g lu t . 1 1 ; , : - . t rim all th e \ ltlt lr
Ou.h '\llh I h , nuts l H h, Ud
BOX80noM
\\'Ililt I \\11 I I th t n ' N ~ ' ftu' lf1 in g n t'\ \
thjrl~.In.. I , .t r ll e -h l lY .l ifTtrt ll t bo\ l l\.
tlln\ rflr t h is L ' \I H L ' ( '. I ) l t l i , 1 .
\IAI l>et
-
7/24/2019 Woodsmith - 051
16/24\VOOOSM ITH
6
'OO'HHT
O(T~IHtS
1( (1 ' W ID TH
IW(
fHICXNISS
1'IGUIl2
IWI(G- Ot
...,. ..
. . . . . .
._,
ADJUilMlN f
,
Vllnc..t.l
-
. -
.... AUll
lOMAK.
WITH
,
IWI(
-
IW(
'ow..
TOACJ(
Wltn
tW
,
C l N T t . ,
f
HUIS
' O W l .
. N
WHEn
(HUNE
. . d
W 1 T l tta
. .
t
....0'
GUIM
HOtDU
1 ' . 1 : - 1 1 . ,
Illit
I t~
ul:-n
tht.,
rt..i...~11
tht. l , t - l . I {
IIlll'll rl' ro l~t \'UI I 111J,~tr.llcllt ')r (1,I(u\\ in); .1
rr. ultltliul. Ttu:- i - - o 1'C'\'lu~'th.,I I..l'k c,(lhl'
l , l. I ( I\ . ' \\ I \. : :- - oC l ' J l n
:-itip til
: - i ( i e
illtht kerr
\\ hl'n ~lIll ,I n't \ Ullt it 1(1,
'rtu ' ;u, ffl\l,r'l(.'lUI~th.a.ll'all
IJ1akr
t l l . i . :-
II-:Ittlt-aJ tttllli'l~i_\
til\\
U)fll' \\
11r.-:':
I,
all
lI11t\
t nM't
1'1$Ihl'
t.......h. :
I
imJIf'('J~'J' ~tulJ
l.rlh.I).I .I ......\\~
,- ,little
It.lL,i(IIl.,lllh;:
1 , 1 . , ( 1 ( ' , atrul : \ (t'HllllC ltw \\I>rklli\.'l 'C inti'
t l. , bL..
II' tlNI (......t.
UNEV1Nsn
\1\tIOP\
to n '-t't nkar~ 'lhl.'lc.. t lh
OODi' :'-.... f . r
Ix I o l a d . -
an- nt ,.J\\\am
lhan u..,
L t . ' t hu n t ~ 'I ' r : - O J f I. . . .
J ' h l . . . . .
'3U:-;:(.':->l k' b la cM '
'u rut monoa~~ lvt4_:. {Ill
lQ(-~k
lf t h c .
I r h le b 1 . ,1 - I lK hIaIJ. . .tfcoon-.- Inlhal
,1 1 n.'C1.JoJl.
SE-Itin~
11,).1
~tl1cl-aw
\ lIUI\ ~ tlll\ t)lI I\
Il),Ot.-Hlu)t':oi, 'rill' lil:-t1:-.. t ' l Iill~
t
hl' 1111 . . .1 .- t I
t n u . ' _ I , r t11~ 'J 'I~' :-t11 )' 11 1 1hi ' :- ;11114'\ htt i\ t
1 I -.itiIlJI.iI.....t ):1)(...a''f,ullcl tIll \\tll'\,I,.,.
'I'll
:--( ('tllMl : - - . :--cltill) tlttllttell tt 1\ ,1'11. \llIl till
t h i l - . I
i.....
IJII:-.lll1Clht.,I,L.I.ltOb'lli.I,~ lUllI t hl'\I:-.
ht-.uillJ.,~ III k I' cI,,tlll....IIIII'fII,LIt II' iliI), IHof I
SCI
il
:-,ta.\ ~I}} t r.lc... \\
I w n
.1
1 , 1 i . .
('1>
,1 \ \ 1 ) 1 1 11 1 11 :
( L o t i itll., it .
\\ltl': ':l..\l.IGIl:Nl TIlt'
\\Ih,( )
ita\1 ttl
l.,..
ill
iii,,'
, Ilh
I II 'l ' '~I II )I I1'
III
,h., ',I . ..
lf
\\1 1' k'III\\ \\)111
11 1 f ,ltc)(.,)I,, .
- ' I: - - .; t li J . ,r t l t. 4 1 \ \ hl,t l < l iJlII .tll lllll'(t'Clic1..II,h
:-t ft':-....... ('II th t tI1.1IT.>...
. i J
I~ ~1.I ..k I JU_c III
. :-k\ .~ \ ,alllrlt tll1:tkl r \\hll u l ,, nt l_ ) \ \ t
UtI a hl...,; ; ah.,ut I,.tlttl , -Ir n. j llIe
In'i,le tl '
ri4lt ~.
.lkt
lth till> \\ hi'\'I~O1lt
f
IJI~
ctnfl out ot I;ilr \t 01 ) \ \ 'h . ;. lt 11. ..11.111\
thro\\:-oItofft:- runnm un a hanI t)lt.)('{t
HAlln1l1~JF.( \\'hen the bla.l nil ,
illtrl a hi.141(11 n;tll fir ~,n\\. thl' ,I fifth .
tl'\'lh ill
tl\'
nJill'''' Inlnn tlt;ltt'l, l:llt chi '
hart] '11,j. ,
t~
hi.lt n\(l:'l
,,1 :1-'1
nill1 thl jt
a r v t h e h n n l o r u . . ,
1 . 1 ; 1 1 ' , ' . .
. , , 1 1 . 1 . ) ' 0
'll
lhl
.t.;:II,,
:-. fJ
(1 (, 111 lhl t l,th lu thl' Uoll'k)
(l~l('rnljn{~~
hl.\\ far ,'\,. b l,t ,I , . .
ntl . .. .\ il lW:
iK:for t t h l . h.l\. k h\)nll~:-.lnlt. II'l' I - l I l t ,
flf
tIll
k t ' r f . f
1 . . .
f .U ,-.I\\,lilfll.'. t h t
' . I ; : u l , , ' O l l l
lllr
a t u \ ..
J')'
:-llolrl '
dlll'I,'
Itl
nu,k,
a tlJlh t
rd(liu..... I ut.
l,n.1 \\11).
hlath thl ....
z. ln~
anclt
1.:--....m;IU
(tfl
11\)...
' \1 1 1 , . .
l'\\I 'I'lIljt
r:uiiu. l, : , ,- , t ~ I). '.
I
TJti i...
ht, ; 04,II \\ 1 1 1 1 I , b u l t < t tu l lC . .. .
the~il,-
flr J tl .' Ik lng . .. .r.1tl llt '1.11....'l fl.lItl\\
Illj
a Ji,W hl'n
m.lkil'g
.1
II-trl.~of ):1lit
l'Ur\f :-. I Ul
t
~ 'II fI \\ 1(1~ , L , t ' , ,--;111
\.I. lt.
uf f (,('U.N' \\ h,f. ,Ill' I ..Kk 1 . 1 ' th, t..b ,k
:oi\\lltC =-- rnlm : o . J I I . tel ....I , I I . t h , ~tri.
\\ II)TH R:I..ATIO' ,tllt Ttw ....L'lt.HJrlhip
flf t h e -
kt.rf teltll III tht tJl;l(il' Ieltl. t~
1 ) I O I i n . . . 1 1 0 \ \ a b . . n c l ~ \ \
tOi11
C\Jt n ,co
Band Saw Basics
-
7/24/2019 Woodsmith - 051
17/24 1 7
B LA D E S TRESS
~t}\\'lh e 001141
O l"
is
~ l
UI.
t,)
I I (>aif l11n tel
it':
( (111Il()I( 'nUal, R U l, t hL . 1 \t JJ " "I en ti a ,till
may bea bit short of ,, ':I'(C'ofthr, h la de , se e Il I,wit
I,
Fij ,
I,
C )1 1 N ln pit ,,( ,t? uf ,\ '{wxl i~
1 1 '1 ~ H : ' (t
into lh.
bl ade , the
back
,,(til'
bla rh-
r em a in s u nd er
tension, but the r 't of the blade t('nds ti
e omp re s s . CQ n 'I > , C i V ll al the rl't,nl nlukv~
the
fr on t bu ck le u r 1;.)\ \ lO )OIla'
un'
l)n
it:~. , \ . . , (.'()W'S(',
BA aREL
C tJT.1n
3tlllilit0
I\'tiull~ Ll'
th(.'sl.' p l , Jbl( n l S , 1 '11 :'t, ll::.t'
a
\\;Clel' bl3(lc_ \\ 1} ( O 11
~'Oll pUl h \\'()eM)
illll'
a
wide,' ~ I. ~ ,
e . 1( '>. ' likely to n cx bi lc k
\\'ill'1l
:utll
e.'('leltr the
If'l1hirHl
'('~)ml)I CJol...;,iQ
c l i IT< :l' e l ll '( .k : '\ ,h u l C . 1 11 l( e
tJle
blatl\
(4 ) I x , \\ ,
lu
lh< . ' si( .
&eo nd ,
,t '". good id~a t k('('1' Ihe
to p
blad~ gujelt.,
a. . .
clu,sc
leI thL'
\v(xxl .L,...
(H)::,....
i
bl u , I
f
I
he
gl l id"
i.
ighl
U\'('I'
thl'
;l1l'fu,'.:,
t h e 1 )1 .1 (1 (> (,.J1t be,,\ ;t.,..
m\lt'h.
~~~~
;,
. illal')',increa.... tile tensi(tJl 011 th(l
blad., Ithe len, i o n O l ll h . entire length < If
lh~ b h t c l \ f i : o j t't'atel'.
the
\ \ - h e . l e ',Iade i
In tu-e
l iJ, . t1cl
aru llh ~ f 'on l ()f th e
.) };].(I( >
i~
ol
3:-:'l i ke l, \ ' l ( ' cOlnl)rrol ll (~m.
m)' ~\fKri 'n(.'(' i~'uat rllOl\.'J~ullte
teJlcll(,
t ln c r . . r - t . . n : - , i t J n t h un ( , . . , - t , , : o - i , , lht~ir)Jillt l
RGURt.
BlAD E TEN SIO N
BefOJ"l 'O i f l jl L . .ing th e bL_ l(l~) Z U i c lL O SJ K l ll ll U . . .t
b c a ri u l' >' I ha l kt'(;p
the
blade on ln tl' \ \ h "n
ctJlling..
t h { b lac ll ' I t a. . ..t o he tell::ol,)]led~ J . : "e n
:t nc, \,
~h:ill'
h1:ul( '
,\ill
le;.I{1
UI CI~atc
a
b:1 l1 ,hap" ,1
cUl
ifi[', n(ll '''lcllL~ltil'''tl)
bcl,\'(.( 'n lhf._ \ hc . . - c l : - : .
0\\' i\lL'CIITE;SION'~In:-t l.);ttlrl~'\'~
h.I\'
a
t ll:,itil\ grIU~f'~ , \"Ili~h 1 'f>a1I~'ll:-l
i .J lt li i . : ' l t e~Ul
a)jl)\'(lxim~i.t{' tf:'lu:.i(u\
sellin), .
"he ml,\'eilleill
o f th e
JO lu J r e i s b a . . ~ t : ( 1
lJ \ t i l l '
all)I~Ulllof I)re:i~w'~
11
n
l'OJ11fu-e~::,itJlI
t:t1I ill) _
St,Olt'UJ1)L :' l
h e ~ 1 }r in R
hJL~
futigul"lJ
to Lht l JOint \\Iltl't' l h e : g t l l 'l " ~
is
I l f ' 1 t . ,n~(~l '
a(''C,-UI'lte. 1 In;ln~'~ln{1 S;\\\: : tht.' ~;lUJt(>
, , 'a_' ; ' J lt
al'('W-ate tl) :;.t;tlt
\\rilh.
,Wllly lh,' IC"" IO m nn the blad,
h l~ '
In
tx t . '1 ' (>at(.~rh an th e I 1lujte int lic. ' t tll'$
\\11{'ll
IIJut a.1I. hJa(ie .nl Ill)' StUI~ OOJlci$(\ ', f')r
l.xUllll,1t.>,
at'()
lell~it)n it ('~Irl't ell~',
h ...
gl.IUJ f' 1'(~(It' ....thh\IJrlt it
\\'oul,llw
cnlT~L
ft ]
a -,. hl.(I,>,
I~O\\'TO
TENSJOS,TtJ
('fln-eI$.
t f'i n a
l It'n:-itll'
U(ljll~l-nlClIl....;\\ il l be mad e lutcr.) '0\('11.
~I(,\ \ I.'tt.m l he \ \ h t't 'l :.
b~'
h a n }
\ \ ' h , , 1 1 wllilllw u I
~t~t)' -'
i'
the ~111Pl't:l~lti\'l'JXI~itionun l h l '
\ \ ' h c ( ' J s f'Jr sC ('Ittll'P\~(llutjnl1:o'o ~l't I '- ~ i _ l ,.
1
: 2
tlPf'u: BlADE GutOE
TtHSION
HOlOERaOSE
FORa
TO W ORI (P(CE:
(\
,
lQUAL
TtN~ON
ON80T
. .
lO G ES
fll0l
-
7/24/2019 Woodsmith - 051
18/24WOODSMITH
Rt:AI)JUST'fHY. FENCF.,
:> lo w dra w a
I ,n,
eil lim' aertlw',rklli ~ tn u 'k the
rlrift
an (le,
.ell
ri (, ~.'I'h 1 ,11h w(lrk
pil ' o[(too bl.de alldCdaml' high fenl..
down on the line, see Fig. a.
N~.\l, tr~' cutting anolher pit ,e or IP
allhis n~w tlrilt angle. r-; en though the
relit.., i al an ngle loIhe blade,
it
.hlll.llI
rut
otraighl
aJl, g the line,
The important thing he,.e is Ihal . v l t find
lhe < n'Ccl I,~C,lamp tlo IIth~ rence
nd _\II>
wilh it.
On,,-,,,,1
I ,.,,.\ ;,
\ iU
111) '
t u u l c l ;- . 1 'I
b crllt l , ,Iu.ing,
,wIaft I'th. cu ' Irs' ' han'
I >top f....ling lt~nlllwll't'atljlt>1 yow' hanl l
tlf boll.\ ' 1.,iti,IO,Ih~blall~
wil l
It'> ea nou h
',r:-t r~l.'(t t:ut. ~ ~Jlluc.;tlwsl,tn.ligillC:'l
L~tJKINt\\ cutl 4. (IJI1... \\'llt'jllhl'I,,(:~ a :-1(,\\'.but
~ll dl:I~'ft'l (1(l'in1
t h t h c Jt it \i n~
te,
tJ\f:\
pn(1flf
t.he
('lit
-fUK1lh;lt':: Ililllln..n 'Jut hertltv ( \f;.
lW'lUn~
on tiw
nlole,t,
MAItK/
..,., AHGI
ONSAWlAaU:
leading,
1\,
do lhi~. dl':I
nOUI
lin
~n
tbe
,~I~
(If
I)iee~or $Crnl',th
8
ltking
~IUI ~01' pencil and ,'mbination ,;quare.
'rhen ~tal}d thf.. piece un e(1~eaJl(1
Slllit
lo
rP. '8\\'
;d{,ng
lh(' cUl line ,;tboul U~iJlg a
renee,
If
lb., blade
i> ;
le~ ting, it i ll tend to
,bill
10 lhe right OJ'I~ft of the I*nelllint',
ee '1l l1' \1. ,
in Fig, l,
'0; lllpel~ ,'\le for lhl' drilL .\\;ng lhv
t.ailttlltl,.f
the \\ t)rkpiece
lI,\\'nl lht tli lw
Hon (.fthe drill and keep pu. hing rorwllrd.
....... i~.. Oil'..(h cut r I, , Ihe Il. ,oil
line
fO l'
,upl .. ill.hl'>', tum off the ,
bU I
1 ,ln Ulj> lI'k},ie ~hDUl d l () u l. :h JH f
J t l l t ~ i ( l c
l I~~I
N Jh
f > u l k _ ) , : ' t ,
2X.~outO
aElWfEHlGS
,.
IS
PENC~
UN
. . . . . . .
Olfl
R~\\illgs o n E >
f~r
h e n ') () .< ; . timjlf)ltanl jfl~
on m) b..
J l t I :'3\\.
[Rl~J\vir ,g
i~
ippil lJ : a
boanl on ,IRe lC J
).-el l\\'o
lhillll(>l'llit't< :;,)
Bul
ir~ th,' one Ilpel1lliol)
tha I
can
call..., U...
'( :~i\'3Iion, I(a h d~, gllin to 1
( a ~ \\
4,rllC,)
(I).' t h e fllOl(Jl' i t S < ' l f
(ll' (Iil't.,~,:l~lli\ (';1\\'$)
ll,
th e
bonom
u f th e
labl...
f.~E ;I_t:lt(:...t;(;f:.
'1\.
,g:t llilt' l111llion ..nl l
hlacle ali.,rnt...ft.~'f\\1
h:t\t.~ t(1
m~n:;lU'l' lhv
di:_.;tall(. ( el \\ N'll
tbtl
miter J{au) l' Shll
.ultl
th .. blade at bolh th e f J 'UntanI ) r~ar . ' 1 ' . . d
thi
J
u a rniel'l~ ,ij t bleeelerpug .
Thb
) liUl
is a ,aU bl,~'k or \\'ood
attac hed tv ',lIm (, Ith ;1 I < Iid e.< ill thp
mil~r
) 1lJlI P
,Inll.
A t th .... n c1 of [h t'
bl( ,k.
th(lrt ~
;1 .
''(IUll1l-hE-it(l hl' a~
StIX'\'
thal ;tl
JO\\ i
lht
mit1oaflj~.tn}l'nt::.
f l~
' i J : . . i i
AGURE7
acl\wl1.\ ' \\ ,t( OtUJKh 1 ] 1 - > ; : ' ... . . I I ( t to
push
nr
pun Ih l ~ t . i' 1>,
more apparent, and at times, (1(111~f'n.)llt'.
Irth~I~al'of tho blade is 'mgl....l toward
the rip f~n.,..(to the right), the wl 1
will
be
'l1l('7.... 1
bet wr-en
I he fcnc t' and I he
blade
1 : 0 .
the Cll\
i~
il(le. Thi$ r~sull:.: ill t h{'e'Jl
tlgt
lx,jng
l4)I'll
tn< 1
\I~lllllly
h\lr JI~1 ;_L
hr
ll'eth nil>a 'lin~llh( eul t. Cij c,
~:~ig.
1,
I ~ul(litf) . lll(~Inol{Jr h:l~l4.\\'ork hanf('1
a ll (l lh c - hhlOC-Ina~' \'C,l rheal :In(1
\\ ;U'I)'
Ile bil ~~l ))I {Illlenl.hCI\\'C\ l'I',
i~
heil.\
bl.up that hrel.
tu tl , Ii) hl can b t . - dallj(cr.
ou~. During lIte I i p p i n . s r
0IJel'ation
the
\ ' Orkl) iu ,, >hh wOO II .
I''':'';(.IN(;, W h en th .. l) )a df -
i~
ot ali~eft.
that is, w he n it
:0 .
at all al1p'l~ t.lthe- C,. fJUf$(.'f
lh e
kerf. tII~hl,, p is -h~pling.
I ' { . P i i n g gel:. its name Irum nautieal jar
h ,n. The rear
part
of a sh ip s, ke ; ) ,< th e
h ( . . - '1 1 . \
'h('ll
: . h i l )
is
1 , 1 ( 1 \ ' - 1 1
a 'c , ) : ' . : o
t h e
\\',ltCI'
in u lin e lh lll' n ot 1~lra ~lt t h . . keel, iI',
h( etin~. ~\ l)hl(l~ ht el..;: when
it ~
ut nf
ali)..'Ilm en t w ith th e p llh ,,(lh e C U I.
SOUK O OF
II EE ~ING .
The : ;1 1 1 1~ ', )u
hem'
\ \ he ll c t 'U& -1 :u t tinga \\To,'kpiecei~th e s ou nd
of
hl ,liJlg.
T his :; 1 1 h ap pe ns a- tho ''Ill is
bei ~om plpted . W h at
happens '
this,
The
'(lilt
..01:
(If
th e
hlatl..
mak n lO \'e: ;, _~L., l
the
I u (h o r bu rn l .
I'il .
I.
\\~,enhe b lad e L :, s-CUI lbe c lm . .. t h . . hl3(I.,,_ th e
rlanl;\~
l ',lh. w:\.'I. pied' heing
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7/24/2019 Woodsmith - 051
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21
US E LEFf toUlU
-GAUGSlOJ
M OV E fEN CE TO
RflUGAUGf
flGUUl
:;.IIJl. (Rlflel
I'm
nf,rht~J'ancll.'Cl.
lhl.' lefl miter J d\lJ, 'l' ~lul J. t.'l~ll~tl} ~ ( _ -
most.So I u....
,ltll
:~lgn
th .
trunion.i
: -J n W l 'f ti .s e
tb e IoI d, t full h. i~ht :nlll
ntt::il~t ~.l)l~ tn:l,.k{'of)l 'tlllhjll~
ul1('\ '(.'
lh~ table tlrf ,' at tlu f ,, 1..(
till
Whl.
Then o.(l.iu~ttht)
( 1 < ' l l t h
f,f\he screw
: 1)
tht
h~u{1ust l()uell~~ht lfHtlh.
: - ;e
(h l~\il,
Fij '.
fl .
tutltlu lill.' illaclc' baek ulu1f ')111 1
until you he:.I' :, ;o;.1i~hl
as t hl ' l .) ut i,
j (lW.I. 's th, . . . I ( w h. .ad .
No \\ m t :\ tt - t h, .. I. ,l ar h ~
thl' m.trkt'tllllfith
i...
a t t he re nr ; a lu l : -: li fl l' th e ':
hln(I(~. : - - Ollt f,flin t', ~ I 'i~ . I.,
Alt(:N O[.,\OF..
TI. t tl i) }1tlll' l,hull'.IUtl'.'JI
the l_Hlll~thllt ~ {lU1. thl' lM.ni4Jtj ttl th,
IlC,tt41nl (If
t h . . .
saw tuhle. ~t* P
1 I~,. Tlu-n
l;l,l
th e
rear
flf1.h.,
t ltlH ,n 1 11
th ,lirl tlh'lI
n(_'\ '(ll~tl.M'l'
f i). .
X.
You tan jll < u
the fr(l,,1 nd
bolek ,
11,,,,. lih,IIt tb,'
trumon
b(lJ l . : -ano make-
the test aJ.f.un
\lIL..
In
case the
tt'WU()11 : : l i l t l J i . 1 J .t... lilt- t.,lt~
\I,('n
IX' ing lih>hlolK. , I ) .
AL IGN RIP FENCE
At this I ,ml. the bl,.I. L-,ilignl w ith th e
miter ~'ut.re.. o t - C O l'l'n ).~ ( Uttin ) , The
n ex t ste p
i,
'J aJij lllh,' til fence
til
the ' 11( )Lbt cX'lcll~'
palalle). f~(JI
llis rea
son . align the edge of IIl~ fellrf' on the t a n - ) lh...rnillhut ~UI)I)lut thf' fEll1\ ~
II
the front
of
th~
, ,w
t,bl.,
i< I}
.hult
lh,'
r~Il(:,'...n1 ,. moved tn Um 'tlll withIh,h,l\
'lo t. In this e a . . < e I u< e
th.
(( ' (-I( 'r J l luJ(e
to
align thp fence.
1 c,
tit.
this, )(I()sen
th~ bt. lt;-. ttllfl f~t::{itiull
till' f('>11(',(
0; :1 '
it s ju:,t
l'Juching
th( LnL.~
~cr ('\\ h ca f) 011 t he cite) ( . r
th(
(C .rl . head,
\\ 'hen Ihf rontaet
i
lh
.ame
at both fron t
an d r~ar . l'etiJ:hten lh . ' ''tHm th~ f.n ce 1 (1
Icx:kl I'araU.llu Ih.len sl l.
F'ill(' lUllin$ II s.o,\I, lo t:liminal.e he~linlt
has to be dQne ~ionally. If you're l l'
lin g ro ug h
01
bu. 'ned cuts. o1'i f the cul, rv
ou l
or
quaI'''.
keel '
thal f clcl' J llu gc
around 10
tht-
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22/24
WOODSl\.UTH
NQT :
lOCKCA RR tAGE
HAt.f..WAYAlONG
tADtAl .....
plywood to the tooth. the g-dU)l :C is moved
instead of the carriage. 1b keep the cur
t ia Jf 4 po si ti on ed . l oc k it :,b(Jtlt h alf \ ..a y o u
:~ong the radial arm so the blade;'
posi
lionell over the center or thl' table.
t INETuNE, n align th~ blade, nl .iusl thf
b...ass crew on the I....b lcket until the
marked tooth just brushes the screw at the
front ,,,it;(lII. It should m8k~ a ~li)thtdi)l
sound as the$i,le ftbe IliOlh
gJW.(> < t
h. very
end o{
lh~ >
the deal ,n,,,, at t IM > back. see I~ig,
;l.
If the hl'Ul. is out of alignment If it'
heeling), the clearance bet ween the screw
h ( 1 I ( 1 and the markl~llot>th will
be
tUITeJ't
at lbe
11':11'
position,
1'0 cOI,..,.1
the angle
first
loosen the mlju..;tnll nt bolts on top u
the carnage according lu the
in...tn u,ti4)IL
i l ia . . (. :Ull{ \\ ith y oo r ' ll ia l .. nn .a\ .
\Vhen th~ 1 > < . 1 1 l X ' L n o . < l . l:;lp the f r o n l o
back
t()rn~r of
the yuk e to
djusttlle ulil O
ment anKl~of the blade. KJ;(:Jlteslillg n'OlI
an d back
untilth.
pit - - ( ' l 1 t t i n g .
I f
lilt ' ) flkt; I t > V t > l '
1 (J. (1onl}' (or ('l'O......tlltill~
blade using a fl1lmil1j(square wilh the t eJlIIicuJ rtil
the
fence (which i.,
Hhnm;t, jmpossible),
ali~lmClll
will be even
f ar lh er o IT lh an the fue IO ' ) ' se tt ing .
MAKt: AN IlliG>;. Sol\'ing Ihb problem
1 N'UiJ t..~ a riirrt l'(,I\t approach, 1cresu- an
edge that'~ parallel t the bl:tcle'spatb
by
platinl
:t
12 by 12 piece or I l lywood
ugainsl the reneeand trimming' tiff one
, ' ( I I ( ( ' ,
see ~'i l.
I.
Then I use thi, tiKI
1 < .
buu l
bimetal
hl ld t ... hast,,,I ..,, ith lht IK'ed t h e b a n < 1 >II
' 0 . - .
ta.Uld 'I >
urv n ,, ,,u rt ' Ih f lhe ,, bI .,... m :ule f rom lh
NlJl,...
t,..1Itltel
( ;,111IL~I Cclr
ll
\\OtMI\\'(,rk
il'~ U P 1 J l h .tt
1(.,1....
'I h (' fllfTcn'ut.'C,.' be t \\(. ('11lw
11 ,I 'k ,.1
ha ''''k
calI.III
blari ' ..I.
11 .11. 11 , , , , I I , , 1
I,ir
h;u,Il~ lc k , -o J .r bo llb b o
it-KEO hl,,, .)
1'1.. 'IEO
hl., I, i. ,
aUltle nWI t :
~\Il
:o-i\'('1 ill~
i t IUL '4 I 'K . l '\ l1 '3 op< 'ration .s th.l
nu,k, il
1I .1I '\1 , 'r on
Ih~
hark. The
~,1
tu'I'f'n~
f , . .r l\ , . , .
It ,'I :o;U\'nJllh alICl ing-
, u tuk.
~)ntl.ur
c. Ut...hl-ltl'r t ho tn t ht ' fk.
I ,k
Mu.t
I . . n . 1 < 1 . '. .. .. .. .
,. ltllhnout
~oc
distn' bt '101~ 10 f ir wl
the
ruc.1TIl~,(
\',JUT
Ill-ar
( ~ 1 .. . , , . ( \
CIL..
,';llUte,rc:aIl
.\lllt.man S:l\\
aJl
~lanll{:k1.uifll (Al(nJxUl) at '11)..
~~.t~).
1,,{',iC)\ t
III . .1lI~
L . . . . , :'I.id mail onlc
fron.
\ IKI~G M.\tHI'I>R' ANDTOO'.Sl.;PPLY
2~ iN park Dri,, . I~arber~on. OJ
11 ~ t
I,
ILn'
l 'Ut 1111' ,
t h J S
$trip.
Tht~~
. n.' 0 f 1 j 1 U l 0 ' l l )
'~I . b re a ki ng
( n . m
P' lt l'n~
t4 Ifl
Jnlu'l, 1( I\ .. .on
o n
a .
t x .m t t:;a
bind .)
bt,'t'i.ll tlC)
w ould ..{ 1 , 1
ml'~ nm...~
o th
v
hnch. TIll' .Inl hack i,he open grain.
T he ,u r(n cc
wlIuldn'l be
a. '
,th and dirt
wou ld fill in lu 'h c.' 411)(>11ra in p ore s.
CARPETTAPEPR08LEMS
r
us e
c)cult.lt'1'lflt Cl
~lJ,)(ot t..l:lJ~ r or l ot .... o r
tc. 'nll '.nl ~ h u lc tl n g- J I. I
around
tlK' ' : '~ ) I .
( ), ~ l ,r t1 t.l t m
I
r aJ l i ll ' \ \ ht'n makinK th .
t J i t h l l Nt.... I . ...}\es til thL' 1S. 'Ul ....~ L h a . t
the
C ' 1 ~ tt..1I... ,d.t'll- ('., gtoJ.-
,~n.. I I'tu ' oi lh e
, 1
\ (.ell If I .. M}I,lf'TI() ~
T il f lu ll t he
p~
'I'art. Iry IInlhbml:n. In each ~I ami
',rul th(O
l , i~ t.1(.
SC.nlt.tirnc.... that:-allthiil'~
not~
:-. '.;J.n~
Ir lh,'y :0-(ill \\o n't ( ,(IJ nt 'a~u1. .
tr}.
f io \\in g
t'tl 'tUt1
t hinntlr o r J\ai l I >c ,l i...h renlover
1I1f. ' lmw) ,10 1 ' illin
Ih,'
juiJlL T he lv 1
\\illlli,,' '' 1 he u dh ,, ,i v~ (h ~ lall(' 311< 11h ~
IIi,,,...,
, o tnt r i) th l I> ar t .
'1l\1~'II:--(:
tIH()ttl.t;J.tS. 'lt~rt>o$
anf,thl'r
mll14 ,r)).. . ,I.I( ,n 'lh \I...n~ ( ,arJ)4 l
taJl(.
It
can 11';i\'(' ..
tl ~ulh(.JoI.'\l'
nl-')4Iu( on th{ ~r
frlt\' f tIlt, \\()t1C1(I r , l t l Y , - n inti I th e J)(,n~.
\\1M-n
Ihl:- hal IL~ (wHI ~ uu ( :a n'l
aJ\\3):O
~fI J. It Y o all~ ;t] t t w \ \ IMIilI-4 1 fuli4 '(,n't
:0-\1('1-;; ltllt.
T o
) tn \ t n t
thL.. .. b e - t . - r e appl:,n taperl t o - -
) l th..r,111l t:tl'tllll'r thinni>r \\'on't tlamaJ e
thl \ \ O O I ' l
(.If
nlL... .
tht-
g rd ln a ne J . I r i e t ' in a
mat It>r
I
Ifn \ln tl l. :- .
WHAT TYPEOF WOOO?
In a ,l c a I J from a I, ..
UI
)lichllr'
h o ,
le I
u know
about thaI nus
t ..
kr- .
w
t
. \:t
n . . . _ , . .
I\'f'(111Uilt
a n u m f : . . r , , (
call~
an< t l < ' ''''''l
th.
I> a I 'l t
tlr\\'t.'ar.
(lnt Ilr
t
h 11 r ' f , t , 1 .. . ln: --\ \ ( \ n an ln to
Y o i t
h
, \ n 'l , ; c . l l t l t l o 4 ( tll i : - - t ha t i t m ( ,\ 'e .: -.: .md \\'3111z;.
( ( . 1 1 l : o - i , l t r . tt ) I ~ Ith
< : 'h a n a : t: . .. . i n
humiuit~'.
nit,
(Jlhl'r
l'rubl( ll i..ha l
i t . . .not
readiJ)'
a\
all blt
ill
tau:.
IJan:-
of
th e
l-
nitt.-rl
Slat,
l' i
M.\PI ..
Ilarel maJ.I
I' ,:.Itme\\
bat
hf 3\1t r
I I . n , 1 Illtlrl
41Imen . .iun .; i ll \ :o-t.lhl~
lh an ix ( ( h. It h a . < th e fi ,' ud ll - .- :ram .. (
b t - i ' C ' h
anti IS t \ tin .l
btUe
ht\ iH r In r .w
J'n ......n ...n.nJ, ththan \\hitl oak.
(111 t 'l
h>' It '. u ,.1
ror
b < . \ \
linKallt')-, 311
-
7/24/2019 Woodsmith - 051
24/24
KIT II.
PARTS , 'U woou, This kil in
du d, ;lh
lourt ,ek''I e Kit Ipi I
:cJllh
- ' , , ,w i (po;tal(l
' lei
h,u,r1t i ll ll ' .
Ii_Ifor KilB i.,$Ib, ),),
T()onf(:r these kit.:~.u . - ; c : the (,nler
fC)lnl
o
l>alt. ,2 rth.l'roteeti\,e em'el'. (F .,.I f,'(' 1
p h ( J t ( K V t . P ~ -
lhi ' rOM it )'Oll (1011't\\':lII~ t(1 cu
it out.
J
If this
fCI1-n'ls rni~111J .just ,Til~ yow
CJrtl(t
f ,n n
lli4~'t
u r
1);.~J'f.'t-
U l c t
Sl'llIl
it
tf, lL
,dth your l 'yn ' l, (Inl'lurle hId, kil Y
\\ lJI1l
anti
~'f'urntun('a J,(11uhln '~ _)
&nd yow' h lcl' and
i>'lymcn l
(1 (1
chat) c
c:r rd. - III' I'h01l('
l'llill S, 1,1 . .. 1 10 : W od
SII ill
':t.r Kit,P,().
i1t )x l U : - U - . . .t. ].h....~1 t.i ne:-
1 , \
5t~)ij.
P l . . _ ~ l . - : CulIo\\' I t t , fj
'\\'Ilk:-.
fu
,Jolin,I')'
(N(,te~ ....or fastcc,t seJ\ il~~.l( R...;.c-lht.
u < ' , l r e , , ,,
,.,th
P.O, I > l~i;lJ, '
lic;le
above_ Don't:
USl' lhl'
cn \ 'c lopt. , _ J)t .' loSL' t I
\\ l III\'Ir \\.' ~1141\\'
I)Mj, (t ttl
~ ~ H , . . / llf.
w( try ld, .. i~~I '1 YUU(lU):ela llth,>
1 1 8 1 1 . ,
tl' ' ' .U$ l\ Illlljl onft'r ~ln:t :o.
Nlmt:'trm('~
thll ::-;not
:1...t.'a.~~
:-\\\1'() like illo h : .
'Th,
b i m . , , 1
pI,\.blems am \\ith~m3I1J j
'Cb;.
~to.,-,i
nmil fn'Y{( 1'ataJoAs rt:'lue\ a
min imum rd.r(~r$lO tl):$I)))I')U.a pc t0l,'
;uIIi ba lld , ' e .
(1) 1 1'eCof '.
PI xil(l. ,
f~ r
the wind
'o\'l f>(.ol\ (11 ''': 'Ii: 31,
Th lot 1 plic.
(l>rNngeanrl bandlinj 'are
l SSI RO DSTER KIT
sk at the service desk to
see
them
~ine
the)' may not
IX'
OU~on disillay. For the
:'U. ;I>l'JL-tiOII system [II'
lh(.
car we
htluJ h
t\,
0 V I ; -outside (li~tnu~,tCl'.V~~hJn~om
p re ssio n ~J'I- in$..rs.
\fe
th en cu t
each
in
hal
to make four:
~I{ llg-PI111J ~.
WINDSCREEN, The l 'ieCl' f plast.ic
1I( P(i.. d ro r lh 4 : \ \ i nd se re cn i s
very
smal l
(J
x
2 ' ) ,
\\'ilh a little ,,,,,uIIlting, you migh
b e a ble t..tind 01.
plusti I;acka).,';nj
loo
~'OU
, . (I u l < 1
U-$( .~mctinlv:--
t ti l ) o o
or screw
:lr, sokl in small plasue
OOXl'S.)
Ir not,
.\'(1
can
buy V
Plexi~ frommost~I(l.'';;- . h c . l ' :
an41h;I...l\\':lfl' stores. Our
lf~
l:L~
:-;hl'
i l > t. 'l lrrcl ' l l~l hart..rjnj{ $:~_ ;l 'p o r s qu a re
foo
Al tlu- hanl ,,' :'J1I.1l1pstlie,
( (11,111
infi was
Is x
2 - t
lwclll {Q~ $;-').7
( ou can ;tl\\'t\'~
fiud
U~:--(or tile left.ove
J'ltxil hL....~l J; . )
BOB MOltGAN WO(lOWOIIKIN(: S\'P,
IJUES($Ce nc lrlres. s above i,
The fnll irlg sourees ' l'U
s J l U k l f 1
wheels
in ~1.S of foul'. ~i~ht, 01len:
A(.ut;Rl C'()N::OIANrl t: ANI) SONS lSE'i:
11flclre:'....abo,;'
I,
GENEVA
W OOD W O R K S .l ii (r l X .
Elkh'>rn
Rmld, Lake Gelle'a. \\'1 r'U17, XlKI-:.lI'
2.>lX,
III:;NOLINt:S, at:> B cham Sl,.
Ch l a h t , \ - , , ,
SI)ltl~(i~
~1(J..;lhardwure ....
'JJ~'.:-huve n
wu If' \'ari('t~ Iii~lllallt..)lnprtx..iu n ..pnll~~.
t' r
( Xll4i' t'I't'l~
ha....
1.)('('11
lli,l.)' u ha\(I ' 1(1
C L A S S IC R O AD STE R PATTlRN
.-\ I.Ulo'nl
II~ IJldu.I,,, . f ul l- .v J.' p ro ff i( ' < ( If
II , ear bodv ~I.I
ro der: