With ZEISS into the new world of future metrology
Transcript of With ZEISS into the new world of future metrology
With ZEISS into the new world of
future metrology
Lina Fei
ZEISS Industrial Metrology China Training Manager
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• Accurate information
• Flexibility
• Ease of use
• Complete information
• Integration for productivity
TRENDS OF
PRODUCTION DIGITAL FACTORY – CUSTOMIZED & FLEXIBLE
Mega trends of production
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
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Examples for wide range ultra metrology from ZEISS
Bridge-CMM (Carl Zeiss IMT)
Horizontalarm- CMM (Carl Zeiss IMT) XENOS
(Carl Zeiss IMT)
Coordinate
Measuring
Machine
0,001
0,01
0,1
1
10
100
0,0000001 0,000001 0,00001 0,0001 0,001 0,01 0,1 1
„Length“
[m]
„Accuracy“
[mm]
10-6m 10-4m 10-9m 10-7m
atomic
diameter 1 m
human hair
90 m 1 m structures
on CD (200 m)
10-10m
0,00001
0,0001
1 mm
Scanning
Electron
Microscope
(Carl Zeiss
Microscopy)
Scanning
Helium Ion
Microscope
(Carl Zeiss Microscopy)
Scanning
Microscope
Profilometer (Carl Zeiss IMT)
Confocal Microscope (Carl Zeiss
Micro Imaging)
Surface
Measuring
Device
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
Innovative products Changes in market demand
Len
gth
measu
rem
en
t err
or
L=
1000m
m
Quelle: Ebay
Coordinate measuring
machines
(x=0,9m y=1,5m z=0,7m)
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Accurate Flexibility Ease of use Complete information Integration
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Flexibility Which sensor is the best?
0.1...0.2
Contact-Sensor
• very flexible • Independant from surface reflexion
• can go „around the corner“
Camera-Sensor
• 2D-measurement in the camera plane with few µm resultion
• Multiple features in one picture
• Autofocus depends on surface reflexion
Confocal-Sensor
• Distance measurement of very small features
Triangulation-
Sensor • Line sensor for
the fast capture
of surface points with high point
density
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
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RDS RST-P XDT ViScan
LineScan VAST XXT VAST XTR
gold
VAST XT
gold
VAST
gold
ROTOS
ZEISS Multi Application Sensor System MASS The solution to your future flexibility
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
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Innovative products Enlarging the product portfolio in optical metrology
Auto
Workpiece Recognition
Do not care about the right CNC-run
Do not care about right settings and focus
Do not care about complex programming
Auto Focus Auto Lighting
Auto
Feature Recognition
Auto Characteristics
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
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Example: New integration of the EagleEye/Linescan Sensors
30-55% More Performance
Innovative products Productivity with optical scanning sensors for fast and complete results
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
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X-Ray tube
Turn table
Work
piece
X-Ray detector
(CCD-Array)
Linear motion axis
Option: additional axis for
easier work piece set-up
Cone beam
Flexible and Safe Data: "Capturing more information": Computer Tomography for Metrology
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
Strategy for an Overall View of the Quality of Products & Production Processes
IN LINE
Optical Measurement Robots
AT LINE Optical Measurement Robots
OFF LINE Contact & optical CMM
measurements
X
X
X
100% every part
Every n th part
Just one or even a few parts daily or weekly
Pro
cess
co
ntr
ol
An
aly
sis
&
P-A
ss
ista
nc
e
An
aly
sis
QA
EOL inspection of assembly
relevant features measured
in cycle (e.g. 54 sec.)
Complete optical Scanning of e.g.
hang-on parts within 10-15 min.
Precise analysis of parts af ter
several minutes or hours
of measurement
Complete optical scanning and
CAD-Comparison of
e.g. hang-on parts/closures within 10-15 min.
CMM
Process failures/trend
IN LINE AT LINE OFF LINE
Accurate Flexibility Ease of use Complete information Integration
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Strategy for an Overall View of the Quality of Products & Production Processes
100% Inspection
High Sample Measurement
Precision Analysis with
CMM
X
X
X
100% every part
Every n th part
few parts a day
Reduce ef fort in
measurement room, focus on
main tasks/complex analysis
Immediate process status
IN LINE AT LINE OFF LINE
IN LINE Optical Measurement Robots
AT LINE Optical Measurement Robots
OFF LINE Contact & optical CMM
measurements
Pro
cess
co
ntr
ol
An
aly
sis
&
P-A
ss
ista
nc
e
An
aly
sis
QA
Accurate Flexibility Ease of use Complete information Integration
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DuraMax - flexible solution for series measurement
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Integration of all
measuring & gaging equipment:
Inline-CMM – DuraMax measuring programm, fixtures handling system
Form & Surface equipment
Hardgages
Handgages
Simular Visualisation of all
relevant features with one
database
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
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Innovation Metrology for the Shopfloor From lab to shopfloor integration
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
Innovation for High Speed Inline Inspection Inline Carbody inspection with ZEISS AI Max Sensors
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Accurate Flexibility Ease of use Complete information Integration
Innovation for High Speed AT LINE Inspection Robot based Metrology with ZEISS White light projection
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Accurate Flexibility Ease of use Complete information Integration
X-Ray Scanning with
VoluMax
Very fast scanning Parallel reconstruction and
evaluation
cracks Lunker, bubbles
Innovation for High Speed Inline Inspection Inline X-Ray inspection of casting parts
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Accurate Flexibility Ease of use Complete information Integration
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Platform for all quality data From a single seat solution to a world wide solution
October 23th, 2015 AMTC 2015 Lina Fei
Accurate Flexibility Ease of use Complete information Integration
IN LINE AT LINE OFF LINE
reporting plus
sbs
enterprise Single system
Measuring lab / small plant(s)
Global solution
Platform for all quality data
Accurate Flexibility Ease of use Complete information Integration
Platform for all quality data
IT department Planning
CAD / PLM
Digital factory
Analysis
Shop floor
Supplier
• Performing measurements
• Running evaluations
• Cyclical check of quality data
• Reactions to QS alarms
PiWeb Monitor
PiWeb Reporter
PiWeb Planner
• Receiving measurement & process data
• Evaluations directly against the OEM’s data
• Integration of OEM’s data into own QS system
• Receiving quality criteria
Inspection plans
Inspection plans
• Creation of reports
• Problem specif ic detailed analysis
• Creation of management reports
• Monitoring of changes
• Assignment of authorities
• Def inition of quality criteria (when,
where and how to measure)
Reports
Measurement Data
Evaluations
Measurement Data
Measurement Data
Evaluations
Accurate Flexibility Ease of use Complete information Integration
Metrology will become an integral part of your „INDUSTRY 4.0“ network
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Accurate Flexibility Ease of use Complete information Integration
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