Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

MMR2000_111_11_01A.FM 11-01-1

WIRING DIAGRAMS 0

hal. = halogen

WIRING DIAGRAM LEGEND

1. Wire colors2. Connector housing area3. Housing number per area4. Wire connector location in housing

WIRE COLORS

The first color of a wire is the main color, secondcolor is the stripe.Example: YL/BK is a YELLOW wire with a BLACKstripe.

CONNECTOR HOUSING AREA

MODELSWIRING

DIAGRAMPAGE

HEADLIGHT(watt)

TAILLIGHT(watt)

ELECTRICALSYSTEMOUTPUT

(watt)

Grand Touring 600 Annex 1 60/55 hal. 8/27 290

MX Z 500/500 (SB)/600/700Formula Z 600/700 Annex 2 60/55 hal. 8/27 290

Formula DLX 600/700 Annex 3 60/55 hal. 8/27 290

MX Z 600 (DPM)/700 (DPM)Summit 600/600 (SB)/700/700 (SB)/700 H.M.

Annex 4 60/55 hal. 8/27 290

m WARNING

Ensure all terminals are properly crimped onthe wires and all connector housings are prop-erly fastened.

A00I04E

XX/XX1 - MC

1 2 3 4

D

1- MCDA00I04F

XX/XX

XX/XX

COLOR CODE

BE – BEIGEBK – BLACKBL – BLUEBR – BROWNGN – GREENGY – GREY

OR – ORANGERD – REDVI – VIOLETWH – WHITEYL – YELLOW

- MCD

XX/XX

A00I04G

11

1

Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

11-01-2 MMR2000_111_11_01A.FM

CONNECTOR LOCATION IN HOUSING

AREA LOCATION

1 Front of engine compartment

2 Magneto

3 Carburetors

4 Near of intake silencer

5 Near driven pulley

6 Under console

7 Under hood

8 Near fuel tank

9 Rear of seat

10 Under engine

11 On injection oil reservoir

A06H33C

1

76

9 8 45

32

10

11

XX/XX

A00I04H

D

D1- MC

Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

MMR2000_111_11_01A.FM 11-01-3

V01G0ET

DEUTSCH

21

123

3

A

CB

AC

B

123456

121110987

121110987

123456

123 6

54

123

654

12

43

43

12

2

1

12

A

B

A

B

B

A2

1

8587

308687a

A

BC

AB

C

A

B

AC

B

A

B

AB

C

AB

C

A

B

BA

AB

C

AD

C B

BC A

D

AB

AD

CB

A

B

C

A

B

PACKARD

BA

BA

B AC

B ACB A

CD

BA

CD

ABCDEF

B

CD

A

ABCDEF

Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

11-01-4 MMR2000_111_11_01A.FM

SYMBOLS DESCRIPTION

Beam and tail light Female terminal Male terminal Electronic module

Meter Electric motor Low level sensor Buzzer

Ignition coil Normally closeswitch

Male terminalon instrument

Engineground

Spark plug Meter movement

Bulb Pilot Analog sensor Solenoid valve

Magneto (Delta) 3 position switch Heating element Fuse

Normally openswitch

Frameground

Frame

Trigger coil Battery Diode Partially illustratedcomponent

A00E55S

Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

MMR2000_111_11_01A.FM 11-01-5

UNPLUGING CONNECTORSAlways unplug connectors by pulling on housingnot on wire.

TYPICAL

TAB AND RECEPTACLE CONNECTORS REMOVAL

Tab ConnectorIt is locked in its housing by a spring tab on its side.Removal is done by squeezing this tab.

TAB CONNECTOR1. Locking tab

To remove:– Insert a screwdriver or Snap-on TT 600-5 from

opposite side of wire and pry locking tab.– While holding locking tab pried, pull connector

toward wire side.

Step : Insert screwdriver hereStep : Pull this side

Locking Receptacle ConnectorTo remove:– Insert tool Snap-on TT 600-5 in access opening

then pull housing toward wire side.

A06E1PA

A00E1DA

1

A00E1EA

2

1

12

A06E1QA

Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

11-01-6 MMR2000_111_11_01A.FM

Waterproof Connector HousingFemale Connector HousingTo remove:– Insert tool Snap-on TT 600-5 under lock and

twist to lift it.

– Pry tab to free connector then pull wire out ofhousing.

FEMALE CONNECTOR HOUSING — CUT-AWAY

Male Connector HousingTo remove:– Using a small hook, pull out the lock.

1. Lock

1. Lock

– Pry tab to free connector then pull wire out ofhousing.

MALE CONNECTOR HOUSING — CUT-AWAY

Round Connector HousingFemale Connector Housing

A01E31A

A01E32A

A01E33A 1

A01E34A 1

A01E35A

A00E56A

Section 11 WIRING DIAGRAMSSubsection 01 (WIRING DIAGRAMS)

MMR2000_111_11_01A.FM 11-01-7

Male Connector Housing

TAB AND RECEPTACLE CONNECTORS INSTALLATIONPrior to installing, make sure locking tab is suffi-ciently lifted to properly lock.Insert tab and receptacle connectors in their re-spective housings as shown in following illustra-tions. Push sufficiently so that they snap. Try pull-ing wire to ensure they are properly locked.

1. Tab2. Housing

TYPICAL1. Receptacle2. Housing

ACCESSORIES INSTALLATIONOn all electric start models: The direct current(DC) utilizes the snowmobile frame as ground“wire” while all alternating current (AC) consum-ers (lights, heated grips, fuel gauge, etc.) utilize aseparate ground wire.Never interconnect AC and DC grounds as an ACvoltage drop will result. When installing accesso-ries on any snowmobile, connect their wires di-rectly to the YELLOW and YELLOW/BLACK light-ing coil wires.Even if manual start models have an AC groundto the chassis (on voltage regulator), all accesso-ries utilize a ground wire isolated from chassis.When an electric starter kit is installed, the voltageregulator and its ground wire are replaced by avoltage rectifier/regulator unit permitting a com-pletely isolated AC circuit.

A00E57A

A00E1GA

1

2 m WARNING

Keep wires away from any rotating, moving,heating, vibrating or sharp edge. Use properfastening devices as required.

A00E1FA

1

2

GR

AN

D T

OU

RIN

G 6

00

AN

NE

X 1

MX

Z 5

00

/50

0 (S

B)/6

00

/70

0FO

RM

ULA

Z 6

00

/70

0A

NN

EX

2

FOR

MU

LA D

LX 6

00

/70

0A

NN

EX

3

MX

Z 6

00 (D

PM

)/700 (D

PM

)S

UM

MIT

600/6

00 (S

B)/7

00/

700 (S

B)/7

00 H

.M.

AN

NE

X 4