Wired Ethernet Kit

Installation Instructions

This kit includes the parts and documentation necessary to install the Wired Ethernet board in the following printers:

• ZM400™

• ZM600™

Read these instructions thoroughly before installing this kit.

Prepare for Installation

Parts List

Before proceeding, verify that your kit contains the items for your printer listed below.

Figure 1 • Kit Contents

Table 1 • Parts List

Item Qty Part Number Description

Ref 1 79823 Wired Ethernet Kit1 1 79501-001 Wired Ethernet Board2 3 HW10460 Nut, M3 × 2.4 × 5.5 (sold in quantities of 25)3 3 HW79656 Standoff, M3 × 0.5 × 10 (sold in quantities of 12)

Bold = Part available for purchase.Italic = Part not available for purchase; listed and shown for reference only.

12

3

© 2007 ZIH Corp. All product names and numbers are Zebra trademarks, and Zebra and the Zebra logo are registered

trademarks of ZIH Corp. All rights reserved.

Printed on chlorine-free recycled paper. 79501L-001

Wired EthernetPrepare for Installation

2

Reference Materials

The following manuals and CDs may be helpful references while performing this procedure.

• ZM400/ZM600 User CD

• ZM400/ZM600 Maintenance Manual

• Z Series® Maintenance Manual (CD)

Tools Required

Tools • You need these tools to complete this procedure:

Phillips Screwdriver SetMetric Nutdriver Set

Antistatic Wriststrap and Mat47362* Zebra Preventive Maintenance Kit

*In place of the Preventive Maintenance Kit, you may use a clean swab dipped in a solution of isopropyl alcohol (minimum 90%) and deionized water (maximum 10%).

79501L-001 A ZM400/ZM600 Installation Instruction 4/18/07

3Wired EthernetRemove the Electronics cover

Remove the Electronics cover1.

See Figure 2. Remove the screw and washer securing the electronics cover.

Figure 2 • Locate the Electronics Cover Mounting Screw

2. Close the media door.

Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.

1 Media door2 Electronics cover3 Washer4 Mounting screw

1

2

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4/18/07 ZM400/ZM600 Installation Instruction 79501L-001 A

Wired EthernetRemove the Electronics cover

4

3. See Figure 3. Remove the four mounting screws on the rear of the printer.

Figure 3 • Remove the Electronics Cover Mounting Screws

4. See Figure 4. Remove the electronics cover by pressing in on the electronics cover with the palm of your hand, and then lifting up on the cover.

Figure 4 • Remove the Electronics Cover

1 Electronics cover2 Mounting screws (4)

2

1

2

1

79501L-001 A ZM400/ZM600 Installation Instruction 4/18/07

5Wired EthernetRemove the Wired Ethernet Board

5. Are you replacing an existing wired ethernet board?

Remove the Wired Ethernet Board1.

2. See Figure 5. Remove and discard the three nuts securing the wired ethernet board.

Figure 5 • Remove the Ethernet Board

3. Remove the wired ethernet board.

4. Continue to step 4 on page 7.

If… Then…

No Go to Install the Wired Ethernet Board on page 416.Yes Continue with Remove the Wired Ethernet Board.

Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.

Connect yourself to an antistatic device.

1 Main logic board (MLB)2 Wired ethernet board3 Mounting nuts (3)4 Mounting studs (3)

2

3

4

1

4/18/07 ZM400/ZM600 Installation Instruction 79501L-001 A

Wired EthernetInstall the Wired Ethernet Board

6

Install the Wired Ethernet Board1. Remove and discard the rear panel ethernet access cover and screw.

Figure 6 • Remove the Blank Cover and Screw

2. See Figure 7. Clean the J4 pads using the Zebra preventive maintenance kit part number 47362.

Figure 7 • Clean the J4 Pads

1 Wired Ethernet access cover2 Mounting hole3 Wired Ethernet access hole4 Mounting screw

1 J42 Pads

4

1

2 3

J4

1 2

79501L-001 A ZM400/ZM600 Installation Instruction 4/18/07

7Wired EthernetInstall the Wired Ethernet Board

3. See Figure 8. Install the three mounting standoffs supplied in the kit into the three threaded mounting holes on the main logic board (MLB).

Figure 8 • Install the Mounting Standoffs

4. See Figure 5 on page 5. Install the wired ethernet.a. Insert the ethernet connector into the back panel.b. Rotate the board down onto the three mounting studs.c. Secure the board with the three nuts supplied in the kit.

1 Main logic board (MLB)2 Mounting studs (3)3 Mounting holes (3)

1

2

3

4/18/07 ZM400/ZM600 Installation Instruction 79501L-001 A

Wired EthernetReinstall the Electronics Cover

8

Reinstall the Electronics Cover1. See Figure 9. Install the electronics cover by aligning it and sliding down, ensuring the

lower flange is inside the base and the upper flange is between the main frame and the media door.

Figure 9 • Locate the Upper and Lower Flanges

2. See Figure 4 on page 4. Reinstall the electronics cover.

3. See Figure 3 on page 4. Install the four mounting screws.

4. See Figure 2 on page 3. Open the media door.

5. Install the electronics cover mounting screw and lock washer.

6. Reconnect the AC power cord and data cables.

7. Turn on (l) the printer.

8. See your User Guide to set up your Ethernet board.

1 Electronics Cover2 Upper Flanges (3)3 Lower Flanges (2)

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79501L-001 A ZM400/ZM600 Installation Instruction 4/18/07