Winner of Frost and Sullivan Manufacturing Leadership Council’s … · 2020. 9. 14. · AMC Korea...
Transcript of Winner of Frost and Sullivan Manufacturing Leadership Council’s … · 2020. 9. 14. · AMC Korea...
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引领和陪伴中国制造走向中国创造
The Clear Solution®
中 国 · 天 津
The PixClearProcess™ High RI ZrO2 Nanocomposites
Winner of Frost and Sullivan Manufacturing Leadership Council’s Manufacturer of the Year 2017 (
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Company Overview
Locations
Disruptive Technology
Customers & Partners
• Baltimore, MD - HQ• Iowa City, IA - Sales• Taipei, Taiwan - Sales
• Technology leader in Next Generation High-RI Nanocomposites
• 46 Issued and Pending Patents
Key Markets Served
• OLED Display, HD Display, OLED Lighting, LED Lighting
Manufacturing • 5 MT Pilot Baltimore, MD• 40 MT Full-scale, PA, 4Q17
Distributors • Korea, Japan, Taiwan
• 65+ Leading Device & Advanced Materials Companies
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引领和陪伴中国制造走向中国创造
• ZrO2 Nanocrystal Dispersions are the best available
– Uniform 10nm capped spheres
– High loadings (>80wt%)
– Increases RI >1.8
– 95% transmittance
– Minimal effect on viscosity
– Broad compatibility
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TEM Image of ZrO2 Nanocrystals
Technology Leader in High Refractive Index Materials
3um Film in Acrylic Polymer
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NC Preparation Basic FormulationFilm
Characterization
Material
Application
• Dispersion
• Viscosity
• Curing Condition
• Pot Life
• Shelf Stability
• Proof of Concept
• Refractive Index
• Wetting
• Transmission
• Absorption
• Thermal Aging
• Modulus
• Hardness
• Haze
• Surface Tension
• Dispensing
• Spray Coating
• Slot Die Coating
• Inkjet Coating
• Spin-Coating
• Drawbar
• UV Curing
• Synthesis
• Capping
• Purification
Customer
• Proof of Concept
• Testing
• Integration
• Reliability Testing
• Scaling
• Production
Application Development Capabilities
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引领和陪伴中国制造走向中国创造
Broad Compatibility
Customer Target Material
OLEDLighting
OC&F
Zirconia Nanocrystals
Manufacturing
Benefits
LED
High RI Transparency Dielectric HardnessThermal Stability
Light Stability
Polar Solvents
Non-Polar Solvents
Solvent-Free Monomers
SolutionProcessible
Dispersion Medium
Silicone Siloxane Epoxy Acrylics Hybrid
TBD
Inkjet Slot Die Imprint Dispense
OLEDDisplay
Display
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Extending the PixClearProcess™
Today Future
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引领和陪伴中国制造走向中国创造
Len
gth
of
Cap
pin
g A
gen
t
Surface Coverage
PG-2PB-2 PR
PN
Acrylic cross-linking
No cross-linkcapping
*RI at 450 nm with up to 90wt% loading measured by ellipsometer using base polymer with 1.58 RI at 450 nm
Capping Variations in the PixClear® 4pack
• For the cross-linking materials: PCPr has higher acrylic cross-link capping resulting in greater substrate adhesion, hardness, and better performance with processing chemicals
• PCPB-2 has higher dispersibility capping leading to higher RI nanocomposites
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PGA Family
ETA Family
Custom
OLED Family
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引领和陪伴中国制造走向中国创造
Significant Customer Benefits in Rapidly Growing Markets
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LED Lighting
OLED LightingOLED Display
LED, LCD,QD, andReflective Displays
Releases up to 35% of trapped light in LEDs
Increases OLED lighting efficiency by >100%
Increases OLED display brightness 50% to 200%
Provides substantial operating efficiencies across all display technologies
$103 $110
$32 $56 $16
$42 $151
$210
2016 2020
Non-OLED Display LED LightingOLED Display OLED Lighting
Total Available Market ($B) (1)
(1) Source: Wall Street research, BCG, UBI Research and IHS
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PixClear® delivers:
• 1.75+ RI
• 95% transparency
• Flexible or rigid
• 100%+ light efficiency improvement
• Improved scratch resistance
PixClear® Display Applications
Anti-reflective hard coating
Optically clear adhesive
ITO index matching
Optically clear adhesive
Light extraction microlenses
HRI-enabled LED backlight
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引领和陪伴中国制造走向中国创造
OLED Display Simulation Using High RI Lenses
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0.00
200.00
400.00
600.00
800.00
1000.00
1200.00
1400.00
0 10 20 30 40 50 60
Lum
inan
ce (
Cd
/m^2
)
Angle (deg)
3X Luminance Improvement
Control
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• Optimized pixel structure for control
• Added high RI lenses
• Greater luminance at all viewing angles
• Reduced color shift from 0 - 60 degrees
Data from work with DuPont. Used with Permission.
3XLens
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引领和陪伴中国制造走向中国创造
PixClearProcess™ ZrO2
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ZrO2 Nanoparticle
Capped ZrO2 Nanoparticle
Nano Dispersions and
Formulations
• Broad Materials Compatibility
• Wide Range of Applications
• Application specific surface modification
• Same equipment and process for all products
• Synthesizing ZrO2 nanoparticle for all products
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Volume
- 5 MT pilot line today
- >40 MT on line 4Q17
- Further scaling without constraints
Quality
- State of the art quality control and characterization capabilities
- Consistent Lot to lot quality, over multiple years
Compliance
- Fully compliant with all US and International EH&S and standards.
Cost
- >95% Mfg cost reduction from lab to Mass Production
- Driving compelling value propositions
PixClearProcess™
ZrO2
Scaled PixClearProcess™
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引领和陪伴中国制造走向中国创造
Robust Process Control and Analytics
• Process Control – Siemens based custom process control and monitoring system
• Analytics – Multiple tools measuring particle size, dispersion quality, and purity ie. DLS, UV-VIS, TGA, GC, etc.
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Global Business Development and Sales Footprint
HQ & Manufacturing
Manufacturing
Sales & Distribution North AmericaPixelligent Direct
Shree DeshpandeVP BD/Sales
Midwest Office Cale YearyBD Associate
Midwest Office
EU Pixelligent Direct
Vincent JaoAsia Sales Director
Taiwan
AMC Korea Inabata Japan Inabata Taiwan China Agency (TBD)
Masaru IidaAdvisory Board
Member - Japan
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引领和陪伴中国制造走向中国创造
Disruptive Product & Process Technology
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One of the only Nanomaterials Companies that is Delivering both
Scale and Breakthrough Technology in numerous multi-
billion dollar markets: OLED Display, Display,
OLED Lighting, & LED Lighting
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Select Customers & Partners
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