Windmill Press Trip Santiago de Compostella · Global presence • Plants in 29 countries and...

Windmill Press TripSantiago de Compostella

November 16-17, 2004

Windmill Press Trip – Santiago de Compostella, Nov. 16-17, 2004 2

Global expert in cables and cabling systems Thierry Roucher


A worldwide leader

• 4 Billion Euro sales in 2003

• The most complete range of telecom and energy cables and cabling systems

Sales by activity Sales by destination

Energy 55%

Telecommunications 14%

Electrical Wires 24%

Distribution & Others 7%

Europe 75%

Rest of the World 3%

Asia 5% North America 17%


More than 100 years of experience

1897

1917

1925

Acquisitions

1986

2000

2001

Société Française des Câbles Electriques

Becomes Compagnie Générale des Câbles de Lyon

Merger with Compagnie Générale d’Electricité

Société Industrielle des Téléphones, Thomson-Jeumont Câbles, Kabelmetal Elektro (Germany), Berk Tek (United States), Daesung (South Korea), etc.

Part of Alcatel : Alcatel Cable

Creation of Nexans

First listing on Euronext (Paris)


Global presence

• Plants in 29 countries and commercial activities in 65 countries

• 17,000 local experts

• Mastery of national and international standards


Expertise dedicated to 3 key markets

Industry

Infrastructure

Building


Infrastructure: cable solutions for railway networks security

Fire performance cables

Radiating cables

WAN/MAN/LAN Catenaries Station range cables

Energy and feeder cables

Connectivityaccessories

Poweraccessories

ODFs &closures

Multi-pair hybrid energy/telecom cables

Axle counter & balise cables

Fiber accessrouting technology

Trunk line & radio system optical fiber cables


Industry: Global cable solutions for oil & gas

Copper/fibre LAN

Remote OperatedVehicles Marine fibre

backbones Heating cablesOptical fibrebackbones

Instrumentation cables

Fire-performance & mud-resistant cables

Umbilicals

HV cables Maritime LAN

Data acquisitioncables

Accessories & custom software

LV, MV, HV cables


Infrastructure: turnkey cable solutions forwindpark infrastructure

Fibre Optic data cables

Medium Voltage cables

Fibre opticaccessories

Local AreaNetworks

Auxilliary equipmentand systems

Cable installationsoftware

Special laying vessels,Capjet trenchers & Spider dredger

OffshoreHV cables

All MV & HVaccessories

OnshoreHV cables

Overhead MV &HV conductors


At the core of advanced technological achievements

Horns Rev: the biggest offshorewindfarm worldwide

Queen Mary II: the biggest cruise ship in the world

Transrapid: first magnetic levitation train in Shangai

Petronas Towers: 2 super skyscrapers in Malaysia

Airbus A380: new generation of passenger aircraft


State of the art technologies

The thinnest cable: diameter of 12 microns

The most powerful cable: 550,000 Volts

The longest cable: 125 km

The deepest undersea cable: 2,300 m water depth

The heaviest cable: 123 kg per meter

The most resistant cable: up to 1,000°C


Building the future through innovation

• 1 international research center

• 9 competence centers

• 450 researchers, engineers and technicians

• 420 families of patents registered

• An average of 2 new products per week

Leading position in advanced technologies :

• High data transmission capacity

• Insulation material

• Plastic Optical Fibre

• Superconductors

• Security: fire behaviour of cables

Questions & answers

International windmill market

perspectiveRémy Le Fur


Update-Key statistics and findings

• 8,344 MW of newly installed wind power worldwide• Total capacity reached 40,301 MW by end of 2003

with around 68,000 turbines• Europe accounted for 66.5% of new capacity, half of that

being in Germany• NA achieved the highest figure ever accounting for 21.8%

of the world market• The top ten market are headed by Germany, USA and

Spain• World wind capacity now has an annual output of

82 TWh representing nearly 0.5% of the world‘s electricity supply

• Annual value of the global market is close to US$ 9 Billion


1. Kyoto Protocol (1997): target year 2020 12% electricity from wind power

• European Directive 2001/77/EC (2000): target 2010 22% renewable energy

• Country targets (renewable energy)

Denmark 29%

Belgium 6%

France 21% (15% today)

Spain 29.4%

Germany 12.5%

UK 10%

2. Decrease of production cost of kilowatt hourMinus 50% over the fifteen past year (from 4 c€/KWh to 8c€/KWh)

3. Subsidies from countriesPremium payments, Obligation of % renewable energy

Key Drivers for Growth


Growth of Wind Power in a Worldwide Generation Context

Average annual growth of energy supplied by wind power 25% to be compared to average annual growth 2.8% of energy through all means of generation

End of 2003 electricity from wind power taking into account a average capacity factor of 23% will reach 82 TWh ( to be compared with total electricity generation of (16,671TWh)

Wind power has penetrated today around 0.49% of global electricity demand*. A decade ahead this ratio should go up to 2% and expectations for year 2020 is 12 %

* Projected electricity consumption and wind electricity output(IEA)


World Market Status 2003

Total sales of 8.35 B$ are expected in 2004 increasing to 14.8 B$ by 2008The value of the cumulative business over the period amounts to some 58.6 B$!

The Global Wind Power Market in US$Expected development 2004-2008

0

3,000

6,000

9,000

12,000

15,000

2003 2004 2005 2006 2007 2008

mill

. US$

0

12,000

24,000

36,000

48,000

60,000

Cum

ulat

ive

mill

. US$

Forecast offshore Offshore 2003 Onshore 2003

Forecast onshore Cumulative marketSource: BTM Consult ApS - March 2004



Offshore market still emerging but promising one

40 3018344Total world

3 912861Others

922116Italy

759195UK

3 076218Denmark

938233Netherlands

761275Japan

415285Austria

2 125423India

6 4201 377Spain

6 3611 687USA

14 6122 674Germany

Total capacity end 2003

(MW)

New Capacity in 2003 (MW)

Country

Top wind Energy markets in 2003

529250Total Capacity-World

6460UK

23Sweden

19Netherlands

2525Ireland

398165Denmark

Accumulated MW 2003

Installed MW 2003

Country

Offshore wind power in 2003


Windmill Market Forecast

For the period up to 2008 the forecast indicates an overall expansion with an average growth rate of 10.4% p.a for new installed capacity (despite an expected decline of 4% for 2004)A more uncertain prediction for the period 2009-2013 indicates an average growth of 12%

Cumulative Global Wind Power DevelopmentActual 1990-2003 Forecast 2004-2008 Prediction 2009-2013

0

25,000

50,000

75,000

100,000

125,000

150,000

175,000

200,000

1990 2003 2008 2013

MW

Prediction Forecast Existing capacitySource: BTM Consult ApS - March 2004



Europe will maintain its leading role and counts for 69% of the cumulative installed capacityBy end of 2008 cumulative installations in the world will reach 95 000 MW of which 69,000 MW will be in EuropeBy the end of 2013 cumulative installations will reach 194,000 MW with a worldwide penetration of wind generated electricity close to 2%

Global Wind Power StatusCumulative MW - Forecast 2008 & Prediction 2013

0

20,000

40,000

60,000

80,000

100,000

120,000

Europe North America Asia Rest of World

2008 (95,606 MW) 2013 (194,156 MW)Source: BTM Consult ApS - March 2004



Data for 2003 & forecast 2004-2008

Installed capacity 2003: 8,344MW

Off Which offshore: 529 MW

Offshore market share: 6,3%

Installed capacity 2004-2008: 55,305 MW

Off Which offshore: 8,773 MW

Offshore market share: 16%


Increasing Size of Average Size of WTG

Number of Wind Turbine Generator units world-wide

Total units end of 2003: 67,668

Installed capacity end of 2003: 40,301 MW

Average size WTG 596 KW

Global Average Annual WTG in kW

0

200

400

600

800

1,000

1,200

1,400

1997 1998 1999 2000 2001 2002 2003

kW

Source: BTM Consult ApS - March 2004

2003 average size

1,211KW


Cable market size

Global Wind Power StatusCumulative MW by end of 1996, 1999 & 2002

0

5,000

10,000

15,000

20,000

25,000

Europe USA Asia Rest of World1996 (6.105 MW) 1999 (13.932 MW) 2002 (32.037 MW)Source: BTM Consult ApS - March 2003

Cable market size:

(Onshore)

O.E.M 50M€

INFRA 100M€

NB :Offshore FCST 14% of installed capacity by 2007

Main markets:

Spain

Denmark

Germany

USA

India

Market growth:

Actual 1998-2003: 31.7%

Forecast 2004-2008

Forecast 2009-2013 12%

150 M€

10.4%


OEM Customer Breakdown

Top-10 Suppliers in 200396.8% of the total market

VESTAS (DK) 21.7%

ENERCON (GE) 14.6%

Others 3.2%

SUZLON (Ind) 2.1%

MITSUBISHI (JP) 2.6%

NORDEX (GE) 2.9%REPOWER (GE) 3.5%

BONUS (DK) 6.6%

NEG MICON (DK) 10.2%

GAMESA (ES) 11.5%

GE WIND (US) 18.0%

Source: BTM Consult ApS - March 2004Including ECOTECNIA

The take over of NEG MICON by VESTAS is not included in 2003 figures

Nexans product offerOEM & infrastructures


Customer’s expectations

Wind turbines manufacturers

Strong worldwide presence from cable manufacturers

Customized cabling solutions including accessories

Cables withstanding torque and vibration

State of art for logistics

Project developers and power utilities

Onshore and offshore turnkey capability for transmission and distribution

Expertise and engineering assistance at the design stage

A comprehensive range of high quality wind farm infrastructure cables


Nexans provides a full rangeof cables for wind turbines

Winding wires


Sensor cables & Field bus cables

Low voltage cables

Control cables



Terminations and connectors

CTC cables


Nexans provides a full rangeof cables for wind farm infrastructure




Local AreaNetworks

Auxilliary equipmentand systems

Cable installationsoftware

Special laying vessels,Capjet trenchers &

Spider dredger

OffshoreHV cables

All MV & HVaccessories

OnshoreHV cables

Overhead MV &HV conductors


Conclusion

Objective

Nexans objective is to re enforce our leadership on a worldwide greowing market

Strategy

Address all players in this market segment

O.E.M turbines manufacturers

Installers

Project developers

Take advantage of our industrial presence in the major markets

Building on a focused approach of wind-turbine segment, position Nexans on the global windmill market, including on-shore and off-shore infrastructures

Questions & answers

The off-shore market

Jan Stensrud


Windmill Offshore Market Forecast 2004-2008

Motivation for going offshore is the considerably higher – and more predictable-wind speeds

Individual turbines with capacities up to 5MW are being manufactured (ENERCON) to meet the demand

UK, Germany, Denmark are very ambitious toward this kind of installations followed by Netherlands, Belgium, Ireland and Sweden

From only 529 MW today offshore installed capacity should reach in 2008 9,302 MW i.e. 10% of cumulative installed capacity


Horns Rev Offshore Windfarm


A Turn-key Contractor

420kV OF

170 kV AC

170kV AC

Underground power cables Submarine power cables Umbilicals Installation and protection of submarine cables



•Location: in the North Sea, about 14 km off Esbjerg

• Configuration: 10 strings of 8 wind turbines each, distance between either two turbines = 560 m• Output: 2 MW per turbine, total 160 MW

• Cables: 33 kV = 63 km 150 kV = 21km



.Five clusters of two turbine strings are linked to the transformer module by 33 kV medium-voltage submarine cables. Here the generated energy is transformed to 150 kV, which then is fed into the onshore grid by a high-voltage submarine cable.



Transformer Module

The transformer module is lifted onto its foundation

in one piece.



Foundations

A piling-barge is stabilizedon four spudlegs.

Steel pipes measuring4 m in diameter

are driven 25 m deepinto the seabed as monopile foundations.



Transition Piece

A transition piece,completely assembled with

boat-landing, outer platform,and

J-tubes to pull up the cablesis positioned on the

monopile.

The transition pieceand the monopile aregrouted together and

adjusted to aprecisely vertical position.



Towers and Nacelles

Loading of tower sections and nacelles, each with 2 assembled rotor blades.



Erection of the turbine towers and installationof the third rotor blade.



Cables

Longitudinally and radially watertight.

Optical fibers for measuring andcontrol purposes.

Cross-sections:95 mm² and 150mm² in the turbine field,

400 mm² for the radial cables,630 mm² for the landgoing cable.



Laying of the inter-turbine cables...



Arrangement ofthe armouring

hang-offs for the five radial cables

and for the landgoing high-voltage cable onthe transformer

module.


170 kV Subsea cable

Conductor

XLPE insulation

system

Lead sheath

Fibre opticcable

Armour wires

Outercorrosionprotection


Mechanical Protection

Nexans CAPJET trenching

18


Conclusions related to Cables

Design Basis has to be established

Climatic conditions are of vital importance

36 kV voltage level at offshore Wind Parks

3-core AC cables for Transmission to Land at operating voltage 150 kV

Comparison of HVDC and HVAC alternatives depending of transmission capacity and distance


Arklow Offshore Windfarm

Another example is the supplyof the landgoing cable for

Arklow Bank OffshoreWindfarm in summer 2003.

This 16.5 km long cable,weighing 410 tons, was

produced and supplied byNexans in one continuous length coiled into 18 rail

wagons.

Questions & answers

Nexans in Spain

José Luis Ríu


Some key figures

Spain• Sales in 2004 : 119 MM€• Employees : 392

Telecom

Energy


A global service

Power cables & systemsLow voltage cables & wiresHigh safety cables (fire performances)Medium voltage cablesMarine, oil & gas, wind farms, lifts, accessories, etc.

Telecom cables & systemsTelecom copper twisted pairs & quads cablesTelecom cables for railways infrastructuresShielded & armoured cables for hostile environmentsTelecom components (splitters, connectors, etc.)LAN cabling solutionsSinglemode & multimode optical fibre cables

Winding wiresRound & flat winding wires for engines, transformers,

etc.Insulation and magnetic components


All around the country

BILBAO

POLINYA

SEVILLA

SANTANDER

MADRID

The Serra de Outesproject

José Luis Ríu


Wind farms density in Spain

Installed power at end 2003: 6,4 Gw

Additional power to be installed in the next future: 13 Gw in 7 years

A major part of turbines installed are 0,8-1 Mw. New ones are 1,6 Mw and recently a 3 Mw prototype has been installed

11 %25 %

20 %

15 % 14 %

New area

New

are

a


Location

Serra de Outes (wind farm)

Santiago de Compostela


The Serra de Outes project

21 turbines « Ecotecnia 74 »

Total installed power: 33,6 Mw

Extension: 30 Km2

Net production: 91 Gwh/year, able to provide electricity to a 15,000 people town


“Ecotecnia 74” turbines

Diameter: 74 m

Power: 1.6 Mw

According to IEC-1400 Class II

8,5 m/s yearly average wind speed

Auto-stop system at 90 Km/h wind speed

10 _ 19 r.p.m, and speed at theblade extreme 80 m/s (288 Km/h)

Modular conception (easy installation and maintenance)

Blades independently managed and controlled

Very sophisticated control system


Cables installed (energy)

LINEAX® H07ZZ-FSpecial flexibility & performance

High resistance in heavy conditions (twisted, torsion, movement, temperature, …)

ALSECURE® RZ1-K (AS) 0,61 KVHigh safety low voltage power cable (Fire retardant, halogen free, no corrosive smokes, low toxicity, …)

HEPRM1 12/20 KVHigh safety medium voltage power cable (Fire retardant, halogen free, no corrosive smokes, low toxicity, …)


Cables installed (control & telecom)

LiCY2Y PIMFHigh safety shielded control cable

YCY LSZHHigh safety unscreened control cable

GIGAlite ® II - UDUnitube loose structure fully dielectric optical fibre cables

Singlemode & multimode fibres

Questions & answers

Windmill Press TripSantiago de Compostella

November 16-17, 2004

Windmill Press Trip Santiago de Compostella · Global presence • Plants in 29 countries and...

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Transcript of Windmill Press Trip Santiago de Compostella · Global presence • Plants in 29 countries and...