Wind Turbine Bolting catalogue...DIN 6914 / DIN 6915 / DIN 6916 / EN 14399 - HV BOLTS ( PLAIN , HDG,...

Haryana State, IndiaEmail [email protected]

Telephones + 91 ( 130 ) 211 9061 Cell + 91 ( 98 ) 1100 9061 Website : www.bigboltnut.com

Kapil Enterprises330, EHTP, HSIDC kundli industrial area

District Sonepat - 131 028

Kapil Enterprises

Made in India

KAPIL ENTERPRISES

Technical CatalogueFasteners for Wind energy

330 EHTP , HSIIDC Kundli Industrial estate, Phase 5Dist. Sonepat -‐ 131 028, Haryana ( India )# + 91 98110 09061Email : [email protected], webiste : www.bigboltnut.com

356 EPIP , HSIIDC Kundli Industrial estate, Phase 3Dist. Sonepat -‐ 131 028, Haryana ( India )# + 91 98110 09061Email : [email protected], webiste : www.bigboltnut.com

www.bigboltnut.com

Works # 1 :

Works # 2 :

ContentsIntroduction ……………….3Management ……………….4Application areas ……………….5

PRODUCTSHV Bolts & nuts for Wind energy ……………….6Hex head bolts half threaded ……………….7Hex head screws full threaded ……………….8Hex Nuts ……………….9

WeightsHigh strength Structure bolt Weights ……………..10

QCQuality assurance ……………..11Plant and machinery ……………..12Contact us ……………..13ISO certificate ……………..14

Kapil Enterprises, 330 EHTP Kundli Industrial area, phase 5, Haryana ( India )Phone # T + 91 98110 09061, + 91 130 2119061, +91 8199009061 Web www.bigboltnut.comEmail [email protected] P / 2

KAPIL ENTERPRISES

Introduction


Kapil Enterprises. We are specialized manufacturers of bolts and nuts in bigger

diameters for use in wind turbines and wind mill assemblies in India and all over the world.

Fastener solutions for a modern wind turbine, wind mill assemble and tower assembly.

KAPIL ENTERPRISES

Management


Kapil enterprises is headed and managed by Mr. Kapil Aggarwal as Chairman and CEO, followed by a team of experts, who are highly qualified and well experienced professionals in thier respecbve fields.

Mr. Kapil Aggarwal is a management graduate from the university of London, U.K.

We have a strong knowledge in the field of manufacturing fasteners with over 25 years of experience in manufacturing fasteners since 1987 in India.

We have exports to over 56 countries in over 5 continents all over the world. With production facilities in India we ensure world class quality.

Executed many project supplies fasteners to various prestigious projects in India and in Europe and South America.

* Established 1987 * Exports to over 56 countries * Over 148 Employees * 2 manufacturing plants * Modern Technology * High strength structural bolts

KAPIL ENTERPRISES

Application area's


High Strength Structural bolting assemblies - HV EN 14399-4 and DASt guideline 021 for tower construction

Double ended stud bolts for Rotor blades, nacelle, hub

Hexagonal head bolts IS 4014/4017 for nacelle

Stud bolts DIN 976 for Rotor blades, nacelle, hub

Hexagon nuts ISO 4032 for Nacelle, hub


10,6

9,48,9

M-646

89

106,92

40

40,45

40

100

9590

>140

78

43

41,7

10,1

85

>135

74

41

39,7

DIMENSIONS

Heavy hex, High Strength Structural bolts & nuts

>145

82

45

43,7

M-605,5

85

101,86

37

38,4

37,3

9590

37,7

9,1

7,9

M-565,5

81

96,8

35

36,35

35,2533,2

85

80

>130

70

39

M-525

77

91,74

33

34,3

9,6

8,4

>125

66

37

35,7

8,6

7,46,9

M-485

73

86,68

31

32,25

31,15

80

75,671,4

>120

62

35

33,7

8,1

M-454,5

69

81,62

29

30,2

29,1

7570

29,7

7,1

5,9

M-424,5

65

76,56

27

28,15

27,0525

65

63

>110

54

31

7,6

6,4

67,2

>115

58

33

31,7

M-394

61

71,5

25

26,124,05

22,95

60

17,95

42

24

22,7

5,6

4,4

M-364

57

66,44

23

29

27,7

6,6

5,4

58,8

>105

50

18,7

4,3

3,7

M-273

43,5

50,85

17

17,9

16,1

M-243

39

45,2

15

15,9

14,1

41

20,7

5,6

4,4h

min

P

min

nominal

max

min

max

min

max

min

L

nominal

max

min

s

b

m

HV-Bolts for wind power ( Based on DIN EN 14399-4 )

dwe

k

20 22

50

49

>100

DIN 6914 / DIN 6915 / DIN 6916 / EN 14399 - HV BOLTS ( PLAIN , HDG, PTFE )

Thread size

40

>90

37

46

45

>100

39

M-303,5

47,5

55,37

19

20,05

Hex head bolts* Standard DIN EN ISO 4014:2011* Threads Metric* Values MM* Finish Hot dip galvanised* Grade

Kapil Enterprises, 330 EHTP Kundli Industrial area, phase 5, Haryana ( India )Phone # T + 91 98110 09061, + 91 130 2119061, +91 8199009061 Web www.bigboltnut.comEmail [email protected]

10.9

P / 7

M-‐60 5.50 38 90,00 -‐ 132 145 99.21M-‐64 6.00 40 95,00 -‐ 140 154 104.86

M-‐52 5.00 33 80,00 -‐ 116 129 88.25M-‐56 5.50 35 85,00 -‐ 124 137 93.56

M-‐45 5.00 28 70,00 96 102 115 76.95M-‐48 5.00 30 75,00 102 108 121 82.60

M-‐39 4.00 25 60,00 84 90 103 66.44M-‐42 4.50 26 65,00 90 96 109 71.30

M-‐33 3.50 21 50,0 72 78 91 55.37M-‐36 4.00 22,5 55,00 78 84 97 60.79

M-‐27 3.00 17 41,00 60 66 79 45.20M-‐30 3.50 18,7 46,00 66 72 85 50.85

M-‐22 2.50 14 34,00 50 56 69 35.72M-‐24 3.00 15 36,00 54 60 73 39.98

M-‐20 2.50 12,5 30,00 46 52 65 33.53

DIN EN ISO 4014

d Pitch k s b ( L<125 )

b ( L>125 )

b ( L>200 )

e

Hex head screw, Cap screw* Standard DIN EN ISO 4017:2011* Threads Metric* Values MM* Grade

Hex head screws or cap screw are also popularly known as full thread bolts or screws. We manufacturethe complete range of full threaded screws from M-‐20 diameter to M-‐100 in diameter.


10.9

M-‐64 6.00 40 95,00 104.86

M-‐56 5.50 35 85,00 93.56M-‐60 5.50 38 90,00 99.21

M-‐48 5.00 30 75,00 82.60M-‐52 5.00 33 80,00 88.25

M-‐42 4.50 26 65,00 71.30M-‐45 5.00 28 70,00 76.95

M-‐36 4.00 22,5 55,00 60.79M-‐39 4.00 25 60,00 66.44

M-‐30 3.50 18,7 46,00 50.85M-‐33 3.50 21 50,0 55.37

M-‐24 3.00 15 36,00 39.98M-‐27 3.00 17 41,00 45.20

M-‐20 2.50 12,5 30,00 33.53M-‐22 2.50 14 34,00 35.72

DIN EN ISO 4017

d Pitch k s e

Hex nuts* Standard DIN EN ISO 4032* Threads Metric* Values MM* Grade 10


M68 100.00 112.02 54M72 105.00 117.67 58M76 110.00 123.32 61

M56 85.00 95.07 45M60 90.00 100.72 48M64 95.00 106.37 51

M45 70.00 76.95 36M48 75.00 82.60 38M52 80.00 88.25 42

M36 55.00 60.79 29M39 60.00 66.44 31M42 65.00 71.30 34

M27 41.00 45.20 22M30 46.00 50.85 24M33 50.00 55.37 26

M20 30.00 32.95 16M22 32.00 35.03 18M24 36.00 39.55 19

ISO 4032

d F c H

C. Grip Lenths and Weight of Bolts ( Kgs per 1000 pcs.) ( Approx.Wt.for reference only)


242 to 250 1,493.9 239 to 248 1,887.2 233 to 242 2,800.2

300 252 to 261 1,538.9 249 to 258 1,942.7 243 to 252 2,880.1

290

222 to 231 1,404.9 219 to 228 1,776.2 213 to 222 2,640.4

280 232 to 241 1,449.8 229 to 238 1,831.7 223 to 232 2,720.3

270

202 to 211 1,314.0 199 to 208 1,665.3 193 to 202 2,480.6

260 212 to 221 1,355.9 209 to 218 1,720.7 203 to 212 2,560.5

250

182 to 191 1,229.0 179 to 188 1,554.3 173 to 182 2,320.8

240 192 to 201 1,270.0 189 to 198 1,609.8 183 to 192 2,400.7

230

162 to 171 1,135.2 159 to 168 1,443.3 153 to 162 2,161.0

220 172 to 181 1,180.1 169 to 178 1,498.8 163 to 172 2,240.9

210

142 to 151 1,045.2 139 to 148 1,332.8 133 to 142 2,001.2

200 165 to 174 353.5 161 to 170 559.6 157 to 166 694.4 155 to 164 848.2 152 to 161 1,090.2 149 to 158 1,387.8 143 to 152 2,081.1

190 155 to 164 337.7 151 to 160 535.0 147 to 156 666.5 145 to 154 812.6

122 to 131 953.3 119 to 128 1,221.3 113 to 122 1,841.4

180 145 to 154 321.9 141 to 150 510.3 137 to 146 636.7 135 to 144 777.1 132 to 141 1,000.2 129 to 138 1,278.8 123 to 132 1,921.3

170 135 to 144 306.1 131 to 140 485.7 127 to 136 606.9 125 to 134 741.6

102 to 111 865.4 99 to 108 1,110.4 93 to 102 1,681.6

160 125 to 134 290.3 121 to 130 461.0 117 to 126 577.0 115 to 124 706.1 112 to 121 910.4 109 to 118 1,165.8 103 to 112 1,761.5

150 115 to 124 274.6 111 to 120 436.3 107 to 116 547.2 105 to 114 570.6

82 to 91 775.5 79 to 88 999.4 73 to 82 1,521.8

140 105 to 114 258.8 101 to 110 411.7 97 to 106 517.8 95 to 104 635.1 92 to 101 820.5 89 to 98 1,054.9 83 to 92 1,601.7

130 95 to 104 243.0 91 to 100 387.0 87 to 96 487.6 85 to 94 599.6

62 to 71 685.6 59 to 68 888.4 53 to 62 1,362.0

120 85 to 94 227.2 81 to 90 362.4 77 to 86 457.7 75 to 84 564.1 72 to 81 730.6 69 to 78 943.9 63 to 72 1,441.9

110 75 to 84 211.4 71 to 80 337.7 67 to 76 427.8 65 to 74 528.5

52 to 56 633.2 49 to 53 811.2 43 to 47 1,248.9

100 70 to 74 197.6 66 to 70 315.9 62 to 66 401.2 60 to 64 497.4 57 to 61 660.7 54 to 58 839.0 48 to 52 1,288.9

95 65 to 69 189.6 61 to 65 309.6 57 to 61 386.2 55 to 59 479.4

42 to 46 593.2 39 to 43 755.7 33 to 37 1,169.0

90 60 to 64 181.7 55 to 60 291.3 52 to 56 371.3 50 to 54 461.7 47 to 51 615.7 44 to 48 783.5 38 to 42 1,209.0

85 55 to 59 173.9 51 to 55 278.9 47 to 51 356.4 45 to 49 443.9

32 to 36 548.3 29 to 33 700.3 23 to 27 1,089.1

80 50 to 54 166.0 45 to 50 266.6 42 to 46 341.5 40 to 44 428.2 37 to 41 570.8 34 to 38 728.0 28 to 32 1,129.0

75 45 to 49 158.1 41 to 45 254.3 37 to 41 326.6 35 to 39 408.4

22 to 26 503.4

70 40 to 44 150.2 36 to 40 241.9 32 to 36 311.6 30 to 34 390.7 27 to 31 525.8 24 to 28 672.5

65 35 to 39 142.3 31 to 35 229.6 27 to 31 296.7 25 to 29 372.9

60 30 to 34 134.4 26 to30 217.3 22 to 26 281.8 20 to 24 355.2 17 to 21 480.9

55 25 to 29 126.5 21 to 25 205.0 17 to 21 266.9 15 to 19 337.4

50 20 to 24 118.6 16 to 20 192.6 12 to 16 252.0

45 15 to 19 110.7 11 to 15 180.3

GL Wt. GL Wt. GL Wt.

40 10 to 14 102.6

Lenth GL Wt. GL Wt. GL Wt. GL Wt.

High strenth structural bolts weights

High strenth structural Bolts as per EN ISO 14399-4

Dia M-16 M-20 M-22 M-24 M-27 M-30 M-36

Kapil Enterprises, 330 EHTP Kundli Industrial area, phase 5, Haryana ( India )Phone # T + 91 98110 09061, + 91 130 2119061, +91 8199009061 Web www.bigboltnut.comEmail [email protected]

Quality assurance

P / 11

We provide Manufacturers test certificates as per internation standard EN 10204 3.1 & 3.2 We conduct series of tests on tensile testing machines, profile projectors and spectro meters in ensuring that we deliver world class quality products to our customer, who truly deserve nothing but the best.

AN ISO 9001-2000 Certified company

Certificate No:-KE/10134/499/8118 Dt:- 03 / 04 / 2013 Invoice # 1044 DT. 03.04.2013Customer - Samsung engineering Material Description:- Hex bolt with nut & 2 washersFINISH - BRIGHT Grade SS 316Purchase order # AES/054/2012 dt. 20.12.2012 Heat number : KEX2013YZ01YZ700002199

C% Mn.% Si.% P.% S.% Cr.% Mo.% Ni.% V.%- - - - - 16,50 2,00 10,50 -

0,07 2,00 1,00 0,045 0,03 18,50 2,50 13,50 -

M-16X90 0,062 1,78 0,74 0,037 0,0265 16,84 2,17 11,29

C% Mn.% Si.% P.% S.% Cr.% Mo.% Ni.% V.%- - - - - 16,50 2,00 10,50 -

0,07 2,00 1,00 0,045 0,03 18,50 2,50 13,50 -

M-16 0,062 1,78 0,74 0,037 0,0265 16,84 2,17 11,29

SIZE Qty. InPcs.

Hrc75 30 30% 50%

35

M16x90 mm 504 29-32 87.36% 34.90% 31.09% 52.89%

9,82 23,16 26,17 90.00 16.00 10,18 24,00 90.00 16.00

5 10,00 23,78 26,80 90.00 16.00

TEST WITNESS BY Tested By

Kapil Enterprises

KAPIL ENTERPRISESEngineering, Manufacturing & Export Division330 EHTP, HSIIDCKundli Industrial Estate , Dist. Sonepat, HARYANA (INDIA)Ph. +91-130-2219 675 Fax. +91-130-2219 [email protected]

MANUFACTURERS TEST CERTIFICATE - EN 10204 3.1

Chemical analysis for SS 316 hex boltsMaterial / DescriptionSpecified Min Max

Chemical analysis for SS 316 hex nutsMaterial / DescriptionSpecified Min Max

Mechanical properties as per SS 316Hardnes

sTensile strenth

(Ksi)

0.2% Proof stress (

Ksi )

Elongation

Reduction in Area

Specified Min Max

Dimensions as per DIN EN ISO 4014:2011SIZE Pcs.Che

cked k s e Thread

Length ds

MinMaxM-16X90

QMS 010 85 100 001 08010

KAPIL ENTERPRISES

PLANT & MACHINERY


Our list of machinry includes the latest machines used in manufacturing of world class quality nuts & bolts

Contact US

Works # 1 :

330 EHTP , HSIIDC Kundli Industrial estate, Phase 5Dist. Sonepat -‐ 131 028, Haryana ( India )# + 91 98110 09061Email : [email protected], webiste : www.bigboltnut.com

Works # 2 :

356 EPIP , HSIIDC Kundli Industrial estate, Phase 3Dist. Sonepat -‐ 131 028, Haryana ( India )# + 91 98110 09061Email : [email protected], webiste : www.bigboltnut.com


ISO Certificate


Wind Turbine Bolting catalogue...DIN 6914 / DIN 6915 / DIN 6916 / EN 14399 - HV BOLTS ( PLAIN , HDG,...

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Transcript of Wind Turbine Bolting catalogue...DIN 6914 / DIN 6915 / DIN 6916 / EN 14399 - HV BOLTS ( PLAIN , HDG,...