Wilton carpets Indian institute of carpet technology bhadohi

16
Wilton Wilton Carpets Carpets Submitted by:- Submitted to:- JAVED Dr. BETTY DASGUPTA D.N.PANDEY DHEERAJ KUMAR PANKAJ KUMAR TAHASILDAR YADAV

Transcript of Wilton carpets Indian institute of carpet technology bhadohi

Page 1: Wilton carpets  Indian institute of carpet technology bhadohi

Wilton Wilton CarpetsCarpetsSubmitted by:- Submitted to:-

JAVED Dr. BETTY DASGUPTA D.N.PANDEY DHEERAJ KUMAR PANKAJ KUMAR TAHASILDAR YADAV

Page 2: Wilton carpets  Indian institute of carpet technology bhadohi

IntroductionIntroduction

Page 3: Wilton carpets  Indian institute of carpet technology bhadohi

Types Types

a)a) Single frameSingle frameb)b) Multi-frame Multi-frame

Page 4: Wilton carpets  Indian institute of carpet technology bhadohi

a)a) Single frame- Single frame- Wilton carpet is also known as a plain Wilton and it is Wilton carpet is also known as a plain Wilton and it is produced as a looped pile carpet which may either stay looped or be produced as a looped pile carpet which may either stay looped or be cut by blades added to the weaving machine. Cut and loop pattern cut by blades added to the weaving machine. Cut and loop pattern rows are also possible in the single frame technique and may be rows are also possible in the single frame technique and may be formed with multi-colored yarns.formed with multi-colored yarns.

b)b) Multi-frame-Multi-frame- method produces Wilton rugs in textures that other method produces Wilton rugs in textures that other machine types cannot achieve. The multi-frame rug is also known as machine types cannot achieve. The multi-frame rug is also known as a Jacquard Wilton carpet. As the multi-frame technique involves a Jacquard Wilton carpet. As the multi-frame technique involves colors of yarn strands being carried inside the backing, a thick colors of yarn strands being carried inside the backing, a thick durable carpet is formed with a padded look and feel to itdurable carpet is formed with a padded look and feel to it

Page 5: Wilton carpets  Indian institute of carpet technology bhadohi

11 stst weav ing cyc le weav ing cyc leShed is formed during first revolution of weaving cycle i.e.for the Shed is formed during first revolution of weaving cycle i.e.for the

formation of backing formation of backing A weft shot is introduced in the opened shed to be beaten by sley A weft shot is introduced in the opened shed to be beaten by sley

or reed.or reed.

Page 6: Wilton carpets  Indian institute of carpet technology bhadohi

11 s ts t Weav ing cyc le Weav ing cyc le

Page 7: Wilton carpets  Indian institute of carpet technology bhadohi

22 ndnd weav ing cyc le weav ing cyc le

In the 2In the 2ndnd revolution of weaving cycle one row of pile warp is raised revolution of weaving cycle one row of pile warp is raised to create a shed to create a shed

The weft is shot in such a way that it is above the chain warp but The weft is shot in such a way that it is above the chain warp but below the stuffer and the pile warps.below the stuffer and the pile warps.

A wire is thrown A wire is thrown aboveabove the backing warp the backing warp and all the rest and all the rest of the pile of the pile warps(except the selected pile warps).warps(except the selected pile warps).

After beat up the weft shot becomes located at the base of backing.After beat up the weft shot becomes located at the base of backing.The wire along with selected pile loops are on the surface.The wire along with selected pile loops are on the surface.

Page 8: Wilton carpets  Indian institute of carpet technology bhadohi

• Pile that has not been selected is always in the carpet and remains Pile that has not been selected is always in the carpet and remains dead dead in the backingin the backing

• These embedded dead pile does not contribute in texture formation These embedded dead pile does not contribute in texture formation but gives cushioning effect on carpetbut gives cushioning effect on carpet

• These dead pile enhances the carpet These dead pile enhances the carpet GSMGSM as well as cost of the as well as cost of the carpet carpet

Page 9: Wilton carpets  Indian institute of carpet technology bhadohi

22 ndnd weav ing cyc le weav ing cyc le

Page 10: Wilton carpets  Indian institute of carpet technology bhadohi

Two type of warp use

Two chain warpOne stuffer warp

Page 11: Wilton carpets  Indian institute of carpet technology bhadohi

Function of chain warp

• Interlacing of the chain warp and the weft creates the basic structure of the backing. (chain warp made of mainly PP , Nylon, PET )

Page 12: Wilton carpets  Indian institute of carpet technology bhadohi

Function of stuffer warpTo provide dimensional stability in warp direction Lies straight between the weft shot in the finished carpet Fills the space between the pairs of chain warps (stuffer warp mainly made of jute, cotton, PP )

Page 13: Wilton carpets  Indian institute of carpet technology bhadohi
Page 14: Wilton carpets  Indian institute of carpet technology bhadohi

Specification of wilton loomA modern loom width is 4 meterSpeed of loom 60-70 rpmEfficiency is 85%A Standard quality of 60 picks/dmProduction is 22 meter square/hoursTotal carpet weights range from 1.4-2.5 kg/m.square

Page 15: Wilton carpets  Indian institute of carpet technology bhadohi

Uses Uses The Wilton carpet is known for its strength and durability and is a The Wilton carpet is known for its strength and durability and is a

popular choice for commercial areas as it can stand up to high popular choice for commercial areas as it can stand up to high traffic traffic

Patterned or sometimes solid color, Wilton carpeting is often used Patterned or sometimes solid color, Wilton carpeting is often used on airliners and passenger trains as well as in hotels.on airliners and passenger trains as well as in hotels.

A Wilton carpet can also be used in residential applications, but A Wilton carpet can also be used in residential applications, but Wilton area rugs are more common for domestic use than the wall-Wilton area rugs are more common for domestic use than the wall-to-wall carpetingto-wall carpeting

Page 16: Wilton carpets  Indian institute of carpet technology bhadohi

THANKS FOR YOUR KIND ATTENTION