Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO.,...

8
1 Symbols WARNINGS – To help avoid personal injury Important Notes/Cautions – from the factory Sanitation Requirements 1. Connect a water line from your facility to the 1/4” flare water inlet fitting of the valve, behind the machine. The water volume going to the machine should be stable. Use tubing sized sufficient to provide a minimum flow rate of one gallon per minute. 2. Plug the power cord into an electrical outlet rated at 20 A. 3. Switch on the toggle switch behind the unit that supplies power to the components in the machine. The display window and STOP/ WASH light on the front door will activate and the heating tank will start to fill. 4. Water in the heating tank will require about ½ hour to reach operating temperature (factory setting of 190°F). At this time the Ready light will appear. 5. Remove and fill the canisters with powdered cappuccino mixes. FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM This appliance is designed for commercial use. Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center. DO NOT immerse the unit in water or any other liquid. To reduce the risk of fire or electric shock, DO NOT open the top panel. There are no user serviceable parts inside. Keep hands and other items away from hot parts of the unit during operation. Never clean with scouring powders or harsh implements. Your Curtis CAFE PC System is factory preset for optimal performance… right from the carton. Following are the factory settings for your Primo Cappuccino Beverage System: • Tank temperature = 190°F • Flavor controls = set at 50% • Dispensing mode set for manual dispensing Generally there will never be a reason to change the factory programming. However, should you need to make slight adjustments to meet your dispensing needs, programming instructions are provided later in this manual. System Requirements: • Water source 20 – 90 psi (minimum flow rate of 1 gpm) • Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model. Equipment to be installed to comply with applicable federal, state or local plumbing/electrical codes having jurisdiction. SETUP INSTRUCTIONS The unit should be level (left to right and front to back), located on a solid counter top. Connect a water line from the water filter to the brewer. NOTE: Some type of water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste and odor filter be installed.) This will prolong the life of your dispensing system and enhance cappuccino product quality. NSF International requires the following water connection: 1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) is required so that the unit can be moved for cleaning. 2. This unit must be installed with adequate back-flow protection to comply with applicable federal, state and local codes. 3. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and maintained in accordance with federal, state and local codes. FILL CANISTERS DAILY 1. Open the front door to access the canisters. 2. Turn the product delivery elbows upward. Lift each canister up slightly, then out. 3. After filling, reposition the canisters in the machine, aligning the gear socket with the motor shaft in the back, then turning the product delivery elbows downward. Important Safeguards & Symbols CAUTION: DO NOT connect this unit to hot water. The inlet valve is not rated for hot water. CAUTION: Please use this setup procedure before attempting to use this appliance. Failure to follow the instructions can result in injury or the voiding of the warranty. WARNING HOT LIQUID, Scalding may occur. Avoid splashing. Models Included w CAFE PC1 w CAFE PC1 WITH LIGHT BOX w CAFE PC2 w CAFE PC2 WITH LIGHT BOX w CAFE PC3 w CAFE PC3 ICED CAPPUCCINO w CAFE PC3 WITH LIGHT BOX w CAFE PC4 w CAFE PC4 WITH LIGHT BOX OPERATING INSTRUCTIONS 1. Choose a flavor. Place a cup under the spout beneath the desired flavor. 2. Push and hold the dispensing button for the desired flavor. 3. Release the button when the cup is ¾ full. WILBUR CURTIS CO., INC. Service Manual – CAFEPC ISO 9001:2008 REGISTERED WILBUR CURTIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to www.wilburcurtis.com Tel: 800-421-6150 Fax: 323-837-2410

Transcript of Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO.,...

Page 1: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

1

Symbols

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

1. Connectawaterlinefromyourfacilitytothe1/4”flarewaterinletfittingofthevalve,behindthemachine.Thewatervolumegoingtothemachineshouldbestable.Usetubingsizedsufficienttoprovideaminimumflowrateofonegallonperminute.

2. Plugthepowercordintoanelectricaloutletratedat20A.

3. Switchonthetoggleswitchbehindtheunitthatsuppliespowertothecomponentsinthemachine.ThedisplaywindowandSTOP/WASHlightonthefrontdoorwillactivateandtheheatingtankwillstarttofill.

4. Waterintheheatingtankwillrequireabout½hourtoreachoperatingtemperature(factorysettingof190°F).AtthistimetheReady lightwillappear.

5. Removeandfillthecanisterswithpowderedcappuccinomixes.

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

Thisapplianceisdesignedforcommercialuse.Anyservicingotherthancleaningandmaintenanceshouldbeperformedbyan authorizedWilburCurtisservicecenter. •DONOTimmersetheunitinwateroranyotherliquid. •Toreducetheriskoffireorelectricshock,DONOTopenthetoppanel.Therearenouserserviceablepartsinside. •Keephandsandotheritemsawayfromhotpartsoftheunitduringoperation. •Nevercleanwithscouringpowdersorharshimplements.

Your Curtis CAFE PC System is factory preset for optimal performance… right from the carton.FollowingarethefactorysettingsforyourPrimoCappuccinoBeverageSystem: •Tanktemperature=190°F •Flavorcontrols=setat50% •DispensingmodesetformanualdispensingGenerallytherewillneverbeareasontochangethefactoryprogramming.However,shouldyouneedtomakeslightadjustmentstomeetyourdispensingneeds,programminginstructionsareprovidedlaterinthismanual.SystemRequirements: •Watersource20–90psi(minimumflowrateof1gpm) •Electrical:Seeattachedschematicforstandardmodelorvisitwww.wilburcurtis.comforyourmodel.Equipmenttobeinstalledtocomplywithapplicablefederal,stateorlocalplumbing/electricalcodeshavingjurisdiction.

SETUP INSTRUCTIONSTheunitshouldbelevel(lefttorightandfronttoback),locatedonasolidcountertop.Connectawaterlinefromthewaterfiltertothebrewer.NOTE:Sometypeofwaterfiltrationdevicemustbeusedtomaintainatrouble-freeoperation.(Inareaswithextremelyhardwater,wesuggestthatasedimentaryandtasteandodorfilterbeinstalled.)Thiswillprolongthelifeofyourdispensingsystemandenhancecappuccinoproductquality.

NSFInternationalrequiresthefollowingwaterconnection:1. Aquickdisconnectoradditionalcoiledtubing(atleast2xthedepthoftheunit)isrequiredsothattheunitcanbemovedfor

cleaning.2. Thisunitmustbeinstalledwithadequateback-flowprotectiontocomplywithapplicablefederal,stateandlocalcodes.3.Waterpipeconnectionsandfixturesdirectlyconnectedtoapotablewatersupplyshallbesized,installedandmaintainedin

accordancewithfederal,stateandlocalcodes.

FILL CANISTERS DAILY1. Openthefrontdoortoaccessthecanisters.2. Turntheproductdeliveryelbowsupward.Lifteachcanisterupslightly,thenout.3. Afterfilling,repositionthecanistersinthemachine,aligningthegearsocketwiththe motorshaftintheback,thenturningtheproductdeliveryelbowsdownward.

Important Safeguards & Symbols

CAUTION: DONOTconnect this unit to hot water.Theinletvalveis

notratedforhotwater.

CAUTION: Please use thissetupprocedurebeforeattemptingtouse

thisappliance.Failuretofollowtheinstructionscanresultininjuryorthevoidingofthewarranty.

WARNINGHOTLIQUID,Scaldingmayoccur.Avoidsplashing.

Models Included wCAFEPC1 wCAFEPC1WITHLIGHTBOX wCAFEPC2 wCAFEPC2WITHLIGHTBOX wCAFEPC3 wCAFEPC3ICEDCAPPUCCINO w CAFEPC3WITHLIGHTBOX w CAFEPC4 w CAFEPC4WITHLIGHTBOX

OPERATING INSTRUCTIONS1. Chooseaflavor.Placeacupunderthespoutbeneaththedesiredflavor.2. Pushandholdthedispensingbuttonforthedesiredflavor.3. Releasethebuttonwhenthecupis¾full.

Wilbur Curtis Co., inC.ServiceManual–CAFEPC

ISO9001:2008REGISTERED

WILBURCURTISCO.,INC.6913AccoStreet

Montebello,CA90640-5403Forthelatestinformationgoto

www.wilburcurtis.comTel:800-421-6150Fax:323-837-2410

Page 2: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

2

Steps to ProgrammingYour Curtis Cafe PC System is factory preset for optimal performance. Usually this does not change.

Manual Liquid Dispensing ModeThisfeaturesetsuptheCAFEPCunittodispenseproductonlyaslongastheuserholdsdowntheselectedPUSHbutton.Assoonastheuserstopspressingthebutton,productstopsflowingintothecup.SettingtheunitforManualLiquidDispensewillturnoffthePortionControlDispenseMode.

Enter program mode –PressandholdtheSTOP/WASHbuttonforaboutten[10]seconds,untilallthelightsstartblinking.

To change the product throw -Pressandholdthebuttonuntilthelightstartsquickflashing.Eachquickflashincreasestheamountby10%.Releasethebuttonwhenthedesiredthrowamountisachieved.Afterreleasingthebutton,thenumberofblinksrepresentthenewsetting.

To exit powder dispensing mode - Push any other PUSHbutton.

To program the product % ratio - PressandholdtheselectedPUSHbuttonforapproxi-matelyonesecond,thenrelease.ThecurrentsettingwillbeindicatedbyLEDflashes.

Product % Ratio Thisfunctioncontrolstheamountofdryproductthatismeteredfromthehoppers.Itcanbeprogrammedfrom10%to100%ofthecapacityofthedispensingsystem.BycountingLEDflashesyoucandeterminetheproduct%ratio currentlysetforeachdispensebutton(seetable).

Portion Control Liquid Dispensing Mode Thisprogramadjustmentallowsyoutosetupthemachinetoautomaticallydispenseapresetvolumeofcappuccinoproduct.WhentheusermakesaPUSHbuttonselection,theunitdispensesonlythevolumeofcappuccinoproductprogrammedbythePortionControlDispensingMode.WhensettingtheunitforPortionControlDispensing,youlockoutthemanualdispensefeature.

Enter program mode –PressandholdtheSTOP/WASH buttonforaboutten[10]seconds,untilalllightsstart blinking.

Stop & exit –When3/4ofthecupvolumeisachieved,pressthePUSHbuttononceagaintostopdispensing.Youhavenowsetthetimingforthisbuttonandhaveexitedprogrammode.Pressingthedispensebuttonnowwillprovidetheliquidvolumethatyoujustset.Toresetthetiming,youmuststartagainbyenteringprogrammode.

To select and change the portion control dispensing volume – Whileintheprogrammingmode,pressandholdtheselectedPUSHbuttonuntiltheliquidbeginstoflow,thenrelease.Thetimingstartswhenliquidbeginstoflow.

WARNINGHOTLIQUID-Scaldingmayoccur.Avoidsplashing.Placeanemptycontainerunderthe

dispensingnozzleswhileprogramming.

Allprogrammingisperformedatthecontrolpanel(illustration,right).TheSTOP/WASHbuttonhasseveralfunctions.Thisbuttonisusedtostopaportioncontroldispensecycle.Itisalsousedtowashoutthemixinganddispensingsystemsandtoenterprogrammingfunctions.

Page 3: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

3

Number of Blinks

80ºF85ºF90ºF95ºF

100ºF105ºF110ºF120ºF140ºF185ºF190ºF192ºF194ºF196ºF198ºF200ºF202ºF204ºF

123456789

101112131415161718

Temperature

Temperature SettingsConfirm/Reset Temperature (factory set at 190ºF . . . Cold Cappuccino set at 100ºF)

Enter program mode –PressandholdtheSTOP/WASHbuttonforaboutten[10]seconds,untilallthelightsonthecontrolpanelareblinking.

Set manual dispense –Whileyouareinprogrammingmode,pressandholdthePUSHbutton.Hotliquidwillstarttoflow.ContinuetoholddownthePUSHbuttonuntilliquidstopsflowing,thenreleasethebutton.

Atthistime,youhaveselectedthemanualliquiddispensingmodeandhaveexitedoutofprogrammode.

Thesefeaturesallowyoutocheckorchangetheheatingtanktemperature,ifdesired.Thetemperatureinthetankisprogrammablefrom80ºF,in5degreeincrementsupto140ºF,thenthetemperaturewilljump45degreesto185ºFandresume2degreeincrementsuptoamaximum204°F(seeTemperatureSettingstable,right).

Enter program mode –PressandholdtheSTOP/WASH button foraboutten[10] seconds,untilallthelightsonthecontrolpanelareblinking.

To set & exit - Press one of the PUSHbuttons.

To change the temperature - ReleasetheSTOP/WASHbutton,thenpressandholditagain.Eachquickflashrepresentsatemperatureincrease.SeetheTemperatureSettingstablefortheactualtemperatures.ReleasetheSTOP/WASHbuttonwhenthedesiredtemperatureisreached.

Enter temperature program mode –PressandholdtheSTOP/WASHbuttonfor approximatelyonesecond,thenrelease.ThecurrentsettingwillbeindicatedbyLEDflashes.

To Change Tank Temperature

Programming Continued ...

WATER LEVEL ERROR –3LONGAND1SHORTWhenthiscodeisseenonthecontrolpanel,thereisamalfunctioninthewaterlevelcontrolsystem.

COMMUNICATION ERROR –3LONGAND3SHORTThisflashinglightpatternindicatesacommunicationerrorbetweentheswitchpanelonthedoorandthepowermodule.

TEMPERATURE SENSOR ERROR –3LONGAND2SHORTWhenthislightpatternisflashingonthecontrolpanelthereisasystemfailurewiththeheatingtank.

ERROR CODES:CurtisCAFEPCsystemscontainvarioussafetyfeaturesintheelectroniccircuitrythatshutdownthefunctionsoftheunitintheeventofasystemfailure.ErrorcodesaresignalledbytheREADYlightblinkingoneofthreepatterns:

FlushingtheWhipperChambersEverythreetofourhours,ormoreoftenifnecessary,flushthewhipperchamber/dispensingsystem.A. MakesurepowerisON.B. PressandholdtheSTOP/WASHbutton.SelectoneofthePUSHdispensingbuttonsandpress.Hotrinsewaterwillflushoutthesystem.

ReleasetheSTOP/WASHbuttonwhenthewaterrunsclear.C.Cleanupanywaterthatmayhavespilled.

CleaningA. Switchofftheunitatthepowertoggleswitch,markedCONTROL,behindtheunit.B. Wipeallexteriorsurfaceswithadampcloth;removinganyspills,dustordebrisfromtheunit.C. Removethedriptrayandlouveredscreenandwashoutitscontents.Forhardtocleandeposits,useamilddetergentsolution.D. Cleanaroundthedispensingarea,wipingwithanon-toxiccleaner.

Page 4: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

4

I. Instructions for replacing a valve: A. Shutoffthewaterlinerunningtotheunit. B. Disconnectthepowercordandturnoffthetoggleswitchbehindtheunit. C. Drainapproximately½to¾gallonofwaterfromthetankbypressingoneofthedispense buttons.Thiswillinsurethatthewaterlevelisbelowthelevelofthevalves.Removethewiresand watertubingfromthedefectivevalveandpullitfromthesiliconefitting. D. Beforeinstallingthevalveonthetank,makeaninitialadjustmentwiththevalveoffofthetank. 1. Loosenthescrewonthemetalguard.Rotateawayfromtheadjustmentscrew(figure1). 2. Carefully,turntheflowadjustmentscrewclockwiseallthewayin(seefigure2).Observerestrictor position.Donotovertighten. 3. Nowturntheflowadjustmentscrewcounterclockwisethreeturns(or1½turnsfromthefully openposition). 4. Replacethemetalguard. 5. Installthevalveonthetank,attachingwiresandsiliconetube.Pressthevalvefullyintothe fittingontheheatingtank.

II. Dump valve, water flow adjustment: Thewaterflowispresettoensureoptimummixingandproperchamberrinsing.Thevalvescurrentlyinstalledonyourunithavebeenset atthefactoryandshouldnotrequireadjusting.Thefactoryflowratesettingis8oz.ofwaterin10seconds(or0.8oz./sec.).

Figure 2. Restrictor Closed.

Dump Valve Replacement

Curtisrecommendsthatyouregulatethewaterflowinthevalve ONLY whenreplacingavalve.

Figure 1. Adjustment

WARNING - ELECTRIC SHOCK/BURN HAZARD.Besurethepowercordisdisconnectedbefore removingcomponents.Thefollowingstepsinvolveworkingnearhotsurfaces.

Replacing the Film in the Light Box1.TurnOFFpowerandunplugthepowercord.2.Openthefrontdoorandremovethesixscrewsthatattachthelightbox.3.Pulloffthelightboxassemblyfromthedoor.Detachatthehookatthetopofthelightbox.4.Takeouttheoldfilm,unhookingitfromthebottomtabsandslidingitoutoftheframe.5.Insertthenewfilm,slideitintotheframeandhookitunderthetabstosecureit.6.Hookthelightboxonthefrontdoor.Frominsidethedoor,insertthesixscrewsthatwereremovedin

step2.7. Closethefrontdoor,pluginthepowercordandturnonthepower.Thelightboxshouldcomeon.8. Checkthatthefilmliesflatandthereisnolightleakingfromtheedges.

Beforemountingawhipperplate,placeadaboffoodgradelubricantintherearhole of the seal.

Whipper Plate ReplacementShaftsealsshouldbereplacedwiththegroovedsidefacingoutward.

Page 5: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

520-70193-CW

D

Illustrated Parts List

11

12

1314

10

12

534

567

54

8

3

55

47

46

4142

43

44

45

252627282930

151617

18

31

32

33

34353637383940

19202122

9

VIEW SHOWN ROTATED

34

23

24

48

25

Page 6: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

6

COVER,TOPHEATINGTANKGENUSECOVER,TANKW/NOTCHES(UNITSBEFORE3/08)GASKET,TANKLIDKIT,PROBEWATERLEVELO-RING&NUTKIT,RPLDUMPVALVEWC-880EPCKIT,ELE,HEATING1.6KW120VW/JAMNUT&SILO-RINGSENSOR,TEMPERATURETANKTHERMOSTAT,HI-LIMITSPST120V15AAUTO-RESETTANK,COMPLETECAFEPC11600W120VTANK,COMPLETECAFEPC21600W120VTANK,COMPLETECAFEPC31600W120VTANK,COMPLETECAFEPC41600W120VKIT,INLETVALVEREPAIRUSEONWC-826/WC-826L/WC-847COVER,TOPCAFEPC1&2COVER,TOPCAFEPC3COVER,TOPCAFEPC4CANISTER,ASSY4LBCAFEPC’sCANISTER,ASSY7LBRTCAFEPC1ELBOW,PC/CK/HCCONNECTOR,ORIFICEWATERPLASTICBULKHEAD,WATERFITTINGPCGT’SSTEAMTRAP,PC/CK/HCBOWL,MIXINGPC/CK/HCLATCHASSY,DOORSIDEMOUNTPCGT’S/CAFEPC’S/SD2’SCHAMBER,WHIPPEROFFSETPCGT’SDOOR,COMPLETECAFEPC1(NEW)DOOR,COMPLETECAFEPC2(NEW)DOOR,COMPLETECAFEPC3(NEW)DOOR,COMPLETECAFEPC4(NEW)COVER,DOORSKINCAFEPC1/2COVER,DOORSKINCAFEPC3COVER,DOORSKINCAFEPC4FILM,DOORDISPLAYCAFEPC1GENERICCURTISNON-LITFILM,DOORDISPLAYCAFEPC1&2FILM,DOORDISPLAYCAFEPC3FILM,DOORDISPLAYCAFEPC4FILM,DOORDISPLAYHOTCHOCOLATECAFEPC1&2(OPTNL)LABEL,DOORDISPLAYICEDCOFFEECAFEPC3WINDOW,CLEARFRONTCAFEPC4WINDOW,CLEARFRONTCAFEPC3WINDOW,CLEARFRONTCAFEPC1&2CONTBRD,SMRTCARDSWITCHASSYCOMPCAFEPC3CONTBRD,SMARTCARDSWITASSYCOMPCAFEPC1/2/4PAN,SW4BUT4LEDS6PIN120VCAFEPC3(OLDUNITS)LABEL,ASSYCONTPANSMRTBRD&OUTPANCAFEPC1LABEL,ASSYCONTPANSMRTBRD&OUTPANCAFEPC2LABEL,ASSYCONTPANSMRTBRD&OUTPANCAFEPC3LABELASSYCONPANSMRTBRD&OUTERPANCAFEPC4

1 1A 2 3 4 5 6 7 8 8A 8B 8C 91010A10B1111A121314151617181919A19B19C2020A20B2121A21B21C21D21E2222A22B2323A23B2424A24B24C

WC-5853-102WC-5851WC-430621

WC-5527K1

WC-37341

WC-904-041

WC-1438-1011

WC-5211

WC-62019WC-62020WC-6291WC-62021WC-3765L1,2

WC-58137WC-7389WC-58151CA-1111-06CA-1124-06RCA-1026-03CA-1095CA-1011-05CA-1005-031

CA-1009-031

CA-1135CA-1006-061

WC-58185WC-58186WC-58187WC-58188CA-1129CA-1130CA-1131WC-39613WC-39455WC-39456WC-39457WC-39493WC-39633CA-1134CA-1133CA-1132WC-722KWC-732WC-722-101WC-39497WC-39498WC-39499WC-39500

2526272829303131A32333435363737A37B37C3838A38B3939A39B40414242A434445464748495050A50B50C50D5151A51B5252A52B535455

WC-437911

WC-371181

CA-1024-051

CA-1076-04CA-1008-07K1

CA-1037-3Y1

WC-58142WC-58126WC-1021

WC-826L1

WC-782KWC-718-101WC-58127WC-38295WC-38338WC-38288WC-38294WC-66032WC-66033WC-66034WC-66035WC-66037WC-66040WC-35041

WC-37123CA-1030-191

CA-1030-171

WC-53101

WC-39105-02WC-39107-02WC-371741

CA-10361

WC-37391

CA-1176K1

WC-39481WC-39483WC-39482WC-39611WC-39594CA-1137CA-1138CA-1139WC-37272WC-37234WC-37273WC-37266WC-37365WC-2401

RING,MOTORSHAFTPLASTICPC’SKIT,WHIPPERPLATE(3/PKG)PILLAR,LOCATIONBLACKALLPC’SSEAL,MOTORSHAFTPC’SSOFT(20Pkg)KIT,PROPWHIPPKG/6OFFSETBLADESPCGT’S/CAFEPC’STUBE,EXTENSION3.0”LONGYELLOWALLPCGT’SCOVER,DUMPVALVECAFEPC1/CAFEPC2COVER,DUMPVALVECAFEPC3SWITCH,TOGGLENON-LITSPST15A125/6A250VRESVALVE,INLET1GPM120V10WALP/AP/TLPGREYBODYCONTPOWMDCAFEPC’s120VUSEW/SMRTCRDSWCRDTRANS,ASSY240/120VAC-12VAC500mAPIGTAILWIRESCOVER,ACCESSSIDECAFEPC’SLABEL,SPLASHPANELCAFEPC1LABEL,SPLASHPANELCAFEPC2(NEW)LABEL,SPLASHPANELCAFEPC3LABEL,SPLASHPANELCAFEPC4SCREEN,DRIPTRAYCAFEPC1&2SCREEN,DRIPTRAYCAFEPC3SCREEN,DRIPTRAYCAFEPC4PAN,DRIPTRAYPLASTICCAFEPC1/CAFEPC2PAN,DRIPTRAYPLASTICCAFEPC4KIT,DRIPTRAY&SCREENASSYCFEPC3LEG,2-1/2”TO3”ADJUSTBLK3/8-16THRDKIT,FANEXTRACT120V29CFM&BRACKETHOSE,EXTRACTORFAN19”LONGALLPC’SHOSE,EXTRACTORFAN17”LONGALLPC’STUBE,5/16IDx1/8WSILICONEGENUSELABEL,FLAVORLOWTACKDOORGENUSELABEL,FLAVORADHESIVECANISTRGENUSEKIT,GEARMOTORANDGEARPCGTGEAR,PLASTICPC’SUSEONCA-1013KIT,MOTWHIPASSYPC’SMOTSCRWS&INSTKIT,LAMPASSYLED120V9WFILM,LIGHTBOXCAFEPC1/PC2CURTISFILM,LIGHTBOXCAFEPC3CURTISFILM,LIGHTBOXCAFEPC4CURTISFILM,LIGHTBOXCAFEPC1CURTISGENERICFILM,LIGHTBOXCAFEPC1/PC2HOTCHOC(OPTNL)LIGHTBOXASSYCAFEPC1/CAFEPC2LIGHTBOXASSYCAFEPC3LIGHTBOXASSYCAFEPC4KIT,ADD-ONLIGHTBOXASSYCAFEPC1/2KIT,ADD-ONLIGHTBOXASSYCAFEPC3KIT,ADD-ONLIGHTBOXASSYCAFEPC4KIT,FITTINGTANKOVERFLOWKIT,FITTINGTANKINLETELBOW,3/8NPTX1/4FLREPLTD

Illustrated Parts List

1SuggestedPartstoStock2OlderUnits

Item Nº

Part Nº Description

Item Nº

Part Nº Description

Illustrated Parts ListLight Box Option

51

49

50

52

Page 7: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

7

Electrical Diagram

NEWER UNITS EQUIPPED WITH 9W LED LIGHT.

Page 8: Wilbur Co., inC Service Manual – CAFEPC1].pdf · ISO 9001:2008 REGISTERED WILBUR CUR TIS CO., INC. 6913 Acco Street Montebello, CA 90640-5403 For the latest information go to Tel:

ECN172213/16/1610.5revP

ECN10401.4/30/9.12.5 Wilbur Curtis Co., Inc.6913 Acco Street, Montebello, CA 90640-5403 U.S.A.Phone: 800-421-6150 │ Fax: 323-837-2410 │ Technical Support Phone: 800-995-0417 (M-F 5:30 a.m. - 4:00 p.m. PST) │ Email: [email protected] │ www.wilburcurtis.com

FOR THE LATEST SPECIFICATION INFORMATION GO TO WWW.WILBURCURTIS.COM

Printed in U.S.A. 3/2016 . F-3471-S rev P

ProductWarrantyInformationWilburCurtisCo., Inc. certifies that itsproductsare free fromdefects inmaterial andworkmanshipundernormaluse.The following limited warrantiesandconditionsapply:

3 years,partsandlabor,fromoriginaldateofpurchaseondigitalcontrolboards.2 years,parts,fromoriginaldateofpurchaseonallotherelectricalcomponents,fittingsandtubing.

1 year,labor,fromoriginaldateofpurchaseonallelectricalcomponents,fittingsandtubing.

Additionally,WilburCurtisCo.,Inc.warrantsitsgrindingburrsforforty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,whichevercomesfirst.Stainlesssteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplacementpartsarewarrantedforninety(90)daysfromdateofpurchaseorfortheremainderofthelimitedwarrantyperiodoftheequipmentinwhichthecomponentisinstalled.Allin-warrantyservicecallsmusthavepriorauthorization.Forauthorization,calltheTechnicalSupportDepartmentat1-800-995-0417.EffectivedateofthispolicyisApril1,2003.Additionalconditionsmayapply.Gotowww.wilburcurtis.comtoviewthefullproductwarrantyinformation.

CONDITIONS & EXCEPTIONSThewarrantycoversoriginalequipmentattimeofpurchaseonly.WilburCurtisCo.,Inc.,assumesnoresponsibilityforsubstitutereplacementpartsinstalledonCurtisequipmentthathavenotbeenpurchasedfromWilburCurtisCo.,Inc.WilburCurtisCo.,Inc.willnotacceptanyresponsibilityifthefollowingconditionsarenotmet.Thewarrantydoesnotcoverandisvoidunderthefollowingcircumstances:

1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical,

mechanical and plumbing codes.3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow rate.5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the

responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier. 7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation

in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s recommendations.

8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “O” rings, gaskets, silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.

9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner of the equipment. This includes institutional and correctional facilities. Wilbur Curtis Co., Inc. will allow up to 100 miles, round trip, per in-warranty service call.

RETURN MERCHANDISE AUTHORIZATION:AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCo.,Inc.TechnicalSupportDepartmentpriortoperforminganyrepairworkorreturnofthisequipmenttothefactory.Allreturnedequipmentmustberepackagedproperlyintheoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransitduetoimproperpackaging.NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. Allin-warrantyservicecallsmustbeperformedbyanauthorizedserviceagent.CalltheWilburCurtisTechnicalSupportDepartmenttofindanagentnearyou.