Who We Are and What We Do. - PNP Supply LLC
Transcript of Who We Are and What We Do. - PNP Supply LLC
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Who We Are and What We Do.
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Everything
you wanted to know
about Ductile Iron Pipe
(but were afraid to ask!)
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Since 2006, PNP Supply, LLC has been
the exclusive North American importer of
the world’s finest ductile iron piping
systems, manufactured in Austria since
1947 by TRM.
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Our Mission
Provide simple and long-lasting solutions
for all of your mountain piping needs,
in snowmaking, domestic water, and
wastewater systems that enhance long-term
economic and environmental sustainability
and deliver peace of mind.
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1. Simplicity
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1. Simplicity
2. Longevity
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1. Simplicity
2. Longevity
3. Strength
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1. Simplicity
2. Longevity
3. Strength
4. Sustainability
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1. Simplicity
2. Longevity
3. Strength
4. Sustainability
5. Peace of Mind
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Simplicity
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Myriad benefits of the genius and simplicity
of TRM’s patented design:
• Makes it possible to assemble the pipe using untrained in-house
personnel; no special equipment required through any section of the
installation process
• No special assembly equipment is required; no special training or
certification is required; minimum welding is required to assemble/install
the pipe system
• Requires less insertion force (38%), resulting in faster assembly
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Myriad benefits of the genius and
simplicity of TRM’s patented design:
• The strength of the lock restraint joint eliminates the need for thrust
block support on all fittings for all pipe sizes through DN400 (16”),
and working pressures up to 100 bars (1450 psig)
• With angular deflection and the soft K gasket, pipe alignment is less
critical during assembly, resulting in faster installation; especially
important when installing on steep terrain
• The soft flexible K gasket provides angular deflection at each joint,
requiring less fittings; angular deflection at each joint is 5ᵒ, and can
be rotated 360ᵒ to cope with unexpected field conditions. Fewer
fittings reduces the installation time required
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Myriad benefits of the genius and
simplicity of TRM’s patented design:
• For DN250 10-inch diameter pipe, assembling two sections of pipe
together takes only 2.5 minutes
• For a DN500 20-inch diameter pipe, assembling two sections of pipe
together takes only 7.25 minutes
Relocation Possibilities• The unique joint design of the VRS®-T system combined with the
pipe’s longevity makes it very easy to disassemble/relocate DI piping,
to deal with any future changes in field conditions or changes in
system requirements. Bristol Mountain and Steamboat have
relocated pipe on several occasions.
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Longevity
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The myriad benefits of longevity:
Lifespan
• At the same corrosivity, Standard DI pipe corrodes at 0.8 mil/year,
and Standard API 5L steel pipe corrodes at 3.0 mils/year.
• Ductile iron piping from TRM has a lifespan 3 to 4 times that of steel
(If the longevity is 35 years for steel, it would be over120 years for
ductile iron.)
• This makes DI pipe systems a much better choice where piping goes
through high traffic areas; through base areas; for any primary pipe
systems that should not fail frequently; and in any hard to access off
mountain areas.
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The myriad benefits of longevity:Corrosion Methodology has a major influence on the rate of
corrosion for any material, and this Methodology is very different for
steel and Ductile Iron.
• For Ductile Iron: The corrosion mechanism is a single stage
uniform oxidation process, which forms and deposits an oxide layer
on the pipe. This is a single stage gradually diminishing process,
which decreases as the oxide layer increases.
• For Steel: The corrosion mechanism is a continuous repetitive
process, in which a loose scale of oxides, sulfates and nitrates form
and deposit on the surface of the pipe. The layers of loose scale
drop off periodically, and are replaced continuously, by new layers of
loose scale, as the corrosion cycles continue.
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The myriad benefits of longevity:Interior corrosion, pitting, scaling minimized, means
better water quality + trouble-free operation
• All VRS®-T pipe is lined with a special high alumina cement, which
minimizes any type of corrosion on any interior surfaces. With steel
pipe systems, all interior surfaces will corrode.
• Cement lining eliminates the formation of rust and loose scale,
improving the quality of water discharging from the system, providing
a higher level of environmental protection. Water quality also is
becoming more important, especially with the High Efficiency
snowmaking equipment, becoming the preferred option in
snowmaking system operations. The use of DI pipe reduces these
problems significantly.
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Strength
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Good under pressure
• Because of the metallurgical structure of the lateral strength of
VRS®-T pipe is superior to any alternative pipe system.
• Also, because of the broad selection of wall thicknesses available,
and the unique design of the VRS®-T lock restraint joint, DI pipe
from TRM can operate at higher pressures, up to 100 bars (1450
psig).
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ZMU-Austria
cement mortar coated pipingReady for extreme conditions
• Now available from PNP Supply, offering generational longevity and
unbeatable advantages including extreme sulfate resistance, superior
strength and high impact protection. This innovative piping can be
covered with existing fill and is perfect for installation in rocky and
inaccessible terrain, aggressive and contaminated soils, under roads
and river crossings and in trenchless applications.
• ZMU-Austria provides a cement pipeline that can be operated at 100
bar (1450 psig).
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ZMU is preferable where…• pipes pass through base areas and/or under parking lots
• pipes are installed along local roads, access roads and local service
roads that are salted throughout the winter, increasing the corrosivity
of the soil adjacent to these roads
• pipes have to be installed in areas where summer maintenance
construction is not desired
• pipes have to be installed through regions that have soils with
extremely high levels of corrosivity and/or toxicity
• pipes are installed in rocky terrain since the strength of this cement-
fiber coating allows the excavated soil to be used as backfill (no
external bedding or backfill will be required)
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• During a 12-day freeze
test, in temperatures as
low as -9.5˚C (15˚F),
TRM’s ductile iron pipe
showed no signs of
damage to the cement
lining, the gasket or the
exterior of the pipe due
to the unique
characteristics of all
components that make
up the VRS-T pipe
system.
Freeze tests
Part P inside completely froze
(no damage)
Pressure marks of joggles
Line had completely frozen
(no damage to gasket)
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• Steel pipe undoubtably would have split in
this time frame. Using ductile iron pipe
buys you valuable time to thaw the frozen
section of pipe and get it back in service.
• Yield point and tensile strength are 25%
higher than steel.
• Due to ductile iron thermodynamic
properties, ductile iron pipe will not freeze
as quickly as steel pipe.
Freeze tests
The ball valve burst when
the water froze (no TRM parts)
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Sustainability
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Sustainability presumes that resources are finite
and should be used conservatively and wisely
with a view to the long-term priorities as well as
consequences of the ways in which resources are
used.
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Sustainable practices support ecological, human,
and economic health and vitality.
Sustainable development is development that
meets the needs of the present without
compromising the ability of future generations to
meet their own needs.
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TRM ductile iron pipe from TRM Austria is
manufactured using 96% scrap iron: and is 98%
recyclable. The pipe has a service life in excess of
100 years, and at the end of its service life, the
piping can be recycled and made into new cast
products.
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True Sustainability• lasts 3 to 4 times longer than steel pipe
• made from recycled raw materials
The TRM factory • recycles waste heat
• purifies wastewater
• mitigates sound pollution
• filters and cleans its exhaust air
• maintains the largest solar array in
Austria to power the manufacturing
operations of the factory (the excess
power then flows into the nearby grid)
• Uses sustainable transportation
options
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Because of its life expectancy, VRS®T Pipe is the
most environmentally sustainable piping choice
you can make for your project.
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Peace of Mind
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Since 2006,
• Over 30 North American resorts,
more than half of which are repeat
customers
• Over 85 projects
• Over 400,000 linear feet of pipe
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Superior Hydraulics
Fluid hydraulics for any pipe system are defined by the Friction
Constant (C valve) for that pipe system. Consider:
• For DI pipe the C value for design purposes = 140.
• For welded steel pipe the C value for design purposes = 100.
• The lower C value for steel pipe is caused by rust and scale
buildup in the pipe.
• The initial reaction: Friction loss for steel should be lower
because the C value is lower. This is INCORRECT because
the C value is in the denominator of the equation.
• The LOWER the C value for any material, the HIGHER the
friction loss.
Information above is not supplied by PNP,
it has been taken from Fluid Hydraulics textbooks.
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Cost Considerations
• Ductile iron piping materials are more expensive than steel pipe. The
initial capital investment is higher.
• Material costs are only one part of the total equation which defines
the total installed cost of the system.
• Ductile Iron pipe systems from TRM are financially and technically
superior to any other alternative.
• Given everything we just covered, the total cost of installation is
less and the benefits of DI pipe easily outweigh the higher cost
of the materials.
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With our superb ductile
iron products, your
piping needs
are set for decades to
come.
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