What’s new in 2019/2020 - Pilz€¦ · Rotary encoders Rotary encoder PSENenco for safe motion...

For your automation solutions

What’s new in 2019/2020

3

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Pilz provides automation solutions for plant and machinery: complete and simple. From sensor technology to control and drive technology – with safety and automation included. Various software tools enable simple operation and make commissioning easier. Benefit from short downtimes and high plant availability due to extensive diagnostic options. Here we present our product innovations for 2019/2020 for your safe automation. Further information is available on our homepage at www.pilz.com. Simply enter the webcode listed on the following pages.

What’s new in 2019/2020 for your automation solutions

Contents

Rotary encoder PSENenco

for safe motion monitoring! 4

Modular safety gate system –

Your gate. Our system. Your safety. 6

Safety laser scanner PSENscan:

Light, master and slave versions 8

Safe protection zone monitoring

with radar technology 10

Safety relay PNOZsigma –

safe voltage monitor PNOZ s60 12

Safe small controllers PNOZmulti 2 –

the success story continues! 14

Safe small controllers PNOZmulti Configurator –

a simple safe drive solution 16


access permissions with PITreader 18


offline simulation 20

SecurityBridge protects Pilz controllers 22

Extended application range

for the remote I/O system PSSuniversal 2 24

Automated parameterization and

extended diagnostics thanks to IO-Link master 26

Operating mode selection and access

permission system PITmode fusion 28

Services:

Consulting, engineering and training 30

4

Rotary encoders

Rotary encoder PSENenco for safe motion monitoring!

The safe incremental encoders

PSENenco are used for safe motion

monitoring: they transmit position

changes of machinery or machine

parts, for example in machine tools

or presses, to the evaluation device.

You can output and evaluate

HTL signals to optimize the design of

your application. The high resolution

enables fast reaction times and

precise measurements.

In combination with the Pilz speed

monitor PNOZ s30, expansion

module PNOZ m EF 1MM/2MM

or I/O module PSSu K F EI, the

PSENenco offers safety functions

for speed, direction, acceleration

and standstill with different safety

levels in the respective function. The

quick and easy wiring is supported

by M23 cables from Pilz.

Your benefits at a glance

• Safe evaluation of speed and/or position

• High flexibility through scalable evaluation system

• High resolution enables fast reaction times and precise

measurements

• Holistic safety solution for motion and position monitoring

from a single source

• Simple, fast implementation

PowerIn1In2Rel1Rel2Fault

PNOZ s30

750330100762 1.1

IN1 IN2Y35 Y34 Y33 Y32 Y31Y13 Y12 Y11 Y10 Y30

X6

1112

2122

5

Webcode:

web150403

Rotary encoders

Online information at www.pilz.com

PSEN enc HTL 1024 ss

Type code for PSENenco

Product areaPilz SENsors

Rotary encoder feature Design Series

Product groupenc – PSENenco

HTL HTL signal 1024 Resolution per revolution hsss

Hollow shaftSolid shaft

OperationMagnetic and optical

Components for your safe solution Order number

Sensor: PSEN enc HTL 1024 hs 6Z000004

Connection: Signal line PSENcable M23-12sf 6Z000006

Evaluation device: PNOZ s30 - Spring-loaded terminals PNOZ m EF 1MM - Spring-loaded terminals PSSu K F EI

751 330750 330772 170703 542312 433

The appropriate solution including rotary encoder PSENenco for all scaling on the control side.

Selection guide – rotary encoder PSENenco

Type Function Description (e. g. rotary encoder feature)

Order number

PSEN enc HTL 1024 ss SDI, SS1, SS2, SOS, SLP, SLI, SCA, SLS, SSR, SSM, SLA, SRA

Safe incremental encoder, HTL signals, solid shaft

6Z000003

PSEN enc HTL 1024 hs SDI, SS1, SS2, SOS, SLP, SLI, SCA, SLS, SSR, SSM, SLA, SRA

Safe incremental encoder, HTL signals, hollow shaft

6Z000004

PSEN cable M23-12sf, 5m - M23 12-pin cable – 5 m 6Z000005




Safety relay PNOZ s30

Configurable safe small controllers PNOZmulti 2

Automation system PSS 4000

6

Modular safety gate system – Your gate. Our system. Your safety.

With our modular safety gate system,

we offer you an individual safety gate

solution that is ideally tailored to your

application. That means you can

combine the individual components

flexibly to suit your own particular

requirements. Benefit from an

economical series connection, rapid

diagnostics, additional control and

pushbutton elements and an optional

escape release.

The following components are

available for forming your modular

safety gate system:

• Safety gate sensor PSENslock

for safe position monitoring

with process guarding

• Safety gate sensor PSENmlock

for safe interlock and guard locking

in one product

• Escape release and suitable

handles for the safety gate system

PSENmlock

• Safety Device Diagnostics (SDD)

for comprehensive diagnostics

and economical series connection

of the safety gate sensors

PSENmlock

• Pushbutton unit PITgatebox

for simple operation of the

safety gate system

Modular safety gate system


• Individual solution tailored to the application

• Comprehensive modular portfolio

• Many different combination options

• High quality thanks to certification to common safety standards

• Quickly integrated into your plant

• Simple operation and maintenance

• A complete one-stop solution that's safe and economical

• Ideal for use in combination with safe control technology from Pilz

7

Webcode:

web194460




The heart of the modular safety gate system:

the safety gate sensors PSENslock and PSENmlock

Achieve safe position monitoring with process guarding with the safety gate

sensor PSENslock. It can be used up to the highest safety category and in

series connection.

The safety gate sensor PSENmlock offers safe interlock and guard locking

to PL e. The latter is enabled by the dual-channel control of the guard locking.

Connect PSENmlock in series and benefit from a low-cost installation. In

combination with Safety Device Diagnostics (SDD), individual switches or

gates can be controlled in a targeted manner – and all this without expensive

individual wiring in the control cabinet. In addition you also achieve simple

and comprehensive diagnostics of the safety switches, reducing downtimes.

As an optional accessory, two versions of escape release can be combined

with PSENmlock: a bar is used to connect the PSENml escape release directly

to the base unit, while the remote PSENml escape release cordset is mounted

on the PSENmlock via a pull-push wire. Whether it's for a swing gate or

sliding gate: we can offer you the right handle.

The perfect partner:

simple operation with

the pushbutton unit PITgatebox

Each preconfigured version with

various combinations of pushbuttons,

key switches and E-STOP push-

buttons gives you maximum flexibility

for your individual application. Thanks

to the slimline design, the robust

control unit can be installed quickly

and easily on standard profile

systems. The PITgatebox gives

you a modular safety gate solution

tailored to your particular needs,

especially when combined with

the secure safety gate systems

PSENmlock and PSENslock.

PSENslock PSENmlock

Sensor Series connection, 500 N

Series connection, 1,000 N

Base version Series connection

Optional: SDD

Escape re-lease

Escape release Remote escape release

Handles For swing gates For sliding gates

Pushbutton unit

PITgatebox

Further information and order numbers:

8

Safety laser scanners

Safety laser scanner PSENscan: Light, master and slave versions

The safety laser scanner

PSENscan offers two-dimensional

area monitoring with an opening angle

of 275 degrees and a protected field

range of up to 5.5 meters. Thanks to

the free configuration of warning

fields and protected fields as well as

adaptation to structural conditions,

the scanner can be optimally integrated

into the widest range of applications.

With the new light, master and slave

versions, three separate zones can be

monitored simultaneously and up to

70 selectable configurations can be

set up. Series connection of up to

four scanners in accordance with the

master-slave principle means that you

can significantly reduce your cabling

and setup costs and requirements.

The safety laser scanners are thus

especially suitable for stationary and

mobile area guarding as well as

access guarding.

Combining with configurable

safe small controllers PNOZmulti 2

or controllers PSSuniversal gives

you a cost-effective, complete,

one-stop solution.


• Large opening angle of 275 degrees

• Protected field ranges of up to 5.5 meters

• Compact housing

• Free configuration of protected fields and warning fields,

including adaptation to structural conditions

• Simultaneous monitoring of up to 3 separate zones with just one

scanner, plus setup of up to 70 switchable configurations

• Series connection of up to 4 scanners in accordance with

the master-slave principle

• Integrated operator display provides information immediately

• High availability as it is resistant to dust

• Easy to assemble and align with the appropriate accessories

• Exchangeable storage medium for transferring the configuration

• Fast and simple configuration with the PSENscan Configurator

PSENscan

PSEN sc bracket PR

PSEN sc bracket H

PSEN cable axial M12 8-pole

PSEN op cable axial M12 12-pole

9

Webcode:

web181395

Safety laser scanners

Safety laser scanner PSENscan


Selection guide – PSENscan accessories

Selection guide – PSENscan cables

Type Common features Order number

• Compliant and approved in accordance with: EN/IEC 61496-1: Type 3, EN ISO 13849-1: PL d, IEC 61508: SIL 2

• Opening angle: 275 degrees • Operating range: 3.0 or 5.5 m safety zone, 40 m warning zone • Reaction time: 62 ms • Protection type: IP65 • Dimensions (H x W x D) in mm: 152 x 102 x 112.5

Light versions Further functions: Muting, EDM, Override

PSEN sc L 3.0 08-12 3.0 m safety zone, 8 or 12-pin exchangeable memory module 6D000012

PSEN sc L 5.5 08-12 5.5 m safety zone, 8 or 12-pin exchangeable memory module 6D000013

Master versions Further functions: Muting, EDM, Override, Restart in accordance with EN ISO 61496-3, vertical applications

PSEN sc M 3.0 08-12 3.0 m safety zone, 8 or 12-pin exchangeable memory module 6D000016

PSEN sc M 5.5 08-12 5.5 m safety zone, 8 or 12-pin exchangeable memory module 6D000017

PSEN sc M 5.5 08-17 1) 5.5 m safety zone, 8 and 17-pin exchangeable memory module 6D000019

Slave versions Further functions: Muting, EDM, Override, Restart in accordance with EN ISO 61496-3, vertical applications

PSEN sc S 3.0 08-12 3.0 m safety zone, 8 or 12-pin exchangeable memory module 6D000020

PSEN sc S 5.5 08-12 5.5 m safety zone, 8 or 12-pin exchangeable memory module 6D000021

1) Available soon

Type Description Order number

PSEN sc bracket PR Mounting bracket for tilt angle and roll angle adjustment

6D000002

PSEN sc bracket P Mounting bracket for tilt angle adjustment 6D000003

PSEN sc bracket H Accessories for head protection 6D000004

PSEN sc memory 08-17 1) Memory module 8 and 17-pin, M12 6D000005

PSEN sc memory 08-12 Memory module 8 or 12-pin, M12 6D000006

PSEN sc bracket F Mounting bracket for floor fastening 6D000010

PSEN sc bracket C Mounting head for corner fastening 6D000011

1) Available soon

Type Description/features Order number

PSEN cable axial M12 8-pin

I/Os and voltage supply • Connection 1: straight, M12, 8-pin, socket • Connection 2: open cable

3 m 540 319 5 m 540 320 10 m 540 321 30 m 540 326

PSEN op cable axial M12 12-pin

Cable for connection to any evaluation device • Connection 1: unshielded, straight, M12, 12-pin, socket

• Connection 2: open cable

3 m 631 080 5 m 631 08110 m 631 08220 m 631 08330 m 631 08450 m 631 085

PSEN op Ethernet cable

Connection cable to PC/network • Connection 1: RJ45, 4-pin • Connection 2: M12, 4-pin, plug, D-coded

3 m 631 072 10 m 631 073

Keep up-to-date on safety laser scanners PSENscan:

Webcode:

web188187

Fast and simple configuration with the PSENscan Configurator:

10

Safe radar systems

Safe protection zone monitoring with radar technology

The world’s first complete solution

for protection zone monitoring based

on radar technology consists of the

safe LBK System radar system from

Inxpect S.p.A. and the configurable

safe small controller PNOZmulti 2.

This complete solution enables

complex applications and rugged

environments to be monitored safely,

even outdoors. The robust radar

technology ensures high availability

even where there are external

influences such as dust, dirt, rain,

light, sparks or steam.

Depending on the application, up to

six sensors can be connected in

series. The protection zone can be

set up independently for each sensor.

Depending on the size of the area

to be monitored, a narrow or

wide protection zone can be

configured (see graphic on page 11).

The complete monitored area is

determined by the number, installa-

tion height and inclination of the

sensors (max. 15 x 4 m). This way,

flexible shapes can be created for

the protected areas. The sensors

are selected and configured via

the appropriate Configurator.

Rain

Steam

Dust


• Complete solution for safe protection zone monitoring

in complex applications or with external influences in combination

with PNOZmulti 2

• Insensitive to dust, rain, light, dirt, steam and sparks

• Series connection of up to 6 sensors

• 2 protection zone configurations (narrow and wide) –

depending on the size of the area to be monitored

• The Configurator is used to select the sensors and set up

the protection zone

• Warning zone to signalize approaching objects

• Integral muting for the whole system or for individual sensors

• Restart interlock to prevent the machine restarting when

there are people in the danger zone

4 m110°

50°

4 m30°

15°

LBK-C22-PZ

LBK-S01-PZ

LBK Bus Cable Sensor/Sensor

LBK Bus Terminator

11

Webcode:

web150500

Webcode:

web199925

Safe radar systems

Wide protection zone, opening angle: vertical 30°, horizontal 110°.Narrow protection zone, opening angle: vertical 15°, horizontal 50°.

Side view View from the top

Safe radar system LBK System

Technical features

Type

Common features: • For use in applications up to

- SIL 2 (IEC 61508) - PL d (EN ISO 13849-1) - Category 2

• Working bandwidth frequency: 24 – 24.25 GHz (UK, FR: 24.05 – 24.25 GHz)

• FMCW: frequency modulated continuous wave

Control unit:LBK-C22-PZ • Protection type: IP20 • Connection type: CANopen • Dimensions (H x W x D) in mm: 92.6 x 166.3 x 46.5

Sensor: LBK-S01-PZ • Opening angle: 110° horizontal, 30° vertical • Operating range: 4 m • Connection type: CANopen • Reaction time: max. 100 ms • Protection type: IP67 • Dimensions (H x W x D) in mm: 125 x 165 x 53 • Including mounting bracket for fixing to the machine or to the floor (without screws)

Order number

Z9000022

Z9000023

LBK bus cable sensor/controller • DeviceNet/CANopen, 5-pin, shielded • Connection 1 (sensor): M12, female connector, A-coded, angled 90°

• Connection 2 (control unit): open cable

LBK bus cable sensor/sensor • DeviceNet/CANopen, 5-pin, shielded • Connection 1: M12, female connector, A-coded, angled 90° • Connection 2: M12, male connector, A-coded, angled 90°

LBK bus terminator • M12, 5-pin, male connector, A-coded, straight

5 m Z900002510 m Z900002615 m Z9000027

3 m Z9000028

Z9000024


Further information on the PNOZmulti 2:

Fast and simple configuration with the appropriate Configurator:

Monitoring of danger zones with the LBK System from Inxpect and the configurable safe small controller PNOZmulti 2.

12

Safety relay

Safety relay PNOZsigma – safe voltage monitor PNOZ s60

The voltage monitoring relay is

the successor of PNOZ X PU3Z

and is used for safe monitoring of

de-energized 1- or 3-phase supplies

with neutral conductor. It measures

the voltage at the three phases and

only enables the safety circuit when

the value falls below the threshold

value. If the plant remains energized

after switching off due to a mechanical

malfunction, such as the welding of

contacts on the main switch, the

PNOZ s60 reliably prevents access to

the machine. By monitoring the safe

voltage-free state, maintenance work

on plant and machinery can also be

carried out safely.


• Meets all the requirements for implementation of SLS applications

(Safety Lockout System)

• Certified safety through UL-6420 approval

• 2 switching thresholds (12 V/6 V) for customized industrial use

• Extended supply voltage range

(24 – 48/100 – 240 VAC/DC)

• Comprehensive diagnostic capability via LEDs reduces downtimes

and supports troubleshooting

• Cabling costs are reduced due to push-in technology and by expanding

the number of contacts through plug-in connectors

• Ability to use contact expansion from the PNOZsigma range

• Narrow width saves space in the control cabinet (90 mm)

PNOZ s60

13

Webcode:

web150099

Safety relay

Safety relay PNOZsigma – safe voltage monitor PNOZ s60

Technical features

• Meets the requirements of UL 6420 • Output contacts:

- 3 instantaneous safety contacts (n/o) - 1 auxiliary contact (n/c)

• 7 semiconductor outputs • Universal power supply 24 – 48 VAC/DC, 100 – 240 VAC/DC • Diagnostics via LED • Width: 90 mm • Plug-in connection terminals in spring-loaded or screw technology • PNOZsigma contact expansion modules can be used • Certifications: CCC, CE, EAC, TÜV, UL

Order number • PNOZ s60 C with push-in spring-loaded terminals - 24 – 48 VAC/DC - 100 – 240 VAC/DC

• PNOZ s60 with plug-in screw terminals - 24 – 48 VAC/DC - 100 – 240 VAC/DC

751 600751 601

750 600750 601

Use in Safety Lockout Systems (SLS)

The PNOZ s60 can be used as an essential component

in Safety Lockout Systems (SLS) and, together with

a small controller such as the PNOZmulti, ensures

safe access to plant and machinery that are safely

de-energized. The safe voltage monitor PNOZ s60

meets the requirements of UL 6420 for implementing

SLS applications. The use of this simplifies the

lockout tagout (LoTo) requirements applicable in

the American market.

In order to meet individual industrial requirements, the

voltage monitor PNOZ s60 operates with two adjustable

thresholds of 12 V or the 6 V common in the food and

beverage sector. The fast and simple diagnostics of

the device is possible via integrated LEDs. This reduces

downtimes to a minimum.


14

Configurable safe small controllers

Configurable safe small controllers PNOZmulti 2 – the success story continues!


• Cost-effective and long-lasting: worldwide safety standard

for many automation environments and communication systems

• Flexible: configuration with certified software modules, inputs

and outputs are freely configurable

• Just one software application from planning to maintenance

• Easy modifications and adjustments of the user program

• Customized costs: exact adaptation to your application using

certified expansion modules

• Minimal machine downtimes and high plant availability

through simple, comprehensive diagnostics and user-friendly,

web-based visualization

• Maximum safety – up to PL e and SIL CL 3, depending on

the application

• Fast commissioning thanks to simple wiring with plug-in terminals

• Potential for rationalization because safety components cover

automation tasks

The configurable safe small controllers

PNOZmulti have been on the market

since 2002 and are now in use in

hundreds of thousands of applica-

tions. Users worldwide trust the

market leader in configurable safety

controllers! Pilz continues to write

the success story. 2nd generation

PNOZmulti offers the right solution

for your automation task and is

as easy to use as a safety relay,

but as flexible as a programmable

controller!

The “classic” PNOZmulti base

units have shrunk to a width of

45 mm – with full functionality –

and given an illuminated display.

The modular structure is as flexible as

your application. Safe analog input

modules, dual-pole output modules,

motion monitoring modules and

many more offer extensive possibilities

for implementing state-of-the-art

safety applications.

15

Webcode:

web150500



Modular and flexible

The configurable safe small controllers are suitable

for both simple machines and large automation projects.

In combination with the web-based visualization software

PASvisu, the diagnostics and visualization panels PMIvisu,

the safe sensor technology PSEN, the operator devices

PIT and the decentralized periphery PDP67, you get a

totally compatible, complete solution for your automation

tasks. A wide range of expansion modules such as

analog input modules, dual-pole output modules,

motion monitoring modules, input and output modules

as well as connection modules offer you maximum

flexibility in your application.

Safe and simple

The software tool PNOZmulti Configurator will impress

you with its simple operation: install, open, work intuitively.

Once user programs have been created, they can be

flexibly adapted and reused again and again. A wide range

of diagnostic options ensures short downtimes for your

plant and machinery. All you need is just one software

application from planning to maintenance. As a worldwide

safety standard for numerous automation environments

and communication systems, PNOZmulti 2 also protects

your plant and machinery safely and in compliance with

standards up to PL e/SIL CL 3.

Configurable safe small controllers PNOZmulti 2 – worldwide safety standard

Count on the bestseller and the worldwide safety standard for all machine types. The simple, graphics

configuration tool saves engineering costs because you can create your user program simply and intuitively

on the PC. User-friendly, web-based visualization and simple diagnostics options reduce downtimes.

While others are still wiring, you are already producing – safely!

16


Safe small controllers PNOZmulti Configurator – a simple safe drive solution

The PNOZmulti Configurator is a

software tool used to configure the

safe small controllers PNOZmulti.

Software version 10.11 enables

you to use the real-time Ethernet

SafetyNET p RTFL to configure

a secure data exchange between

PNOZmulti 2 base units (PNOZ m B0

or B1) and the safe motion solution

PMCprotego DS. PMCprotego DS

is composed of the servo amplifier

PMCprotego D and the safety card

PMCprotego S3. 32-bit data is

exchanged via RTFL, enabling short

reaction times for your application.

Previously you could connect up to

16 PNOZmulti 2 base units in a linear

topology via the expansion module

PNOZ m EF SafetyNET. Now it is

also possible to incorporate the safe

motion solution PMCprotego DS into

the SafetyNET p network, creating a

safe drive solution in conjunction with

PNOZmulti 2. PNOZmulti 2 monitors

the drive solution and ensures the

movement is stopped in a controlled

and therefore safe manner.


• Safe and rapid communication via the real-time

Ethernet SafetyNET p RTFL with short reaction times and

easy networking via software tools

• Stable motion monitoring applications through configurable

tolerance times

Another new feature from version 10.11

is selectable tolerance times for

track signals from the PNOZmulti 2

motion monitoring modules

PNOZ m EF 1MM/2MM. A new

encoder type for proximity switches

with reduced diagnostics is also

available, e.g. for use in wind turbines.

PNOZmulti Configurator

17


Configurable safe small controllers PNOZmulti – PNOZmulti Configurator, version 10.11

Technical features

• PNOZmulti Configurator: graphical software tool for configuring and programming safe small controllers PNOZmulti

• Configuration of a safe SafetyNET p RTFL network with up to 16 subscribers in linear topology. The network must contain at least 1 PNOZmulti 2 system. Up to 128 virtual inputs and 32 virtual outputs can be defined for each base unit. The safe motion solution PMCprotego DS can now be integrated into the network. The safe virtual inputs and outputs that are defined for the SafetyNET p communication are selected for every SafetyNET p subscriber in the software tool PNOZmulti Configurator or PASmotion in the project.

• Configurable tolerances with motion monitoring modules PNOZ m EF 1MM or 2MM. The tolerance time influences the sensitivity to invalid signal levels (e.g. with EMC disturbances). The greater the configured tolerance time, the less sensitive the system becomes to invalid signal levels.

• New encoder type for proximity switches with reduced diagnostics

Order number • In order to use the full scope of the PNOZmulti Configurator, you will need a valid licence in addition to the software package. Purchasing a licence converts the demo software with restricted functionality to a full version. Information on the available licences can be found at www.pilz.com, webcode: web 151344

• Demo software can be downloaded from the Internet (for registered users), information at www.pilz.com, webcode: web150399

PNOZmulti Configurator, Basic Licence • Full version 773 010B

• PNOZ m B0 772 100 • PNOZ m B1 772 101 Webcode:

web150399

Download of the demo software at www.pilz.com

At least 1 PNOZmulti, max. 15 PMCprotego DS

PNOZ m EF SafetyNET + PNOZ m B1 + PNOZ m EF 4DI4DOR

PNOZ m EF SafetyNET + PNOZ m B0

PMCprotego D + PMCprotego S3

PMI PNOZmulti Configurator/Network Editor + PASmotion

From version 10.11 of the PNOZmulti Configurator: safe communication via the real-time Ethernet SafetyNET p with the safe small controllers PNOZmulti 2 and safe motion solution PMCprotego DS. Watch our What’s New videos to gain an overview of the new functions of version 10.11: www.pilz.com/pnozmulti-configurator-videos

18


Safe small controllers PNOZmulti Configurator – access permissions with PITreader

The software tool PNOZmulti

Configurator offers you a new input

element from software version 10.10

with which you can easily configure

access permissions for plant and

machinery. In combination with the

base unit PNOZ m B1 and reading

unit PITreader with RFID technology,

you can implement authentications

and authorizations for plant and

machinery. Users can authenticate

themselves on the PNOZmulti by

inserting a transponder key into the

read area of the PITreader; they will

then be authorized to carry out certain

operations. The permission on the

transponder key must meet the

condition for the required permission

as configured.

The options range from a simple

enable and authentication of specific

machine component functions to

a complex hierarchical permission

matrix. PITreader can be used

flexibly as a stand-alone device or

in conjunction with a controller

from Pilz, in particular the base

unit PNOZ m B1. PITreader and

PNOZmulti 2 thus combine safety

and security functions in one system.


• PITreader: ability to control access permissions with a high level

of manipulation protection, all staff members are given the machine

enables that match their abilities. Safety and security combined in

one system

• Macro elements: saves costs and time, set macros once and

re-use again and again


19

Webcode:

web150399



Technical features

• PNOZmulti Configurator: graphical software tool for configuring and programming safe small controllers PNOZmulti

• Newly connected device PITreader is supported for the base unit PNOZ m B1: users can authenticate themselves on the PNOZmulti by inserting a transponder key into the read area of the PITreader; they will then be authorized to carry out certain operations. Configuration of the required PITreader permissions with the element PITreader authorization

• Macros for PNOZ m B1: the macro function is now also available for base units PNOZ m B1. Macros are also migrated during the migration from base unit PNOZ m B0 to PNOZ m B1.

• LOOP outputs can now be selected as the start input with input elements.




• PNOZ m B1 772 101 • PITreader base unit 402 255 • PITreader key adapter h 402 308

Watch our What’s New videos to gain an overview of the new functions of version 10.10: www.pilz.com/pnozmulti-configurator-videos


Save time and costs with macro elements

From version 10.10, macro elements can be created for

the base unit PNOZ m B1. The logic connections that

are defined between inputs and outputs can be combined

into macro elements. Once created, macro elements are

stored in the macro library. They are then available for use

in all further configurations and save time for subsequent

projects, and the quality remains constant. Any changes

to a macro element in the project are adapted automati-

cally. A simple import and export function and the ability

to edit macros within the editor reduce your engineering

time and save costs. You can implement larger, more

complex projects as the use of macro elements allows

you to reduce connection lines and the projects

become more manageable. You also save time during

diagnostics and troubleshooting, because macro

elements are displayed in powerflow. Diagnostic

information can be mapped. Macros can be read

and write protected, so protecting your expertise.

With the availability of macros for the base unit

PNOZ m B1 it is simple to migrate all your projects

to 2nd generation PNOZmulti devices, supported

by software. So you can benefit from the advantages

of the configurable safe small controllers PNOZmulti 2

and keep effort to a minimum.

20


Safe small controllers PNOZmulti Configurator – offline simulation

The software tool PNOZmulti

Configurator will impress you with

its ease of operation. You can use

it for planning, configuration,

documentation and commissioning.

From version 10.9 onwards you can

already test your configured user

program with the Simulation function

before commissioning. With this first

release you can calculate the logic

elements and in further releases

you will be able to calculate all

the elements with Simulation.

Elements that are not simulated

can be switched to the required

state by forcing the outputs so that

a simulation of the overall application

is possible. This allows you to

additionally simulate the user program

only in parts and thus save the

effort of having to define all inputs!

The state of the inputs and outputs

of the configured elements and the

connections between the elements

are displayed. Active inputs, outputs

and connections are highlighted

in color. Elements that can be

simulated are marked accordingly

in the tool.


• Simulation opens up considerable savings potential in project planning

• Verification of complex logic at the click of a mouse

• Convenient tool for early detection, analysis and rectification of errors

• Simulation helps to reduce risks for human and machine

• Installation costs can be cut


21



Technical features

• PNOZmulti Configurator: graphical software tool for configuring safe small controllers PNOZmulti

• Features: - Display of inputs and outputs in variable list: The simulated input and output signals of the elements can be displayed in the variable list. - Forcing inputs and outputs: The state of a signal can be fixed, irrespective of the user program (permanent “1” signal or permanent “0” signal). This so-called forcing can be activated or deactivated for all the outputs. - Simulation is available for logic elements and 2 operating modes: Inching and permanent cycle




From PNOZmulti Configurator version 10.9 you can already test your configured user program with the “Simulation” function before commissioning. With the first release you can calculate the logic elements, in further releases you will be able to calculate all the elements with Simulation. The following video describes how to use the Simulation function in practice for your automation projects: www.pilz.com/pnozmulti-configurator-videos

Webcode:

web150399


22

With the SecurityBridge, certified

by TÜV SÜD in accordance with

IEC 62443-4-1 and IEC 62443-3-3,

the configurable safe small controllers

PNOZmulti and the automation

system PSS 4000 are protected

against manipulation through

unauthorized access on the

control network.

SecurityBridge can be connected

upstream of the base unit of

the PNOZmulti or PLC controller

PSSuniversal PLC. It acts as

a VPN server, via which a virtual

private network (VPN) with one or

more client PCs (configuration PC)

can be established. Only suitably

authorized users can make changes

to a project’s configuration. This

prevents unauthorized access to the

protected network. The result is that

the data transfer between the client

PC and SecurityBridge is protected

against tapping and manipulation.


• TÜV SÜD-certified and developed in accordance with IEC 62443-4-1

and IEC 62443-3-3

• Protection against manipulation of data through authentication and

authorization management

• Increases plant availability because only required data

(authorized configuration and process data) is transferred

• Forwarding of low-latency process data

• Reveals unauthorized changes to the project by monitoring

the check sum (CRC)

• Prevents unauthorized access because downstream devices are

in a protected network

• Only suitably authorized users can make changes

to a project’s configuration.

SecurityBridge protects Pilz controllers

Networks

PCOM sec br1

23

Webcode:

web188268

SecurityBridge

Networks

Technical features

• Web-based user interface for easy configuration, diagnostics and maintenance • Connection with the central authentication system via RADIUS • Continuous updates independent of the control system • Integrated digital inputs and outputs, e.g. to activate the VPN tunnel • VPN server to establish a VPN tunnel for secure data transfer • USB interface for backing up and restoring the configuration on USB memory

• LED display for error messages and diagnostics

Order number • PCOM sec br1 Module for safe authentication and communication with PNOZmulti

• PCOM sec br2 Module for safe authentication and communication with PNOZmulti and the controllers PSSuniversal PLC and PSSuniversal multi

• 1 set of spring-loaded terminals • 1 set of screw terminals

311 501

311 502

751 016750 016

The SecurityBridge prevents unauthorized access to its downstream devices.


24

Remote I/O system

New electronic modules with

analog inputs and outputs for

voltage and current signals are

available for the remote I/O system

PSSuniversal 2. An additional

electronic module with six digital

inputs for 120 volt AC signals enables

the use with other mains voltage,

e.g. such as is found on the

American market.

All electronic modules can be

used independently of the control

network and protocol used. You

can either connect them to the

head module using EtherNet/IP or

with PROFINET. Because the

backplane is used for communication

between the head module and the

electronic modules, you can exchange

or reconfigure electronic modules

during operation without having to

switch off the overall structure. This

reduces the downtimes for your plant!

It is therefore ideal for the automation

of your plants.


• Easy and flexible in commissioning and service thanks to

the three-part system structure

• Change of the electronic modules during operation (hot swapping)

possible

• Any required design combining safety-related and

non-safety-related modules possible

• Rapid fault localization and troubleshooting thanks to the LED display

of the faulty module slot and the affected terminal

• Adaptation to PROFINET, Ethernet/IP and other protocols

by selecting the corresponding head module

• Analog inputs with configurable filter, range and threshold

monitoring, monitoring in accordance with Namur NE43 and

scalable measurements

• Configuration via engineering tool PASconfig

Winner of the iF DESIGN AWARD 2017

Extended application range for the remote I/O system PSSuniversal 2

PSS u2 ES 4AI U

PSS u2 ES 4AI I

PSS u2 ES 6DI 120V AC

25

Webcode:

web180627

Remote I/O system

Remote I/O system PSSuniversal 2 – new electronic modules


Further modules and accessories can be found in the E-Shop under:

Technical features

Type

Electronic module PSS u2 ES 4AI UStandard electronic module for recording analog signals • 4 analog inputs for voltage measurement • Each input can be configured separately • Resolution: 16 Bit • Measuring ranges [12]: -12.8 V to +12.8 V, -6.4 V to +6.4 V, -3.2 V to +3.2 V

• Configurable filters • 4 range and 8 threshold monitors per input • Two's complement or sign and magnitude representation • Monitoring in accordance with Namur NE43 can be activated • Measurement scalable • Energy-saving functions

Order number

328 500

Electronic module PSS u2 ES 4AI IStandard electronic module for recording analog signals • 4 analog inputs for current measurement • Each input can be configured separately • Resolution: 15 Bit • Current limitation per input • Measuring range [12] 0 to 25.6 mA • Configurable filters • 4 range and 8 threshold monitors per input • Two's complement or sign and magnitude representation • Monitoring in accordance with Namur NE43 can be activated • Measurement scalable • Energy-saving functions

328 520

Electronic module PSS u2 ES 4AO U/IStandard electronic module for current and voltage signals • 4 analog outputs for current and voltage measurement • Resolution: 16 Bit • Voltage ranges: -12 to +12 V, 0 to +10 V • Current ranges: -24 to +24 mA, 0 to +20 mA

328 551

Electronic module PSS u2 ES 6DI 120V ACStandard electronic module for recording digital signals • 6 digital inputs 120 V AC of Type 1 and Type 3 in accordance with IEC 61131-2

• Configurable input filter time: 5 to 25.5 [ms] • Configurable pulse stretching: 0 to 255 [ms] • Energy-saving function

328 308

Head module PSS u2 P0 F/S PNHead module PROFINET Client, PROFIsafe Device, integrated Ethernet switch (two Ethernet ports), configurable with PASconfig tool, PSS u2 backboard bus for connection of up to 64 I/O modules

328 061

Head module PSS u2 P0 F/S EIPHead module EtherNet/IP Client/CIP Safety Device, integrated Ethernet Switch (two Ethernet ports), configurable with PASconfig tool, PSS u2 backboard bus for connection of up to 64 I/O modules

328 071

26

Remote I/O system

Automated parameterization and extended diagnostics thanks to IO-Link master

A module with IO-Link master

is now available for the remote

I/O system PSSuniversal 2 which

can be integrated into PROFINET

and EtherNet/IP networks using

appropriate head modules. The

module provides four IO-Link ports

to which you can connect IO-Link

devices (sensors or actuators).

This means that the remote

I/O system PSSuniversal 2 can now

also communicate with sensors

and actuators via the globally

standardized IO-Link interface

(IEC 61131-9). The configuration

of the IO-Link devices can be

stored in the IO-Link master and

simply transferred when exchanging

during service. This saves time

and reduces errors and plant

downtimes!


• Configuration stored in the master can be easily written to

the new device during replacement

• Enhanced safety thanks to error-free parameter setting of sensors

• Automated parameterization of the sensors in the event of fault

or service

• Extended diagnostics through communication with

the IO-Link devices also enables open circuit detection

• IO-Link module can be exchanged during operation

• Operators do not have to deal with the parameterization of sensors

• Central documentation of the parameter sets

• Simple configuration of the module using PASconfig software

The PSSuniversal 2 has

won the iF DESIGN AWARD 2017,

so joining the prizewinners

of this internationally renowned

design label.

PSS u2 P0 F/S PN

PSS u2 ES 4IOL

27

Webcode:

web180630

Remote I/O system

Remote I/O system PSSuniversal 2 – IO Link master


Order the IO-Link master module in the E-Shop here:

Technical features

• 4 IO-Link ports for connecting IO-Link devices (sensors or actuators) • Hot swap – module exchange possible during operation • Graphics configuration tool PASconfig with export function for direct import into RSLogix

• GSDML file for configuration in a PROFINET-capable controller • *.I5x file for configuration in an EtherNet/IP-capable controller • Simple IO mapping • Storage of the device configuration in the master • Module consists of: electronic module, terminal block with cage clamp terminals and backplane

Order number • PSS u2 ES 4IOL Standard electronic module for connection of IO-Link devices

Head modules: • PSS u2 P0 F/S EIP Head module EtherNet/IP Client/CIP Safety Device

• PSS u2 P0 F/S PN Head module PROFINET Client/PROFIsafe Device

328 770

328 071

328 061

Configuration of sensors with the IO-Link master module in the configuration tool PASconfig.

Webcode:

web180627

Further modules and accessories can be found on our website under:

28

Operating mode selection and access permission system

Operating mode selection and access permission system PITmode fusion

The operating mode selection and

access permission system PITmode

fusion combines safety and security

functions in one system. The system

enables functionally safe operating

mode selection as well as control of

access permissions on plant and

machinery. Coded transponder keys

(RFID keys) can be used to assign

each employee the machine enables

that suit their abilities. The transponder

keys are available in a freely writable

version and also with fixed, stored

permissions. The safe evaluation unit

recognizes the specified operating

mode, evaluates it and provides

functionally safe switching. Safe

permission management can also

be solved comprehensively with

PITmode fusion.


• Functionally safe switching of the operating mode through

self-monitoring up to PL d

• Control of access permissions

• High level of manipulation protection through company-specific coding

• PITmode fusion is integrated into existing control consoles thanks to

its modular design

• PITreader can be used flexibly as a standalone device or in combination

with a controller from Pilz

• Integrated web server for configuration of PITreader and transponder keys

• Read/write plus data storage on key

• Teaching in of transponder keys on the PITreader via coding

• Blocking/locking of data areas on the keys

• Preinstalled group-based authorization management

• Integrated user management

• Multicolor LED ring for user information

PITreader base unit

PIT m4SEU

PITreader key adapter h

29

Webcode:

web150439

Operating mode selection and access permission system

PITmode fusion

PITmode fusion is the modular version of the operating

mode selection system. It comprises the reading unit

PITreader with RFID technology and a separate safe

evaluation unit (SEU). The transponder keys are read in

and taught in the PITreader. The safe evaluation unit

assesses the selected operating mode to provide

functionally safe switching. Up to five safe operating

modes can be selected, such as automatic mode, manual

intervention under restricted conditions or service mode.

By separating the components, PITmode fusion can

be integrated flexibly into the design of existing control

consoles and can be combined with existing pushbuttons.

PITreader

With PITreader you can implement tasks regarding

access permissions for plant and machinery. The options

range from a simple enable and authentication of specific

machine component functions to a complex hierarchical

permission matrix. PITreader is flexible as a standalone

device or it can be used in conjunction with a Pilz

controller. For manipulation protection the RFID keys

can be coded with PITreaders with company-specific

programming. That means: All keys that are not coded

specifically for the company will not be accepted.

Operating mode selection and access permission system PITmode fusion

Technical features

• 13.56 MHz RFID technology • Ethernet interface: Modbus TCP log • 24 V output for signalling • Standard diameter: 22.5 mm • Safe operating mode selection up to PL d • Certifications: CE, UL

Order number • PITmode fusion – set comprising: PITreader base unit, PIT m4SEU, PITreader key adapter h, connector set PIT m4SEU

• PITreader base unit – base unit (required accessories: PITreader key adapter)

• PIT m4SEU – PITmode Safe Evaluation Unit

Obligatory accessories: • PITreader key adapter h – PITreader key adapter (required accessory for PITreader base unit)

• PITreader connector spring load – connector for PITreader • PIT m4SEU terminal set spring load – connector set for PIT m4SEU

Optional accessories: • PITreader nut set – 10 x nut for PITreader key adapter • PIT es wrench – installation wrench

Transponder key: • PITreader key ye g – GENERIC • PITreader key ye 1 – permission 1 • PITreader key ye 2 – permission 2 • PITreader key ye 3 – permission 3 • PITreader key ye 4 – permission 4 • PITreader key ye 5 – permission 5 • PITreader key ye 5 service – permission 5 service function

402 251

402 255

402 250

402 308

402 307402 306

402 310400 222

402 260402 261402 262402 263402 264402 265402 269 Online information

at www.pilz.com

30

Services: Consulting, engineering and training

Pilz Servicesfor Safety and Automation

TrainingInternational qualification program and certified courses

Machinery safety Workplace safetyInternational compliance

Safety through the whole machine lifecycle

Absolute safety when operating machines

Conformity with international standards and regulations

Safe machinery at any stage

Compliant machines worldwide

The maximum possible safety for man and machine

Enhancement of professional development

• Risk Assessment

• Safety Concept

• Safety Design

• System Implementation

• Validation

• CE Marking

• USA

• NR-12

• Plant Assessment

• Lockout Tagout System

• Inspection of Safeguarding Devices

Pilz Services

As a solution supplier, Pilz can help you in the global application of optimum safety strategies that comply with specifications. Our services ensure the highest safety for man and machine worldwide.

31

International compliance

CE Marking

We control all activities and processes for

the necessary conformity assessment procedure,

including the technical documentation that is required.

USA

With us you‘ll receive all the necessary documents that

are required to have your machine certified through local

authorities to achieve US compliance.

NR-12

As a complete supplier we can provide support from

risk assessment to validation, technical documentation

at the manufacturer’s and final acceptance at the

operator’s in Brazil.

Workplace safety

Plant Assessment

We will prepare an overview of your entire plant in

the shortest possible time. With an on-site inspection

we will expose risks and calculate the cost of optimizing

your safeguards.

Lockout Tagout System

Our customized lockout tagout (LoTo) measures guarantee

that staff can safely control potentially hazardous energies

during maintenance and repair.

Inspection of Safeguarding Devices

With our independent, ISO 17020-compliant inspection

body, which is accredited by the German Accreditation

Body (DAkkS), we can guarantee objectivity and high

availability of your machines.

Pilz GmbH & Co. KG, Ostfildern, operates an inspection body for plant and machinery, accredited by DAkkS.

Training

Pilz supports you with a comprehensive range

of training courses on all topics of machinery safety

and automation.

Machinery safety

Risk Assessment

We review your machinery in accordance with

the applicable standards and directives and assess

the existing hazards.

Safety Concept

We develop detailed technical solutions for the safety

of your plant and machinery through mechanical,

electronic and organizational measures.

Safety Design

The aim of the safety design is to reduce or

eliminate danger points through detailed planning

of the necessary protective measures.

System Implementation

The results of the risk analysis and safety design

are implemented to suit the particular requirements

through selected safety measures.

Validation

In the validation, the risk assessment and safety

concept are mirrored and inspected by competent,

specialist staff.

We can also perform collision measurement

for human-robot applications in accordance with

the limit values from ISO/TS 15066.

Services – Portfolio

SupportTechnical support is available from Pilz round the clock.

Americas

Brazil

+55 11 97569-2804

Canada

+1 888 315 7459

Mexico

+52 55 5572 1300

USA (toll-free)

+1 877-PILZUSA (745-9872)

Asia

China

+86 21 60880878-216

Japan

+81 45 471-2281

South Korea

+82 31 778 3300

Australia and Oceania

Australia

+61 3 95600621

New Zealand

+64 9 6345350

Europe

Austria

+43 1 7986263-0

Belgium, Luxembourg

+32 9 3217570

France

+33 3 88104003

Germany

+49 711 3409-444

Ireland

+353 21 4804983

Italy, Malta

+39 0362 1826711

Scandinavia

+45 74436332

Spain

+34 938497433

Switzerland

+41 62 88979-32

The Netherlands

+31 347 320477

Turkey

+90 216 5775552

United Kingdom

+44 1536 462203

You can reach our

international hotline on:

+49 711 3409-444

[email protected]

Presented by:

CEC

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Pilz develops environmentally-friendly products using

ecological materials and energy-saving technologies.

Offices and production facilities are ecologically designed,

environmentally-aware and energy-saving. So Pilz offers

sustainability, plus the security of using energy-efficient

products and environmentally-friendly solutions.

In many countries we are represented by sales partners. Please refer to our homepage www.pilz.com for further details or contact our headquarters.

Printed on 100 % recycled paper for the good of the environment.

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What’s new in 2019/2020 - Pilz€¦ · Rotary encoders Rotary encoder PSENenco for safe motion...

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