WHAT WE CAN DO Provide information of completion (floor Plan) Information on design process and...
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Transcript of WHAT WE CAN DO Provide information of completion (floor Plan) Information on design process and...
WHAT WE CAN DO Provide information of completion
(floor Plan) Information on design process and
customer specification Demonstrate compliance with
structural regulations or requirements Types of Materials used in Fabrication Types of hardware components used
and vendors Cabinet assembly and installation Engineering standards and drawings
AIR CRAFT INTERIORS
General Floor plan of Business Air craft
Process flow for aircraft interior installations
FOR INTERIORSCustomer driven design and comfortAesthetically pleasing interior design
with maximum storage capacity, passenger safety, weight reducing concepts, installation procedure, etc,.
Meet the customer specification with quality and timely delivery till the last detail
Satisfy customer request also maintain compliance with the regulatory standards
Make best usage of materials, weight and space
General characteristics
•Crew: 2 (Pilot & Co-Pilot) •Capacity: 14 passengers •Length: 15.02 m (49.28 ft) •Wingspan :14.70 m (48.23 ft) •Height: 5.20 m (17.06 ft) •Useful load: 1,232 kg (2,710 lb) •Max take off weight: 7,100 kg (15,653 lb)
Written specificationWritten specificationDesign LiaisonDesign Liaison
New models identifiedNew models identified
Weight Estimates & ReportsWeight Estimates & ReportsStress/Material EvaluationsStress/Material Evaluations
Avionics DesignAvionics DesignAvionics Technical SupportAvionics Technical Support
Avionics Mechanical InstallationsAvionics Mechanical InstallationsSystems DesignSystems Design
Wire RoutingWire Routing
Specification LiaisonSpecification LiaisonConfiguration ManagementConfiguration Management
Program ManagementProgram ManagementManagement by Options Management by Options
CATIA ProcessesCATIA ProcessesStandards ManagementStandards Management
CUSTOMERCUSTOMER SPEC & DESIGNSPEC & DESIGN
MARKETING DRAWING & MASTER OPTION MARKETING DRAWING & MASTER OPTION LISTLIST
Interior DesignInterior DesignDesign review meeting, material selection &orders. Design review meeting, material selection &orders.
Design modeled by existing data, standard models & Design modeled by existing data, standard models & marketing drawings.marketing drawings.
2D & 3D working drawings created2D & 3D working drawings created
Manufacturing processManufacturing processComplete work instructionComplete work instruction
CNC Machining routerCNC Machining routerInspection processInspection processCompletion processCompletion process
WORK FLOW FOR INTERIORS
Corrections& improvements
Feasibilitystudies
AIRCRAFT INTERIOR
The Main Cabin virtual image
Left blank
OUR WORK EXPERIENCESystems
Engineering We have a specialized team of We have a specialized team of engineers and designers that are engineers and designers that are tasked with utilizing the extensive tasked with utilizing the extensive 3D modeling capabilities of CATIA 3D modeling capabilities of CATIA in Wiring Installation in Wiring Installation
Optimum routing and placement Optimum routing and placement of wiring and work with avionics of wiring and work with avionics mechanical to adjust any equipment mechanical to adjust any equipment locations that will optimize wiring. locations that will optimize wiring.
They integrate systems into the They integrate systems into the aircraft such as lighting, telephone, aircraft such as lighting, telephone, video/audio, cabin integration, and video/audio, cabin integration, and galley accessories (i.e., ovens, galley accessories (i.e., ovens, coffeemakers, etc.). coffeemakers, etc.).
OUR WORK EXPERIENCESystems
Engineering Engineers Assist for the Engineers Assist for the installation of all the mechanical installation of all the mechanical parts inside the aircraft, such as parts inside the aircraft, such as the brackets that pertain to the brackets that pertain to avionics equipment and wire, avionics equipment and wire, bundles, and connectors that are bundles, and connectors that are part of wire installation.part of wire installation.
Exposure for cabin temperature Exposure for cabin temperature controls and waste water systems. controls and waste water systems. They also assist in Air and They also assist in Air and plumbing to supply to the cabinets plumbing to supply to the cabinets was tapped from basic aircraft air was tapped from basic aircraft air and water systemsand water systems
OUR WORK EXPERIENCEDesign EngineeringWe have a specialized team of engineers and We have a specialized team of engineers and designers that are tasked with 2D & 3D modeling designers that are tasked with 2D & 3D modeling capabilities of CATIA V4 & V5, creation of CNC capabilities of CATIA V4 & V5, creation of CNC programmingprogramming
Create 2D drawings as per customer Create 2D drawings as per customer specification with reference to aircraft canter line specification with reference to aircraft canter line drawings. drawings.
Experience engineers working on PDM or VPM Experience engineers working on PDM or VPM systems systems
Make best usage of materials, weight and space Make best usage of materials, weight and space which are producible, repeatable, certifiable and which are producible, repeatable, certifiable and maintainable. maintainable.
Utilize the most cost effective methods in Utilize the most cost effective methods in selection including standardization or using pre-selection including standardization or using pre-existing designs and parts where possible.existing designs and parts where possible.
OUR WORK EXPERIENCEDesign Engineering Assist procurement of material which are Assist procurement of material which are suitable for the design they have specified.suitable for the design they have specified.
Strength, standard and application Strength, standard and application Information on installation components..Information on installation components..
General information metal joining, General information metal joining, measurement systems, control systems, measurement systems, control systems, finishing and markingfinishing and marking
Designing components according to Designing components according to standards and allowable, assist in standards and allowable, assist in manufacturing, installation and inspection manufacturing, installation and inspection team. Create part list (BOM)team. Create part list (BOM)
Assist in testing components and Assist in testing components and assembliesassemblies
information on Materials [Alloys, non metallic (plastics, thermoplastics, information on Materials [Alloys, non metallic (plastics, thermoplastics, composites, leather, fork, felt, adhesive tapes, foams, elastomers, etc,)] composites, leather, fork, felt, adhesive tapes, foams, elastomers, etc,)] and installation (Hinges, brackets, latches, screws, fasteners (blind, fluid and installation (Hinges, brackets, latches, screws, fasteners (blind, fluid tight, etc.), bolts, nuts, pins, screws, rivets, bearings, splines & keys, tight, etc.), bolts, nuts, pins, screws, rivets, bearings, splines & keys, gears, seals, springs and miscellaneous) commonly used in interiorsgears, seals, springs and miscellaneous) commonly used in interiors
Design Engineering
composites: for panels available in different thickness
Ply Fiberglass skin / aluminum corePly Fiberglass skin / aluminum corePly Fiberglass skin / aluminum corePly Fiberglass skin / aluminum coreCarbon skin / aluminum coreCarbon skin / aluminum corealuminum skin / aluminum corealuminum skin / aluminum coreAcoustic panel Acoustic panel paper skin/paper core/rubber layer paper skin/paper core/rubber layer
OUR WORK EXPERIENCE
OUR WORK EXPERIENCEDesign Engineering
Thermoplastic resin reinforced laminates used in Manufacturingapplications such as valance panels luggage bins, flooring and
galley carts, cans, etc.
• Valance panels extend the full length of the main cabin on the left and right sides and are installed between the headliner and window panels. These panels incorporate passenger service units (PSU) panels plus upper and lower utility shrouds often housing up/downwash lighting.
Seats are purchased from different vendors based on the aesthetic the customer is requesting. Aircraft seats are very rigorously tested to gain approval an impact analysis criteria is established
Engineering placement and securing of seats on the aircraft and instruction of how the passenger position in the seat while taxi, takeoff and landings are taken care Document specification of the seating is provided by the vendor
OUR WORK EXPERIENCEDesign Engineering
Thermoplastic resin reinforced laminates, leather, foam and alloys used in assembly
Hardware and mountsDesign Engineering Installation are purchased from different vendors based on the strength,
application and standards and specification details
Metallic alloys (aluminum, steel, titanium, etc.) also non metallic like (rubber, sealants, etc) used in products
screwsscrewssealsseals BearingBearing
hingeshingesNuts, bolts & Nuts, bolts & pinspins
bracketsbrackets Iso mountsIso mounts
OUR WORK EXPERIENCEWeight Engineering Enables in calculation of the entire weight which goes in Aircraft. Work involves calculation of structural, non structural and miscellaneous weights Calculation of weight are linked to CATIA V5 also using Visual basic in excel for
formulation of weight for different structures as individually. Conversant with all measuring systems for temperature, pressure and position
measurement.
Stress Engineering
Strength checking of the structural substation for certification. Well versed with modeling procedures and analytical procedures for interiors Experts in commercial tools and implementing design process for interiors
Scope
inputs
Approach
Static strength analysis substantiation of the Galley and Aft lavatory structure for acceleration loads using FEM methods
• CATIA V5 Model• Material properties• Equipment weights• Allowable for soft mount, rivets and nuts
Deliverables
• 2D quadrangle element used to model composite panels in PATRAN & HYPERMESH• Calculation of Entire mass of the structure M Galley = M miscellaneous + M panels
Note :The mass of miscellaneous includes mass of inserts, potting, brackets, and screws as well as mass of laminate, and veneer.• Equipment weights were modeled as concentrated mass• Static analysis done in NASTRAN 9G X-load, 7G Z-load and 3G Y-load.• Analytical substantiation for soft mounts, screws, brackets and bolts.Deliverables
• Stress report for static strength of the structure with attachment reactions during the forward/aft, sideward and downward/upward load case as per certification standards.
EXPERTISE
Furniture's
Lighting and cabin sound proof
Seating systems
Bulkhead and drawers
Bulkhead and drawers