What Make Up of Sublimation Printing System Before Sublimation Work?

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A sublimation system comes in a variety of configurations depending on the decorator’s product offerings and production volume. There are five main components to a typical sublimation system.

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No matter the product or output, a computer with graphics software is necessary. Professional graphics software which have advanced color management settings and which allow for the use of custom color profiles (e.g. ICC profiles) are recommended. Wide format systems may require RIP software (an advanced print driver which can be calibrated for color and quality specifically based on your individual printer, sublimation ink set, paper and your final product).

2. A SUPPORTED INKJET PRINTERPrinter models come in a variety of print widths and ink configurations depending on the products you'll be making and your anticipated production volume. Johnson Plastics offers sublimation systems for all needs. Solutions in our Desktop line (8.5" to 17" print widths) include a variety of Epson and Ricoh printers with either bulk ink systems (external bags or internal cartridges).

These systems are typically for businesses concentrating on decorating "ready-to-sublimate" items (e.g. no manufacturing involved) and offer fast, high quality printing for short run environments.Our Wide Format line features print widths of 24", 42", 44" and larger on printing platforms by Epson, Mutoh and Mimaki.

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These commercial grade, "open ink" systems (ink is purchased in single or multiple liter containers and used to refill open cartridges) offer the most economical output costs for the business who is (a) producing large runs of sublimated products, (b) producing oversized products requiring a larger print size or (c) building custom sublimation products through "cut-and-sew" or other manufacturing techniques.

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3.SUBLIMATION INKS Sublimaiton inks,which is special for sublimation paper and sublimation printing. 4. SUBLIMATION PAPER A paper created specifically for the sublimation market is necessary to complete the process of transfering the image to the blank product.

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5. A HEAT PRESSAgain, depending on the products being made and output volume, there are a variety of heat presses to choose from. Clamshell and swing-away presses with larger platens offer versatility for sublimating larger products like t-shirts or more products at once like a six-piece tile mural or multiple plastic name badges. For the wide format sublimation business that wants to produce signs that are 4’ x 8’ or larger . A mug press can deliver a sublimated ceramic mug in five minutes and – depending on volume – often makes sense for a decorator offering single or short-run mug orders. In addition, mugs and other cylindrical items can be produced in a standard convection oven with the use of heat wraps.

6. BLANK SUBLIMATION-READY PRODUCTSThere are literally hundreds and hundreds of blank substrates available to the sublimation decorator today from coated metals, woods and ceramics to performance apparel t-shirts.

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