What have we learnt from large scale CCS projects?

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www.ieagreen.org.uk What have we learnt from large scale CCS What have we learnt from large scale CCS projects? projects? John Gale General Manager IEA Greenhouse Gas R&D Programme ESF-FWF Conference CO 2 Geological Storage: latest progress, Universitätszentrum Obergurgl, Austria 22-27 nd November 2009

Transcript of What have we learnt from large scale CCS projects?

Page 1: What have we learnt from large scale CCS projects?

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What have we learnt from large scale CCS What have we learnt from large scale CCS projects?projects?John Gale

General Manager IEA Greenhouse Gas R&D Programme

ESF-FWF ConferenceCO2 Geological Storage: latest progress, Universitätszentrum Obergurgl, Austria

22-27nd November 2009

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IntroductionIntroduction• What is IEA GHG and what we do• Discuss recent work IEA GHG has undertaken

on summarising learning from existing large scale projects

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IEA Greenhouse Gas R&D ProgrammeIEA Greenhouse Gas R&D Programme• A collaborative research programme founded in 1991• Aim: Provide members with informed information on the

role that technology can play in reducing greenhouse gas emissions.

• Produce information that is:Objective, trustworthy, independentPolicy relevant but NOT policy prescriptiveScientifically reviewed by external Expert ReviewersSubject to review of policy implications by Members

• Funding approx £2.5 million/year

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Contracting Parties and SponsorsContracting Parties and Sponsors

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What have we learnt studyWhat have we learnt study• Internal IEA GHG study activity started in 2009• ‘Large scale’ CCS projects identified according to agreed

criteria • Questionnaires sent to operators• Results analysed for key learning points for capture,

transport and storage elements• Report completed• Starting second phase of in-depth analysis of key issues• Activity to be repeated in 2 year cycles• Results feeding into GCCSI acttivies

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Criteria for largeCriteria for large--scale operational projectsscale operational projects

• Indicative criteria defined for ‘large-scale operational projects’• Was, or had been, operational by the end of 2008, and either:-

• Captured over 10,000 tCO2 per year from a flue gas• Injected over 10,000 tCO2 per year with the purpose of geological

storage with monitoring• Captured over 100,000 tCO2 per year from any source• Coal-bed storage of over 10,000 tCO2 per year

• Commercial CO2-EOR was excluded unless there was a monitoring programme to provide learning

• Did not need to be fully integrated• Added term ‘large-scale operational’ to IEA GHG Projects Database

• www.co2captureandstorage.info

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Bellingham Cogeneration Facility

IFFCO CO2 Recovery Plant –Aonla

CASTOR Project Prosint Methanol PlantGreat Plains Synfuel Plant Rangely CO2 ProjectIMC Global Soda Plant Schwarze PumpeIn Salah SECARB - Cranfield IIK12-B Shady Point Power PlantKetzin Project SleipnerMRCSP - Michigan Basin Snohvit LNG ProjectNagaoka SRCSP - Aneth EOR-Paradox BasinOtway Basin Project SRCSP - San Juan BasinPembina Cardium Project Sumitomo Chemicals PlantPetronas Fertilizer Plant Warrior Run Power PlantIFFCO CO2 Recovery Plant -Phulpur WeyburnChemical Co. “A” CO2 Recovery Plant Zama EOR Project

Bellingham Cogeneration Facility

IFFCO CO2 Recovery Plant –Aonla

CASTOR Project Prosint Methanol PlantGreat Plains Synfuel Plant Rangely CO2 ProjectIMC Global Soda Plant Schwarze PumpeIn Salah SECARB - Cranfield IIK12-B Shady Point Power PlantKetzin Project SleipnerMRCSP - Michigan Basin Snohvit LNG ProjectNagaoka SRCSP - Aneth EOR-Paradox BasinOtway Basin Project SRCSP - San Juan BasinPembina Cardium Project Sumitomo Chemicals PlantPetronas Fertilizer Plant Warrior Run Power PlantIFFCO CO2 Recovery Plant -Phulpur WeyburnChemical Co. “A” CO2 Recovery Plant Zama EOR Project

Projects identifiedProjects identified

Capture over 100ktCO2

Injection over 10ktCO2 for storage

Monitored EOR over 10ktCO2

Capture over 10ktCO2 from flue gas

Coal bed storage over 10ktCO2

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Project LocationsProject Locations

Capture over 100ktCO2

Injection over 10ktCO2 for storage

Monitored EOR over 10ktCO2

Capture over 10ktCO2 from flue gas

Coal bed storage over 10ktCO2

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Extent of coverage Extent of coverage vsvs ZEP project matrix ZEP project matrix

Demonstrated in operational large projects

Not demonstrated in operational large projects

Project matrix courtesy of EU Technology Platform for Zero Emission Fossil Fuel Power Plants - ZEP (2008)

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Extent of CoverageExtent of Coverage• If integrated CCS from electricity

production is a 4 link chain:• Electricity production• Capture• Transport• Storage

• 2 and 3 link chains have been demonstrated over 1Mt CO2 per year

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Extent of coverage Extent of coverage -- CaptureCapture• 13 plants capturing from combustion processes

• 11 post-combustion• 1 pre-combustion• 1 oxyfuel

• 9 projects source CO2 from industrial processing (Natural gas separation, ammonia, LNG, hydrogen production)

• Multiple fuels represented• Hard coal• Lignite• Natural Gas• Industrial processes

• Over 10Mt of CO2 captured per year

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Extent of coverage Extent of coverage -- TransportTransport

• Pipeline• Single sink source pipelines• Multiple source-multiple sink pipeline networks

• Truck• Cross-border transport• Transport over 860km

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Capture and Transport Technical StatusCapture and Transport Technical Status

Snohvit160km Sub sea

pipeline

Weyburn 300km transboundary

pipeline

Pipeline network to capture and supply 1.2Mt/y CO2 by 2010

Permian Basin, 3000km pipeline network operating

since mid 80’s

Long distance transport of CO2 by pipeline is established technology

Long distance transport of CO2 by pipeline is established technology

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CaptureCapture

• Amine scrubbing demonstrated at 1Mt/year scale on natural gas plants• No significant operational problems reported

• No demonstrations on power plants yet• Not in a position to decide which is best capture

options• All three options still on the table• Allowed impurity levels will define costs

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Technical ChallengesTechnical Challenges• Post combustion capture on flue gas

• Large number of pilot plants in operation• A lot of commercial activity• Technology not yet demonstrated at scale

• Pre combustion capture• Technology components available but whole process

integration could be a challenge• Hydrogen turbine not commercially available?

• Oxy fuel combustion• Pilot scale tests needed to build confidence in this option.

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Largest COLargest CO22 Storage ProjectsStorage Projects

Sleipnercapturing and injecting 1Mt/y CO2 since 1996

Weyburncapturing and

injecting 1.6 Mt/y CO2 since 2000 In-Salah capturing and injecting

0.8 Mt/y CO2 since 2004

Snohvit capturing and injecting 0.7Mt/y

CO2 since 2008

Rangeley injecting

0.8 Mt/y CO2since 1980’s

Total Anthropogenic CO2 captured and injected

currently 5 Mt/y

Total Anthropogenic CO2 captured and injected

currently 5 Mt/y

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Net CONet CO22 Storage per YearStorage per Year

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Porosity Range of large Injection Projects Porosity Range of large Injection Projects Sleipner

Snohvit WeyburnRangeley

In-Salah

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Reservoir DepthsReservoir Depths

Sleipner

Snohvit

In-SalahWeyburn

Rangeley

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SummarySummary• CO2 has been injected into:

• Unconsolidated sand bodies offshore (Sleipner)• Both tight sandstone and carbonate reservoirs

on shore (In-Salah & Weyburn)• Depths ranging from 800 to >3000m

• Some injection problems identified• No insurmountable problems

• Injection wells• Single well - Sleipner• Multiple distributed wells - Weyburn

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Extent of coverage Extent of coverage –– MonitoringMonitoring• 2D seismic• 3D seismic• 4D seismic• Vertical seismic profiling• Cross-well seismic• Electrical conductivity• Microseismic• Passive seismic• Soil gas sampling• Detector arrays• Eddy covariance

• Observation wells• Time lapse microgravity• Well temperature and

pressure• Well logs• Tracers• Ground water geochemistry• Interferometry• Satellite imaging• Tilt meters

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Monitoring ExperienceMonitoring Experience• No firm evidence from any of the large scale

projects that leakage is occurring• Weyburn (~7years), Sleipner (~13 years), Rangeley

(~25 years)• Only one project has identified any surface seepage –

Rangeley• Most recent results indicate CO2 at surface is

biologically converted from CH4 microseepage• Monitoring lifetimes are short <25 years• Cannot quantify injection volumes or seepage

rates at present

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LeakageLeakage• Natural analogues have been used to study

environmental impacts of leakage along faults

The impact of the gas is limited. Schools of fish swim around the gas plume Panarea, Italy. Prof Lombardi. URS

0 100 200 300 400 500 600 700

0

500

1000

1500

CO

2 flu

x (g

m-2

d-1

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CO2 flux - leakage only at permeable points along faults

Latera caldera

Prof Lombardi. URS

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ConclusionsConclusions• CO2 has been injected into:

• Unconsolidated sand bodies offshore (Sleipner)• Both tight sandstone and carbonate reservoirs

on shore (In-Salah & Weyburn)• Depths ranging from 800 to >3000m

• Some injection problems identified• No insurmountable problems

• Injection wells• Single well - Sleipner• Multiple distributed wells - Weyburn

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SummarySummary• Have an extensive database of

information from existing projects• PC Capture demonstrated at 1

Mt/y scale on natural gas refining plants

• Long distance pipeline transport demonstrated

• Portfolio of storage projects• Storage demonstrated at 1 Mt/y

scale in wide range of geological reservoirs

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Thank You!Thank You!Happy to take any questions!

GHGT-1019th-23rd September 2010,

Amsterdam, The NetherlandsCall for Papers Open

www.ghgt.info