Wetcast products Wetcast-Produkte
Transcript of Wetcast products Wetcast-Produkte
For many years we have been supplying the con- crete industry with products "Made in Germany" which are long-established in the European market. We see our strength in the develop-ment of customized products in close coope-ration with our customers.
Our five big business activities are:
Production and distribution of application specifically well-matched concrete colours and admixtures as well as surface protection -, separating and preservative agents
Production and distribution of dosing sys- tems for concrete colours, admixtures, surface protection systems and separating agents
Concrete testing and technical advice through the VMPA-Betonprüfstelle (concrete testing laboratory) of BPB®
Development of special products and new technologies
Renovation services and maintenance work on concrete surfaces and objects
A trustful cooperation with our raw material suppliers as well as a permanent search for new raw mate-rial sources allow us a wide knowledge of the raw material market and an optimization of our products.
We accompany all products with personal technical advice – from the project meeting on site up to ser-vices like providing mix designs, concrete testing, production and delivery "just in time", after-sales service as well as training of our business partners.
Editorial | Company group REMEI | BPB®
Wetcast means, "liquid pouring" and explains the term properly.
Fresh concrete is filled into a mould. The drying process takes up to 24 hours, depending on the used additive. Using the Wetcast method it is pos-sible to create different surfaces and structures which is a great advantage compared to other con-crete production methods.
Our product range:
release agent
concrete mixer protection
high performance superplasticizer
hydro-functional additives
high performance concrete plasticizer
surface protection products
The Wetcast method | The Wetcast product
01
Eye-catcher – it is possible to create different surfaces and structures with the wetcast method. Our partner TOP Mineral offers a wide product range and allows unlimited creativity.
BIOtrenn Emulsion NSG | Separating agent for polyurethane moulds
02
leads to a uniform bright concrete surface (architectural concrete quality)
excellent adhesion to horizontal and vertical moulds
for heated moulds up to 60°C
for all types of moulds
biodegradable
applied thinly and uniformly using a spraying device
small white droplets are formed during application
start placing the concrete when no more white droplets are visible
mineral oil-free
corrosion inhibiting
preserving
for all types of moulds
for heated moulds up to 60°C
applied thinly and uniformly using a spraying device
the mould should be dry and clean
Our partner for Wetcast moulds
A brand of BCR Building Components Rimmele GmbH & Co. KG
ECOtrenn N | Separating agent for rigid plastic moulds
Preservative agent ECO Mixer Protection | for concrete mixers and machinery
03
universal preservative agent based on renewable raw materials
can be used for concrete mixers, block producing machines and tools
machines and tools remain as new longer
applied to the clean surface using an appropriate paint or spraying device
new tools and machinery should be sprayed before usage
Application:
concrete mixers
construction machines
block machines
concrete trucks
tools
04
In all times and all cultures, colours are an ex-pression and medium of certain feelings and men- tal spirits. Colours are the expression of a style – and they are one of the reasons whether we feel comfortable in our environment or not.
Colour is an important element of design in our time. With colour schemes space and surface can be designed harmonically. Colour sets trends – a significant and sustainable development in our environment.
Coloration of concrete | ProDesign, liquid colours, powder pigments
We provide a lot of colours, liquid and powdered. The colour chart only shows a selection. The final result depends on many different parameters such as the used cement, aggregates and admixtures.
05
Im Architektur- und Designbereich bestätigt sich
die generelle Abkehr von kühleren Farben hin zu
warmen Farbtönen.
Als zentrales Element markiert die Farbe Gold-
ocker den Schnittpunkt von Vergangenheit und
Zukunft – Tradition und Moderne.
Jetzt QR-Code einscannen und online mehr über
die REMEI ProDesign-Linie erfahren.
Farb t rends 2016 –
REMEI ProDes ign
Young Color | Atemberaubendes Erlebnis
Immense Experience steht für moderne Tech-
nologien. Illusionen, Kontraste und Fühlbarkeit.
Es enthält kontrastreiche kalte und warme Töne.
Nur wenn wir das gewohnte Raster verlassen,
können wir uns neu entdecken und finden. Die-
ser urbane Lifestyle sehnt sich nach kontrol-
lierter Unordnung.
Bezeichnung
Weißzement
ProDesign YoungColor 514301
6,7
ProDesign YoungColor 553701
5,3
ProDesign YoungColor 590600
6,7
ProDesign YoungColor 590001
6,7
ProDesign YoungColor 551801
6,7
ProDesign YoungColor 537500
6,7
ProDesign Goldocker 553201
6,7
Dos
ieru
ng
F a r b k a r t e _ P u l v e r p i g m e n t e
Bezeichnung
Farbton in Grauzement
(Dosierung 3 %)
Farbton in Weißzement
(Dosierung 3 %)
REBOxid® BLAU 5010
REBOxid® BLAU 5016
REBOxid® BLAU 5018
REBOxid® BRAUN 6010
REBOxid® BRAUN 6055
REBOxid® BRAUN 6063
REBOxid® BRAUN 6086
REBOxid® GELB 4020
REBOxid® GELB 9010
REBOxid® GELB 9060
REBOxid® GRÜN 5024
REBOxid® GRÜN 5035
REBOxid® ORANGE 9005
REBOxid® ROT 1000
REBOxid® ROT 1010
REBOxid® ROT 1030
REBOxid® ROT 1035
REBOxid® ROT 1080
REBOxid® ROT 2025
REBOxid® ROT 2070
REBOxid® SCHWARZ 3030
REBOxid® SCHWARZ 3060
REBOxid® SCHWARZ 3065
DARKODUR® Pulverpigment
REBA CARABON 3085
REBA CARABON 3090
REBOxid® TERRAKOTTA 9075
REBOxid® TÜRKIS 5022
REBOxid® WEISS 2000
REBOxid® WEISS 2010
REBOxid® WEISS 2015
Die
Farb
dars
tellu
ng is
t dru
ckte
chni
sch
bedi
ngt u
nd s
tellt
kei
ne z
uges
iche
rte
Farb
eeig
ensc
haft
dar
.
F a r b k a r t e _ F l ü s s i g f a r b e n
REMEI Blomberg Farbkarte
Unser Farbsortiment umfasst eine sehr große
Anzahl an Farben sowohl in flüssiger als auch in
fester Form. Diese Farbkarte kann Ihnen natür-
lich nur einen groben Überblick geben.
Bitte beachten Sie, dass das endgültige Ergeb-
nis von vielen Faktoren abhängig ist, z. B. von
Zementart, Zuschlagstoffen oder Zusatzmitteln.
Die Darstellung der Farben basiert auf einer Do-
sierhöhe von 5 M.- % auf Grauzement.
Zur Auswahl der richtigen Farbe stehen wir Ih-
nen gerne beratend zur Seite und führen bei Be-
darf Versuche mit Ihren Rohstoffen durch.
Musterkoffer wie auch kleine Probemengen für
Eigenversuche stehen ebenfalls zur Verfügung.
Darüber hinaus informieren wir Sie auch gerne
über unsere Dosiertechnik.
Der von Ihnen gewünschte Farbton ist wider Er-
warten nicht aufgeführt? Wir stellen ihn gerne
für Sie nach – einfach Kontakt aufnehmen.
Bezeichnung
GrauzementBezeichnung
Grauzement
REBAcolor ROT 8100
REBAcolor SCHWARZ 8370
REBAcolor ROT 8103
REBAcolor SCHWARZ 8377
REBAcolor ROT 8110
REBAcolor SCHWARZ 8380
REBAcolor ROT 8112
REBAcolor SCHWARZ 8393
REBAcolor ROT 8120
REBAcolor SCHWARZ 8395
REBAcolor ROT 8125
DARKODUR®
REBAcolor ROT 8130
DARKODUR® N
REBAcolor ROT 8133
DARKODUR® S
REBAcolor ROT 8135
DARKODUR® PLUS
REBAcolor ROT 8140
DARKODUR® DELUXE
REBAcolor ROT 8141
DARKODUR® MOKKA
REBAcolor ROT 8143
REBAcolor WEISS 8500*
REBAcolor ROT 8145
REBAcolor WEISS 8501*
REBAcolor ROT 8180
REBAcolor GRAU 8505*
REBAcolor TERRAKOTTA 8206
REBAcolor CREME 8506*
REBAcolor TERRAKOTTA 8207
REBAcolor GRAU 8509*
REBAcolor TERRAKOTTA-R 8977
REBAcolor BLAU 8510
REBAcolor MAINZER-ROT 8985
REBAcolor BLAU 8518
REBAcolor Beige 8278*
REBAcolor BLAU 8519
REBAcolor SCHWARZ 8318
REBAcolor TÜRKIS 8522
REBAcolor SCHWARZ 8330
REBAcolor GRÜN 8523
REBAcolor SCHWARZ 8350
REBAcolor GRÜN 8525
REBAcolor SCHWARZ 8354
REBAcolor GRÜN 8526
REBAcolor SCHWARZ 8358
REBAcolor GRÜN 8535
REBAcolor SCHWARZ 8360
REBAcolor GELB 8408* Weißzement 5 %
Colour chart ProDesign – the latest trend colours with a unique appeal; from classic, modern over to extraordinary
Liquid colours – a varied range of colours and colour nuances to set highlights
Powder pigments – classic colours for numerous fields of application
Our colour chart does not include the colour shade you need? We will create any colour shade particularly for you – simply contact us.
Surface decoration | BPB special sealing DV - I
06
Liquid colour with binding agent
Using BPB Special sealing DV – I it is possible to create wetcast slabs according to your wis-hes. A solid colorization of the concrete is not necessary.
The special sealing is sprayed directly into the mould right after applying the binding agent. After that the mould is filled with concrete.
We recommend applying a surface protection to gua- rantee and maintain a nice and long-time appearance.
07
Erosion of the concrete surface using the negative procedure
Wetcast Excellent – solvent-free, pasty concrete retarding agent for the Wetcast production in the negative procedure
Wetcast Excellent is applied into the mould using an appropriate brush. The subsurface should not shine through the material after drying. Remove the concrete from the mould after a drying time of 1 – 2 hours.
Afterwards treat the surface with the help of wa-ter and a brush (if necessary with a high-pressure cleaner) and remove the top layer.
Surface decoration | Wetcast excellent
excellent adhesion in wetcast moulds
concrete retarding agent for the wetcast production
for all types of moulds
washable up to 72 hours
The concrete retarding agent is particularly suitable for filigree moulds, as shown above; a wood grain effect.
08
The balance of concrete colours, additives, se-parating and care agents as well as proper surface protection and care products is essen-tial for the concrete duration and appearance. We develop an optimal concrete formula for you on request.
The VMPA-Betonprüfstelle (concrete testing labo- ratory) of BPB® offers concrete technological sup-port starting from formula optimization over to reclamation work.
Concrete admixtures
Superplasticizer REBAflow 202 (FM) – superplasticizer according to EN 934-2:T3.1/3.2
Antifoaming agent REBAment 40 BV – concrete plasticizer according to EN 934-2:T2
Hydrophobic agent REDUPHOB® T-100 – mass water repelling for concrete on siloxane basis with excellent depth effect
Additional admixtures
REBA-Beschleuniger K (BE) – set accelerating admixture according to EN 934-2:T6 for concrete according to EN 206-1 and DIN 1045-2
REBA-Silika – siliceous additive for the production of high-performance concrete according to EN 13263-1 and EN 13263-2
MHK-LP Optimierer – hollow micropheres with an elastic plastic shell as prefabricated air voids and for increasing the elasticity
Formular optimization | Additives
An Eye-catcher – Wetcast pro- ducts with a digital print design.
As an official affiliate of the BVB 09 in pro- per black- yellow style.
09
Impregnation – film-forming
Pore sealing treatment to reduce the surface porosity and to strengthen the surface at the same time. Pores and capillaries are partially or completely filled.
Impregnation Concrete Pore filling, water-repellent impregnation for absorbing cement-based surfaces
PU-Coating W 1 K
PU-Coating W 2 K Solvent-free polyurethane coating
Not film-forming
Concrete treatment to create a water repellent surface. The po-res and capillaries are only lined and not filled.
Impregnation Easy Protect Plus Impregnation with hydrophobic effect
REBAtex BI Excellent Impregnation with water repellent and oleophobic effect
Impregnation Construct – Reactive colour-neutral water-repellent impregnation, tested and certified according to TL/TP OS-A of ZTV SIB 90 and EN 1504-2
Surface protection
10
Wetcast production
As part of our research work of producing and sealing high quality concrete goods we were able to develop a new product line "Wetcast products".
We managed to develop a complete assortment consisting concrete additives, colours, admixtures, pretreatment and after treatment products as well as surface protection products.
Advantages of the WETCAST procedure for concrete slabs and stone surfaces:
excellent concrete strength
long durability with a high optical and attractive design
carbonation barrier – the formation of efflorescence is prevented
preservation of concrete colour – UV protection
colour enhancement – higher colour brilliance
dirt -and- stain protection – aqueous media do not penetrate into the surface
light satin gloss – increasing the optical quality
concrete surface can be cleaned
Optional: Increasing of the slip resistance
This process is based on the following steps as descripted on the following pages.
Functional – using Via Domo®’s multiple moulds you not only save time but also space.
11
1. Optimization of the fresh concrete quality
Control and eventually adjusting of the fresh concrete formula (determination of the optimal grading curve (screen procedure)
Determination of the concrete consistency, the water-cement value and the type of superplasti- cizer as well as the amount of superplasticizer
2. Determination of the releasing agent for the concrete mould
3. Determination of the solidification time
4. Steps after removing the concrete from the mould
IR irradiation – increasing of the surface tempe-rature using IR rays (approx. 20 to 30 seconds)
Coating of the fresh demoulded concrete goods using a roller or spraying device (film-forming/not film-forming)
Drying of the surface using IR rays
Optional: applying a second coat
Checking the nozzles and the applied amount throughout production
Drying using IR rays takes between 20 to 30 seconds (surface temperature <60°C)
Via Domo® Classic- Mould – mould with solid steel sheet supporting box and clamping edge.
12
Wetcast production
5. Storage/packaging
Flat storage: flat nets, fleece or pellets are used for storage safety and to avoid scratches
High storage: plastic cords are used for storage safety and to avoid scratches
Packed product notes within each package that provide information for the careful handling of the concrete products as well as information on cleaning and maintenance
It is recommended to cover those packages with REBA-COVER. To prevent stagnant moisture. The packets may not be completely shrunk
Additional information
In the morning, spraying nozzles should be rinsed thoroughly with a soapy water mixture and be reinserted
Checking the nozzles and the applied amount throughout production repeatedly
Internal instruction: delivery of packets not until 7 days after production date! (because of subsequent hardening / self-crosslinking of the seals)
BCR Building Components Rimmele GmbH & Co. KG
TOP Mineral GmbH
KNIELE Baumaschinen GmbH WMV Industrieanlagen GmbH
Röntgenstraße 5 | D-89584 Ehingen
Tel. +49 (0)7391 587578-0
[email protected] | www.de.viadomo.com
Industriegebiet 3 | D-79206 Breisach-Niederrimsingen
Tel. +49 (0)7668 7107-74 | Fax +49 (0)7668 7107-78
[email protected] | www.topmineral.de
Gemeindebeunden 6 | D-88422 Bad Buchau
Tel. +49 (0)7582 9303-0 | Fax +49 (0)7582 9303-30
[email protected] | www.kniele.de
Tobelacker 1 | D-88273 Fronreute-Baienbach
Tel. +49 (0)7505 9573-0 | Fax +49 (0)7505 9573-20
[email protected] | www.wmv-industrie.de
Overview of our partners
Grap
hic-
Des
ign:
ww
w.m
edia
wer
ksta
tt.n
et
Pict
ures
: Ulf
Sal
zman
n, V
ia D
omo®
, REM
EI B
lom
berg
REMEI Blomberg
GmbH & Co. KG | Industriestraße 19 | D-32825 Blomberg Tel. +49 5235 963-0 | Fax +49 5235 963-230 [email protected] | www.remei.de
BPB®
Beton- und Prüftechnik Blomberg GmbH & Co. KG Nederlandstraße 11 | D-32825 Blomberg Tel. +49 5235 99459-0 | Fax +49 5235 99459-20 [email protected] | www.bpb-info.de
OsnabrückA30
A2
A2
A44
B64
Herford
Minden
Bielefeld
Hannover
Lemgo
Bad Salzuflen
Rinteln
Hameln
Detmold
PaderbornDortmund
Kassel
A33
B1
B239
B252
B252
B66B1
B238
B66
Horn- Bad Meinberg
Blomberg
Lage