Welding Product · PDF fileleading welding brands, including miller for equipment & hobart...

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2017/2018

Welding Product Range

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Our Customers are Important to Us.THAT’S WHY EVERYONE AT WIA HAS OUR CUSTOMERS IN MIND NO MATTER THEIR ROLE.Starting with our engineers who develop our products, to our technical specialists who deliver knowledge, and our Customer Support team who advise and ensure our customers have the assistance they require, everyone at WIA works hard to deliver the best solutions that will benefit our customers and their business.

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Trusted by the Best.WE PARTNER WITH THE WORLD’S LEADING WELDING BRANDS, INCLUDING MILLER FOR EQUIPMENT & HOBART FOR FILLER METALS.As part of the ITW (Illinois Tool Works) global manufacturing group, we are driven by innovation, customer needs and technical expertise. We have been supporting and advising the Australian industry for over 50 years.

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We Think, Work & Live Welding Everyday.

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OUR INDUSTRY EXPERTISEBoth locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.

OUR GLOBAL PARTNERSHIPSWIA is part of the global organisation ITW (Illinois Tool Works), a diversified manufacturing company. Our global partnerships give us access to the world’s leading welding brands.

WE KNOW THE MARKETWe work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining or oil and gas, we know the market.

OUR APPROACHWe work with our customers to develop the best products and deliver the best solutions. Our customers have trust in our products and company because of how we do things. That’s why we’re trusted by the best.

OUR BRANDSOur brands include WIA electrodes, wires and equipment; Miller industrial welding equipment; Hobart filler metals and Bernard™ and Centerfire™ consumables.

USED BY THE BESTOur brands are selected by welding professionals and companies who demand the most reliable products, in-depth knowledge and cost-effective solutions.

OUR PRODUCTSOver 50 years of experience gives us the expertise to develop products that deliver! The Austarc 16TC electrode and Weldmatic Fabricator have been industry icons for decades.

50YEARS

WHERE WE STARTEDEstablished in 1962, WIA began as a small team of welding specialists, working to develop industry leading, innovative products. Today, we are a leading welding supplier because of our innovation and expertise.

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Plus we’re on social media too. Connect with us on Facebook, LinkedIn, Twitter, Instagram and YouTube and keep up to date with WIA and the welding industry in general.

DATA SHEETS

BROCHURES DISTRIBUTOR LOCATOR

NEWS CONTACTS

Everything You Need is on Our Website welding.com.au

Online All the Time!

https://linkedin.com/company/wia-welding-industries-australia

https://facebook.com/wia.welding/

https://www.linkedin.com/company/wia-welding-industries-australia-?trk=top_nav_home

https://twitter.com/WIA_Welding

https://instagram.com/wia.welding/

https://youtube.com/channel/UCzdz2fO2eQmI59m96E3qX8w

http://welding.com.au

http://welding.com.au

https://facebook.com/wia.welding/

https://www.linkedin.com/company/wia-welding-industries-australia-?trk=top_nav_home

https://youtube.com/channel/UCzdz2fO2eQmI59m96E3qX8w

https://instagram.com/wia.welding/

https://twitter.com/WIA_Welding

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Contents

KEY TO SYMBOLS

Alternating or Direct Current Output

Direct Current Output

Constant Voltage Output

Requires Single Phase Supply

Constant Current Output

Requires Three Phase Supply

Constant Current and Constant Voltage Output

Welding Equipment MIG LIGHT INDUSTRIAL ........................................................................................................... 10 - 19ENGINE DRIVEN ....................................................................................................................... 20 - 37ARC & TIG .............................................................................................................................. 38 - 55MIG & MULTI-PROCESS ............................................................................................................ 56 - 83INDUCTION HEATING ................................................................................................................ 84 - 91WIREFEEDERS ...................................................................................................................... 92 - 101

Filler MetalsELECTRODES ...................................................................................................................... 104 - 111WELDING WIRES ................................................................................................................. 112 - 127HARDFACING PRODUCTS ..................................................................................................... 128 - 135

Welding SafetyAUTO-DARKENING HELMETS ................................................................................................ 138 - 153

AccessoriesDRIVE ROLLERS & INLET GUIDES .......................................................................................... 156 - 157WATER COOLERS ........................................................................................................................ 157REMOTE CONTROLS .................................................................................................................... 158

TIG TorchesTIG TORCHES ....................................................................................................................... 162 - 163

MIG Guns & ConsumablesMIG GUNS .......................................................................................................................... 166 - 172CONSUMABLES & REPLACEMENT PARTS ............................................................................. 173 - 181

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Welding EquipmentHEAVY DUTY WELDING EQUIPMENT BUILT TO WITHSTAND THE HARSHEST ENVIRONMENTS & CONDITIONS.

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MIG Light IndustrialBUILT TO PERFORM.

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Selection ChartPRODUCT THICKNESS OF MATERIAL

TO BE WELDEDWELDING OUTPUT APPLICATIONS

THIN

GA

UG

E

6M

M

8M

M

10

MM

12

MM

MU

LTI-P

AS

S

12

MM

PLU

S

SINGLE PHASE

Weldmatic 270 270 Amps @ 27.5 Volts, 20% Duty Cycle

Light Industrial, Medium Fabrication, Rural Workshops, Hire Fleets, Body Shops & Maintenance

Weldmatic 270C 270 Amps @ 27.5 Volts, 20% Duty Cycle

Light Industrial, Workshops, Body Shops, Maintenance & Training Centres

THREE PHASE

Weldmatic 356 355 Amps @ 32 Volts, 40% Duty Cycle225 Amps @ 23.5 Volts, 100% Duty Cycle

Light to Medium Industrial Fabrication, Sheet Metal, Boat Building, Service, Repair, Maintenance & Training Centres/Schools, & Stainless Steel & Aluminium

Weldmatic 396 395 Amps @ 34 Volts, 30% Duty Cycle250 Amps @ 26.5 Volts, 100% Duty Cycle

Medium to Heavy Fabrication, Training Centres/Schools, Stainless Steel & Aluminium

Weldmatic Fabricator 400 Amps @ 34 Volts, 45% Duty Cycle270 Amps @ 27.5 Volts, 100% Duty Cycle

Medium to Heavy Fabrication Including Vehicle Manufacture, Ship Building, Aluminium & Stainless Steel Construction, & the Full Range of Steel Fabrication

MIG

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Reliability & Performance

PRODUCTS THAT DELIVER

Manufacturing welding machines for over 50 years, gives us the experience to develop products that deliver.

HIGH PERFORMING

All WIA welding machines are high performing, easy to use and can handle a variety of welding applications.

WELDING RANGE

At WIA we have a large variety of machines on offer from single and three phase MIG welders, Arc & TIG, machines, and MIG and multi-process welding solutions. If you need it we have it covered.

USED BY THE BEST

WIA products are preferred and relied on by welding professionals and companies who demand high performing solutions that will get the job done!

RELIABILITY & PERFORMANCE

All WIA machines are supported by an Australia wide service network, and have either a 2 or 3 year warranty covering parts and labour, so you can be guaranteed you’re buying reliability and performance.

BUILT TO PERFORM

Every component of WIA machines has been engineered to ensure they perform, from the power source and heavy duty drive rolls, to the industrial quality guns, they’ve all been built to perform.

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Weldmatic 270Part No: CP132-1 - With W64 4 Roll Drive Wirefeeder

FINE ARC CONTROL 16 SETTINGS

PRIMARY VOLTAGE

RATED PRIMARY CURRENT

MAX. PRIMARY CURRENT

RECOMMENDED GENERATOR kVA

RATED OUTPUT @ 40°C (10 min)

WELDING CURRENT RANGE

WIRE SIZE RANGE (MM)

SHIPPING WEIGHT

240 Vac - 50Hz

25 Amps 56 Amps 13.5 kVA 270 A, 27.5 V, 20% Duty Cycle

30 - 270 Amps

0.6 - 1.2 Solid 0.8 - 1.2 Cored

142kg

240 Vac - 50Hz

15 Amps 32 Amps 8 kVA 200 A, 24 V, 22% Duty Cycle Setting D-1 Max.

30 - 200 Amps

0.6 - 1.2 Solid0.8 - 1.2 Cored

15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.

BIG ON POWER! BIG ON PERFORMANCE!The Weldmatic 270 has the advantage when it comes to both power and performance. Pumping out a huge 270 Amps of genuine welding power, this machine outperforms the competition when it comes to welding performance.

WIDE RANGE OF APPLICATIONSThis heavy weight MIG suits light to medium fabrication, rural maintenance and hire fleets.

PACKED WITH PROFESSIONAL FEATURESPacked with all the features you’d expect in an industrial three phase MIG machine, the single phase Weldmatic 270 is for the serious welder who wants results.

GAS OR GASLESSSuits gas shielded and gasless flux cored wires.

SPOOL CAPACITY5kg and 15kg.

WELDS UP TO 12MM Fillet weld up to 12mm of mild steel, stainless steel or aluminium.

LOW GAS BOTTLE TRAYThe low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.

REDUCED POWER CONSUMPTIONThe Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment.

BUILT-IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

BIG ON POWER. BIG ON PERFORMANCE.

12MM

PACKAGE INCLUDES

W64 4 Roll Drive Wirefeeder3m Euro Gun Cable5m Work Lead10m Interconnecting Leads

Gas Regulator/FlowmeterDrive Rollers: 0.9/1.2mm“V” Groove; 0.9/1.2mm Knurled (Gasless)Tips: 0.6/0.8/0.9/1.2

MIG DC

SELECTION CHART

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Weldmatic 270CPart No: CP136-1 - Compact Package

COMPACT MIG PACKAGECompact MIG with feature packed integrated wirefeeder, enabling custom set-up to suit the job - including: Arc Start Low Wire Speed Burnback Spot Time Trigger Latch Inch Purge Pre and Post Gas

IDEAL FOR THE WORKSHOP ENVIRONMENTEconomical option for workshops where a separate wirefeeder isn’t required. Works well under a bench.

PORTABLEEasy to move around the workshop, with no messy leads between the power source and wirefeeder.

EASY TO ACCESS CONTROLSAll controls are located on the front panel – easy access to all wirefeeder features.




REDUCED POWER CONSUMPTIONThe Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment.

LOW GAS BOTTLE TRAYThe low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.

COMPACT MIG WITH INTEGRATED WIREFEEDER. IDEAL FOR WORKSHOPS.

PRIMARY VOLTAGE




RATED OUTPUT @ 40°C (10 MIN)



PRODUCT HEIGHT

SHIPPING WEIGHT

240 Vac - 50Hz

25 Amps 56 Amps 13.5 kVA 270 A, 27.5 V, 20% Duty Cycle

30 - 270 Amps

0.6 - 1.2 Solid 0.8 - 1.2 Cored

760mm 810mm (To Top of Handles)

127kg

240 Vac - 50Hz

15 Amps 32 Amps 8 kVA 200 A, 24 V, 22% Duty Cycle Setting D-1 Max.

30 - 200 Amps

0.6 - 1.2 Solid0.8 - 1.2 Cored

15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.

PACKAGE INCLUDES

3.6m Euro Gun Cable5m Work LeadGas Regulator/FlowmeterDrive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm Knurled (Gasless)Tips: 0.6/0.8/0.9/1.2

WELDS UP TO 12MM Fillet weld up to 12mm of mild steel, stainless steel or aluminium.

12MM

FINE ARC CONTROL 16 SETTINGS & INTEGRATED WIREDEEDER

MIG DC

SELECTION CHART

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PRIMARY VOLTAGE







SHIPPING WEIGHT

380/415 Vac - 50Hz 3 Phase

15 Amps 23 Amps 16.5 kVA 355 A, 32 V, 40% Duty Cycle225 A, 25.3 V, 100% Duty Cycle

30 - 355 Amps

0.6 - 1.2 Solid 0.8 - 1.6 Cored

168kg

FLEXIBILITYReach around those awkward jobs with the fully enclosed separate wirefeeder.

DUAL FRONT HANDLESExclusive split handles with rubber grips designed to move the machine easily and allow composite work lead and MIG gun to be stored independently.

FAN ON DEMANDThe Fan-on-Demand™ uses less power and generates less noise by only operating the fan when needed. This reduces dust build up inside the machine, meaning less maintenance time and increasing the life of components.



THE CHOICE OF MEDIUM FABRICATION WORKSHOPS.


PURE POWERThis industrial strength MIG delivers 356 Amps of pure power, plus all the features needed to maximise your productivity in one complete package.

PRODUCTIVITY ON DEMANDExperience a boost in productivity thanks to the impressive 40% duty cycle at the rated output of 32 Volts.

INDUSTRIAL STRENGTHThe Weldmatic 356 is the ideal choice for medium industrial fabrication workshops, sheet metal, boat building, service, repair, maintenance and training centres/schools.

RELIABILITYFitted with an industrial standard 3.6m gun and cable for reliable welding performance and long operating life.

FINE ARC CONTROL30 Voltage steps provide fine arc control over the whole operating range, from short arc to full spray transfer.

PACKAGE INCLUDES

W64 4 Roll Drive Wirefeeder3.6m Euro Gun CableBernard™ Centerfire™ Tip 0.9mm10m Work Lead10m Interconnecting LeadsGas Regulator/FlowmeterDrive Rollers: 0.9/1.2mm “V” Groove; 0.9/1.2mm Knurled (Gasless, Flux Cored)

MIG DC

COMES WITH BERNARD™ CENTERFIRE™ CONSUMBLES

SELECTION CHART

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PRIMARY VOLTAGE







SHIPPING WEIGHT

380/415 Vac - 50Hz3 Phase

15 Amps 27 Amps 20 kVA 395 A, 34 V, 30% Duty Cycle250 A, 26 V, 100% Duty Cycle

19 - 395 Amps

0.8 - 1.6 Solid 0.8 - 1.6 Cored

172kg

COMPLETE INDUSTRIAL MIG WELDING PACKAGEThis 396 Amp three phase MIG welder is ideal for medium to heavy fabrication, and all general industrial fabrication applications.

FLEXIBILITY & POWEROptimal weld characteristics provide high quality results on steel, stainless steel and aluminium, plus the power to comfortably run all popular sizes of solid and flux cored wires. With the capacity to run

1.6mm flux cored wire, the 396 can handle a wide range of applications.


FINE ARC CONTROL30 Voltage steps for fine arc control over the whole operating range, from short arc to full spray transfer.

DUAL FRONT HANDLESExclusive split handles with rubber grips designed to move the machine easily and allow the composite work lead and MIG gun to be stored independently.

DIGITAL METERSDigital Volt and Amp metres retain last weld information and allow precise set-up.

ULTRA-FAST WIRE BRAKING FEATUREFeatured on the 4RD wirefeeder - leaves the wire tip extra clean at the end of the weld.Features include: ‘Normal’ and Creep’

start speed modes. Cold wire inch/

gas purge controls. Pre/post gas

timer controls.



COMPLETE INDUSTRIAL MIG WELDING PACKAGE.

PACKAGE INCLUDES

W64 4 Roll Drive Wirefeeder3.6m Euro Gun CableBernard™ Centerfire™ Tip 0.9mm10m Work Lead10m Interconnecting LeadsGas Regulator/FlowmeterDrive Rollers: 0.9/1.2mm “V”, 0.9/1.2 Knurled (Gasless, Flux Cored, Metal Cored)

MIG DC


SELECTION CHART

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THE WELDMATIC FABRICATOR HAS BEEN THE INDUSTRY STANDARD FOR OVER 30 YEARS WITH PROVEN PERFORMANCE & RELIABILITY THAT IS SECOND TO NONE.

The Complete Industrial MIG Welding Solution.

MIG

Weldmatic FabricatorPart No: CP135-1 - W64 4 Roll Drive Wirefeeder

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DC

PRIMARY VOLTAGE







SHIPPING WEIGHT

415 Vac - 50Hz3 Phase

18 Amps 30 Amps 20 kVA 400 A, 34 V, 45% Duty Cycle270 A, 27.5 V, 100% Duty Cycle

40 - 400 Amps

0.6 - 1.6 Solid 0.8 - 2.0 Cored

200kg

APPLICATIONSA complete industrial welding solution for medium and heavy industrial fabrication, including: Vehicle manufacture. Ship building. Aluminium and stainless

steel construction. Full range of steel

fabrication.

RUGGED & RELIABLEThis compact MIG has the power to comfortably run all popular sizes of solid and flux cored wires.


SPOOL CAPACITYAccommodates 5kg and 15kg spools – meaning greater flexibility across a range of applications.

PRECISE SET-UP & CONTROL Digital Volt and Amp

meters with last weld displayed for 30 seconds for precise set-up. The separate ON/OFF

switch enables weld settings to be retained. 30 step Voltage controls

enable fine tuning of weld settings for precise welding control.

REDUCED POWER CONSUMPTION & LESS NOISEFan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment.


PACKAGE INCLUDES

W64 4 Roll Drive Wirefeeder3.6m Euro Gun CableBernard™ Centerfire™ Tip 0.9mm10m Work Lead10m Interconnecting LeadsGas Regulator/FlowmeterDrive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm Knurled (Gasless, Flux Cored, Metal Cored)


SELECTION CHART

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Engine DrivenFOR JOBS THAT DEMAND POWER.

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ENGINE DRIVEN

PRODUCT PROCESS AUXILIARY OUTPUT

STI

CK

MIG

*

FLU

X C

OR

ED

*

DC

TIG

DC

PU

LSE T

IG CAC-A AUXILLARY GENERATOR POWER - WATTS (PEAK)

WELDING OUTPUT RANGE

ENGINE VRD RCD AUX POWER OUTLETS

TYPICAL APPLICATIONS

Bobcat 250 [Petrol]

3/16" (4.8mm)

11,000 40 - 250 AC 40 - 250 DC 17 - 28 CV

Kohler Petrol

2 x 15 Amp1 x 32 Amp(All 240V)

Fabrication, Maintenance, Rural, Construction

Bobcat 250 [Diesel]

3/16" (4.8mm)

11,000 40 - 250 AC 40 - 250 DC 17 - 28 CV

Kubota Diesel

Opt.

2 x 15 Amp1 x 32 Amp(All 240V)

Fabrication, Structural, Maintenance, Repair, Piping

Trailblazer 325 [Petrol]

3/16" (4.8mm)

12,000 10 - 325 DC 10 - 35 CV

Kohler Petrol

Opt.

2 x 15 Amp 1 x 32 Amp Sockets(All 240V)

Fabrication, Maintenance, Rural, Construction

Trailblazer 325 [Diesel]

3/16” (4.8mm)

12,000 10 - 325 DC 10 - 35 CV

Kubota Diesel

Opt.

2 x 15 Amp 1 x 32 Amp Sockets(All 240V)


Big Blue 400X Pro

1/4" (6mm)

12,000 20 - 400A CC14 - 40V CV

CAT Diesel

2 x 15 Amp1 x 32 Amp (All 240V)

Fabrication, Maintenance, Structural, Construction

Big Blue 500X Pro

5/16” (8mm)

15,000 3PH4,000 1PH

20 - 500 CC14 - 40 DV

Deutz Diesel

2 x 15 Amp 240 V 1PH,1 x 32 Amp 380V 3PH


Big Blue 700X Duo Pro

1/2” (13mm)

27,000 3PH5,500 1PH

Paralleled 40 - 800AEach Side 20 - 400A

Deutz Turbo Diesel

2 x 15 Amp 240V 1PH1 x 32 Amp 380V 3PH

Construction, Pipeline, Mining, Maintenance, Railroad

Big Blue 800X Duo Air Pak

1/2” (13mm)

27,000 3PH5,500 1PH

20 - 800 CC 14 - 40 CV

Deutz Turbo Diesel

2 x 15 Amp 240V 1PH1 x 32 Amp 380V 3PH

Construction, Structural, Maintenance, Mining

* Optional wirefeeder required Capability Designed for this process

Selection Chart

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Get the Advantage

PACKED WITH POWER

Miller Engine Driven machines are packed with power and designed to deliver.

DESIGNED TO LAST

Miller’s Engine Driven machines are designed to run continuously, and won’t let you down.

BUILT TOUGH FOR MAJOR PROJECTS

Built tough, Miller Engine Drive machines are used world over on major projects across various industry sectors.

FOR SITE WORK & REMOTE APPLICATIONS

Engine Driven machines are ideal for remote applications. Need power? All engine drives have 240V single phase (60Hz). The Big Blue 500X, 700X and 800X also have three phase power 415-380V (60Hz) outputs making them ideal for site work.

RELIABILITY SECOND TO NONE

Backed by a 3 year warranty and Australia wide service network, every Miller machine can be relied on to deliver!

LOWER CAPITAL INVESTMENT & RUNNING COSTS.

Miller’s Big Blue 700X and 800X Engine Driven machines have dual operator capability which allows engine driven fleets to be reduced, The 800X has built in air compressor resulting in lower capital investment and lower running costs.

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Engine SpecsBOBCAT 250 PETROL

ENGINE BRAND & WARRANTY

HP TYPE WELD SPEED

IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kohler: 3-year Manufacturer’s Warranty

23 HP Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor)

3600 RPM

2300 RPM

45 L 1.4 L Low Oil Pressure

BOBCAT 250 DIESEL


HP TYPE WELD SPEED

IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kubota: 2-year 2000 Hours 1-year Minor Components

19 HP at 3600 RPM

Three-cylinder, industrial liquid-cooled, diesel

3600 RPM

2450 RPM

45 L 3.2 L High Coolant Temperature, Low Oil Pressure, Low Fuel

TRAILBLAZER 325 (PETROL)


HP TYPE WELD SPEED IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kohler: 3-year Manufacturer’s Warranty

25 HP at 3600 RPM

Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor)

Auto-Speed™ 2400, 2800, 3200 or 3600 RPM

2400 RPM

45 L 1.4 L Low Oil Pressure

TRAILBLAZER 325 (DIESEL)


HP TYPE WELD SPEED IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kubota: 2-year 2000 Hours 1-year Minor Components

24.8 HP at 3600 RPM

3-cylinder, industrial liquid-cooled, diesel

Auto-Speed™2400, 2800, 3200 or 3600 RPM

2400 RPM

45 L 3.7 L High Coolant Temperature, Low Oil Pressure, Low Fuel

BIG BLUE 400X PRO


HP TYPE FEATURES ENGINE SPEEDS

CAPACITIES AUTOMATIC ENGINE SHUTDOWN

Catepillar C1.5 Water-Cooled Three-Cylinder 21.7 HP Diesel Engine24 months or 2000 hours.

21.7 HP

3-cylinder, industrial liquid-cooled, diesel

EPA Tier 4i compliant, indirect-injected, liquid-cooled engine.Right-side service access with intervals of 250 hrs for oil and filters.

1850 RPM Weld

Fuel: 43.5 LOil: 5.7 LCoolant: 5.7 L

Low Oil Pressure, High Coolant Temperature, Low Fuel Level

ENGINE DRIVEN

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BIG BLUE 500X PRO




Deutz D2011L03iFirst year all components. Second year all components, 2000 hr limit. Third year, major components only, 3000 hr limit.

32 HP

Three-cylinder, air/oil-cooled industrial diesel

EPA Tier 4i Compliant

Idle: 1350 RPMWeld: 1800 RPM

Fuel: 95 LOil: 8 LCoolant: Integrated Oil


BIG BLUE 700X DUO PRO




Deutz D2011L04iFirst year all components. Second year all components, 2000 hr limit. Third year, major components only, 3000 hr limit.

48.6 HP

Direct-injected four-cylinder, air/oil cooled industrial diesel



Fuel: 95 LOil: 8.5 LCoolant: Integrated Oil


BIG BLUE 800X DUO AIR PAK




Deutz TD2011L04w First year all components. Second year all components, 2000 hr limit. Third year, major components only, 3000 hr limit.

63.4 HP

Turbo-charged four-cylinder, liquid-cooled industrial diesel



Fuel: 95 LOil: 10.4 L Coolant: Integrated Oil


COMPRESSOR BRAND

FEATURES FREE AIR DELIVERY AT 1850 RPM

FREE AIR DELIVERY AT 1235 RPM

WORKING PRESSURE CONSTANT

DUTY CYCLE

OIL CAPACITY

AUTOMATIC COMPRESSOR SHUTDOWNS

Ingersoll Rand CE55 G1 3 -year Warranty

Rotary screw with electric clutch for on/off.Oil change intervals 500 hrs (same as engine). Life expectancy 30,000 hrs.

60 cfm(1.70 m³ /min)

40 cfm(1.13 m³ / min) Idle

100 PSIG 7 bar

100% 3.79 L Oil Temperature

ENGINE DRIVEN

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Bobcat 250Part No: MR907500001-1 [Kohler Petrol Engine]

REVERSED GENERATOR AIRFLOWExclusive engine and generator packaging design operates cooler and more efficiently. The engine is rotated towards the front to create more efficient airflow. More efficient airflow and exclusive engine location are significant contributors to reduced sound level and size. Hot air recirculation is eliminated when machine is mounted in tight spots, and internal parts are kept cool for optimal performance.

Up to

33% Sound Reduction

12cm Shorter Up to

24kg

Lighter

UP TO 33% QUIETER Significant improvements

in sound level and quality offer better job site communication, making for a safer work environment. The engine has been

rotated toward the front to create efficient airflow and quieter operation. Now you can start the job earlier and work around hospitals, businesses and residential areas.

SMALLER & LIGHTER DESIGNTakes up less space on trucks and trailers - leaving more room on your truck for other equipment and tools.

ENGINE DRIVENENGINE DRIVEN

QUIETER, SMALLER & LIGHTER THAN EVER.

Designed for Reliability.

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LONG RUNTIMESLarge 45L fuel capacity means many hours of run time before refuelling.

VERSATILE AC AND DC WELD OUTPUTProvides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.

MULTI-PROCESS CAPABILITYMIG, Stick, DC, AC, TIG

AUXILIARY OUTPUT* 2 X 15 Amp Sockets. RCD. 1 X 32 A 240 V 1PH 60Hz.

EASIER MAINTENANCEMaintenance is now faster and easier. With front panel maintenance displays, you know when your equipment needs to be serviced. Oil checks can be performed

from the top by the front panel. Single-side fuel fill and oil drain/filter. Tool-less panels that allow for quick access.

SMOOTH GENERATOR POWER Revolutionary ten

degree skewed rotor design optimises generator performance. Typical equipment which

can be run includes hand tools, circular saw, air compressor and flood lights.

3 YEAR WARRANTYWelder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.

Air filter

Oil level checkOil fill

Oil filter Oil drain

Fuel fill

Fuel filter

APPLICATIONS

MaintenanceRepairRuralFabricationStructural Steel WorkStand-Alone Generator

PROCESSES

Stick (SMAW)Flux-Cored (FCAW)MIG (GMAW)DC TIG (GTAW)Air Carbon Arc (CAC-A)Cutting and Gouging (4.8mm Carbons)

WELDING MODE

PROCESS AMP/VOLT RANGE

RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM)

WEIGHT (WITHOUT FUEL)

CC/AC Stick/TIG 40 - 140 A 60 - 160 A 80 - 225 A

225 A at 25 V, 100% Duty Cycle

Peak: 11,000 WattsContinuous: 9,500 Watts40 A, 240 VAC, 60 Hz

H: 711H: 832 (To Top of Exhaust)W: 508D: 1029

227kg

CC/DC Stick/TIG 100 - 250 A 250 A at 25 V, 100% Duty Cycle

CV/DC MIG/FCAW 17 - 22 V 20 - 28 V


*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some Australian 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.

SELECTION CHART

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Bobcat 250Part No: MR907565-1 [Kubota Diesel Engine]Part No: MR907565001-2 (with VRD) [Kubota Diesel Engine]

QUIETER, SMALLER & LIGHTER THAN EVER.

SMALLER & LIGHTER DESIGNTakes up less space on trucks and trailers - leaving more room on your truck for other equipment and tools.

EASIER MAINTENANCEWith front panel maintenance displays, you know when your equipment needs to be serviced.

LONG RUNTIMESLarge 45L fuel capacity means many hours of run time before refuelling.

VERSATILE AC & DC WELD OUTPUTProvides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.

MULTI-PROCESS CAPABILITYMIG, Stick, DC, AC, TIG.

DESIGNED FOR RELIABILITY Copper windings and

iron generator components for a quality built machine. Lugged - not soldered

- heavy internal leads for better field durability. Superior cooling

technology for maximum performance and engine life. Super-tough armour

to protect the welder/generator from accidental impact. Lift hook integrated into

the centre frame, which bolts to the machine’s base for greater durability.

SMOOTH GENERATOR POWERRevolutionary ten degree skewed rotor design optimises generator performance. Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights.

AUXILIARY OUTPUT* 2 X 15 Amp Sockets. RCD. 1 X 32 A 240 V 1PH 60Hz.

WELDING MODE


RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM)


CC/AC CC/DC

Stick/TIG 40 - 130 A 60 - 160 A 80 - 225 A 100 - 250 A




289kg

CV/DC MIG/FCAW 17 - 22 V 20 - 28 V


APPLICATIONS

MaintenanceRepairRuralFabricationStructural Steel WorkStand-Alone Generator

PROCESSES

Stick (SMAW)Flux-Cored (FCAW)MIG (GMAW)DC TIG (GTAW)Non-Critical (GTAW)Air Carbon Arc (CAC-A)Cutting and Gouging (4.8mm Carbons)

Up to

24kg

Lighter


ENGINE DRIVEN


SELECTION CHART

29

Trailblazer 325Part No: MR907510001-1 [Kohler Petrol Engine] Part No: MR907566001-1 [Kubota Diesel Engine]Part No: MR907566001-2 (with VRD) [Kubota Diesel Engine]

INNOVATIVE DESIGN - REDUCED SIZE & WEIGHT.

WELDING MODE


RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM)


CC/DC Stick/TIG 10 - 325 A 325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle

Peak: 12,000 WattsContinuous: 9,500 Watts40A, 240V, 60Hz


209kg (Petrol model)281kg (Diesel model)CV/DC MIG/FCAW 10 - 325 V 325 A at 28 V (Petrol)

325 A at 33 V (Diesel), 100% Duty Cycle

DUAL GENERATOR SYSTEMOne for welding and one for generating power - meaning no interaction between tools and the welding arc.

4-POLE 3 PHASE WELDING GENERATORUtilises a 4-pole, 3-phase generator to produce the best welding arc.

ACCU-RATED™ 12,000 WATTS OF USABLE PEAK POWERSeparate 12,000 Watt single phase generator cranks out enough power for most applications.

SUPERIOR ARC PERFORMANCE Three Stick modes –

XX10, XX18 and Gouge. Two wire modes – Solid

and Flux Cored. Excellent MIG/FCAW

arc performance. Lift-Arc™ TIG with Auto-

Crater™ and Auto-Stop™ and Pulse.

SELF-CALIBRATING DIGITAL METERS Preset and actual

Amperage/Voltage. Process settings. Maintenance functions:

hour meter, oil change interval and RPMs.

AUTO-SPEED™ TECHNOLOGY Traditional high speed

welder/generators always runs at maximum speed (3600 RPM) while welding. Auto-Speed technology automatically adjusts the engine speed to match your actual weld load requirements. When more power is

needed, the engine will automatically ramp up. By automatically varying the engine speed, fuel consumption and costs are reduced.

INNOVATIVE DESIGNFor quieter operation, reduced size and weight and easier maintenance.

SUPER-TOUGH PROTECTIVE ARMOUR WITH COVERSHigh-impact resistance in all temperatures and is chemical-resistant.

AUXILIARY POWER (MR907510001-1)* 2 X 15 Amp 240 Volt Sockets. 1 x 32 A 240 V 1PH 60Hz RCD Protected.


APPLICATIONS

Structural Steel WorkSheet MetalRepairRentalPipeFabricationMaintenance

PROCESSES

Stick (SMAW)MIG (GMAW)Flux Cored (FCAW)DC TIG/Pulsed TIG (GTAW-P)Air Carbon Arc (CAC-A)

ENGINE DRIVEN


SELECTION CHART

30

Big Blue® 400X ProPart No: MR907630-1 [CAT Diesel Engine]

SUPERIOR ARC PERFORMANCE Four pre-set DIG

settings (Stick). Hot Start™ (Stick). Lift-Arc™ TIG with Auto-

Stop™ and Crater-out. MIG/FCAW arc

performance.

AUTO REMOTE SENSE™

Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/ panel switch.

QUIET OPERATIONImproves work site communication.

SIMPLE-TO-SET CONTROLSNo elaborate procedure, just select process and weld!

THE VAULTUltimate control board reliability. Solid-state control technology, housed in a sealed vault. The vault's sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.

CATERPILLAR HEAVY DUTY LOW-SPEED INDUSTRIAL ENGINEDesigned to operate for 10,000 hours before the first basic overhaul.

METER MAINTENANCE DISPLAYS Fuel gauge. Hour meter function. Oil change interval. High coolant temperature

low oil pressure shut downs. Low fuel shutdown -

engine shuts down before system runs out of fuel, making restarts easy.

AUXILIARY POWER* 2 X 15 Amp Sockets. 1 x 32 Amp Socket. RCD.

VRD TO CAT C AS1674.2

3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.

WELDING MODE

AMP/VOLT RANGE

RATED OUTPUT

GENERATOR* POWER

DIMENSIONS (MM)

WEIGHT** (WITHOUT FUEL)

CC/DC 20 - 400 A 300 A at 32 V, 100% Duty Cycle350 A at 27 V, 100% Duty Cycle400 A at 24 V, 100% Duty Cycle


H: 813W: 667D: 1422

Net: 458kgShipping: 481kg**Additional 37kg When Fuel Tank is Full

CV/DC 14 - 40 V

MODEL OPTIONS PART NO

With VRD, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907630-2

With VRD, Roll Frame & Spill Tray Assembly, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907630-3

APPLICATIONS

Mechanical ContractorsStructural SteelworkFabricationMaintenanceRepairRentalConstruction

PROCESSES

Stick (SMAW)MIG (GMAW)Flux Cored (FCAW)DC TIG (GTAW)Air Carbon Arc (CAC-A)Rated: 4.8mm (3/16 in) Carbons, Capable: 6.4mm (1/4 in) Carbons

ENGINE DRIVEN


SELECTION CHART

31

MULE, DIRECTOR MAVERICK WELDING

WAYNE, LEAD WELDER ALFABS Group

BOB, NO 1 FABRICATOR TRIPLE EIGHT RACE ENGINEERING

Every Welder of Oz has selected and relied on the WIA, Miller and Hobart brands to get the job done. When you’re the best, you only use the best.

THE WELDERS OF OZ AREN’T YOUR AVERAGE FABRICATORS OR BOILERMAKERS, THESE GUYS ARE THE BEST OF THE BEST.

More info welding.com.au/weldersofoz

http://www.welding.com.au/weldersofoz

32

Big Blue® 500X ProPart No: MR907603001-1 [Deutz Diesel Engine]

ENGINE DRIVEN

MODEL OPTIONS PART NO.

Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907603001-2

Roll Frame & Spill Tray Assembly, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907603001-3

APPLICATIONS

Heavy ConstructionStructural SteelMining MaintenanceMaintenance and Repair RigsProcess Piping

PROCESSES

Stick (SMAW)MIG (GMAW)Flux Cored (FCAW)DC TIG (GTAW)Air Carbon Arc (CAC-A)5/16-inch (8 mm) Carbons

High Output Capacity for Remote Jobs.IDEAL FOR HEAVY INDUSTRIAL APPLICATIONS INCLUDING CONSTRUCTION & MINING MAINTENANCE & REPAIR.

33

DCCCCV

AUTO REMOTE SENSE™

Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/ panel switch.

INFINITE ARC CONTROLAllows the arc characteristics to be changed for specific applications in Stick, TIG, MIG and FCAW.

LIFT-ARC TIG WITH AUTO CRATER™ & AUTO STOP™Lift-Arc TIG provides soft TIG arc starting without the use of high frequency, while Auto Crater™ and Auto Stop™ eliminates tungsten and workpiece contamination.

THERMAL OVERLOAD PROTECTIONPrevents machine damage if the duty cycle is exceeded or airflow is blocked.

PRODUCT SPECIFICATIONS

WELDING MODE/PROCESS

AMP/VOLT RANGE

WELD OUTPUT MAX OPEN- CIRCUIT VOLTAGE

GENERATOR POWER OUTPUT

DIMENSIONS (MM)

WEIGHT*** (WITHOUT FUEL)

CC/DC (Stick/TIG)

20 - 500 A 400 A at 36 V, 100% Duty Cycle*450 A at 33 V, 60% Duty Cycle500 A at 30 V, 40% Duty Cycle

92 V15 V**

3 Phase 380-415V, 60Hz: Continuous: 15K Watts1 Phase 240V, 60Hz: Continuous: 4,000 WattsIndependent of Weld Output

H: 1067 W: 724 D: 1654Add 191mm to Height for Exhaust Pipe

Net:703kg Shipping: 726kg***Additional 75kg When Fuel Tank is FullCV/DC

(MIG/FCAW)

14 - 40 V

*Meets NEMA and IEC ratings. **VRD voltage for Stick and sense voltage for Lift-Arc™ TIG. Built and tested to meet IEC 60974-1 standard for arc welding equipment.

THE VAULTUltimate control board reliability. Solid-state control technology, housed in a sealed vault. The vault’s sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.

AUXILIARY POWER* 1 x 380 V 32 Amp

3 Phase Socket. 2 x 240 V 15 Amp

1 Phase Sockets. RCD.

POLARITY CHANGE SWITCHSwitch allows easy change of weld polarity, without the need to undo weld cables.

STANDARD FEATURES Vandal Proof Doors. Digital Preset Weld Meters. Automatic Idle. Cold Weather Starting Aids.

LOW OCV STICK (VRD)Reduces the open-circuit voltage to 15 volts when the welding power source is not in use. This feature is now built into the Big Blue 500X Pro for increased operator safety without compromising arc starts.

REMOTE OIL DRAIN Prevents spills and makes servicing easy.

HEAVY-DUTY LOW-SPEED INDUSTRIAL DIESEL ENGINESDesigned, built and proven to operate over 10,000 hours before the first basic overhaul.

METER MAINTENANCE DISPLAYIncludes oil pressure, coolant temperature, battery voltmeter, fuel gauge and engine hour meter.

3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. Engine is warranted separately by engine manufacturer.


SELECTION CHART

34

Big Blue® 700X Duo Pro Part No: MR907520001-1 (with dual VRD) [Deutz Diesel Engine]

INDEPENDENT AUXILIARY GENERATOR One 5500 Watt peak/

4000 Watt continuous 240V single phase generator, regardless of weld output. Second generator provides

27,000 Watts peak/20,000 Watts continuous 3 phase power (380 - 415V).

700A SINGLE ARC CAPABILITY Two outputs can be

paralleled, providing a single 700A output. Suitable for Arc Air

Gouging or Sub Arc Process.

Dual Operator Engine Drive with 3 Phase Power.MULTI-ARC WELDING IS NOW SIMPLER & MORE VERSATILE.

ENCLOSED ROBUST CASE DESIGNProtects internal components from impact and allows air flow to cool and prolong the life of the engine, while reducing sound levels.

HOT-START™Provides positive Stick electrode starts making it easy to start all types of electrodes, plus it works well for bead tie-ins.

QUICK & EASY MAINTENANCESingle-side access to oil level check, oil fill, oil filter, fuel filter and air cleaner.

2 ARCS3 PHASE POWER

ENGINE DRIVEN

35

DCCCCV

REMOTE TOOL-LESS OIL DRAINAllows oil to be drained without getting under the engine and reduces the chance of oil spillage.

HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINEDesigned, built and proven to operate over 10,000 hours before the first basic overhaul.

WEATHERPROOF LEXAN® NAMEPLATEResists cracking and fading, and is color-coded for ease of operation.

METER MAINTENANCE DISPLAYS Fuel gauge. Hour meter function. Oil change interval. High coolant

temperature and low oil pressure shutdowns. Low fuel shutdown –

engine shuts down before system runs out of fuel, making restarts easy.

WELDING MODE

AMP/VOLT RANGE

RATED OUTPUT

GENERATOR* POWER

DIMENSIONS (MM)


CC/DC 40 – 800 A(Paralleled)

500 A at 40 V, 100% Duty Cycle700 A at 28 V, 60% Duty Cycle

3 Phase 380-415V, 60Hz: Peak: 27,000 Watts Continuous: 20,000 Watts 1 Phase 240V, 60Hz: Peak: 5500 Watts Peak Continuous: 4000 Watts Independent of Weld Output

H: 1092H: 1270 (to top of exhaust)W: 724D: 1654

Net: 784kgShipping: 799kg**Additional 86kg When Fuel Tank is Full

20 – 400 A(Each Side)

300 A at 32 V, 100% Duty Cycle (Each Side)400 A at 36 V, 40% Duty Cycle (One Side only)

CV/DC 14 – 40 V(Paralleled)


14 – 40 V(Each Side)

300 A at 29 V, 100% Duty Cycle(Each Side)400 A at 34 V, 40% Duty Cycle(One Side only)

STANDARD FEATURES INCLUDE:Stick, MIG, Flux Cored, Lift-Arc™ TIG and digital preset weld meters, output contactor control and automatic idle.

AUXILIARY POWER* 1 x 380 V 32 Amp Socket. 2 X 240 V 15 Amp Sockets. RCD.

VRD TO CAT C AS1674.2.


MODEL OPTIONS PART NO

Dual VRD, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907520001-2

Dual VRD, Roll Frame & Spill Tray Assembly, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907520001-3

PROCESSES

Stick (SMAW)

Flux Cored (FCAW)

MIG (GMAW)

DC TIG (GTAW)

Air Carbon Arc (CAC-A)

APPLICATIONS

Mining Maintenance Cross Country PipelinesProcess Piping Structural SteelHeavy Construction


SELECTION CHART

36

Big Blue® 800X Duo Air Pak™

Part No: MR907536-1 [with VRD]

ENGINE DRIVENENGINE DRIVEN

3 PHASE POWER

MULTI-ARC WELDING

Weld. Air. Power.A COMPLETE MOBILE WELDING, AIR & POWER WORKSHOP FOR ON-SITE MAINTENANCE & FABRICATION.

MORE POWER33 percent increase in rated output equals 800 Amps of weld power and 27,000 Watts of generator power.

MULTI-ARC WELDING One dependable engine

— two independent arcs with up to 400 Amps each. Or plug in an additional inverter for a true multi operator work platform! Example: One additional

XMT equals 3 operators, up to 240 Amps each. Premium quality arcs allow operators to work independently with no arc interaction. Multi operator welding has never been easier or more versatile.

INCREASED EFFICIENCY More arcs and better fuel

economy equal increased profits for your business. Estimated savings are 34

percent with a dual-operator unit versus two single-operator units. Remote oil drain for

engine and compressor prevents spills and makes servicing easy. Electronic engine display

simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery Volts, engine RPM, air pressure, and compressor hours. Tracks oil change intervals

and displays engine diagnostics for quick and easy servicing.

2 ARCS AIR3 PHASE POWER

MODEL OPTIONS & UPGRADE PACKAGES PART NO

Standard Machine Package - Dual VRD MR907536-1

Basic Upgrade Package - Dual VRD, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907536-2

Full Upgrade Package - Dual VRD, Roll Frame & Spill Tray Assembly, Emergency Stop, Double Pole Battery Isolator & Lockout Device

MR907536-3

37

DEUTZ 2011 L04I - HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINEDesigned, built and proven to operate over 10,000 hours before the first basic overhaul.

INGERSOLL RAND Ultra-reliable industrial

rotary screw compressor. 30,000-hour life

expectancy. Independent on/off

control for applications not requiring compressed air — allows greater fuel savings and longer compressor service intervals. 100PSI, 60CFM, 100%

Duty Cycle.

AUXILIARY POWER* 1 x 380 V 32 Amp Socket. 2 X 240 V 15 Amp Sockets. RCD.

VRD STANDARD (CAT.C AS1674.2)Reduces the open-circuit Voltage to 15 Volts when the welding power source is not in use, increasing operator safety without compromising arc starts.

INFINITE ARC CONTROLInfinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW.

AUTO REMOTE SENSE™(ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.

THERMAL OVERLOAD PROTECTIONPrevents machine damage if the duty cycle is exceeded or airflow is blocked.

APPLICATIONS

Mining MaintenanceRailroad MaintenanceMaintenance and Repair

PROCESSES

Stick (SMAW)MIG (GMAW)Flux-Cored (FCAW)DC TIG (GTAW)Submerged Arc (SAW)Air Carbon Arc (CAC-A)Air Plasma Cutting and GougingCompressed Air

WELD.MODE

OUTPUT MODE

WELD OUTPUT RANGE

WELD OUTPUT RATED AT 104° F (40°C)

MAX OPEN CIRCUIT VOLTAGE

GEN. POWER* OUTPUT RATED AT 104° F (40°C)

SOUND LEVELS AT 23 FT. (7 M)

DIM. (MM)


CC/DC (Stick/TIG)

Separate (Dual Outputs)

20 – 400 A

400 A at 36 V, 100% Duty Cycle (Each Side)

85 V15 V (VRD)

3 Phase 380-415V, 60Hz: Peak: 27,000 WattsContinuous: 20,000 Watts 1 Phase 240V, 60Hz: Peak: 5,500 WattsContinuous: 4,000 Watts Independant of Weld Output

Idle: 73.0 dB (97.8 Lwa),77.2 dB at One Metre from Front Panel

Weld (800 A Load): 81.7 dB (106.5 Lwa), 84.4 dB at One Metre from Front Panel

H: 1194H: 1397 (Top of Exhaust)W: 724D: 1765

Net: 968.4kgShip: 991.6kg**Additional: 75kg When Fuel Tank is Full

Paralleled (Combined)

40 – 800 A


CV/DC (MIG/FCAW)

Separate (Dual Outputs)

14 – 40 V

400 A at 34 V, 100% Duty Cycle (Each Side)

Paralleled (Combined)

14 – 40 V



Roll Frame included in the MR907536-3 package

STANDARD FEATURES Digital weld meters. Automatic idle. 120 V block heater. Lockout/tagout battery

disconnect switch.

SELECTION CHART

38

Arc & TIGFOR HIGH PRECISION WELDING.

39

PRODUCT PROCESS

STI

CK

AC

TIG

DC

TIG

HIG

H F

REQ

LIFT

AR

C

PU

LSE

LOW

OC

V

VR

D

WELDABLE MATERIALS

WELDING AMPERAGE RANGE (STICK)

INPUT VOLTAGE

GEN. POWER REQ.


WIA Weldarc 140i

Steel, Stainless Steel

140 A at 25.6 V 20% Duty Cycle62 A at 22.5 V 100% Duty Cycle

240 V 50/60 Hz

6 kVA Onsite Maintenance

WIA Weldarc 180i


180 A at 27.2 V 18% Duty Cycle76 A at 23.2 V 100% Duty Cycle20-180 A

240 V 50/60 Hz

10 kW Onsite Maintenance

WIA Weldarc 200i AC/DC

Steel, Stainless Steel, Copper, Aluminium Alloys and Titanium

200 A at 18 V, 15% Duty Cycle77 A at 13.1 V, 100% Duty Cycle

240 V 50/60 Hz

10 kW Onsite Maintenance, Aluminium Fabrication, Marine Fabrication, Repair

Miller Maxstar 210DX

Steel, Stainless Steel, Copper, Titanium

210 A at 28.4 V 30% Duty Cycle125 A at 25 V 100% Duty Cycle

Autoline210-480 V50/60HzSingle or Three Phase

7.4 kVA Sheet Metal, Marine, Site Welding, Maintenance, Stainless Steel

Miller Dynasty 210DX

Steel, Aluminium, Stainless Steel, Copper, Titanium

210 A at 28.4 V 30% Duty Cycle125 A at 25 V 100% Duty Cycle


8.4 kVA Sheet Metal, Marine, Site Welding, Repair Maintenance, Aluminium Fabrication, Marine Fabrication

Miller Dynasty 400

Steel, Aluminium, Stainless

400 A at 36 V 20% Duty Cycle300 A at 32 V 60% Duty Cycle


19.4 kVA

Sheet Metal, Marine, Site Welding, Repair Maintenance, Aluminium Fabrication, Marine Fabrication

Capability Designed for this process

ARC & TIG

Selection Chart

40

For the Highest Quality Welds

Featuring inverter technology, most TIG machines are lighter than traditional welders and are portable, making them easy to transport from job to job.

INVERTER TECHNOLOGY

TIG welding produces clean welds which leaves no slag and no spatter. The end result - a clean finish with minimal clean up.

NO CLEAN UP NEEDED

TIG machines can weld a variety of materials including stainless, aluminium, titanium, copper and magnesium.

USED FOR A VARIETY OF METALS

TIG welding gives the user superior control – with a choice of arc current control using a hand piece, or foot control.

SUPERIOR QUALITY

Versatile, welders with stick capability are suitable for a wide variety of electrodes and applications, such as rural and maintenance.

ELECTRODE VARIETY

TIG welding provides superior arc, weld puddle and heat input control, producing clean welds of the highest quality.

SUPERIOR QUALITY WELDS

All of our Arc and TIG welding machines are supported by an Australia wide service network, so you can be guaranteed you’re buying reliability and performance, and ongoing support.

RELIABILITY SECOND TO NONE

42

Weldarc 140iPart No: MC104-0

ARC & TIG

STICK WELDING

TIG WELDING (DC)

LIFT ARC START

Lightweight, Portable Arc & TIG Welder.PORTABILITY FOR ONSITE & FIELD MAINTENANCE.

OPTIONAL VRD The Weldarc 140i is

supplied with the VRD (Voltage Reduction Device) option disabled. If VRD is required, it can be enabled by an authorised WIA Service Agent.

When activated, VRD delivers added safety when operating in Stick mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 and AS1674.2 CAT C.

43

PORTABLEAt only 4.8kg, the Weldarc 140i can go wherever the job takes you, making it ideal for onsite maintenance.

GENERATOR COMPATIBLE* The Weldarc 140i is tolerant to unconditioned power from generators.

HOT START FOR MANUAL ARCBuilt-in ‘hot start’ feature in manual arc mode for even better arc starting.

10 AMP PLUGComes with a 10 Amp plug to suit common power supply outlets, making on-site maintenance easy and convenient.

LIFT ARC TIG STARTEasy to use lift arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage.

BUILT- IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

ARC FORCEBuilt in Arc Force, constantly monitors arc voltage and will boost output if low arc voltage occurs.

CELLULOSE ELECTRODESThe combined feature of ‘Arc Force’, ‘Hot Start’ and high open circuit voltage capability allows the use of Cellulose electrodes.

WARRANTY*2 year unlimited warranty,* covering parts and labour.* Power source only.

PACKAGE INCLUDES

2m Work Lead with Heavy Duty Clamp3m Industrial Twist Lock Electrode HolderPadded Shoulder Strap

APPLICATIONS

Mine MaintenanceFood & WineMotor Sports FabricationShipyardsWelding ContractorsRural Workshops

PRIMARY VOLTAGE



RECOMMENDED GENERATOR kVA*

SUPPLY PLUG



ELECTRODE SIZE RANGE (MM)

SHIPPING INFO

MACHINE WEIGHT

240 Vac - 50/60 Hz

10 Amps 22 Amps 6 kVA 10 Amps

140 A at 25.6 V, 20% Duty Cycle62 A at 22.5 V, 100% Duty Cycle

20 - 140 Amps

2.0 - 3.2 7kgH: 320mm W: 220mm L: 440mm

4.8kg

WELDARC 140i KEY FEATURES 140 Amp Arc & TIG welder Compact, lightweight design

Suits 2.0 - 3.2mm electrodes 10A supply plug

Suits long extension leads Includes padded shoulder strap

*Due to variation between generators by different manufacturers, it is impossible for WIA to validate operation from all generators. Therefore, WIA recommends that operation of equipment on the generator is confirmed before purchasing either welder or the generator.

SELECTION CHART

44

Weldarc 180iPart No: MC103-0

ARC & TIG

Lightweight, Portable Arc & TIG Welder.PORTABILITY FOR ONSITE & FIELD MAINTENANCE.

STICK WELDING

TIG WELDING (DC)

PORTABLEAt only 6.5kg, the Weldarc 180i can go wherever the job takes you,making it ideal for onsite maintenance.

GENERATOR COMPATIBLE*The Weldarc 180i is tolerant to unconditioned power from generators. It has been optimised and tested for compatibility with appropriate portable generators.

45

LIFT ARC TIGEasy to use Lift-Arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage.

VRDBuilt in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 and AS1674.2 CAT C.

BUILT IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

HOT START FOR MANUAL ARCBuilt-in “Hot Start” feature in manual arc mode for even better arc starting.

ARC FORCEBuilt in “Arc Force”, constantly monitors arc Voltage and will boost output if low arc Voltage occurs.

CELLULOSE ELECTRODESThe combined feature of “Arc Force”, “Hot Start” and high open circuit Voltage capability allows the use of Cellulose electrodes.

WARRANTY2 year unlimited warranty,* covering parts and labour.* Power source only.

PACKAGE INCLUDES

2m Heavy Duty Work Clamp3m Industrial Twist Lock Electrode HolderPadded Shoulder StrapCarry Case

APPLICATIONS

Mine MaintenanceFood & WineMotor Sports FabricationShipyardsWelding ContractorsRural Workshops

PRIMARY VOLTAGE




SUPPLY PLUG




SHIPPING INFO

MACHINE WEIGHT

240 Vac - 50/60 Hz



20 - 180 Amps

2.02.53.24.0

11kgH: 415mm W: 185mm L: 530mm

6.5kg

WELDARC 180i KEY FEATURES 180 Amp Arc & TIG welder Compact, lightweight design

Suits 2.0 - 4.0mm electrodes 15A 240 VAC supply

Includes padded shoulder strap and carry case

Suits long extension leads


SELECTION CHART

46

Weldarc 200i AC/DCPart No: MC105-0 [Package]

ARC & TIG

Portable Arc & TIG Welder.

HF PULSE START

STICK

ARC FORCEBuilt in “Arc Force”, constantly monitors arc voltage and will boost output if low arc voltage occurs.

PORTABLEAt 19.5kg, the Weldarc 200i AC/DC can go wherever the job takes you, making it suitable for onsite maintenance.

HOT START FOR MANUAL ARCBuilt-in “Hot Start” feature in stick mode for even better arc starting.

LIFT ARC TIG STARTEasy to use lift arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage.

ALUMINIUM TIG WELDING

47

PULSE TIGThe Pulse TIG features allows the user to adjust current peak and pulse frequency. Pulse TIG reduces heat input to material but still allowing filler metal melt, and maintain good penetration. Useful on thin materials, and near edges.


VRDA built in VRD (Voltage Reduction Device) delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 and AS1674.2 CAT C.

DC TIG DC TIG can be used for all steel, stainless steel, copper, copper alloys and titanium. When welding in DC current HF Pulse start allows easy not contact starts for critical applications.

AA76 FOOT CONTROL [OPTIONAL]

AC TIG AC can be used specifically for TIG welding aluminium and aluminium alloys. The balance between positive and negative can be adjusted to control the amount of oxide cleaning for a more penetrating weld. When welding in AC current HF pulse start allows easy arc starting when welding aluminium.

HF PULSE STARTHF Pulse is a non-contact arc starting method allowing easy arc start without the interference problems with conventional HF and eliminates tungsten contamination. Available in AC or DC TIG mode.

PRIMARY VOLTAGE




SUPPLY PLUG




SHIPPING INFO

MACHINE WEIGHT

240 Vac - 50/60 Hz


Stick MMA170 A, 26.8 V, 15% Duty Cycle 66 A, 22.6 V, 100% Duty Cycle

5 - 170 Amps

2.02.53.24.0

25kgL: 770mm W: 335mm H: 460mm

19.5kg

TIG200 A, 18 V, 15% Duty Cycle 77 A, 13.1 V, 100% Duty Cycle

5 - 200 Amps

PACKAGE INCLUDES

Work Lead (3m)Industrial Twist Lock Electrode Holder (3m)TIG Torch (8m) Gas Regulator

GENERATOR COMPATIBLEThe Weldarc 200i AC/DC is tolerant to unconditioned power from generators. It has been optimised and tested for compatibility with appropriate portable generators.

INTEGRATED GAS VALVE

WARRANTY*2 year unlimited warranty, covering parts and labour.*Power source only.


WELDARC 200i AC/DC KEY FEATURES

200 Amp AC or DC TIG AC TIG for Aluminium 170 Amp stick welder

HF Pulse start or Lift Arc start Pulse TIG Compact, lightweight design

Suits 2.0-4.0mm electrodes 15 Amp supply plug TIG Torch with built-in trigger

and current control (8m)

SELECTION CHART

48

Maxstar 210DXPart No: MR907684001-1

ARC & TIG

Auto-Line Technology.FOR DC TIG & STICK WELDING. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION.

PULSE Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges.

EXCEPTIONALLY SMOOTHExceptionally smooth and precise arc for welding exotic materials.

DC TIG FEATURES

DIG CONTROL Allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010.

HOT START ADAPTIVE CONTROL™ Provides positive arc starts without sticking.

STICK-STUCK Detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable.

DC STICK FEATURES

49

PRO-SET™Eliminates the guesswork when setting weld parameters. Use Pro-Set™ when you want the speed, convenience and confidence of preset controls. Simply select the feature and adjust until Pro-Set™ appears on display.

BLUE LIGHTNING™Blue lightning™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters.

VRD FUNCTIONALITYComes with Voltage Reduction Device (VRD), compliant with AS1672.2 2007 Category C Environment.Please note: VRD can be disabled in Advanced Tech Menu by pressing a combination of unmarked buttons.

METER CALIBRATIONAllows digital meters to be calibrated for certification.

UPDATE & EXPANDFront panel memory data card port provides the ability to easily update software and expand product features.

SLEEP TIMERThe sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time.

FAN-ON-DEMAND™Variable speed fan adjusts to match cooling requirements - reducing noise, energy use and the amount of contaminants pulled through the machine.

APPLICATIONS

Precision FabricationPetro ChemicalFood & Beverage IndustryDairyPipe Welding Aerospace

PROCESSES

TIG (GTAW)Pulsed TIG (GTAW-P)Stick (MMAW)

AUTO-LINE POWER MANAGEMENT Allows for any input Voltage hookup (210 - 480 V) 1 or 3 phase, with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.

RATED FOR USE WITH 15 AMP PLUG

WELD MODE RATED OUTPUT PHASE AMPS INPUT AT RATED OUTPUT, 50/60 HZ GEN. KW DIM. (MM) WEIGHT

240 V 400 V 480 V KVA KW

TIG (GMAW) 2-210A AC 1-210A DC MAX OCV 80V DC

210 A at 18.4 V60% Duty Cycle

3 - 7 - 4.9 5.2 6 H: 346 W: 219 D: 495

17.2kg1 - 12 10 4.9 4.9 6

210 A at 18.4 V 55% Duty Cycle

1 30 - - 4.9 4.9 6

175 A at 17 V 100% Duty Cycle

3 - 6 - 4 4.2 51 15 10 8 4 4 5

Stick (MMAW) 5-210A

210 A at 28.4 V 30% Duty Cycle

3 - 11 - 7.1 7.4 91 30 18 15 7.3 7.4 9


3 - 6 - 3.9 4.1 51 15 10 8 3.9 4 5

WIND TUNNEL TECHNOLOGY™

Protects internal components from airborne contaminates, extending product life.

3 YEAR WARRANTYFor details, refer to Miller's True Blue warranty statement.

*Low VRD sense voltage for Stick and Lift-Arc ™ TIG. IP23 rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered. Operating temperature range is -10 to 40° C. Storage temperature range is 30 to 65° C. Portions of the preceding text are contained in EN 60974-1: “Welding power sources for arc welding equipment.”

SELECTION CHART

50

Dynasty 210DXPart No: MR907686003-1

ARC & TIG

High Precision AC/DC TIG Welding.

DYNASTY® 210DX

SETUP

DVDCALL CUSTOMER SUPPORT ON 1300 300 884 FOR YOUR FREE SETUP DVD

AC TIG FEATURES

BALANCE CONTROL

FREQUENCY

AC WAVEFORMS

ADVANCED SQUAREWAVE

Fast freezing puddle, deep penetration and fast travel speeds.

SOFT SQUAREWAVE

For a soft buttery arc with maximum puddle control and good wetting action.

SINE WAVE

For customers that like a traditional arc. Quiet with good wetting.

TRIANGULAR WAVE

Reduces the heat input and is good on thin aluminum. Fast travel speeds.

DC TIG FEATURES

EXCEPTIONALLY SMOOTH & PRECISE ARC

AC/DC STICK FEATURES

DIG CONTROL

HOT START™ ADAPTIVE CONTROL

AC FREQUENCY CONTROL

STICK-STUCK

COOLER-ON-DEMAND™Operates the auxiliary cooling system only when needed.

BLUE LIGHTNING™High frequency arc starter for non-contact arc starts.

FAN-ON-DEMAND™Variable speed fan adjusts to match cooling requirements.

WIND TUNNEL TECHNOLOGY™Extends product life.

51

APPLICATIONS

Precision FabricationAerospaceConstructionAuto/Cycle (Racing, Customising, Restoring)

Defence Industry InfrastructureManufacturingArchitectural Metal Fabrication

RailcarMarine Industry Repair and FabricationAnodized Aluminium Fabrication

PACKAGE INCLUDES

Power Source2x 50mm Male Cable Connectors Shoulder StrapInput Lead (No Plug)


WELDING MODE

RATED OUTPUT PHASE AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ

GENERATOR DIM. (MM) WEIGHT

240 V 400 V 480 V KW KVA

TIG (GTAW)2-210A AC 1-210A DC MAX OCV 80V DC

210 A at 18.4 V, 60% Duty Cycle

3 - 9 - 5.8 6 6 H: 346 W: 219 D: 569

21.3kg 22.7kg With CPS

1 - 14 12 5.8 5.8 6210 A at 18.4 V, 40% Duty Cycle

1 24 - - 5.8 5.8 6


3 - 6.8 - 4.5 4.5 51 - 11.5 9.5 4.5 4.5 5

145 A at 15.8V 100% Duty Cycle

1 15 - - 4.5 4.5 5

Stick (MMAW)5-210A

210 A at 28.4 V, 30% Duty Cycle

3 - 11.8 - 8.0 8.4 8.41 34.3 19.8 16.6 8.3 8.3 8.3


3 - 6.8 - 4.5 4.6 51 15 11.5 9.5 4.4 4.5 5

Max OCV 80V DC (11V DC, VRD)*Low VRD sense voltage for Stick and Lift-Arc ™ TIG. IP23 rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered. Operating temperature range is -10 to 40° C. Storage temperature range is -30 to 65° C. Portions of the preceding text are contained in EN 60974-1: “Welding power sources for arc welding equipment.”

UPDATE & EXPANDMemory card data point provides the ability to easily update software and expand product features.

PRO-SET™Use Pro-Set™ when you want the speed convenience and confidence of preset controls.

SLEEP TIMERPowers down the machine if in idle for a specified time.

COOLER POWER SUPPLY (CPS)An integrated 120 volt dedicated-use receptacle for the Coolmate™ 1.3.

OPTIONAL EXTRAS

TIG Torch Kit (8m) KIT0006 Wireless Remote Foot Control MR300429Water Cooled TIG Torch Kit (8m) KIT0007 RFCS-14HD Foot Control MR043554Water Cooler Coolmate 1.3 MR300972 RHC-14 Hand Control MR242211020Small Running Cart MR301318 Wireless Hand Control MR300430

METER CALIBRATIONAllows digital meters to be calibrated for certification.

AUTOLINE POWER MANAGEMENTAllows for any input Voltage hookup (210 - 480 V) 1 or 3 phase, with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.

RATED FOR USE WITH 15 AMP PLUG


SELECTION CHART

52

Dynasty 400Part No: MR907717002

Exceptionally Smooth & Precise Arc.

ARC & TIG

AC TIG FEATURES

INDEPENDENT AMPLITUDE/AMPERAGE

BALANCE CONTROL

FREQUENCY

AC WAVEFORMS

ADVANCED SQUAREWAVE

Fast freezing puddle, deep penetration and fast travel speeds.

SOFT SQUAREWAVE

For a soft buttery arc with maximum puddle control and good wetting action.

SINE WAVE

For customers that like a traditional arc. Quiet with good wetting.

TRIANGULAR WAVE

Reduces the heat input and is good on thin aluminum. Fast travel speeds.

DC TIG FEATURES

AC/DC PULSE

EXCEPTIONALLY SMOOTH AND PRECISE ARC

AC/DC STICK FEATURES

DIG CONTROL

HOT START™ ADAPTIVE CONTROL

AC FREQUENCY CONTROL

NEW RELEASE

53

AUTOLINE POWER MANAGEMENTAllows for any input Voltage hookup (210 - 480 V) 1 or 3 phase, with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.

COOLER POWER SUPPLY (CPS)An integrated 120-volt dedicated-use receptacle for the Coolmate™ 3.5.

FAN-ON-DEMAND™

Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine.

LIFT-ARC™ STARTINGProvides AC or DC arc initiation without the use of high frequency.

PROGRAM MEMORYFeatures 9 independent program memories that maintain/save your parameters.

AUTO-POSTFLOW Calculates the length of

postflow time based on the Amperage setting. This eliminates the need

to independently set the postflow time for different Amperages. This feature preserves

your tungsten and prevents porosity.

APPLICATIONS

Precision FabricationHeavy FabricationPipe and Tube FabricationAluminium Ship RepairAnodized Aluminium Fabrication Aerospace

PROCESSES

TIG (GTAW)Stick (MMAW)Pulsed TIG (GTAW-P)Air Carbon Arc (CAC-A)

BLUE LIGHTNING™

High-frequency arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability.


METER CALIBRATIONAllows meters to be calibrated for certification.

WIND TUNNEL TECHNOLOGY™

Protects internal electrical components from airborne contaminants, extending the product life.


*Indicates sense-voltage for Lift-Arc™ TIG and VRD stick.

AMP RANGE

PHASE RATED OUTPUT

AMPS INPUT AT RATED OUTPUT, 50/60 HZ

MAX. OPEN- CIRCUIT VOLT.

DIM. (MM)

WEIGHT

230V 400V KW KVA

3 - 400A

3 400 A at 36 V 20% Duty Cycle

- 28 18.6 19.4 75 VDC (10-15 VDC-VRD*)

H: 629 W: 349 D: 559With TIGRunner H: 1095 W: 587 D: 1111

61kgWith TIGRunner 114kg


- 19 12.5 13.1


- 14 9.8 10.3

1 300 A at 32 V 20% Duty Cycle

60 33 12.7 13.9

250 A at 30 V 60% Duty Cycle 47 26 9.9 10.9

200 A at 28 V 100% Duty Cycle 36 20 7.5 8.2

SELECTION CHART

55

Watch the full video testimonial at welding.com.au

We’ve been using Miller machines for 20 years. We run them 14 hours a day non-stop with no problems.Mick Cullen – PWR

http://welding.com.au/testimonials/pwr

57

MIG & Multi-ProcessSUITABLE FOR MIG, STICK & LIFT ARC TIG WELDING.

58

Selection ChartPRODUCT PROCESS

STI

CK

DC

TIG

HIG

H F

REQ

LIFT

AR

C

MIG

FC PU

LSE

LOW

OC

V

VR

D

CAC-A WELDABLE MATERIALS

WELD. OUTPUT RANGE

INPUT VOLT.

GEN. POWER REQ.


Weldmatic 200i

Steel, Stainless Steel, Aluminium


240 V 10 kVA Rural Applications, Construction Sites, Automotive Panel Repair, Exhaust Repair

Weldmatic 250i



240 V 13 kVA Rural Applications, Construction Sites, Automotive Panel Repair, Exhaust Repair

Weldmatic 350i



415 V 15 kVA Medium to Heavy Fabrication, General Industrial Fabrication

Weldmatic 500i


500 A at 39 V, 60% Duty Cycle387 A at 33.4 V, 100% Duty Cycle

415 V 25 kVA Medium to Heavy Fabrication, General Industrial Fabrication

Deltaweld 602

5/16" (8 mm)

Steel, Aluminium, Stainless Steel

10 - 38 V CV 415 V 25 kVA Construction, Fabrication, Mining, Maintenance

Capability Designed for this process Capable of this process * Autoline

MIG & MULTI-PROCESS

59

MIG & MULTI-PROCESS

Capability Designed for this process Capable of this process * Autoline

PRODUCT PROCESS

STI

CK

DC

TIG

HIG

H F

REQ

LIFT

AR

C

MIG

FC PU

LSE

LOW

OC

V

VR

D

CAC-A WELDABLE MATERIALS

WELD. OUTPUT RANGE

INPUT VOLT.

GEN. POWER REQ.


XMT 350 1/4" (6 mm)


5 - 425 A CC 10 - 38 A CV

240/ 415 V

*

15 kVA Construction, Fabrication, Mining, Maintenance

XMT 350 MPa

1/4" (6 mm)


5 - 425 A CC 10 - 38 A CV

240/ 415 V

*

15 kVA Construction, Marine, Maintenance

XMT 450 3/8" (9.5 mm)


15 - 600 A CC 10 - 38 V CV

415 V 22 kVA Construction, Fabrication, Mining, Maintenance

XMT 450 MPa

3/8” (9.5 mm)


15 - 600 A CC 10 - 38 V CV


Dimension 562

5/16" (8 mm)


20 - 565 A CC 10 - 38 V CV


Dimension 812

Opt Opt 3/8" (9.5 mm)


50 - 815 A CC 10 - 65 V CV


PipeWorx Welding System

Opt Opt 3/8" (9.5 mm)


40 - 350 A CC 10 - 44 V CV

415 V 20 kVA Pipeline, Pipe Spooling

PipeWorx 350 FieldPro™

Opt 1/4” (6.4 mm)

Steel, Stainless

10 - 350 A CC 10 - 44 V CV

240/ 415 V

15 kVA Pipeline, Pipe Spooling

60

Versatile, Portable Multi-Process Inverter.

Weldmatic 200iPart No: CP137-0

GASLESS

ALUMINIUM MIG

MILD STEEL

MIG & MULTI-PROCESS

EASY SET-UP & ADJUSTMENTThe control panel allows easy selection for gas and wire type, with infinitely variable Voltage and wire speed, indicated on the digital display. A suggested setting chart allows the Weldmatic 200i to be setup quickly and easily.

BUILT IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

61

DC

VERSATILE, PORTABLE, MULTI-PROCESS INVERTER WITH VRD Single phase,

multi-process inverter capable of handling MIG, Stick and Lift-TIG processes, plus VRD operates in Stick and Lift-TIG mode. With 200A of MIG, 170A

of Stick and 200A of Lift-Arc capability, the Weldmatic 200i is suitable for rural applications, construction sites, automotive panel repair and exhaust repair.


PORTABLEAt only 13kg, the Weldmatic 200i is lightweight and portable, making it suitable for onsite maintenance.

QUICK & EASY GUN CABLE ASSEMBLYSupplied with a tradesman quality gun and cable complete with euro connector for easy fitting and removal.

GAS OR GASLESSSuits gas shielded and flux cored wires.

SPOOL CAPACITYSuits 5kg and 15kg spools.

TIG TORCH [OPTIONAL]Versatile, the Weldmatic 200i can be used for TIG welding. TIG torch not included. P/N DGT17V3M

WELDMATIC WORKSHOP TROLLEY [OPTIONAL] P/N AM357.

GAS BOTTLE TROLLEY [OPTIONAL] P/N AM356.

WARRANTY2 year unlimited warranty, covering parts and labour.* Power Source only.

PACKAGE INCLUDES

3m Euro Gun Cable3m Work Lead3m Industrial Twist Lock Electrode HolderGas Regulator

Drive Rollers: 0.6/0.8mm ‘V’ Groove; 0.9/1.2mm Knurled (Gasless)Tips (0.6/0.8/0.9/1.2mm)ES6 Sample Wire (0.8mm)

PRIMARY VOLTAGE




SUPPLY PLUG




SHIPPING INFO

MACHINE WEIGHT

240 Vac - 50/60 Hz



30 - 200 Amps

0.6 - 0.9 Solid 0.8 - 1.2 Cored1.0 Aluminium

20kgH: 470mm W: 320mm L: 675mm

13kg


SELECTION CHART

62

Weldmatic 250iPart No: CP138-1

MIG & MULTI-PROCESS

Portable Multi-Process Inverter.

ALUMINIUM MIG

MILD STEEL

GASLESS

63

DC

PRIMARY VOLTAGE




SUPPLY PLUG




SHIPPING INFO

MACHINE WEIGHT

240 Vac - 50/60 Hz

20.2 Amps

45 Amps 13 kVA 15 Amps**

250 A, 26.5 V, 20% Duty Cycle112 A, 19.6 V, 100% Duty Cycle

30 - 250 Amps

0.6 - 0.9 Solid 0.8 - 1.2 Cored1.0 Aluminium

36kgL: 735mm W: 355mm H: 565mm

25.5kg


PORTABLEAt 25.5kg, the Weldmatic 250i is portable and comes supplied with 2 handles for easy two person lift, making it suitable for onsite maintenance.

QUICK & EASY GUN CABLE ASSEMBLYSupplied with a tradesman quality gun and cable complete with euro connector for easy fitting and removal.

BUILT- IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

GAS OR GASLESS Suits gas shielded and gasless flux cored wires.


EASY SET-UP & ADJUSTMENTThe control panel allows easy selection for gas and wire type, with infinitely variable voltage and wire speed, indicated on the digital display.

TIG TORCH [OPTIONAL]Versatile, the Weldmatic 250i can be used for TIG welding. TIG torch not included. P/N TIG002

TROLLEY WITH DRAWER [OPTIONAL]P/N AM358.

PACKAGE INCLUDES

Euro Gun Cable (3.6m)Work Lead (3m)Industrial Twist Lock Electrode Holder (3m)Gas Regulator Drive Rollers – 0.9/1.2mm ‘V’ Groove, 0.9/1.2mm Knurled (Gasless)Tips (0.6/0.8/0.9/1.2mm)

VERSATILE, PORTABLE, MULTI-PROCESS INVERTER WITH VRD Single phase, multi-process inverter capable of handling MIG, Stick and Lift-TIG processes. With 250A of MIG, 200A of Stick and 250A of Lift-TIG capability the Weldmatic 250i is suitable

for rural applications, construction sites, automotive panel repair and exhaust repair.

*Due to variation between generators by different manufacturers, it is impossible for WIA to validate operation from all generators. Therefore, WIA recommends that operation of equipment on the generator is confirmed before purchasing either welder or the generator. **15 Amp plug for commissioning purposes only

WARRANTY*2 year unlimited warranty, covering parts and labour.*Power source only.

SELECTION CHART

64

Weldmatic 350iPart No: CP139-1 - [Package With W66 Wirefeeder and Trolley with Drawer]

MIG & MULTI-PROCESS

Industrial Multi-Process Welding Solution.

65

DC

PRIMARY VOLTAGE



REC. GEN. kVA*




SHIPPING INFO

MACHINE WEIGHT

380/415 Vac - 50/60 Hz3 Phase

25 Amps 19.4 Amps

15 kVA

Stick (MMA) 350 A, 34 V, 60% Duty Cycle 271 A, 30.8 V, 100% Duty Cycle

25 - 350 Amps

Carbon Arc Max. 6mm

131kgL: 1100mm W: 570mm H: 1090mm

93kg

TIG 350 A, 24 V, 60% Duty Cycle 271 A, 20.8 V, 100% Duty CycleMIG350 A, 31.5 V, 60% Duty Cycle 271 A, 27.6 V, 100% Duty Cycle

0.9-1.6 Solid 0.9-1.6 Cored

INDUSTRIAL MULTI-PROCESS WELDING SOLUTIONThis 350 Amp three phase multi-process inverter suits MIG, Stick, Arc Air Gouging and Lift-Arc TIG welding and is ideal for medium to heavy fabrication, and all general industrial fabrication applications.

VARIABLE ARC CONTROLThe package features allow full control of the arc. Infinite Voltage control and Arc control to adjust arc harshness, and Arc Start to control the wire starting speed.


FLEXIBILITY & POWEROptimal weld characteristics provide high quality results on steel, stainless steel and aluminium, plus the power to comfortably run all popular sizes of solid and flux cored wires. With the capacity to run 1.6mm flux cored wire, the 350i can handle a wide range of applications.

BUILT-IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will cut in if the machine is operated beyond its safe thermal operating zone.

DIGITAL METERSDigital Volt and Amp meters retain last weld information and allow precise set-up.

COMES WITH A 32 AMP SUPPLY PLUG

PACKAGE INCLUDES

W66 4 Roll Drive WirefeederEuro Gun Cable (3.6m) With Bernard Centerfire 0.9mm TipIndustrial Twist Lock Electrode Holder (3m)Interconnecting Lead (10m)Gas RegulatorWork Lead (10m)Drive Rollers – 0.9/1.2 & 1.2/1.6mm, V Groove 0.9/1.2 & 1.2/1.6mm Knurled


EQUIPMENT & OPTIONS

PART NO.

Weldmatic 350iW66 WirefeederW65 WirefeederTrolley with Drawer TIG Torch 8m

CP139-3WFL016WFL015AM358 TIG008

ALUMINIUM MIG ARC AIR GOUGING

STEEL CORED WIRE




SELECTION CHART

66

Weldmatic 500iPart No: CP140-1 - [Package with W65 Wirefeeder and Trolley with Drawer]

MIG & MULTI-PROCESS

Complete MIG Welding Solution.

67

DC

EQUIPMENT & OPTIONS

PART NO.

Weldmatic 500iW65 WirefeederW66 WirefeederTrolley with DrawerTIG Torch 8m

CP140-3WFL015WFL016AM358TIG008

INDUSTRIAL MULTI-PROCESS WELDING SOLUTIONThis 500 Amp three phase multi-process inverter suits MIG, Stick, Arc Air Gouging and Lift-Arc TIG welding and is ideal for medium to heavy fabrication, and all general industrial fabrication applications.

FLEXIBILITY & POWEROptimal weld characteristics provide high quality results on steel, stainless steel and aluminium, plus the power to comfortably run all popular sizes of solid and flux cored wires. With the capacity to run 1.6mm flux cored wire, the 500i can handle a wide range of applications.

DIGITAL METERSDigital Volt and Amp meters retain last weld information and allow precise set-up.

VARIABLE ARC CONTROLThe package features allow full control of the arc. Infinite Voltage control and Arc control to adjust arc harshness, and Arc Start to control the wire starting speed.



COMES WITH 32 AMP SUPPLY PLUG

PACKAGE INCLUDES

W65 4 Roll Drive Heavy Duty WirefeederInterconnecting Lead (10m)Euro Gun Cable (3.6m) with Bernard Centerfire 0.9mm TipWork Lead (10m) with Heavy Duty G ClampIndustrial Twist Lock Electrode Holder (3m)Gas Regulator Drive Rollers – 0.9/1.2 & 1.2/1.6mm V Groove, 0.9/1.2 & 1.2/1.6mm Knurled

ALUMINIUM MIG ARC AIR GOUGING

STEEL CORED WIRE




PRIMARY VOLTAGE



REC. GEN. kVA*




SHIPPING INFO

MACHINE WEIGHT

380/415 Vac - 50/60Hz3 Phase

28.7 Amps

37 Amps 25 kVA

Stick (MMA) 490 A at 39.6 V, 60% Duty Cycle 387 A at 33.4 V, 100% Duty Cycle

37 - 500 Amps

Carbon Arc Max. 8mm

138kgL: 1100mm W: 570mm H: 1090mm

96kg

TIG 500 A at 30 V, 60% Duty Cycle 387 A at 25.5 V, 100% Duty CycleMIG 500 A at 39 V 60% Duty Cycle 387 A at 33.4 V 100% Duty Cycle

0.9 - 1.6 Solid 0.9 - 1.6 Cored


SELECTION CHART

68

A FLEXIBLE, INTERNET BASED WELDING INFORMATION MANAGEMENT SOLUTION THAT WILL GIVE YOU ACCESS TO THE KNOWLEDGE THAT WILL DRIVE YOUR BUSINESS FORWARD.

INCREASE PRODUCTIVITY

IMPROVE WELD QUALITY

MANAGE COSTS

69

INSIGHT CORE CAPABILITIES

PROCESS PRODUCT PO

WER

SO

UR

CE

OP

ER

ATIO

N S

TATU

S

VO

LTS

AM

PS

AR

C O

N T

IME

QU

ALI

TY T

HR

ESH

OLD

EVA

LUAT

ION

GO

AL

SETT

ING

WIR

E F

EED

SP

EED

(M

/M

IN)

DEP

OS

ITIO

N (

KG

)

DEP

OS

ITIO

N R

ATE

(KG

/H

R)

MIG Deltaweld 602

Standard Features on All Insight

Core Products

Additional Features

when using MPa Feeder

Multi-Process

XMT 350XMT 350 MPaXMT 450XMT 450 MPaDimension 562Dimension 812

For more information on Insight Core, contact your local End Market Specialist.

http://www.welding.com.au/the-company/contact-us

70

Deltaweld 602Part No: MR907358

RATED OUTPUT VOLTAGE RANGE

RECOMMENDED WELDING RANGE

INPUT AT RATED LOAD OUTPUT, 50/60Hz


DIMENSIONS (MM)

WEIGHT

400 V 3P

kVA kW


10 - 38 V 15 - 38 V 37 25.1 21.1 48 V H: 762W: 585D: 966

174kg

SUPERIOR ARC WELDING PERFORMANCE With MIG welding.

INTERNAL DIGITAL VOLTAGE CONTROL (DVC)Enables operator to preset weld Voltage before striking an arc.

LINE VOLTAGE COMPENSATIONEnsures consistent weld performance by keeping output power constant even if primary input power varies by ± 10%.

POWER EFFICIENTFor exceptional value and return on your investment.

THERMAL OVERLOAD PROTECTIONLight indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked.

FAN ON DEMAND™

Operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled though the machine.

DIGITAL VOLTMETER AND AMMETEREasy to read, even at 9.2m

14 PIN RECEPTACLEProvides quick, direct connection to Miller 14-pin wirefeeders and accessories.

REMOTE VOLTAGE CONTROLAllows operator to change Voltage from wirefeeder.

ENCLOSED CIRCUIT BOARDSProvide additional protection from contaminants resulting in longer service life.

PC BOARD PROTECTIONPrevents the wirefeeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board.

COMPATIBLE WITH INSIGHT CORE™

Simple internet-based welding information solution.


DC

APPLICATIONS

Heavy Equipment ManufacturingShip and Boat BuildingTank/Pressure Vessel FabricationRailcar/Locomotive Fabrication and RepairStructural Steel FabricationSheet Metal Fabrication Maintenance

PROCESSES

MIG (GMAW)Flux Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)Submerged Arc (SAW)

MIG & MULTI-PROCESS

SELECTION CHART

71

XMT 350Part No: MR907161012

AUTO-LINE™ POWER MANAGEMENTAutomatically compensates for various input Voltage. Suits job site and generator power. Keeps welding output constant even if input power varies by ±10%.

WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination.

FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.

LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten.

ADAPTIVE HOT START™

Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking.

VRD TO CAT C AS 1674.2

LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASEOffers heavy-duty protection with the benefit of reduced weight.

INVERTER ARC CONTROL TECHNOLOGYProvides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance.

PROCESS SELECTOR SWITCHReduces the number of control setup combinations without reducing any features.

LARGE, DUAL DIGITAL METERSEasy to view and can be pre-set.




INPUT POWER

RATED OUTPUT

VOLTAGE RANGE - CV MODE

AMPERAGE RANGE IN CC MODE


DIMENSIONS (MM)

WEIGHT

230 V 1P

400 V kVA kW

3 Phase 350 A at 34 V, 60% Duty Cycle 10 - 38 V 15 - 425 A N/A 20.6 14.2 13.6 H: 432 W: 318D: 610

36.3kg

Single Phase 300 A at 32 V, 60% Duty Cycle 10 - 38 V 15 - 425 A 54.6 29.7 11.7 11.2

DCCCCVMIG & MULTI-PROCESS

APPLICATIONS

ConstructionShipbuildingRailTruck/Trailer ManufacturingFabricationRepair ShopsRental FleetsPower Generation Plants

PROCESSES

MIG (GMAW)Stick (SMAW)TIG (GTAW)Flux-Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)

SELECTION CHART

72

APPLICATIONS

ConstructionShipbuildingRailTruck/Trailer ManufacturingFabricationRepair ShopsRental FleetsPower Generation Plants

PROCESSES

MIG (GMAW)Pulsed MIG (GMAW-P)Stick (SMAW)TIG (GTAW)Flux Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)

XMT 350 MPaPart No: MR907366002

AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits job site and generator power. Keeps welding output constant even if input power varies by ±10%. Single or 3 phase.

DINSE STYLE WELD DISCONNECTSProvides high-quality weld cable connections.




BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY











INPUT POWER

RATED OUTPUT




DIMENSIONS (MM)

WEIGHT

230 V 1P

400 V 3P

kVA kW

3 Phase 350 A at 34 V, 60% Duty Cycle 10 - 38 V 15 - 425 A N/A 20.6 14.2 13.6 H: 432W: 318D: 610

36.3kg

Single Phase 300 A at 32 V, 60% Duty Cycle 10 - 38 V 15 - 425 A 54.6 29.7 11.7 11.2

MIG & MULTI-PROCESS

SELECTION CHART

73

XMT 450Part No: MR907525

INPUT POWER

RATED OUTPUT




DIMENSIONS (MM)

WEIGHT

400 V 3P

kVA kW

3 Phase 450 A at 38 V, 100% Duty Cycle

10 - 38 V 15 - 600 A 32.1 22 18.9 H: 438W: 368D: 689

55.3kg









LINE VOLTAGE COMPENSATIONKeeps welding output constant even if input power varies by ±10%.






MIG & MULTI-PROCESS

EXCEPTIONALLY SMOOTH & PRECISE ARC.

APPLICATIONS

ConstructionShipbuildingRailroadTruck/Trailer ManufacturingFabricationRepair ShopsRental FleetsPower Generation Plants

PROCESSES

MIG (GMAW)/Pulsed Stick (SMAW)TIG (GTAW)Flux Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)

SELECTION CHART

74

XMT 450 MPaPart No: MR907468

MIG & MULTI-PROCESS

INPUT POWER

RATED OUTPUT



MAX. OPEN- CIRCUIT VOLTAGE


DIMENSIONS (MM)

WEIGHT

400 V 3P kVA kW

3 Phase 450 A at 38 V, 100% Duty Cycle

10 - 38 V 15 - 600 A 90 V 32.1 22 18.9 H: 438W: 368D: 689

55.3kg

DINSE STYLE WELD DISCONNECTSProvides high-quality weld cable connections.





BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY










BEST IN CLASS OUTPUT POWER FOR THE TOUGHEST APPLICATIONS.

APPLICATIONS

ConstructionShipbuildingRailroadTruck/Trailer ManufacturingFabricationRepair ShopsRental FleetsPower Generation Plants

PROCESSES

MIG (GMAW)Pulsed MIG (GMAW-P)Stick (SMAW)TIG (GTAW)Flux Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)

SELECTION CHART

75

Like us on FacebookLIKE OUR PAGE & KEEP UP TO DATE WITH EVERYTHING WIA.

If you know anyone that’s interested in welding, share our page with them too.

NEW PRODUCT RELEASES

NEW INNOVATIONS

WELDING TIPS

INDUSTRY NEWS

SO MUCH MORE

https://www.facebook.com/wia.welding/



76

Dimension 562Part No: MR907360

ENGINEERED TO DELIVER EXCEPTIONAL PERFORMANCE FOR A RANGE OF PROCESSES.DC MULTI-PROCESS CAPABILITYProvides versatility and outstanding arc performance in CV (MIG) and CC (Stick, TIG, CAC-A).

INTERNAL DIGITAL VOLTAGE CONTROL (DVC)Enables operator to pre-set weld Voltage in the CV mode prior to welding.

BUILT-IN ARC CONTROLAllows the operator to get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size.

LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ±10%.

REMOTE VOLTAGE CONTROLAllows operator to change Voltage from feeder.

14-PIN RECEPTACLEProvides quick, direct connection to Miller 14-pin wirefeeders and accessories.

ENCLOSED CIRCUIT BOARDS Provides additional protection from contaminants resulting in longer service life.

PC BOARD PROTECTION Prevents the wire feeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board.

FAN-ON-DEMAND™


RATED OUTPUT

AMP/VOLT RANGE

INPUT AT RATED OUTPUT, 50/60 Hz

DIMENSIONS (MM)

WEIGHT

400 V 3P kVA kW

450 A at 38 V, (36.5 V for CE Model) 100% Duty Cycle

20 - 565 A in CC Mode

46 31.4 22 H: 762 Including Lift EyeW: 585D: 966 Including Strain Relief

192kg

450 A at 38 V, (36.5 V for CE Model) 100% Duty Cycle

10 - 38 V in CV Mode 51 35.3 22.3

HOT-START™ Easy to start difficult Stick electrodes such as E-6010 and E-7018.




MIG & MULTI-PROCESS

APPLICATIONS

Fabrication and ConstructionHeavy ManufacturingMaintenance/RepairPressure Tank/Vessel FabricationPipe WeldingShipbuildingRefineries and FoundriesRailcar ManufacturingEarth-Moving Equipment Manufacturing

PROCESSES

MIG (GMAW)Stick (SMAW)TIG (GTAW)Flux Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)Submerged Arc (SAW)

SELECTION CHART

77

Dimension 812Part No: MR907361 Part No: MR907361-1 [with VRD]

RATED OUTPUT

AMP/VOLT RANGE INPUT AT RATED OUTPUT, 50/60 Hz

DIMENSIONS (MM)

WEIGHT

400 V 3P kVA kW


50 - 815 A in CC Mode 73 50 34.8 H: 762 Including Lift EyeW: 585D: 966 Including Strain Relief

247kg

DC MULTI-PROCESS CAPABILITYProvides versatility and outstanding arc performance in CV (MIG) and CC (Stick, TIG, CAC-A).

INTERNAL DIGITAL VOLTAGE CONTROL (DVC)Enables operator to pre-set weld Voltage in the CV mode prior to welding.

BUILT-IN ARC CONTROLAllows the operator to get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size.

HOT-START™ Easy to start difficult Stick electrodes such as E-6010 and E-7018.

FAN-ON-DEMAND™


REMOTE VOLTAGE CONTROLAllows operator to change Voltage from feeder.

LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ±10%.

14-PIN RECEPTACLEProvides quick, direct connection to Miller 14-pin wirefeeders and accessories.

ENCLOSED CIRCUIT BOARDS Provides additional protection from contaminants resulting in longer service life.

PC BOARD PROTECTIONPrevents the wire feeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board.




MIG & MULTI-PROCESS

APPLICATIONS

Fabrication and ConstructionHeavy ManufacturingMaintenance/RepairPressure Tank/Vessel FabricationPipe WeldingShipbuildingRefineries and FoundriesRailcar ManufacturingEarth-Moving Equipment Manufacturing

PROCESSES

MIG (GMAW)Stick (SMAW)TIG (GTAW)Flux Cored (FCAW)Air Carbon Arc Cutting and Gouging (CAC-A)Submerged Arc (SAW)

SELECTION CHART

79

Watch the full video testimonial at welding.com.au

You’ve got to get the right machine for the right job for the right purpose, and Miller definitely has that.Ben Quinlan – Gregory Fabrications

http://www.welding.com.au/testimonials/the-heavy-metal-connection

80

PipeWorx Welding SystemPart No: MR907534

Designed & Optimised for Pipe Fabrication Shops.

SINGLE SYSTEM DESIGNOne machine designed to perform all your pipe welding needs.



MULTI-PROCESS MACHINE Weld processes

are optimised to deliver superior arc performance and stability specifically for root pass, fill and cap pipe welding. Includes conventional

Stick, DC TIG (Lift-Arc or HF Start), Flux-Cored and MIG welding processes. Advanced RMD®

and Pulsed MIG processes deliver superior quality welds, increase productivity, and reduce rework and training.

MIG & MULTI-PROCESS

PipeWorx Welding System image shown with optional accessories.

81

WELDING MODE

RATED OUTPUT

AMPERAGE VOLTAGE RANGE


kVA (400 V)

kW (400 V)

DIMENSIONS (MM)

WEIGHT

400 V 3P

CC: Stick 350 A at 36 V, 100% Duty Cycle

40 - 350 A 25.5 17.8 16.5 H: 711W: 495D: 806(Power Source Only)

102kg(Power Source Only)

CC: DC TIG 350 A at 24 V, 100% Duty Cycle

10 - 350 A 18.1 12.5 9.8

CV: MIG/Flux Cored


10 - 44 V 25.7 18.0 15.6

SIMPLE PROCESS SET-UP Clearly labelled controls

in easy-to-understand welder terminology. Requires just a few basic

steps to set up a new weld process, resulting in less training time and minimising errors from incorrect setups. The front panel was

designed by welders for welders. Only backlit controls are adjustable to eliminate confusion. Memory feature stores

four programs for each selection: Stick, DC TIG, and MIG (left and right side of feeder). Beneficial when using multiple procedures, multiple process parameters or multiple welders and eliminates the need to remember parameters.

SINGLE OR DUAL WIREFEEDER AVAILABLEWith simple operator interface. Wirefeed speeds up to 780 IPM.

STREAMLINED SYSTEM Wind Tunnel Technology™

and Fan-On-Demand™ provide system protection in the dusty shop environment. Innovative cable and gun

storage manages clutter for a cleaner, organised weld-cell area. Cables remain connected to the power source and do not need to be switched for the different welding processes. All system components

have been selected to meet the needs of a pipe fabrication shop.

COMPATIBLE WITH INSIGHT PIPE & VESSEL™

Powerful pipe documentation solution. Delivers total traceability

for pipe spool fabrication Automatically records

parameters by weld pass Relates welds to specific

contract/spool/joint Reports operator

amps, volts wire feed speed and heat input

QUICK PROCESS CHANGEOVER No need to manually

switch polarity or cables and hoses between processes. Simply push a process selection button to choose a welding process. PipeWorx ‘Quick-Select’ technology automatically selects the welding process, the correct polarity, cable outputs and welding parameters. Quick process changeover

eliminates set-up time for switching cables and gas hoses. Also, reduces the risk of weld reworks due to incorrect cable connection.

3 YEAR WARRANTYFor details, refer to Miller’s True Blue warranty statement.

APPLICATIONS

Process PipingRefineryPetrochemicalPowerHVAC and Water Pipe

PROCESSES

Stick (SMAW)DC TIG (GTAW)MIG (GMAW)MIG RMD® (GMAW MSC)Pulsed MIG (GMAW-P)Flux Cored (FCAW)

SELECTION CHART

82

PipeWorx 350 FieldPro™

Part No: MR907633 PipeWorx 350 FieldPro™ Part No: MR301177 FieldPro™ Smart FeederPart No: MR301176 FieldPro™ Remote

MIG & MULTI-PROCESS

Best in Class Productivity.

COMPLETE REMOTE CONTROL The FieldPro™ Remote

provides all the same functionality of the PipeWorx 350 FieldPro™ hundreds of feet from the power source, including process changeover, and Amperage adjustment with no special cables. Connect the FieldPro™

Remote in line with the electrode holder or TIG torch with standard welding cables and have complete remote control.

EASY TO USE The PipeWorx 350

FieldPro™ is streamlined and simplified to reduce setup time and potential weld defects. Push button process changeover eliminates the need for swapping cables. The robust design will

withstand harsh environments common in the field.

AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits job site and generator power. Keeps welding output constant even if input power varies by ±10%. Single or 3 phase.

SUPERIOR ARC PERFORMANCE The optimized Stick

and TIG performance specifically meets the needs of open root pipe welding and helps reduce training time and increases quality. Starts maintain root

opening and prepared edge and stops limit arc marks outside of the heat-affected zone.

83

COMPLETE CONTROL AT THE WELD JOINT FieldPro™ Remote reduces

weld defects by automatically setting correct polarity for each welding process — without the need to manually swap cables. Eliminates the need to

“get by” with less than optimal settings without control cables, and allows for easy setup of a new weld process with the touch of a button. Total remote control of

welding processes and parameters improves safety by limiting job site movement and reducing slip, trip and fall hazards.

SIMPLIFIED CABLE MANAGEMENT Save time by eliminating

the need to trace cables back to change welding parameters and processes. No control cables to string

and manage on the job site.

ARC PERFORMANCE OPTIMISED FOR CRITICAL PIPE WELDING Industry-leading arc

performance like the PipeWorx 400 Welding System, but in a field-ready package. True multi-process

system provides conventional Stick, TIG, FCAW, and MIG welding as well as the advanced technologies of RMD and Pulse. Smart Feeder delivers

excellent RMD and Pulse welding up to 60 metres away from the power source with no control cables. RMD and Pulse processes

also help reduce weld failures and eliminate backing gas on some stainless and chrome-moly applications.

VRD TO CAT C AS1674.2


INPUT POWER

RATED OUTPUT

VOLTAGE RANGE IN CV MODE



RMS INPUT AT RATED LOAD OUTPUT, 50/60 Hz, 3-PHASE AT NEMALOAD VOLTAGES & CLASS 1 RATING

kVA kW DIMENSIONS (MM)

WEIGHT

230 V 1P

460 V 575 V

3 Phase


10 - 44 V 10 - 350 A 75 V 36.1 17.8 14.1 15.0 14.4 H: 432W: 305D: 559

43.1kg

1 Phase


54.6 25.4 19.9 11.7 11.2

FIELDPRO REMOTE

1. Stick Process Selection Button

2. Digital Meter

3. TIG Process Selection Button

4. Amperage Output Adjustment

5. In Use Indicator

6. Remote Indicators

7. In Use Indicator

8. Stick Electrode Type Selection

1

STICK TIG

IN USE

23

4

5

8 7 6

EXX10

EXX18

CHECK POLARITY

AMPS

ELECTRODE

DCEN (-) STICK NEG

FIELDPRO ACCESSORY

14 PIN REMOTE

8 8 8

APPLICATIONS

Process PipingRefineryPetrochemicalPowerHVAC and Water Pipe

PROCESSES

Stick (SMAW)DC TIG (GTAW)MIG (GMAW)MIG RMD® (GMAW MSC)Pulsed MIG (GMAW-P)Flux Cored (FCAW)Air Carbon Arc (CAC-A) Cutting and Gouging

SELECTION CHART

84

Induction HeatingAPPLICATIONS THAT WOULD TYPICALLY REQUIRE HOURS TO HEAT CAN BE DONE IN MINUTES WITH INDUCTION HEATING.

85

Wood Group PSN saved $1 million in contracting fees, nearly 150 working hours, and delivered improved safety outcomes, thanks to the Miller Pro Heat 35 Induction Heating system and the training and support from WIA.

Read the full Wood Group PSN testimonial at welding.com.au.

http://www.welding.com.au/testimonials/wood-group

86

INDUCTION HEATING

INDUCTION HEATING INDUCES HEAT ELECTROMAGNETICALLY INSTEAD OF USING CONVENTIONAL HEATING ELEMENTS.

Heat is induced in the part by subjecting it to a high frequency magnetic field, creating eddy currents, activating the parts molecules and generating heat.

While resistance heating heats the surface of the part, the induction heating process heats within the part. The depth of heating depends on the frequency used. High frequency heats closer to the surface, while a lower frequency penetrates deeper into the part – allowing efficient heating of thicker parts.

Applications typically requiring hours to heat can be done in minutes with induction heating.

Heating Induction Explained

87

INDUCTION HEATING

With the Miller Pro-Heat, a part can be brought to temperature in a fraction of the time, compared to traditional flame and resistance heating processes. It also holds the part at the specified temperature. It can be programmed to hold and soak for a specified period of time.

Pre-heat time can be reduced by up to 75%. To put this in perspective, companies using the Pro-Heat have reduced pre-heating time from over two hours to just 30 minutes.

REDUCE PRE-HEATING TIME BY UP TO

75%Benefits of Induction Heating

Compared to resistance heating, induction heating is easy to set up and pull down, making it versatile to go from job to job. Plus, it offers the flexibility to fit a variety of pipe diameters and plate lengths. Various induction cable configurations can be adapted to suit your specific application.

5. EASY TO SET UP

In-built diagnostics enables operating parameters to be available at the touch of a button and offers operator tutoring. On-board temperature control provides for manual or temperature based programming in a simple-to-learn operator interface.

6. ON-BOARD DIAGNOSTICS

Heating is maintained along and through the heat zone by using induction to heat within the material.

3. UNIFORM HEATING

Induction heating offers a much faster time to temperature. The part reaches the desired temperature in a significantly shorter time compared to traditional flame and resistance heating processes, allowing the job to get done faster.

1. BOOSTS PRODUCTIVITY

Induction heating is a much safer heating process as there is no exposure to open flames or electrical resistance wires and less exposure to fumes compared to flame heating.

2. IMPROVED SAFETY

4. REDUCE COSTS

The faster heating time reduces costs due to less labour time, Plus there is no fuel costs or expensive ongoing inspection or audit costs associated with the induction heating process.

88

INDUCTION HEATING

Pro-Heat™ 35Part No: MR907432

*Image shows Water Cooled set up example.

MULTIPLE OUTPUTSProvides two insulated connectors for air- cooled blankets or liquid-cooled cables.

LOW CONSUMABLE COSTSNo fuel costs and minimal insulation costs. Insulation is reusable and may be used 50 times or more, reducing cost of disposal and replacement.

ON-BOARD TEMPERATURE CONTROLProvides for manual or temperature-based programming in a simple- to-learn operator interface.

MULTIPLE CONTROL THERMOCOUPLE INPUTS Control on the hottest TC during heating and coolest TC during cooling for uniform heating and quality.

OPEN OUTPUT DETECTIONPrevents system operation without a covered output receptacle (cable or protective plug).

CABLE IDENTIFICATION SYSTEMKnows the type of cable attached and limits output to protect cables and blankets.

TIME-TO- TEMPERATUREFaster than conventional processes due to the method of applying the heat, reducing heating cycle time.

IMPROVED AND SAFER WORKING ENVIRONMENTWelders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating.

EASY SET-UP Achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets. Easy to install primary power through panel that does not require removal of sheet metal.


Weld Pre-Heating & Stress Relieving.

89

INPUT POWER

OUTPUT FREQUENCY

RATED OUTPUT INPUT AMPS AT RATED OUTPUT

KVA/KW AT RATED OUTPUT

DIMENSIONS (MM)

WEIGHT

400 - 460 V, 3 Phase 50/60 Hz CE

5 - 30 kHz 35 kW at 100% Duty Cycle

60 A, 400 V 39/37 H: 669W: 552D: 933

103kg

The Pro-Heat™ 35 Liquid-Cooled Induction Heating System provides a highly versatile tool for preheating, stress relieving, hydrogen bake out, and post weld heat treat in a variety of pipe diameters and even flat plate. In general, shorter cables are used for smaller

diameter pipes and are easier to handle and set-up. Longer cables are used for larger diameter pipes or small pressure vessels and tanks. Great for pre-heat application on geometrics that

prevent use of air-cooled blankets.

LIQUID COOLED PACKAGE OPTION

The Pro-Heat™ 35 Air-Cooled Induction Heating System is specifically designed for preheating applications up to 204°C. Air-cooled blankets are available for pipe

diameters from 20-152 cm or in the case of plate, the lengths are 1-5.2m. The blankets easily conform to circular and

flat parts and install in a matter of seconds. Manufactured from durable high-temperature

materials, flexible induction blankets are designed to withstand the tough conditions in both industrial and construction applications.

AIR COOLED PACKAGE OPTION

APPLICATIONS

Transmission Pipeline – Construction/Repair Power Piping – Construction/RepairShipbuildingDrill Pipe Manufacturing

Pipe Fabrication ShopsPetrochemical – Construction/RepairMining Equipment MaintenanceShrink Fit

90

INDUCTION HEATING

Rolling InductorPart No: MR301117 Includes 9.1m liquid cooled output cable, thermocouple extension and cable cover (not shown)

*Image shows Water Cooled set up example.

The Rolling Inductor.COUPLED WITH THE PRO-HEAT™, THE ROLLING INDUCTOR ALLOWS FOR ROTATING PARTS TO BE HEATED SAFELY, QUICKLY & EFFICIENTLY.

91

OPTIMAL CONSISTENCY & QUALITYDesigned to evenly distribute heat into the work piece, eliminating the inconsistencies and quality issues associated with open-flame-torch heating methods. Travel Detect system (optional) helps to ensure proper heating by folding back or shutting off output if limited or no movement is detected.

IMPROVED SAFETY Eliminates open flames reducing burn and explosive gas hazards. Direct heat transfer results in a cooler shop environment that reduces operator fatigue and improves work conditions.

EASY TO USE Simple to set up and operate. Flexible and portable to fit a wide range of heating applications on pipe, plate and other moving parts.

APPLICATIONS

Process PipingRefineryPetrochemicalPower PipingPressure Vessels

OPTIONAL EXTRAS

Mounting Arm (shown in rolling inductor image) P/N MR301119Travel Select System (shown in rolling inductor image) P/N MR301183Infrared Temperature Sensor P/N MR301149

RATED OUTPUT

AMBIENT TEMPERATURE RANGE

MAX PART PREHEAT TEMPERATURE

REQUIRED COOLER

DIMENSIONS (MM)

WEIGHT

STORAGE USAGE

300 Amps at 100% Duty Cycle

-40°C to 82°C

0°C to 60°C

315°C Required Cooler (#MR195406)

H: 133 W: 168 (260 with Wheel)D: 203

18.1kg19.7kg with Travel Detect System

NOTE: A dual rolling inductor setup may require additional cooling capacity. Consult with WIA for application specific details. *NOTICE - Part temperatures above 315°C may damage the Rolling Inductor and/or shorten its life.

INFRARED TEMPERATURE SENSOR [OPTIONAL]Eliminate the need for constant manual monitoring. The infrared temperature sensor can read the temperature of a moving part. Set the desired pre-heat temperature and the system will quickly heat to that temperature and hold it. The sensor can read from 100-400 degrees C. Requires connection box.

MAXIMUM PRODUCTIVITYEasy setup, quick time to temperature, and continuous heating increases productivity while reducing consumable costs and labour expenses. Portable to fit a wide range of heating applications on pipe, plate and other moving parts.


Watch the YouTube Video

Watch the YouTube Video to understand the benefits of the combination of the Pro-Heat 35 and Rolling Inductor.

https://www.youtube.com/watch?v=mZfdfsqat0E&list=PLtwhdKIEIJPZ-_mKN8W0I7K1m2Bf19v32&index=2

92

WirefeedersFOR PRECISE WIREFEEDING.

93

Selection ChartPRODUCT PROCESS

MIG

MIG

PU

LSE

PO

RTA

BLE

PO

WER

REQ

SO

LID

WIR

E

FLU

X C

OR

ED

ALU

M

METE

RS

2 R

OLL

FEED

4 R

OLL

FEED

WIRE SIZE SOLID

WIRE SIZE FLUX CORED


Weldmatic W64

CV 0.6 - 1.6mm 0.9 - 1.6mm Construction, Fabrication,Mining, Maintenance

Weldmatic W65


Weldmatic W66


Suitcase X-Treme 12VS

CC/CV

0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance

Suitcase 12RC

CV 0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance

22A CV * 0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance

24A CV 0.6 - 1.6mm 0.9 - 2.4mm Construction, Fabrication, Mining, Maintenance

70 Series CV * 0.9 - 1.6mm 1.2 - 2.8mm Construction, Fabrication, Mining, Maintenance

74 MPa Plus CV 0.9 - 1.6mm 1.2 - 2.8mm Construction, Marine, Fabrication, Mining, Maintenance

Capability Designed for this process Capable of this process * Optional

WIREFEEDERS

94

WIREFEEDERS

Weldmatic W64Part No: WFL014

INCHAllows wire to be fed without wasting gas.

LATCHProvides gun switch trigger to start and then again to stop, reducing operator fatigue on long welds.

PRE GASAllows gas to flow before weld starts.

POST GASAllows gas to continue flowing after weld has finished.

SPOT TIMEProvides short weld times for repetitive spot welds.

BURNBACKControls how far the wire burns back to the tip on completion of the welding operation.

4 ROLL DRIVE 50W MOTORProvides a consistent, strong drive for a variety of wires.

HEAVY DUTY 4 ROLL DRIVESystem has larger, stronger drive gears and ball bearings on drive rollers and shafts.

HIGH & LOW SPEED RANGEProvides 1 to 10m/min or 8 to 20m/min speed, giving finer control of wire speed – particularly useful at lower Voltage settings.

ARC START CONTROLAllows starting response to be fine-tuned to weld conditions.

CREEP START MODEProvides slow wire speed until weld starts - ideal for aluminium starts.

PURGEAllows gas line to be purged, without feeding wire.

4 ROLL DRIVE WIREFEEDER. SUITS WELDMATIC 270, 356, 396 & FABRICATOR.

SUPPLY VOLTAGE

RATED SUPPLY CURRENT

CIRCUIT BREAKER CURRENT

PRE-GAS RANGE

START SPEED

SPOOL SIZES

WIRE SPEED RANGE

WIRE SIZE RANGE

32 Vac - (From Welding Source)

5 Amps 5 Amps 0 - 2 Seconds

Start or Creep (Switchable)

5kg, 15kg

0 - 10 metres per min low speed range8 - 20 metres per min high speed range

0.6mm - 1.6mm Diameter

SELECTION CHART

95

4 ROLL DRIVE WIREFEEDER. SUITS WELDMATIC 270, 356, 396 & FABRICATOR.

WIREFEEDERS



VARIABLE VOLTAGE CONTROLFor variable arc control over the whole operating range, from short arc to full spray transfer.

LATCHPress and release gun switch trigger to start and then again to stop, reducing operator fatigue on long welds.






HEAVY DUTY 4 ROLL DRIVESystem has improved large stronger drive gears and ball bearing on drive rollers and shafts.





SUITS WELDMATIC 350i & 500i.

SUPPLY VOLTAGE


PRE-GAS RANGE

START SPEED

SPOOL SIZES

WIRE SPEED RANGE

WIRE SIZE RANGE

DRIVE ROLL


5 Amps 0 - 2 Seconds


5kg, 15kg



0.9/1.2 & 1.2/1.6mm V Groove0.9/1.2 & 1.2/1.6mm Knurled

SELECTION CHART

96

WIREFEEDERS


LATCHPress and release gun switch trigger to start and then again to stop, reducing operator fatigue on long welds.


VARIABLE VOLTAGE CONTROLFor variable arc control over the whole operating range, from short arc to full spray transfer.






HEAVY DUTY 4 ROLL DRIVEHeavy Duty 4 Roll Drive System has improved large stronger drive gears and ball bearing on drive rollers and shafts.





SUITS WELDMATIC 350i & 500i.

SUPPLY VOLTAGE


PRE-GAS RANGE

START SPEED SPOOL SIZES

WIRE SPEED RANGE

WIRE SIZE RANGE

DRIVE ROLLS


5 Amps 0 - 2 Seconds


5kg, 15kg



0.9/1.2mm V Groove 0.9/1.2mm Knurled

SELECTION CHART

97

S MODELS (BASIC 70 SERIES FEEDERS)

Wire speed control.

Factory-set run-in control for improved arc starts.

24 VDC high-torque, permanent-magnet motor.

Quick-release, drive-roll pressure adjustment arm allows drive roll change without losing spring preload setting.

Solid-state speed control and brake circuit for increased service life.

Floating positive drive systems provide trouble-free feeding on a variety of wires.

WIREFEEDERS

70 SeriesPart No: MR300616 [S-74S Standard]Part No: MR300617 [S-74D Digital] Part No: MR300618 [S-74DX Digital]*Part No: MR300620 [D-74D Digital Dual]*

WELDING MODE

INPUT POWER

WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY

DIMENSIONS (MM)

WEIGHT

CV/DC 24 VAC, 10 A, 50/60 Hz

1.3 - 19.8m/min Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm

S-74 Single: H: 356 W: 318 D: 711D-74 Dual: H: 356 W: 533 D: 889

S-74 Single: 26kgS-74 D-74 Dual: 39.5kg

D MODELS ADD THE FOLLOWING FEATURES

Digital meters for easy viewing of the wire feed speed and Voltage.

Remote Voltage control allows operator to set Voltage at the wire feeder without having to go back to the power source.

Tachometer feedback to help keep wire feed speed accurate.

DX MODELS ADD THE FOLLOWING FEATURES

Four weld programs allow the operators to store four independent welding parameters reducing welding setup time (four programs available per side on dual feeder).

Adjustable run-in control for improved arc starts.

Adjustable weld sequence control gives operator complete control of the welding parameters: pre-flow, run-in, weld time, crater, burn-back and post-flow.

Welding process range control locks parameters at a set percentage of welding parameters to ensure welding procedures and quality standards are maintained on the shop floor.

Dual schedule allows operator to switch between two welding parameters without readjusting the machine, eliminating downtime and enhancing quality.

* Indent only

SELECTION CHART

98

74 MPa PlusPart No: MR300577

INPUT POWER

WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY

DIMENSIONS (MM)

WEIGHT

CV/DC 1.3 - 19.8m/min Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm

H: 356 W: 533 D: 889 39.5kg

MPA PLUS WIREFEEDERS OFFER THE BENEFITS OF THE STANDARD S, D & DX MODELS, PLUS EVEN MORE.

ALUMINATION™ TECHNOLOGY Alumination™ technology

gives you the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminium wire feeding. Alumination™ gives

you the versatility to handle whatever aluminium welding job you want to tackle.

WIREFEEDERS

SYNERGIC PULSED MIG Synergic Pulsed MIG

operation when optimized with the XMT MPa power supplies. Provides communication

between the power source, feeder and gun. As wire speed increases/

decreases, the pulse parameters also increase/decrease to match the right amount of power needed.

TRIGGER SCHEDULE SELECT Trigger schedule select

allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. When optimized with the

XMT MPa power supply the operator can also switch from MIG to Pulsed MIG.

PROFILE PULSE™ Profile Pulse™ provides

TIG appearance with MIG simplicity and productivity. Achieve “stacked dime”

weld bead appearance without back-stepping. Profile Pulse™ frequency

can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance.

SELECTION CHART

99

Suitcase 12RCPart No: MR300663004

WELD. MODE

INPUT POWER

WIRE SPEED

ELECTRODE WIRE DIAMETER CAPACITY

DIMENSIONS (MM)

WEIGHT

CV/DC 24 VAC, 10 A, 50/60 Hz

1.9 - 17.8m/min

Solid Wire: 0.6 - 1.6mm Flux Cored: 0.9 - 2.0mm

H: 394 W: 229 D: 533

11.6kg

WIREFEEDERS

RUN-IN STANDARD ON 24AFor better arc-starting performance on a variety of wires.

22A & 24APart No: MR300615

MODEL INPUT POWER WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY DIM. (MM) WEIGHT22A 24 VAC, 7 A,

50/60 Hz75 –750 IPM (1.9 –19 m/min.) .023 – 5/64 in. (0.6 – 2.0 mm) H: 279

W: 273 D: 597

15.4kg

24A .023 – 3/32 in. (0.6 – 2.4 mm) 18kg

GEAR-DRIVEN DRIVE ROLLS Smooth, positive and accurate wire feed with long, uninterrupted service life. 24A has four drive rolls for larger wire diameters.

WIRE FEED SPEED RANGE 75 –750 IPM! This offers a wider operating range than the competition.

TRIGGER HOLD CONTROL Allows operator to make long extended welds without having to hold gun trigger.

ON-BOARD BURN-BACK & MOTOR RAMP CONTROL Offers unmatched starting and stopping performance on a variety of power sources. This helps to ensure positive arc starting performance.

16-GAUGE SHEET METAL HOUSING Robust in rough service applications and less prone to damage.

REMOTE VOLTAGE CONTROL IS OPTIONAL ON 22A & 24AParameter adjustments can be made in weld cell or at a remote location.

ERGONOMICALLY SOUND, LIGHTWEIGHT, MODULAR DESIGNWell balanced, and allows improved mobility and ease of carrying to remote welding sites.

TOTALLY ENCLOSED, IMPACT RESISTANT, FLAME-RETARDANT CASEProvides strength and durability, and protects components and welding wire from moisture, dust and other contaminants.

DRIVE ROLL ACCESSIBILITYMakes it easy to install wire, adjust tension and change drive rolls.

BUILT TO LAST IN HARSH INDUSTRIAL ENVIRONMENTS

SELECTION CHART

100

Suitcase® X-Treme™ 12VSPart No: MR300876

Taking Portable Welding to the Extreme!

ULTRA-LOW DRAG INLET GUIDE PINS Makes loading the wire

easy and does not deform the wire on the way into the drive rolls. Simply thread the wire through the pins and into drive rolls. There are two ways to

advance the wire through the drive roll and into the gun. Either open the pressure

arm and thread the wire into the grooves in the drive roll and on into the gun inlet or place the wire between the pins and use the jog/purge switch to advance the wire through the drive roll.

WIREFEEDERS

SCALED WIRE PRESSURE KNOB Provides easy adjustment

and consistent pressure on the drive rolls and wire. The wire drive and motor

assembly is specifically designed for mobile welding applications to provide smooth and consistent wire delivery.

NEW WIRE DELIVERY SYSTEMBends wire over a large radius and applies just the right amount of force to ensure consistent feeding.

101

CONSISTENT WIREFEED Provides wire feed

speed that is accurate and consistent from the start of the weld to the finish, and from one weld to the next. Consistent wire feed speed

is very important with large-diameter cored wire, because small changes in wire feed speed make large changes in deposition rates.

EXCELLENT STARTSSuperior arc performance for all types and sizes of wires, whether using CV or CC power supply.

HIGHER DUTY CYCLELonger welding periods suitable for higher Amperage applications due to the heavy duty contactor rated at 425 Amps at 60%.

APPLICATIONS

ConstructionShipbuildingHeavy ManufacturingRental

PROCESSES

MIG (GMAW)Flux Cored (FCAW)Pulsed MIG (GMAW-P)

SUPERIOR LOW END PERFORMANCEExcellent arc performance and welding characteristics when welding at lower currents, either with small wire sizes or out of position applications.

QUICK SET-UP & REVIEWOperator friendly adjustments including easy to read digital Amp and Volt meters.

OPERATOR CONVENIENCEPacked with features at your fingertips - including emergency isolation on/ off switch, trigger hold, gas purge and wire inch.

WELDING MODE

INPUT WELDING CIRCUIT RATING

WIRE SPEED

ELECTRODE WIRE DIAMETER CAPACITY

MAX SPOOL SIZE CAPACITY

DIMENSIONS (MM)

WEIGHT

CC or CV/DC

425 A at 60% Duty Cycle

1.3 - 19.8 m/min

Solid Wire: 0.6 - 1.4mm Flux Cored: 0.8 - 2.0mm

305mm diameter up to 20kg

H: 394W: 229D: 533

15.9kg

QUICK CHANGE ROLLERSNo tools required due to Miller’s patented quick lock hub system providing the operator quick and easy drive roller change when switching between wire sizes.

BUILT TO LAST IN HARSH ENVIRONMENTSThe plastic case design, potted PC board and double-filtered gas value ensure Suitcase withstands the harshest industrial environments.

IMPROVED WELD QUALITYWire drive with tachometer control improves weld feed speed accuracy and consistency to make it easier to produce quality welds.


SELECTION CHART

103

Filler MetalsWELDING ELECTRODES, WIRES & HARDFACING PRODUCTS.

104

ElectrodesHIGH PERFORMING WELDING ELECTRODES DESIGNED FOR THE NEEDS OF THE INDUSTRIAL USER.

105

CLASSIFICATION: AS/NZS 4855-B – E43 13A AWS A5.1: E6013

DESCRIPTION: Austarc 13S is a popular

blue and white striped mild steel general purpose electrode for welding in down hand and vertical up positions. It has a soft and stable

arc and produces flat, uniform fillet welds with ease and a self-peeling slag action. Easy to use for less

experienced operators.

GENERAL PURPOSE ELECTRODES - MILD STEEL

Austarc 12P

Austarc 13S

TYPICAL APPLICATIONS:Structural welding of sheet and plate steel (galvanised or otherwise) and tubular sections, including trailers, duct work, hoppers and storage tanks iron.

CLASSIFICATION: AS/NZS 4855-B – E43 13 A AWS A5.1: E6013

DESCRIPTION: A popular, easy starting,

smooth running, all positional mild steel general purpose electrode. Austarc 12P has the extra

arc force and fast freezing slag required for vertical down welds.

With great operator appeal, it’s the ideal general purpose choice for the ‘one electrode’ workshop.

TYPICAL APPLICATIONS:Welding of general purpose structural steel, galvanised gates and fences, trailers, steel furniture and wrought iron.

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Si P S Fe

0.07 0.52 0.32 0.013 0.006 Bal

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress 450 MPaTensile Strength 500 MPaElongation 26%CVN Impact Values 70J @ 0ºC

ORDERING INFORMATION

ELECTRODE SIZE (MM)

PACKAGING (KG) APPROX NO OF RODS PER KG

PART NUMBERPACKET CARTON

2.0 2.5 12.5 100 12P202.5 2.5 12.5 64 12P253.2 5.0 15 31 12P324.0 5.0 15 21 12P40FULL PALLET QUANTITY

ELECTRODE SIZE (MM) WEIGHT (KG)

2.0 & 2.5 9753.2 & 4.0 900

GENERAL PURPOSE ELECTRODES - MILD STEEL


C Mn Si P S Fe

0.07 0.48 0.41 0.016 0.005 Bal




ELECTRODE SIZE (MM)



2.0 2.5 12.5 99 13S202.5 2.5 12.5 64 13S253.2 5.0 15 31 13S324.0 5.0 15 20 13S40FULL PALLET QUANTITY


2.0 & 2.5 9753.2 & 4.0 900

STICK

STICK

106

Austarc 16TC

HYDROGEN CONTROLLED ELECTRODES

DESCRIPTION: Austarc 16TC is a smooth

running, low hydrogen electrode, developed for all positional welding, using AC or DC power sources. It has exceptional arc

stability and weldability and delivers high quality weld deposits with reliable notch toughness to -40 ºC. Austarc 16TC is

manufactured using a unique twin coating extrusion process, which means all the arc stabilising elements are concentrated in the inner coating. This delivers significantly improved arc stability and control for all applications.

TYPICAL APPLICATIONS: The ideal hydrogen

controlled electrode for welding carbon, carbon-manganese and low alloy high strength steels used in a multitude of critical and non-critical applications. Typical applications

include pipe welding, single sided weld joints, highly restrained joints, maintenance applications, buffer layer prior to hard surfacing build-up, structural steel and sub-zero temperature applications.


C Mn Si P S Fe

0.05 1.16 0.42 0.013 0.006 Bal


Yield Stress 460 MPaTensile Strength 560 MPaElongation 28%CVN Impact Values 130J @ -20ºC & 110J @ -40ºC


ELECTRODE SIZE (MM)


PART NUMBER

PACKET CARTON

2.5 2.5 12.5 60 16TC253.2 5 15 29 16TC324.0 5 15 18 16TC405.0 5 15 10 16TC50FULL PALLET QUANTITY

ELECTRODE SIZE (MM) WEIGHT (KG)2.5 9753.2 & 4.0 9005.0 810

STICK

CLASSIFICATION: AS/NZS 4855-B - E49 16 A U H10 AWS A5.1: E7016 H8

107

Austarc 18TC

Austarc 18TC Vac Pack



DESCRIPTION: Austarc 18TC is an iron

powder hydrogen controlled electrode used primarily on C-Mn and low alloy structural steels. The unique twin-coat

design for 18 type low hydrogen electrode offers excellent AC arc stability and superb DC+ arc transfer, excellent re-strike,

CLASSIFICATION AS/NZS 4855-B - E49 18-1

A U H5 AWS A5.1: E7018-1H4R

DESCRIPTION & APPLICATION Austarc 18TCH4R is an

iron powder hydrogen controlled electrode used primarily on C-Mn and low alloy structural steels. The unique twin-coat design

for 18 type low hydrogen electrode offers excellent AC arc stability and superb DC+ arc transfer, excellent re-strike, reduced spatter level and

reduced spatter level and extraordinary ease of use for out-of-position welding.

TYPICAL APPLICATIONS:Oil and gas, pipe welding, structural steel construction, off-shore where Ni-alloying is prohibited, mining equipment, heavy girders and earth moving plant repair and maintenance.

extraordinary ease of use for out-of-position welding. This newly formulated

electrode also meets the moisture resistance coating requirement and is available in vacuum packaging to provide factory fresh condition upon delivery.

TYPICAL APPLICATIONSOil and gas, pipe welding, structural steel construction, off-shore where Ni-alloying is prohibited, mining equipment, heavy girders and earth moving plant repair and maintenance.


Yield Stress 406 MPaTensile Strength 540 MPaElongation 30%CVN Impact Values 90J @ -50 ºC


Yield Stress 406 MPaTensile Strength 540 MPaElongation 30%CVN Impact Values 90J @ -50 ºC


ELECTRODE SIZE (MM)



2.5 2.2 11 52 18TC253.2 5 15 26 18TC324.0 5 15 17 18TC40FULL PALLET QUANTITY


2.5 8583.2 & 4.0 900


ELECTRODE SIZE (MM)



2.5 2.0 8 45 18TCH4VP253.2 2.0 8 26 18TCH4VP324.0 2.0 8 17 18TCH4VP40FULL PALLET QUANTITY


2.5 6403.2 & 4.0 640


C Mn Si S P Fe

0.05 1.40 0.40 0.014 0.006 Bal

CLASSIFICATION: AS/NZS 4855-B - E49 18-1 A U H5 AWS A5.1: E7018-1 H4R

STICK

STICK


C Mn Si P S Fe

0.05 1.40 0.40 0.014 0.006 Bal

108

DESCRIPTION: Smooth running basic type

iron powder electrode used for all positional welding except vertical down. This electrode is used

where the highest standards are required. Weld features include high ductility, x-ray quality and sub zero temperature impact to -50 ºC.

Austarc 77

TYPICAL APPLICATIONS:For critical welding applications including repair and maintenance of heavy plate and highly restrained work pieces such as penstocks, turbines, pressure vessels, heavy girders, earth moving plants etc.



Yield Stress 455 MPaTensile Strength 534 MPaElongation 30%CVN Impact Values 123J @ -50ºC


ELECTRODE SIZE (MM)



2.5 2.2 11 48 77253.2 5 15 25 77324.0 5 15 17 77405.0 5 15 9 7750FULL PALLET QUANTITY


2.5 8583.2 & 4.0 9005.0 810


C Mn Si P S Fe

0.06 1.40 0.36 0.015 0.006 Bal

STICK

CLASSIFICATION: AS/NZS 4855-B - E49 18-1 A U H5 AWS A5.1: E7018-1 H8

Austarc 24

IRON POWDER ELECTRODES

DESCRIPTION: Suited to long, heavy fillet

and butt welding using the touch welding or ‘short arc’ technique and can be used on AC or DC power sources. It’s instant arc initiation,

high arc stability, and low spatter combines in an excellent fillet weld contour, edge washing and slag

release. It is recommended for high quality down hand welding of heavy sections where high deposition rates are required.

TYPICAL APPLICATIONS:Tanks, structural frames, tractor, truck and trailer bodies, rolling stock, roof trusses etc.


C Mn Si P S Fe

0.05 0.99 0.42 0.017 0.011 Bal




ELECTRODE SIZE (MM)



3.2 5 15 17 24324.0 5 15 12 24405.0 5 15 6 2450FULL PALLET QUANTITY

ELECTRODE SIZE (MM) WEIGHT (KG)3.2 & 4.0 9005.0 810

CLASSIFICATION: AS/NZS 4855-B - E49 24 A AWS A5.1: E7024

STICK

109

Staincord 309Mo-16

STAINLESS STEEL ELECTRODES

DESCRIPTION: Staincord 309Mo-16 is a

Molybdenum bearing, highly alloyed 23Cr/12Ni/2.5Mo extra low carbon rutile type stainless steel electrode, exhibiting superior all positional (except vertical down) performance with an improved moisture resistant coating for weld metal of high radiographic integrity.

The smooth arc action of Staincord 309Mo-16, together with low spatter and excellent slag control/detachability, promotes exceptional weld appearance and profile.

TYPICAL APPLICATIONS:Suitable for welding of matching 309 and 309Mo base metals and a wide range of 300 and 400 series stainless steels to alloyed and non-alloyed dissimilar ferrous metal combinations.


C Cr Ni Mo Mn Si P S Cu

0.03 23.51 13.12 2.39 0.79 0.64 0.028 0.027 0.16


Yield Stress 400 MPaTensile Strength 670 MPaElongation 38%


ELECTRODE SIZE (MM)



2.5 2.5 12.5 56 SC309MO253.2 2.5 12.5 30 SC309MO32FULL PALLET QUANTITY


2.5 & 3.2 900

STICK

CLASSIFICATION: AS/NZS 4854-B - ES309LMo-16 AWS A5.4: E309MoL-16

DESCRIPTION: High cellulose electrode

developed for all positional welding on both AC and DC current. It is particularly suited for vertical and incline pipe welding where complete root penetration is required.

Austarc 11

TYPICAL APPLICATIONS:Recommended for pipeline welding and storage tank construction where either the ‘Stove Pipe’ or ‘Flick’ techniques can be used to obtain full-root penetration in critical structural joints.

CELLULOSE ELECTRODES


C Mn Si P S Fe

0.12 0.82 0.20 0.012 0.008 Bal


Yield Stress 416 MPaTensile Strength 510 MPaElongation 32%CVN Impact Values 70J @ -30ºC


ELECTRODE SIZE (MM)



2.5 2.5 12.5 66 11253.2 5 15 33 11324.0 5 15 21 11405.0 5 15 14 1150FULL PALLET QUANTITY

ELECTRODE SIZE (MM) WEIGHT (KG)2.5 9753.2 & 4.0 9005.0 810

STICK

CLASSIFICATION: AS/NZS 4855-B - E43 11 A AWS A5.1: E6011

110

DESCRIPTION: Staincord 316L-16 is a

Molybdenum bearing, 19Cr/ 12Ni/2.5Mo extra low carbon, rutile type electrode exhibiting superior all positional (except vertical down) performance with an improved moisture resistant “Pink” flux coating for weld metal of high radiographic integrity. The smooth arc action of

Staincord 316L-16, together with low spatter and excellent slag control/detachability, promotes exceptional weld appearance and profile.

Staincord 316L-16

Other features include high arc stability and easy restriking on low Voltage AC welding machines.

TYPICAL APPLICATIONS:Recommended for welding 316, 316L and common 300 series stainless steels such as 301, 302, 304 and 304L. Also suitable for welding ferritic stainless steel alloys such as 3Cr12.



ELECTRODE SIZE (MM)



2.0 2.5 12.5 84 SC316202.5 2.5 12.5 55 SC316253.2 2.5 12.5 28 SC31632FULL PALLET QUANTITY

ELECTRODE SIZE (MM) WEIGHT (KG)2.0, 2.5 & 3.2 900


Yield Stress 380 MPaTensile Strength 600 MPaElongation 40%


C Mn Si Cr Ni Mo Fe

0.02 0.74 0.71 17.97 12.48 2.37 Bal

STICK

CLASSIFICATION: AS/NZS 4854-B - ES316L-16 AWS A5.4: E316L-16

Unicord 312

DESCRIPTION: Unicord 312 is a basic,

rutile type electrode depositing a 29%Cr/9%Ni stainless steel weld metal for the high strength welding of a wide range of alloy steels and dissimilar ferrous metals. The high ferrite, austenitic

stainless steel deposit has excellent resistance to hot cracking, even under dilution by high carbon, alloy and tool steels. Unicord 312 is

a universal maintenance electrode combining high strength, toughness, wear and corrosion resistance with compatibility to most ferrous metals.

TYPICAL APPLICATIONS:For repair and maintenance of steels of unknown composition. Also suitable as a buffer or intermediate layer prior to the application of hard surfacing.



Yield Stress 500 MPaTensile Strength 770 MPaElongation 45%Deposit Hardness 28-35 HRc


ELECTRODE SIZE (MM)



2.5 2.5 12.5 53 UC312253.2 2.5 12.5 27 UC31232FULL PALLET QUANTITY


2.5 & 3.2 900


C Cr Ni Mo Mn Si P S Cu

0.03 28.61 8.99 0.11 1.04 0.71 0.023 0.024 0.12

STICK

CLASSIFICATION: AS/NZS 4854-B - ES312-16 AWS A5.4: E312-16

111

Supercast Ni/Fe

CLASSIFICATION: AWS A5.15: ENiFe-Cl

DESCRIPTION: Supercast Ni/Fe is a basic,

graphite coated AC/DC electrode for the higher strength welding of cast irons. It is characterised by

a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a

feature of Supercast Ni/Fe. This electrode is made

from a Nickel-Iron core wire and produces a ductile, machineable weld deposit with the extra strength required for welding SG (Spheroidal Graphite) irons.

TYPICAL APPLICATIONS:For repair and build-up of SG irons and all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron. Also suited to welding these cast irons to steel.

CAST IRON ELECTRODES


ELECTRODE SIZE (MM)



3.2 2.5 12.5 36 SNIFE32


Yield Stress 300 MPaTensile Strength 500 MPaDeposit Hardness 200-220 HV (30)


C Mn Ni S Fe

1.0 0.42 58.0 0.009 Bal

STICK

CLASSIFICATION: AWS A5.15: ENi-Cl

DESCRIPTION: Supercast Ni is a basic,

graphite coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources. Ease of striking is a

feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance.

Supercast Ni

TYPICAL APPLICATIONS:For repair and build-up of all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron.

CAST IRON ELECTRODES


Yield Stress 200 MPaTensile Strength 400 MPaDeposit Hardness 150-170 HV (30)


ELECTRODE SIZE (MM)



3.2 2.5 12.5 33 SNI32FULL PALLET QUANTITY


3.2 900


C Mn S Fe Ni

1.0 0.21 0.007 0.3 Bal

STICK

112

Welding WiresHIGH PERFORMING WELDING WIRES DESIGNED FOR THE INDUSTRIAL USER.

113

Using the Fabshield XLR-8 meant less downtime, less clean up time and improved productivity, which allowed our guys to work quicker completing the project on schedule.Shannon – Brisbane Airport Expansion Project, Dredging Pipeline

Read the full Brisbane Airport Expansion Project testimonial at welding.com.au.

http://www.welding.com.au/testimonials/brisbane-airport-expansion-project

114

DESCRIPTION: Copper coated, all

positional low alloy wire used for welding medium to high strength steels, particularly where service temperatures up to 500̊ C are encountered.

Austmig ES6

Austmig ESD2

TYPICAL APPLICATIONS:Structural welding of sheet and plate steel (galvanised or otherwise) and tubular sections, including trailers, duct work, hoppers and storage tanks.

DESCRIPTION: Copper coated, low

carbon steel MIG wire specifically formulated for optimum performance under CO² and Ar/CO² mixed gases.

TYPICAL APPLICATIONS:Suitable for welding mild and medium strength steels. Ideal for positional welding of sheet steel and steel pipes and tubes where the high silicon content promotes smooth even weld beads with excellent edge wetting and contour.

SOLID MIG WIRES - MILD STEEL


Gas Type CO² Ar+18% CO²Yield Stress 462 Mpa 450 MpaTensile Strength 570 Mpa 560 MpaElongation 27% 27%CVN Impact Values 96J @ -30ºC 86J @ -30ºC


WIRE SIZE (MM)

PACKET SIZE AND TYPE

PART NUMBER

0.6 5kg Spool ES606M5KG15kg Spool ES606S



1.0 15kg Spool ES610S1.2 15kg Spool ES612S1.6 15kg Spool ES616SFULL PALLET QUANTITY

WIRE SIZE (MM) WEIGHT (KG)

0.6, 0.8, 0.9, 1.0, 1.2 & 1.6 (15kg) 1,080


C Mn Si S P Fe

0.1 1.45 0.88 0.02 0.022 Bal

SOLID MIG WIRES - LOW ALLOY STEEL


Gas Type Ar+18% CO²Yield Stress 670 MpaTensile Strength 712 MpaElongation 23%

CVN Impact Values99J @ -30ºC92J @ -50ºC


WIRE SIZE (MM)


PART NUMBER

0.9 15kg Spool ESD209S1.2 15kg Spool ESD212SFULL PALLET QUANTITY


0.9 & 1.2 1,080


C Mn Si Mo Fe

0.08 1.84 0.71 0.51 Bal

MIG

MIG

CLASSIFICATION: AS/NZS 14341-B - G 49A 3U C/M S6 AWS A5.18: ER70S-6

CLASSIFICATION: AS/NZS 14341 - B-G 55A 5U M G4M31 AWS A5.28: ER80S-D2

115

DESCRIPTION: Precision layer wound

aluminium wire alloyed with Mg, Mn and Cr. Double shaved for superb feedability. The Austmig 5183 can

achieve higher tensile strength in the as welded condition of alloy 5083, which the filler alloy 5356 will generally fail.

Austmig NiCrMo

Austmig 5183

TYPICAL APPLICATIONS:Recommended for welding 5083 type material in the annealed condition, particularly for low temperature applications where good ductility and toughness are required such as cryogenic plants and boat building.

DESCRIPTION: Copper coated, low alloy

solid wire suitable for all positional welding of high strength steels using Ar/CO² mixed gases.

TYPICAL APPLICATIONS:Used for full strength welding of quenched and tempered structural steels of 760 MPa tensile class, such as USS-T1, Welten 80, N-A-XTRA and Bisplate 80.

SOLID MIG WIRES - ALUMINIUM

SOLID MIG WIRES - LOW ALLOY STEEL


Gas Type Ar+18% CO²Yield Stress 750 MpaTensile Strength 800 MPaElongation 19%CVN Impact Values 70J @ -40ºC


C Mn Si Ni Cr Mo V Fe

0.07 1.64 0.63 1.45 0.31 0.23 0.09 Bal


WIRE SIZE (MM)


PART NUMBER

0.9 15kg Spool MNICRM009S1.2 15kg Spool MNICRM012SFULL PALLET QUANTITY


0.9 & 1.2 1,080


WIRE SIZE (MM) PACKET SIZE AND TYPE PART NUMBER

1.2 6kg Spool M518312S1.6 6kg Spool M518316SFULL PALLET QUANTITY


1.2 & 1.6 504


Si Fe Cu Mn Mg Cr Zn Ti Al

0.4 0.4 0.1 0.5 - 1.0

4.3 - 5.2

0.05 - 0.25

0.25 0.15 Bal


Gas Type ArYield Stress 110 MpaTensile Strength 240 MpaElongation 17%

MIG

MIG

CLASSIFICATION: AS/NZS ISO 18273 – S Al 5183 AWS A5.10: ER5183

CLASSIFICATION: AS/NZS 16834-B - G 78A 4U M21 G AWS A5.28: ER110S-G

116

Austmig 5356

DESCRIPTION: Precision layer wound

Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element. The Austmig 5356

is the most widely used welding alloy filler metal, due to its excellent corrosion resistance and high shear strength.

TYPICAL APPLICATIONS:Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456.

SOLID MIG WIRES - ALUMINIUM


Zn Mg Mn Cr Si Fe Ti Al

0.1 5.2 0.15 0.1 0.25 0.4 0.15 Bal


Gas Type ArYield Stress 125 MpaTensile Strength 275 MpaElongation 17%


WIRE SIZE (MM)


PART NUMBER

0.9 2kg Spool M5356092KG6kg Spool M535609S



1.6 6kg Spool M535616SFULL PALLET QUANTITY


0.9, 1.0, 1.2 & 1.6 504

MIG

CLASSIFICATION: AS/NZS ISO 18273 - S AI 5356 AWS A5.10: ER5356

117

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For all your Filler Metal Needs.

Workshop App

https://itunes.apple.com/au/app/wiaweldingguide/id1061019343?mt=8

118

When a Quality Result Matters, Hobart Delivers!Hobart flux-cored wires offer high quality, repeatable performance for every job. The Hobart range includes high performance wires for both the workshop and on-site environments.

Every product meets the stringent ISO 9001 certification standards for quality and consistency, as well as the strict mechanical property requirements of AS/NZS and AWS standards.

Flux-Cored Wires

119

Our specialist filler metal team demonstrate how you can get the best out of flux cored wire, by considering the correct welding techniques, settings, preparation and product selection.

Take a Look at the Series of WIA How To Videos.

HOW DO I USE FLUX-CORED SELF-SHIELDED WIRE WIRE?

HOW DO I MINIMISE SPATTER?

FLUX-CORED WIRES

The Hobart Filler Metal Selector and Calculator app is available for download for iPhone and iPad via the App Store®. Download your copy today!

https://itunes.apple.com/us/app/hobart-filler-metal-selector/id933241268?mt=8

https://www.youtube.com/watch?v=S8s1JlZnKdg

https://www.youtube.com/watch?v=ErIMtnOI96Y

120

METAL-CORED GAS-SHIELDED WIRES

DESCRIPTION A metal cored wire

with higher deoxidization elements allow this wire to have greater tolerance for mill scale welding applications. Single and multiple pass applications.

PRODUCTIVITY GAIN

Reduces clean-up time, minimises risk of inclusions. Minimises burn-through,

reduces part rejection. Increases productivity,

more parts per hour. Resists cracking in

severe applications.

FabCOR 86R

TYPICAL APPLICATIONS:Automatic and mechanized welding, storage vessels, non-alloyed and fine grain steels, steel structures, earthmoving equipment, general fabrication, shipbuilding, and rail cars.

CLASSIFICATION AS/NZS ISO 17632-B - T494T15-0MA-UH5 AWS A5.18: E70C-6M H4


SHIELDING GAS C Mn Si S P

95% Ar / 5% O² 0.04 1.48 0.64 0.010 0.00895% Ar / 5% CO² 0.03 1.68 1.78 0.009 0.00275% Ar / 25% CO² 0.03 1.44 0.67 0.015 0.008TYPICAL DIFFUSABLE HYDROGEN

Hydrogen Equipment 95% Ar / 5% O²

95% Ar / 5% CO²

75% Ar / 25% CO²

Gas Chromatography 3.3ml / 100g

2.7ml / 100g

2.0ml / 100g

MECHANICAL TESTS

75% Ar/ 25% CO²

95% Ar/ 5% CO²

95% Ar/ 5% O²

Tensile Strength 558 MPa 586 MPa 524 MPaYield Strength 476 MPa 517 MPa 421 MPaElongation 30% 27% 29%CVN Impact Values

101J @ -30°C 54J @ -40°C

68J @ -30°C 43J @ -40°C

161J @ -30ºC 57J @ -40ºC


WIRE SIZE (MM) PACKET SIZE AND TYPE PART NO.

1.2 15kg Spool S249412-0291.2 227kg X-pak S249412-0501.6 15kg Spool S249419-029FULL PALLET QUANTITY


1.2 & 1.6 (15kg) 10801.2 (227kg) 908

FCMC

121

FabCOR Edge Ni1

FabCOR 1100

CLASSIFICATION: AS/NZS ISO 17632-B-T554T15-0MA-N1-UH5 AWS A5.28: E80C-Ni1 H4

DESCRIPTION: Virtually no silicon deposits

at weld bead toe lines low alloy metal cores wire Excellent gap bridging

capabilities Higher deposition

rates and travel speeds than solid wire Good impact toughness

at low temperature

PRODUCTIVITY GAIN

Reduces clean-up time, minimises risk of inclusions.

Minimises burn-through, reduces part rejection. Increases productivity,

more parts per hour. Resists cracking in

severe applications.

TYPICAL APPLICATIONS:High-strength low-alloy steels, nickel-molybdenum steels, single or multi-pass welding, heavy equipment, structural fabrications, and weathering steels.

CLASSIFICATION: AWS A5.28: E110C-K4 AS/NZS 18276 B-T765T15-0AM U H5

DESCRIPTION: Ideal for single or multi-pass

applications. The FabCOR 1100 is a high tensile strength wire that delivers excellent wetting characteristics, high deposition rates and hasan all position capability when using pulsed spray transfer. Can be used with standard CV equipment.

PRODUCTIVITY GAIN

Minimises heat affected zone (HAZ)

Reduces clean up time

BENEFITS: Assists in producing

smooth weld beads and uniform fusion Promotes versatility Reduces equipment costs

TYPICAL APPLICATIONS:Can be used for heavy equipment, shipbuilding, quench and temper steels, high strength low alloy steels, and castings.



TYPICAL DIFFUSIBLE HYDROGENHydrogen Equipment 75% Ar/25% CO² 95% Ar/5% O²Gas Chromatography 2.1 ml/100g 3.4ml/100gMECHANICAL TESTS 75% Ar/25% CO² 95% Ar/5% O²Tensile Strength 586 MPa 634 MPaYield Strength 503 MPa 554 MPaElongation 25% 26%CVN Impact Values 60J @ -45ºC 56J @ -45ºC


SHIELD. GAS C Mn Si S P Ni

75% Ar/25% CO² 0.05 1.10 0.57 0.011 0.013 1.095% Ar/5% O² 0.04 1.24 0.65 0.009 0.008 1.01


WIRE SIZE (MM) PACKET SIZE AND TYPE PART NO1.2 15kg Spool S279512-0291.6 15kg Spool S279519-029FULL PALLET QUANTITY

WIRE SIZE (MM) WEIGHT (KG)1.2 & 1.6 1080

MECHANICAL TESTS 75% Ar/25% CO² 90% Ar/10%CO²Tensile Strength 810 MPa 883 MPaYield Strength 725 MPa 800 MPaElongation 19% 17%CVN Impact Values 58J @ -50°C 38J @ -50°CORDERING INFORMATION

WIRE SIZE (MM) PACKET SIZE AND TYPE PART NO.1.2 15kg Spool S280212-0291.6 15kg Spool S280219-029


SHIELD. GAS C Mn Si S P Ni Cr Mo

75% Ar/25% CO² 0.07 1.52 0.52 0.007 0.004 1.92 0.18 0.4790% Ar/10% CO² 0.08 1.50 0.50 0.005 0.003 1.84 0.24 0.46TYPICAL DIFFUSIBLE HYDROGENHydrogen Equipment 75% Ar/25% CO² 90% Ar/10% CO²Gas Chromatography 1.5ml/100g 1.6ml/100g

FCMC

FCMC

FULL PALLET QUANTITY

WIRE SIZE (MM) WEIGHT (KG)1.2 & 1.6 1080

122

FabCO Excel-Arc 71

FabCO XL-525

DESCRIPTION: A rutile flux-cored wire

ideal for single & multi-pass applications. The FabCO Excel-Arc provides easy slag removal, a good impact toughness, fast freezing slag and low fumes and spatter. The FabCO Excel-Arc is also able to bridge poor fit-up without burn-through.

PRODUCTIVITY GAIN: Reduces part

re-work / rejection Reduces clean up time Minimises risk of inclusions Increases welder appeal

DESCRIPTION: A rutile flux cored all

position wire designed for welding mild and carbon steels, especially when good impact toughness is required at sub zero temperatures. Ideal for single and

multi-pass applications, it delivers outstanding welding performance and produces high quality X-ray clear weld deposit with a bead contour that is flat to slightly convex. It performs exceptionally well over rust, mill scale and some

BENEFITS: Excellent out

of position capability Resist cracking

in severe applications

TYPICAL APPLICATIONS:Can be used for structural fabrication, heavy equipment, general fabrication and non-alloyed and fine grain steels.

primers with no pre-cleaning of the steel necessary. Formula XL-525 has

outstanding mechanical properties that resemble those of E7018 MMAW (SMAW) electrodes, plus high operator appeal with low fume levels, low spatter and easy slag removal.

TYPICAL APPLICATIONS:Recommended for ship building, storage vessels, off-shore structures, earth moving equipment and pipe welding.

FCFC

FCFC

FLUX-CORED GAS-SHIELDED WIRES


CLASSIFICATION: AWS A5.20: E71T-1C H8 E71T-1M H8 E71T-9C H8 E71T-9M H8 EN17632-B-T493T1/9-1 A C/M UH10

CLASSIFICATION: AS/NZS IS0 17632-B - T494T1-1MA-U H5 AS/NZS ISO 17632-B - T494T12-1MA-U H5 AWS A5.20: E71T-1M, E71T-12MJ H8



1.2 15kg Spool S247112-0291.6 15kg Spool S247119-0292.0 15kg Spool S247125-029FULL PALLET QUANTITY


1.2, 1.6 & 2.0 1,080


SHIELDING GAS C Mn Si S P

100% CO2 0.021 1.30 0.69 0.011 0.01575% Ar/ 25% CO2 0.022 1.60 0.82 0.010 0.014


Gas Type 100% CO2 75% Ar/25% CO2

Yield Stress 531 MPa 571 MPaTensile Strength 579 MPa 619 MPaElongation 28% 26%

CVN Impact Values 137J @ -20°C 108J @ -30°C

123@ -20°C 94@ -30°C

ORDERING INFORMATIONWIRE SIZE (MM) PACKET SIZE AND TYPE PART NO.1.2 15kg Spool S283212-0291.6 15kg Spool S283219-029FULL PALLET QUANTITYWIRE SIZE (MM) WEIGHT (KG)1.2 & 1.6 1,080

TYPICAL ALL WELD METAL MECHANICAL ANALYSISGas Type 75% Ar/25% CO² 80% Ar/20% CO²Yield Stress 552 MPa 558 MPaTensile Strength 503 MPa 517 MPaElongation 29% 28%

CVN Impact Values136J @ -20ºC 115J @ -30ºC 95J @ -40ºC

163J @ -20ºC 102J @ -40ºC


SHIELDING GAS C Mn Si P S Ni75% Ar/25% CO² 0.04 1.01 0.27 0.010 0.006 0.3280% Ar/20% CO² 0.04 1.01 0.30 0.007 0.004 0.34TYPICAL DIFFUSIBLE HYDROGENHydrogen Equipment 75% Ar/25% CO² 80% Ar/20% CO²Gas Chromatography 3.0ml/100g 3.6ml/100g

123

DESCRIPTION: Designed for mining and

earthmoving equipment and other fabrication where low temperature impact values are needed. The improved slag

system of this wire provides the superior welder appeal of acid slag (-T1) products and the mechanical properties normally associated with basic slag wires. Weld

FabCO 811N1

metal diffusible hydrogen levels are kept low, making this an excellent choice for the more demanding applications.

TYPICAL APPLICATIONS:High-strength low-alloy steels, bridge fabrication, structural fabrication, heavy equipment fabrication, shipbuilding, weathering steels when color-match is not required.

FCFCFLUX-CORED GAS-SHIELDED WIRES

CLASSIFICATION: AS/NZS ISO 17632-B - T554T1-1C/MA-N2-UH5 AWS A5.29: E81T1-Ni1CJ H4, E81T1-Ni1MJ H4

FabCO 803

DESCRIPTION: Offers excellent arc

stability and low spatter using either CO² or Ar/CO² mixtures with up to 80% Argon. These weldability

features, combined with low diffusible hydrogen levels and good impact

values makes the wire a good choice for single and multiple pass welding in all positions.

TYPICAL APPLICATIONS:Applications include ship building, offshore drilling rigs, HSLA steels and weathering steels with no colour match requirement.

FCFCFLUX-CORED GAS-SHIELDED WIRES

CLASSIFICATION: AS/NZS ISO 17632-B - T555T1-1C/MA-N5-UH5 AWS A5.29: E81T1-Ni2C/MJ H4

TYPICAL DIFFUSIBLE HYDROGEN

Hydrogen Equipment 100% CO² 75% Ar/25% CO²Gas Chromatography 2.4ml/100g 3.0ml/100gTYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Gas Type 100% CO² 75% Ar/25% CO²Tensile Stress 572 MPa 641 MPaYield Strength 503 MPa 586 MPaElongation 27% 23%CVN Impact Values 88J @ -40ºC 54J @ -40ºC


SHIELDING GAS C Mn P S Si Ni

100% CO² 0.03 1.09 0.007 0.005 0.32 1.0175% Ar/25% CO² 0.06 1.39 0.009 0.008 0.53 1.00



1.2 15kg Spool S283612-0531.6 15kg Spool S283619-053FULL PALLET QUANTITY


1.2 & 1.6 1,080



1.2 15kg Spool S283712-0291.6 15kg Spool S283719-029FULL PALLET QUANTITY


1.2 & 1.6 1,080


SHIELDING GAS C Mn Si P S Ni

100% CO² 0.04 1.00 0.29 0.010 0.012 1.8475% Ar/25% CO² 0.05 1.25 0.40 0.010 0.010 2.00


Gas Type 100% CO² 75% Ar/25% CO²Yield Stress 535 MPa 598 MPaTensile Strength 609 MPa 660 MPaElongation 27.5% 24%

CVN Impact Values 98J @ -40ºC 92J @ -51ºC

74J @ -40ºC 60J @ -51ºC


Hydrogen Equipment 100% CO² 75% Ar/25% CO²Gas Chromatography 2.6ml/100g 2.7ml/100g

124

The Hobart Megafil 713R seamless flux-cored wire is hermetically sealed and totally insensitive to moisture absorption, even under extreme climatic conditions, with tropical temperatures and very high humidity. The filling remains dry throughout the entire process of storage and use in welded fabrication, preventing hydrogen induced cracking caused by moisture in the consumable. The Megafil 713R requires no special storage conditions.

Megafil® 713R


A Seamless Flux-Cored Wire with Excellent Out of Position Performance.

No special storage conditions required. Good wire feeding and straight delivery

at contact tip. Resistance to moisture pick up after

extended exposure. Minimizes risk of hydrogen-induced cracking. Excellent out-of-position performance. Assists producing welds of consistent

appearance and quality. Reduces clean-up time, minimizes

risk of inclusions.

GUARANTEED NO MOISTURE PICK UP!

ADVANTAGES

125

FCFC

DESCRIPTION: Seamless flux-cored wire

with a low hydrogen weld deposit, fast-freezing slag, smooth arc characteristics, easy slag removal, good impact toughness, especially when used with an Argon-CO² shielding gas mixture.

TYPICAL APPLICATIONS: Single or multi-pass

welding, offshore, non-alloyed and fine grain steel, general fabrication, heavy equipment, pipelines, pressure vessels, structural fabrication, equipment repairs and modifications.

CLASSIFICATION: AS/NZS ISO: 17632-B - T494T12-1M/C A-U H5 AWS A5.20: E71T-1MJ H4, E71T-1C H4



1.2 16kg Spool 713151.6 16kg Spool 71333FULL PALLET QUANTITY


1.2 10241.6 1024


SHIELD. GAS C Mn Si P S Ni Cu

100% CO² 0.02 0.90 0.29 0.012 0.011 0.31 0.1480% Ar/ 20% CO²

0.02 1.18 0.46 0.012 0.011 0.30 0.14


MECHANICAL TESTS 100% CO² 80% Ar/20% CO²Tensile Strength 593 MPa 607 MPaYield Strength 545 MPa 558 MPaElongation 26% 26%

CVN Impact Values 34J @ -30ºC89J @ -30ºC 81 @ -40ºC 77J @ -46ºC


Hydrogen Equipment 100% CO² 80% Ar/20% CO²Gas Chromatography 1.5ml/100g 1.6ml/100g

126

DESCRIPTION: An all positional general

purpose, self-shielding, flux cored wire, designed specifically for single and multi-pass welding of mild steel and galvanised steel up to a maximum of 20mm in thickness.

Fabshield 21B

TYPICAL APPLICATIONS: For on-site welding

applications including farm and rural fabrication, fences, frames and sheds, etc. Other uses include

prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment.

FCFCFLUX-CORED SELF-SHIELDED WIRES

CLASSIFICATION: AS/NZS ISO 17632-B - T49ZT11-1NA-H15 AWS A5.20: E71T-11

DESCRIPTION: Very high deposition

rate, self-shielding flux cored wire for down hand single or multi-pass welding applications. Specifically designed

to desulphurise the weld deposit to reduce risk of weld cracking.

Fabshield 4

TYPICAL APPLICATIONS:Typical applications include on site field construction and repair of structural members and machinery.

FCFCFLUX-CORED SELF-SHIELDED WIRES

CLASSIFICATION: AS/NZS ISO 17632-B - T49ZT4-0NA-H15 AWS A5.20: E70T-4


WIRE SIZE (MM) PACKET SIZE AND TYPE PART NO.0.8 4.5kg Spool S222106-0220.9 4.5kg Spool S222108-0220.9 15kg Spool S222108-0291.2 4.5kg Spool S222112-0221.2 15kg Spool S222112-0291.6 15kg Spool S222119-0292.0 15kg Spool S222125-029FULL PALLET QUANTITY

WIRE SIZE (MM) WEIGHT (KG)0.8, 0.9 & 1.2 (4.5kg) 8640.9, 1.2, 1.6 & 2.0 (15kg) 1,080SHIPPING QUANTITY (KG)0.8, 0.9 (4.5kg) - 27 (6 spools)1.2 (4.5kg) - 18 (4 spools)


C Mn Si S P Al Fe

0.28 0.34 0.15 0.008 0.003 1.72 Bal

TYPICAL ALL WELD METAL MECHANICAL ANALYSISYield Stress 427 MPaTensile Strength 627 MPaElongation 22%CVN Impact Values Not Required



2.0 15kg Spool S224525-0292.4 22.7kg Coil S224529-0143.0 22.7kg Coil S224541-014FULL PALLET QUANTITY


2.0 10802.4 & 3.0 726.4


C Mn Si P S Al Fe

0.27 0.73 0.30 0.011 0.005 1.42 Bal


Yield Stress 432 MPaTensile Strength 652 MPaElongation 25%CVN Impact Values Not Required

127

Fabshield XLR-8

DESCRIPTION: Low hydrogen T-8

self-shielded, all positional flux cored wire, producing a stable arc and flat bead profile, especially suited for vertical-up welds at high currents with excellent mechanical properties and a tensile strength of 490 MPa. Capable of depositing

X-ray quality welds, making it highly suitable for critical welding applications requiring a high degree of crack resistance due to its low diffusible hydrogen levels, less than 6.7ml per 100g of weld metal deposited. XLR-8 has been designed

for single and multi-pass welding applications with improved productivity in out-of-position welding, offering high impact strength of (42J) at sub zero temperatures to -40ºC.

TYPICAL APPLICATIONS:Specifically designed for increased productivityand high deposition rates on challenging structural steel erection, heavy equipment repair, mining equipment, bucket repairs, storage tanks, pipe spooling, ship construction and site work applications.

FCFC

CLASSIFICATION: AS/NZS IS0 17632-B - T494T8-1NA-H10 AWS A5.20: E71T-8JD H8

FLUX-CORED SELF-SHIELDED WIRES


C Mn Si P S Al Fe

0.19 0.51 0.17 0.009 0.006 0.51 Bal


Yield Stress 469 MPaTensile Strength 579 MPaElongation 28%CVN Impact Values 42J @ -40ºC, 54J@ -30ºC, 68J @ -20ºC



1.6 15kg VCI Spool S225719-053

1.8 15kg VCI Spool S225724-053

2.0 15kg VCI Spool S225725-053

2.0 22.7kg Coil S225725-014

FULL PALLET QUANTITY


1.6, 1.8 & 2.0 (15kg) 1,080

2.0 (22.7kg) 726.4

128

Hardfacing ProductsHIGH QUALITY HARDFACING ELECTRODES & WIRES.

129

Abrasocord 43

CLASSIFICATION: AS/NZS 2576: 2465-A4

DESCRIPTION: Heavy coated hardfacing

electrode depositing very hard Chromium/Niobium carbides in an austenitic matrix. It is ideal for hard

surfacing applications where resistance to extreme abrasion (in particular sliding abrasion) and moderate to heavy impact are required.

TYPICAL APPLICATIONS:Suitable for applications where resistance to extreme abrasion and moderate to heavy impact are required such as press screw, grizzly bars, crusher hammers, ripper teeth and shovel teeth.

HARDFACING ELECTRODES STICK


C Mn Cr Nb Fe

5.0 0.7 22.0 7.0 Bal


Single Layer onto Mild Steel Typical Hardness 60-65 HRcMulti-Layer Typical Hardness 64-69 HRc


ELECTRODE SIZE (MM)



3.2 5 15 16 AC43324.0 5 15 11 AC4340


DESCRIPTION: Roller Rod maintenance

electrode for the hard surfacing of in service sugar mill rollers. Often used “in situ” during cane crushing. The Martensitic

chromium carbide iron deposits of Roller Rod gives mill roll teeth an enhanced gripping action.

Roller Rod

Deposits have exceptional abrasion resistance and withstand moderate to heavy impact levels.

TYPICAL APPLICATIONS: Sugar Mill Roll Roughing Bucket Teeth

STICK


C Mn Cr Si V B Fe

3.0 1.0 20.0 1.0 0.4 0.2-0.3 Bal


Single Layer Typical Hardness 61-62 HRc


ELECTRODE SIZE (MM)



5.0 5 15 6 RRD50

HARDFACING ELECTRODES

130


DESCRIPTION: Smooth running, AC/DC

electrode depositing a tough wear resistant air hardening C/Mn/Cr steel alloy which is machinable and can be readily hot forged. It offers high

compressive strength and excellent resistance to impact for all types of metal-to-metal wear.

Abrasocord 350

TYPICAL APPLICATIONS:Suitable for the heavy build-up and surfacing of steel components subjected to metal-to-metal wear and compressive loading such as, track components, gears and shafts, etc.

STICK


C Mn Si Cr Fe

0.2 0.4 0.3 2.8 Bal




ELECTRODE SIZE (MM)



3.2 5 15 24 HF350324.0 5 15 16 HF35040


Abrasocord 700


DESCRIPTION: Smooth running, AC/DC

electrode depositing an air hardening martensitic Cr/Mo/V steel alloy. It is one of the hardest

steel alloys available, is free from relief checks and offers good resistance to all types of abrasion under low to moderate impact conditions.

TYPICAL APPLICATIONS:Suitable for surfacing of post hole augers, agricultural points, shares and tynes, grader and cultivator blades and other components subject to fatigue or flexing during service.

HARDFACING ELECTRODES STICK




ELECTRODE SIZE (MM)



3.2 5 15 29 HF700324.0 5 15 18 HF700405.0 5 15 10 HF70050


C Mn Si Cr Mo V Fe

0.7 0.3 0.5 8.5 0.3 0.5 Bal

131

CLASSIFICATION: AS/NZS 2576: 2355-A1*

* Nearest Classification

DESCRIPTION: Weld deposit offers

improved abrasion resistance through high levels of carbon and chromium. Ideal for hard surfacing

components subjected to heavy abrasion and moderate impact loading.

Tubecord D-2355

TYPICAL APPLICATIONS:Applications include hard surfacing of dredge bucket lips, shovel buckets, scraper and dozer sides, cone crushers and mill hammers, etc. Deposits are grindable, subject to relief checking and may be multi-layered up to 3 layers.

STICK


Single Layer Typical Hardness 55-60 HRc


ELECTRODE SIZE (MM)

PACKAGING (KG)PART NUMBERPACKET CARTON

6.3 5 15 TUBD60


C Cr Mn Fe

5.5 38.4 0.4 Bal


Tubecord E-2460


DESCRIPTION: Weld deposit contains

carbon, chromium, niobium and molybdenum for good resistance to both impact and abrasion.

TYPICAL APPLICATIONS:Applications include hard surfacing of grizzly bars, bucket teeth, crusher hammers, rail ballast tampers, dredger and ripper teeth etc.

STICK


Singe Layer onto Mild Steel Typical Hardness 58-61 HRc


ELECTRODE SIZE (MM)

PACKAGING (KG)PART NUMBER

PACKET CARTON

6.3 5 15 TUBE60


C Cr Mo Nb V Mn Si Fe

4.0 26.5 0.9 8.8 0.4 0.8 1.5 Bal


132

CLASSIFICATION: AS/NZS 2576: 1855-B6

DESCRIPTION: A copper coated,

chromium alloy welding wire depositing weld metal with a hardness of 55-60 HRc which has a high resistance against severe abrasion and impact. The deposit is non-machineable but can be shaped by grinding. Recommended

shielding gas: Argon/ 18-25/CO² or 100% CO².

Austmig TD-600

TYPICAL APPLICATIONS:Applications include excavator blades, bucket lips, bucket teeth, screw conveyors, crushing mills and shear blades.

HARDFACING SOLID MIG WIRES MIG


As Welded - Two Layers 55-60 HRc


ELECTRODE SIZE (MM)


PART NUMBER

1.2 15kg Spool MTD60012S


C Si Mn P S Cr Fe

0.45 2.85 0.36 0.018 0.002 9.30 Bal

Tube-Alloy 240-O

CLASSIFICATION: AS/NZS 2576: 2155-B7*

(*Nearest Classification)

DESCRIPTION: Chromium carbide

surfacing alloy self-shielded hard surfacing wire which can be used on components subject to severe abrasive wear and heavy impact. Tougher than conventional chromium carbide.

TYPICAL APPLICATIONS:Applications include final overlays on roll crusher shells, final overlays on hammermill hammers, cone crushers, shovel teeth, augers and screw conveyors.

HARDFACING SELF-SHIELDED FLUX-CORED WIRES FC


C Mn Cr Si Fe

3.20 1.80 15.50 1.90 Bal


HARDNESS

NUMBER OF LAYERS

AS DEPOSITED

1020 STEEL Mn STEEL

1 40 HRc 35 HRc2 48 HRc 42 HRc3-5 52 HRc 50 HRc

Abrasion Resistance Very GoodImpact Resistance FairNon Machinable Grinding is DifficultCannot be Flame Cut Deposit will Relief Check CrackThickness Should be Limited to Five Layers Maximum



1.2 11.3kg Spool S604012-029

133



DESCRIPTION: A fabricated type, open

arc tubular flux cored wire depositing a Cr-Mo-W Martensitic steel alloy. It is designed for surfacing

mild and low alloy steel components subject to moderate abrasive wear and impact under high compressive stresses and/or at temperatures up to 530˚C.

Tube-Alloy 258-O

Crack free deposits can be obtained by controlled heat input or the use of preheat.

TYPICAL APPLICATIONS:Applications include machine components, tools and sliding metal to metal parts, dragline chains, kiln trunnions, mill guides, spindles and wobbler ends.

Tube-Alloy A43-O



DESCRIPTION: Self shielding wire

depositing a high Cr/Nb surfacing alloy which resists severe high and low stress abrasion and low to moderate impact. The weld deposit will

check crack readily and can be used where high temperature wear resistance is required.

TYPICAL APPLICATIONS:Applications include augers, bucket lips and teeth, coal pulverizer rolls and tables, coke chutes, conveyor screws, dredge cutter heads and teeth, fan blades, grizzly and fingers, muller tires, paving agitator screws, pipeline ball joints, pub mill paddles, scraper blades, sheepsfoot tampers and sizing screws.




C Mn Si Cr Mo W Fe

0.45 1.40 0.80 6.00 1.50 1.50 Bal


HARDNESS

NUMBER OF LAYERS

AS DEPOSITED

1020 STEEL Mn STEEL

1 49 HRc 51 HRc2 53 HRc 54 HRc3 - 5 57 HRc 57 HRc

Abrasion Resistance Good

Impact Resistance Good

Non Machinable Grinding Only

Flame Cutting Difficult

Heat Treatable and Forgettable

Maintains Hot Hardness up to 530ºC



1.2 11.3kg Spool S605812-029


C Mn Si Cr Nb Fe

5.50 0.20 1.00 22.00 6.50 Bal


HARDNESS

NUMBER OF LAYERS

AS DEPOSITED

1020 STEEL Mn STEEL

1 56-60 HRc 45-50 HRc2-3 60-64 HRc 54-58 HRc

Abrasion Resistance Excellent

Impact Resistance Poor

Non Machinable Grinding Only

Cannot be Flame Cut

Deposit will Relief Check Crack

Thickness 2-3 Layers Maximum



1.6 11.3kg Spool S607719-029

134

CLASSIFICATION: AS 2576: 1855-B5*

*Nearest Classification

DESCRIPTION: Gas shielded, all position,

hard surfacing flux cored wire depositing a multi-purpose martensitic steel alloy. Can be used to hard surface mild and low alloy steel components subject to moderate abrasion coupled with medium to high impact.

Vertiwear 600

It also exhibits excellent compressive strength and metal to metal wear resistance. Excellent operator appeal in all positions. Recommended shielding

gas is 75% Argon -25% CO².

TYPICAL APPLICATIONS:Typical applications include ripper teeth, dozer blades, dragline chains, facing of agricultural points and equipment, sliding metal parts and kiln trunnions.

HARDFACING GAS SHIELDED FLUX-CORED WIRES FC


C Mn Si Cr Mo Fe

0.40 0.75 0.60 6.50 1.00 Bal


HARDNESS

NUMBER OF LAYERS

AS DEPOSITED

1020 STEEL

1 52 HRc2 56 HRc3 - 8 57 HRc

HARDNESS AS DEPOSITED

TIME AT TEMP

HARDNESS AFTER TEMPING

535°C 620°C

55 HRc10 Hours 54 HRc 46 HRc20 Hours 49 HRc 40 HRc80 Hours 47 HRc 40 HRc

Abrasion Resistance: GoodImpact Resistance: GoodMachinability: GoodFlame Cutting: DifficultMagnetic



1.2 11.3kg Spool S607112-029

137

Welding SafetyAUTO-DARKENING HELMETS FOR PROTECTION, PERFORMANCE & COMFORT.

138

Selection Chart

139

WELDING SAFETY

MODEL STANDARD QUICK SPECS

Blue

LOW

Comes standard with grind mode Dual Arc Sensors -

Provides continuous arc sensing capability. Suitable for Stick, MIG

and Basic TIG applicationsBlueFX

LOW

Comes standard with grind mode Dual Arc Sensors -

Provides continuous arc sensing capability. Suitable for Stick, MIG, TIG

and Plasma CuttingViewFX

LOW - MEDIUM

Comes standard with grind mode 4 Arc Sensors -

Provides continuous arc sensing capability. Suitable for Stick, MIG, TIG

and Plasma Cutting Large 97x60 viewing area

Miller Digital Elite™

LOW - MEDIUM

Lightweight Headgear Improved Digital Controls Four Modes – Weld,

Cut, Grind, X-Mode Suits MIG, Stick, TIG,

Flux Cored and Pulse.

Miller Digital Infinity™

HIGH

The best view around Huge 112 x 78mm Exclusive InfoTrack™

Technology. Redesigned Headgear Digital controls with

large push buttons Four Modes – Weld,

Cut, Grind, X-Mode Suits MIG, Stick, TIG,

Flux Cored and Pulse.Miller Titanium 9400i™

HIGH

Exclusive! InfoTrack™ Technology. Suits high amperage

applications. Integrated grind shield

provides 180 field of view while grinding Lightweight headgear Four Modes – Weld,

Cut, Grind, X-Mode

AUSTRALIAN STANDARDSAS/NZS 1338.1 (Auto-Darkening)AS/NZS 1337.1 B (High Impact)

140

WELDING SAFETY

WIA Blue HelmetPart No: 235620

DESIGNED FOR THE WELDER WHO WANTS PROTECTION, PERFORMANCE & COMFORT AT AN AFFORDABLE PRICE.

AUSTRALIAN STANDARDS

AUSTRALIAN STANDARDSTested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact).

VARIABLE SHADE CONTROLVariable control for adjustment of shade, lens sensitivity and delay for maximum control when welding. Shade 9-13.

CONVENIENT EXTERNAL SHADE CONTROLProvides flexibility to adjust shade control while welding.

BIG VIEWING AREA With a viewing area larger than most helmets in its class, the operator gets a better visual of the working area.

MAGNIFYING LENS HOLDERBuilt-in provision for magnifying lens*, if required. *Magnifying lens not included.

OPERATOR COMFORTHigh quality headgear - comfortable, lightweight and fully adjustable for easy adjustment to provide maximum face and neck protection. Weighs only 515g.

141

DUAL ARC SENSORSProvides continuous arc sensing capability. Lens automatically switches from light state 4 to adjustable welding shades 9-13 when an arc is struck. Lens darkening reaction time 1/10,000 sec.

BATTERY POWERED WITH SOLAR-ASSISTFor exceptionally long life and no charging required! Features auto on/off function and low battery indicator. Delivers up to 1500 hours of interruption free welding with MIG, Stick and Inverter power sources - meaning your helmet will always be ready to go when you are. Replaceable battery.

GRIND MODEComes standard with Grind Mode, meaning you can use one helmet for all your welding requirements - including weld preparation and clean-up.

PARTS AND ACCESSORIES

Front Lens Gasket 235758Front Cover Lens (pkt 5) 235621PReplacement Filter Lens (Indent) 770671Inside Cover Lens (pkt 5) 770237PRatchet Headgear Assembly 770246Replaceable Battery 217043

STANDARDS

AS/NZS 1338.1 (Auto-Darkening)AS/NZS 1337.1 B (High Impact)ANSI Z87.1-2003 (High Impact)DIN/TUV/CSA


Part Number 235620Viewing Area 97 X 46mmCartridge Size 110 X 90mmVariable Shades 9 to 13Light State 4Grind Mode Yes

Switching Speed (Light to Dark) 1/10,000 Sec

Delay Speed (Dark to Light) 0.1 – 1.0 SecArc Sensors 2Weight 515g

Power Lithium Battery & Solar-Assist

On/Off Control AutomaticOperating Temperature -5°C to +55°C

Warranty 1 Year (Auto-Darkening Lens Only)

1 YEAR WARRANTYLike all WIA products, this product is manufactured with quality in mind. Tested under stringent conditions, we provide a 1 year warranty for your peace of mind.

1 YEA

R

Not Suitable for Low Current TIG Applications. Refer to Performance, Digital Elite and Titanium Helmets.

SELECTION CHART

142

SUITS STICK, MIG, TIG & PLASMA CUTTING

HIGH IMPACT RATING

2 ARC SENSORS


WELDING SAFETY

WIA BlueFXPart No: 235660




OPERATOR COMFORTHigh quality headgear - comfortable, lightweight and fully adjustable for easy adjustment to provide maximum face and neck protection. Weighs only 510.3g.

PROTECTION, COMFORT & PERFORMANCE AT AN AFFORDABLE PRICE.

NEW RELEASE


Watch the YouTube Video to get a quick overview of all the features.

https://www.youtube.com/watch?v=BpOHGRkUqRA

143

1 YEA

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AS/NZS 1338.1 (Auto-Darkening)AS/NZS 1337.1 B (High Impact)


Part Number 235660

Applications Stick, MIG, TIG & Plasma Cutting

Viewing Area 97 X 46mmCartridge Size 110 X 90mmVariable Shades 9 to 13Light State 4Grind Mode Yes

Switching Speed (Light to Dark) 1/12,000 Sec

Delay Speed (Dark to Light) 0.1 – 1.0 SecArc Sensors 2Weight 510.3g




DUAL ARC SENSORSProvides continuous arc sensing capability. Lens automatically switches from light state 4 to adjustable welding shades 9-13 when an arc is struck. Lens darkening reaction time 1/12,000 sec.




LENS DELAY CONTROLUsed to adjust the time for the lens to switch to clear state after welding. Useful in eliminating bright rays present in high amp applications. Adjusts from 0.1 second-min to 1.0 second-max.

SENSITIVITY CONTROLSensitivity control makes the lens more responsive to different light levels in various welding processes. Use mid-range or 30-50% sensitivity setting for most applications.


Outside Lens Cover (pkt 5) 235665PInside Cover Lens (pkt 5) 770237PRatchet Headgear Assembly 770246Replaceable Battery 217043Auto-Darkening Lens 235662Kit Lens Holder 235661Gasket Cover Lens 235664Magnifying Lens 1.5x 212238PMagnifying Lens 2.0x 212240PMagnifying Lens 2.5x 212242P

SELECTION CHART

144

WELDING SAFETY

WIA ViewFXPart No: 235650

FOR PROFESSIONALS WHO WANT PROTECTION, COMFORT & EXTRA PERFORMANCE.

OPERATOR COMFORTHigh quality headgear - comfortable, lightweight and fully adjustable for easy adjustment to provide maximum face and neck protection. Weighs only 550g.



LARGE VIEWING AREA With a 97x60mm viewing area, the operator gets a better visual of the working area.


HIGH IMPACT RATING

SUITS STICK, MIG, TIG & PLASMA CUTTING

LARGE VIEWING AREA

4 ARC SENSORS

NEW RELEASE


Watch the YouTube Video to get a quick overview of all the features.

https://www.youtube.com/watch?v=BgD9zj3tT_s

145

4 ARC SENSORSProvides continuous arc sensing capability. Lens automatically switches from light state 4 to adjustable welding shades 9-13 when an arc is struck. Lens darkening reaction time 1/15,000 sec.




YEA

RLENS DELAY CONTROLUsed to adjust the time for the lens to switch to clear state after welding. Useful in eliminating bright rays present in high amp applications. Adjusts from 0.1 second-min to 1.0 second-max.

SENSITIVITY CONTROLSensitivity control makes the lens more responsive to different light levels in various welding processes. Use mid-range or 30-50% sensitivity setting for most applications.



Part Number 235650Viewing Area 97 X 60mmCartridge Size 115 X 132mmVariable Shades 9 to 13Light State 4Grind Mode YesSwitching Speed (Light to Dark) 1/15,000 Sec

Delay Speed (Dark to Light) 0.1 – 1.0 SecArc Sensors 4Weight 550g





Cover Lens Frame 235651Gasket Cover Lens 235654Front Cover Lens (pkt 5) 235655PInside Cover Lens (pkt 5) 216327PRatchet Headgear Assembly 770246Replaceable Battery 217043Auto-Darkening Lens 235652Magnifying Lens 1.5x 212238PMagnifying Lens 2.0x 212240PMagnifying Lens 2.5x 212242P

STANDARDS


SELECTION CHART

146

Digital Infinity™ SeriesPart No: Black - 271329, Departed™ - 271332

WELDING SAFETY

Huge Viewing Area.FOR HEAVY INDUSTRIAL APPLICATIONS.

BLACK DEPARTED™

3 YEAR WARRANTYDesigned to withstand industrial environments, Miller helmets come with a 3 year warranty (Auto-Darkening lens only).

AUTO LENS CONTROL SYSTEMApplication Specific Integrated Circuit (ASIC) technology provides: Low current consumption –

longer battery life. Increased durability against

electro static discharge (ESD) and electro magnetic interference (EMI). Less electronic components

therefore increased reliability.

DIGITAL CONTROLSIntuitive design and large push buttons allows the user to easily adjust mode and settings.

INFOTRACK™ TECHNOLOGYExclusive arc tracking technology includes a digital clock and alarm, making it possible to track welding time, and features a multi-language help menu.

SUITS A WIDE RANGE OF PROCESSESMIG, Stick, TIG, Flux Cored and Pulse.



HUGE VIEWING AREAThe huge 112 x 78mm viewing area with wide screen format provides an unsurpassed view and eliminates tunnel vision.

REDESIGNED HEADGEARExtensive adjustability for the best fit and enhanced support.

FOUR OPERATING MODESWeld, cut, grind and X-mode provide ultimate versatility.

FOUR INDEPENDENT ARC SENSORS Provides continuous arc sensing for the most demanding applications plus superior lens response.

BONUS ACCESSORIES INCLUDED: 5 outside cover lenses. 2 inside cover lenses. Helmet bag.

3 YEA

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147


Viewing Area 112 x 78mm

Operating Modes 4 Modes: Weld, Cut, Grind, X-Mode

Arc Sensors 4 Independent Sensors Plus X-Mode

Light State Shade 4 (All Modes)Grind Mode Shade 4Cut Mode Shade 5-9X-Mode and Weld Shade 9-13TIG Rating 5 Amps and Below

Power Replaceable Lithium Battery up to 3000 Hours

Switching Speed (Light - Dark) 1/20,000 Sec

Delay Speed (Dark - Light) 0.10-1.0 SecOn/Off Control AutomaticMagnifying Lens Holder YesWeight 650g

Warranty 3 Years (Auto-Darkening Lens Only)

Recommended Continuous Operation Up to 300 Amps**

**Amperage ratings may vary for processes involving aluminium and stainless steel.

DIGITAL LENS TECHNOLOGY

WELDSuits MIG, Stick, TIG, Flux Cored and Pulse Welding Processes. Shades 9-13.

CUTSuits Plasma, Laser, Gas Welding and Cutting Applications. Shades 5-9.

GRINDSuits Weld Preparation and Clean-Up. Fixed Shade 4.

X-MODE

Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors. Shades 9-13.

STANDARDS



Replacement Lithium Battery (X2) 217043Outside Lens Cover (5 Pk) 271320PInside Lens Cover (5 Pk) 271319PHeadgear 271325Top Snap-On Headgear Cushion 271326Adjustment Angle/Stop Kit 256178*Headband, Fabric 770249Headgear Cushion, Top 271326Battery Tray (Left & Right) 271327Helmet Carry Bag With Miller Logo 770250Magnification Lens Adapter 2713281.50 Magnification Lens 2122382.00 Magnification Lens 2122402.50 Magnification Lens 212242

*Adjustment Hardware Kit with O-rings

WHAT IS X-MODE?Sensors are normally triggered by the light when you strike an arc. In X-Mode, the sensors are triggered by the electromagnetic field that is created when you start a weld.

X-Mode overcomes instances where obstructions block a sensor when welding out-of-position. Even when there is an obstruction, the sensor will still trigger because of the electromagnetic field.

For outside work, X-Mode will stop the lens constantly lightening and darkening because of the light triggering the sensors. The sensors will only trigger the lens to darken when you start to weld.

SELECTION CHART

148

Digital Elite™ SeriesPart No: Black - 257213, Inferno - 257217, Lucky’s Speed Shop - 257214, Joker - 257218

BLACK INFERNO

Four Modes - Weld, Cut, Grind & X-Mode.

THE JOKERLUCKY'S SPEED SHOP

3 YEAR WARRANTYDesigned to withstand industrial environments, Miller helmets now come with a 3 year warranty (Auto-Darkening lens only).

BONUS ACCESSORIES INCLUDED: 5 outside cover lenses. 2 inside cover lenses. Helmet bag.

LIGHTWEIGHT HEADGEAR The lightweight headgear has multiple settings to achieve the best fit and comfort.

FOUR INDEPENDENT ARC SENSORS Provides continuous arc sensing for the most demanding applications plus superior lens response.

SUITS A WIDE RANGE OF WELDING PROCESSESMIG, Stick, TIG, FluxCored and Pulse.

IMPROVED DIGITAL CONTROLSAllows the user to easily adjust mode, shade, delay and sensitivity.

BATTERY POWERED WITH SOLAR ASSISTTwo replaceable lithium batteries, with solar assist, deliver up to 3000 hours of use.

LIGHTWEIGHTAt only 510g, the helmet can be worn for long periods, keeping operator fatigue to a minimum.


MAGNIFYING LENS COMPATIBLEAdd a magnifying lens if required. *Magnifying lens not included.

WELDING SAFETY

AUSTRALIAN STANDARDS 3 Y

EA

R

149


Front Lens Gasket 216337Front Lens Cover (5 Pk) 216326PFilter Lens Gasket 234758Filter Lens 256469Inside Lens Cover 216327PLens Holder 234759Battery Holder (Left & Right) 216339Replacement Lithium Battery (X2) 217043Ratchet Headgear 256174Comfort Cushion 216336Sweatband Towelling (5 Pk) 770299Adjustment Angle/Stop Kit 256178Lens Holder (External) 241978Helmet Carry Bag with Miller Logo 770250

Magnifying Lens212238P 212240P 212242P


Viewing Area 97 x 60mm

Operating Modes 4 Modes: Weld, Cut, Grind, X-Mode

Arc Sensors 4 Independent Sensors Plus X-Mode

Variable Shades 9-13Light State 4 (All Modes)Grind Mode Shade 4Cut Mode Shade 5-9X-Mode Shade 9-13TIG Rating 5 Amps and Below

Power Replaceable Lithium Battery up to 3000 Hours

Switching Speed (Light - Dark) 1/20,000 Sec

Delay Speed (Dark - Light) 0.10-1.0 SecOn/Off Control AutomaticMagnifying Lens Holder YesWeight 510g

Warranty 3 Years (Auto-Darkening Lens Only)

Rec. Amps GMAW (MIG) MMAW (Stick) Up to 300 Amps*

Rec Amps GTAW (TIG) 5-350 Amps**

*X-Mode eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors. **Amperage ratings may vary for processes involving aluminium and stainless steel.





X-MODE

Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors. Shades 9-13.

STANDARDS


WHAT IS X-MODE?Sensors are normally triggered by the light when you strike an arc. In X-Mode, the sensors are triggered by the electromagnetic field that is created when you start a weld.

X-Mode overcomes instances where obstructions block a sensor when welding out-of-position. Even when there is an obstruction, the sensor will still trigger because of the electromagnetic field.

For outside work, X-Mode will stop the lens constantly lightening and darkening because of the light triggering the sensors. The sensors will only trigger the lens to darken when you start to weld.

SELECTION CHART

150

Titanium 9400iPart No: 256177

Heavy Duty Protection.EXCLUSIVE! INFOTRACK™ TECHNOLOGY.

WELDING SAFETY

INTEGRATED CLEAR SAFETY SHIELD*Provides 180° field of view while grinding, buffing wires etc. and complies with Australian High Impact Standards.

DURABLE SHOCK- ABSORBING GASKETProtects the lens from drop impact.

INFOTRACK™ TECHNOLOGYExclusive arc tracking technology that includes a digital clock and alarm, makes it possible to track welding time.

LIGHTWEIGHT HEADGEARThe lightweight headgear has multiple settings to achieve the best fit and comfort.

BONUS ACCESSORIES INCLUDED 5 outside cover lenses. 2 inside cover lenses. Helmet bag.



WHAT IS INFOTRACK™?InfoTrack™ is an exclusive Miller technology which records arc-on time and provides a digital clock with the ability to set an alarm or timer. The built-in alarm reminds operators to take a break from welding to keep fatigue to a minimum, especially important in hot environments. Being able to record actual arc time makes it easier to know the welding time for a particular job.

151

3 YEA

R

3 YEAR WARRANTYDesigned to withstand industrial environments, the Titanium helmet come with a 3 year warranty (Auto-Darkening lens only).

SUITS HIGH AMPERAGE APPLICATIONSThe shell reflects heat to assist in keeping the helmet and user cool, while the aluminium heat shield protects and extends the working life of the lens and helmet.

X-MODEWeld, cut and grind with one helmet. Plus, there’s X-Mode for outdoor or out-of-position welding.

X-MODE ELIMINATES: Sunlight interference. Intermittent sensing - pipe. Low Amperage lens

openings – TIG. Obstructed sensors.

BATTERY POWERED WITH SOLAR ASSISTTwo replaceable lithium batteries, with solar assist, deliver up to 3000 hours of use.

MAGNIFYING LENS COMPATIBLEAd a magnifying lens* if required. Available in 1.5, 2.0 and 2.5 magnification.*Magnifying lens not included.


Viewing Area 97 x 60mmOperating Modes Weld, Cut, Grind & X-Mode*Arc Sensors 4 Independent Sensors Plus X-Mode InfoTrack™ Lens Technology YesVariable Shades 9-13Light State 4 (All Modes) Integrated Clear Safety shield Useable When the Auto Lens is Flipped UpGrind Mode Fixed Shade 4Cut Mode Shades 5-9X-Mode Shades 9-13TIG Rating 5 AmpsPower Replaceable Lithium Batteries (2) with Solar Assist: up to 3000 HrsLow Battery Light Red LED Shows 2-3 Days of Remaining Battery LifeSwitching Speed (Light-Dark) 1/20,000 SecDelay Speed (Dark-Light) 0.10-1.0 SecOn/Off Control AutomaticMagnifying Lens Holder YesWeight 737gWarranty 3 Years (Auto-Darkening Lens Only)

*X-Mode eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors.


ACCESSORIES PART NO.

Lens Holder, Front 241977Lens Filter - With Cable 256360Front Lens Cover (5 Pk) 216326PInside Lens Cover 216327PBattery Tray (Left & Right) 216339Replacement Lithium Battery (x2) 217043Lens - Grinding Shield 245818Ratchet Headgear Assembly 256174

ACCESSORIES PART NO.

Sweatband, Towelling (5 Pk) 770299Sweatband, Foam 770249Adjustment Angle/Stop Kit 256178Helmet Carry Bag with Miller Logo 770250Magnifying Lens1.5 Magnification 2.0 Magnification 2.5 Magnification

212238P 212240P 212242P

DIGITAL LENS TECHNOLOGY (with exclusive Infotrack™ technology)




X-MODE

Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13.

STANDARDS


SELECTION CHART

152

Vortex PAPR SystemPart No: Black - 236001, Inferno - 236002

Powered Air Purifying Respirator.OFFERS RESPIRATORY PROTECTION WHEN WELDING, GOUGING OR CUTTING.

WELDING SAFETY

BLACK INFERNO


DUAL AIR SPEEDSAllows the user to adjust the air volume for a variety of working conditions – 160 and 200 litres/minute.

LIGHTWEIGHT LITHIUM ION BATTERYDelivers 8 hours of operation on low setting and 6 hours on high setting. No memory retention from frequent charging. 3 hours to charge.

LIGHTWEIGHT BLOWER UNIT DESIGNFor operator comfort.

AUDIBLE AND VIBRATING ALARMSNotify the operator of blocked filters or air blockages.

BACK HARNESSEvenly distributes the weight of the unit over the entire upper body, keeping operator fatigue to a minimum when welding for long periods.

TWIST LOCK HOSE CONNECTION DESIGNEliminates air leaks and makes connecting and disconnecting quick and easy.

HOSE COVERProtects from sparks and abrasion for extended life.

LED BATTERY METERAllows the operator to keep track of remaining power.


153

FLOW METER Allows the operator to check air volume output. This ensures the life of every filter is maximised.

MILLER’S DIGITAL ELITE AUTO-DARKENING LENSCombined with Miller’s Digital Elite™ for maximum performance - weld, cut and grind.


Battery Charger 236010Replacement Battery 236011Replacement Hose 236012Replacement Head Seal 236013Replacement Filter Cover 236014Pre-Filter (Pack 10) 236015Replacement Particle Filter 236020Replacement Belt 236030Replacement Back Harness 236031Tool Bag 236099

REPLACEABLE FILTER CARTRIDGE

OPTIONAL MAGNIFYING LENS AVAILABLE

REINFORCED HEAD SEALFor durability. Fully washable.

TOOL BAGHolds PAPR and other welding accessories.

The Vortex complies with AS/NZS 1716:2003 PAPR-P2. WIA will not take responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain poisonous gases or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction and ventilation is used in confined space applications.

COMES COMPLETE WITH Compact Blower Unit Miller Digital Elite™ Helmet with Head Seal Particle Filter Belt & Back Harness Battery Battery Charger Air Flow Meter Tool Bag

MILLER HELMET STANDARDS


VORTEX PAPR STANDARDS

AS/NZS 1716:2003 PAPR-P2





X-MODE

Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low amperage lens openings (TIG) & obstructed sensors. Shades 9-13.

APPLICATIONS

ManufacturingFabricationStainless SteelFlux cored

SELECTION CHART

155

AccessoriesHIGH QUALITY DRIVE ROLLERS, INLET GUIDES, WATER COOLERS & REMOTE CONTROLS.

156

SIZE (MM) PART NO.0.6 / 0.8 W26-0/80.8 / 1.0 W26-1/80.9 / 1.2 W26-5/80.9 / 1.2 Knurled W26-9/81.2 / 1.6 W26-4/81.0 / 1.2 Aluminium W26-3/81.0 / 1.2 Knurled W26-7/81.2 / 1.6 Knurled W26-6/80.8 / 0.9 ‘V’ Groove W26-8/8

DRIVE ROLLERS To Suit W32, W52, W53, W55, CP42, CP44-3, CP102, CP103, CP104, CP105, CP106, CP109, CP110, CP111, CP112, CP113-1, CP115, CP116, CP120-1, CP121-0, CP122-1 & CP131

SIZE (MM) PART NO.2.0 I.D. brass W26-0/13

INLET GUIDES

SIZE (MM) PART NO.1.2 Nylon Wire Guide for Aluminium MR1512031.6mm Nylon Wire Guide for Aluminium MR151205

NYLON INLET GUIDES For Miller 2RD Wirefeeders

*Each drive roll kit includes top & bottom drive rollers & wire guide.

SIZE (MM) PART NO.0.6 ‘V’ Groove MR0871310.8 ‘V’ Groove MR0795940.9 ‘V’ Groove MR0795950.9 / 1.2 ‘V’ Groove MR1903001.2 ‘V’ Groove MR0795961.6 ‘V’ Groove MR0795980.9 ‘U’ Groove MR0447491.2 ‘U’ Groove MR0795991.6 ‘U’ Groove MR0796010.9 Knurled ‘V’ Groove MR0796061.2 Knurled ‘V’ Groove MR0796071.6 Knurled ‘V’ Groove MR0796092.0 Knurled ‘V’ Groove MR0796101.2 Cogged ‘U’ Groove MR0833181.6 Cogged ‘U’ Groove MR079614

DRIVE ROLLERS To Suit W19, W37, 22A, S-22A, S-32S & Suitcase 12VS

SIZE (MM) PART NO.0.6 / 0.8 ‘V’ Groove W51-0/50.8 / 1.0 ‘V’ Groove W51-0/40.9 / 1.2 ‘V’ Groove W51-0/21.2 / 1.6 Knurled W51-0/11.6 / 2.0 Knurled W51-0/70.9 / 1.2 Aluminium W51-0/3

DRIVE ROLLERSTo Suit W41, W56, CP118, CP119, CP44-4, CP113-3, CP114 & CP120-3

SIZE (MM) PART NO.0.6 / 0.8 ‘V’ Groove WF0260.9 / 1.2 ‘V’ Groove WF0271.2 / 1.6 ‘V’ Groove WF0281.0 / 1.2 Aluminium WF0290.9 / 1.2 Knurled WF0301.2 / 1.6 Knurled WF031

DRIVE ROLLERS To Suit W64, W60 & W61 Wirefeeders (37mm dia) CP124, CP125, CP126, CP127, CP130, CP132, CP133, CP134 & CP135

DRIVE ROLLERSTo Suit W14, W17, W21 & W35 Wirefeeder

SIZE (MM) PART NO.

40 O.D. 12 I.D.0.8 ‘V’ Groove W2-210.9 / 1.2 ‘V’ Groove W2-22Flat Upper Roller W2-200.9 / 1.2 ‘U’ Groove, Chromed W2-481.2 / 1.6 ‘U’ Groove, Chromed W2-50Flat Upper Roller, Chromed W2-491.2 Knurled W2-511.6 / 2.0 Knurled W2-24

SIZE (MM) PART NO.0.8 / 1.2 Brass W2-44/12-11.6 / 2.0 Brass W2-44/12-2

INLET GUIDES

ACCESSORIES

Drive Rollers & Inlet Guides

157

ACCESSORIES

Drive Rollers & Inlet Guides To Suit S-74S & Pipeworx Dual Feeder

SIZE (MM) PART NO.0.9mm 'V' Groove MR1510261.2mm 'V' Groove MR1510271.6mm 'V' Groove MR1510291.2mm Knurled 'V' Groove MR1510531.6mm Knurled 'V' Groove MR151055

SIZE (MM) PART NO.2.0mm Knurled 'V' Groove MR1510572.4mm Knurled 'V' Groove MR1510582.8mm Knurled 'V' Groove MR1510591.2mm 'U' Groove MR151037

Each kit contains 4 Drive Rollers, Inlet Guide, Intermediate Guide and Antiwear Guide.

Water Coolers

Coolmate 3.5Part No: MR300245Designed to integrate with the Dynasty and Maxstar 350 and 700 power sources. For use with water-cooled torches rated up to 600 Amps. 13 litre capacity.

Coolmate 4Part No: MR042288015For use with water-cooled torches rated up to 600 Amps. Runs on 115 VAC. The best performer in its class. Tough moulded polyethylene case with carrying handle. 15 litre capacity.

Coolmate 3Part No: MR043007012 [115 Volt] Part No: MR043008012 [230 Volt]COOLMATE 3 (115 VAC, 50/60 HZ)For use with water-cooled torches rated up to 600 Amps. Runs on 115 VAC. Unique paddle-wheel indicator, external filter and easy-fill spout. 11 litre capacity.

COOLMATE 3 (230 VAC, 50/60 HZ)For use with water-cooled torches rated up to 600 Amps. Runs on 230 VAC. Unique paddle-wheel indicator, external filter and easy-fill spout. 11 litre capacity.

158

Remote Hand ControlPart No: MR300430 [Includes 14-Pin Receiver]

ACCESSORIES

NO CORDS – IMPROVES SAFETY AND REDUCES MAINTENANCE TIME

IMPROVES PRODUCTIVITYAllows parameter adjustments up to 91 metres away from welder without returning to the machine or calling for assistance.

SMART™ TOUCH BUTTONSIncreases or decreases machine parameters in one or five percent increments, for quick and accurate adjustments.

EASY TO INSTALL RECEIVERPlugs directly into the 14-pin receptacle of Miller machines.

EXTENDS WELDING RANGE TO 91M

IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL

DIGITAL METER DISPLAY

EASY TO USE

LONG BATTERY LIFE

1 YEAR WARRANTY

Remote Controls

Remote Foot ControlPart No: MR300429 [Includes 14-Pin Receiver]

NO CORDS – IMPROVES SAFETYEliminates control cord and reduces potential trip hazard.

MULTIPLE FREQUENCY SHARINGAllows up to 20 systems to operate in a 27.4m radius with accuracy and precision - and without delay or system interference.

IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL

IMPROVES PRODUCTIVITY & MANOEUVRABILITYEliminates cord tangles, reduces clean up time and work area cord clutter.

EASILY PROGRAMMABLEControl can be quickly and easily paired with any other Miller 14-pin wireless receiver. (Control is pre-programmed when purchased with the receiver).

IMPROVES RELIABILITYEliminates control cord failure.

EXTENDS WELDING RANGE TO 27.4M

AUTO ON TO MAXIMISE BATTERY LIFE UP TO 250 HOURS

1 YEAR WARRANTY

161

TIG TorchesFOR HIGH PRECISION WELDING.

162

Selection ChartPRODUCT PROCESS SUITABLE FOR PACKAGE

INCLUDESPART NO.

AM

PS

AIR

CO

OLE

D

WAT

ER

C

OO

LED

FLEX

HEA

D

RIG

ID H

EA

D

INTE

GR

ATED

M

OM

EN

TAR

Y

ON

/O

FF

REM

OTE

C

ON

TRO

L

MA

NU

AL

GA

S V

ALV

E

CO

NTR

OL

P

LUG

DIN

SE

PLU

G

GA

S N

UT

&

TA

IL

TIG Air 26FX 8m, 5/8 Hose, Reg, Work*

180A Miller 14 Pin Socket

Lrg Male - 5/8”, 18 TPI, UNF

Maxstar 210DXDynasty 210DXDynasty 400

Argon gas regulator 5m work lead with 300A earth clamp 5m gas hose - 5/8” UNF Male Machine 5/8” UNF 18 TPI Female Reg

KIT0006

TIG WC 18FX 8m, W/Hose, Reg**

380A Miller 14 Pin Socket



Argon gas regulator 5m work lead, 500A G type & dinse plug 21mm stud 5m gas hose - 5/8” UNF Male Machine 5/8” UNF 18 TPI Female Reg

KIT0007

TIG Torch 17V 4m Gas Valve

135A Sml Female - 5/8”, UNF 18 TPI

Weldarc 140iWeldarc 180iWeldmatic 200i

3m gas hose Dinse adapter

TIG001

TIG Torch 17V 4m Gas Valve

135A Lrg Female - 5/8”, UNF 18 TPI

Weldmatic 250iWeldmatic 350iWeldmatic 500i

3m gas hose Dinse adapter

TIG002

TIG Torch WC 18FX 8m Remote

380A Opt

Miller 14 Pin Socket



TIG005

TIG Torch 26FX 8m Remote 5/8*

180A Opt

Miller 14 Pin Socket



TIG006

TIG Torch 26FX 8m Remote M10

180A 5 in Lrg Female - M10

Weldarc 200i AC/DC

TIG007

* Can also be used as a 180 Amp air cooled torch for Dynasty 400 or Syncrowave 250DX and 350LX but dinse plug is not suited to Syncrowave 250. ** Can also be used with Syncrowave 250DX & 350LX but dinse plug is not suited to Syncrowave 250.

TIG TORCHES

163

TIG TORCHES

TIG Torch WC 18FX 8m Remote TIG005 TIG Torch 26FX 8m Remote TIG006

TIG Torch 26FX 8m Remote M10 TIG007

TIG Torch 17V 4m Gas Valve TIG001 TIG Torch 17V 4m Gas Valve TIG002

165

MIG Guns & ConsumablesFOR QUALITY WELDS & INCREASED PRODUCTIVITY.

166

MIG GUNS

Miller MIG Guns

PART NO. DESCRIPTION

MR195729 The Ironmate™ Guns (350 A, 4.6m) are for feeding self-shielded (gasless) flux cored wires. They are an ideal match for Miller Suitcase® wirefeeders.

MILLER SELF SHIELDED GUN (MILLER DIRECT CONNECT)


MR300001001*XR Aluma Pro Plus Gun, 7.6m - This easy-to-use and easy-to-maintain gooseneck-style MIG gun is designed for push-pull wire feed systems. Available in air- cooled. Trigger hold feature reduces operator fatigue. Gun design allows for better access into tight spots.

MILLER PUSH PULL MIG GUN (SUITS MILLER MPA SERIES WIRE FEEDERS ONLY)

* Requires Centrefire consumables kit MR230669

168

The Bernard® Advantage

All Bernard MIG guns and consumables are durable and manufactured with only the highest quality materials.

SUPERIOR IN QUALITY

Bernard MIG guns and consumables are original and have set the industry standard worldwide.

MARKET LEADER

Due to Bernard’s easy changing parts, changeover time is reduced, meaning less downtime and more time welding.

LESS DOWNTIME & BETTER PRODUCTIVITY

Bernard MIG guns and consumables last significantly longer and don’t need to be replaced as often, minimising costs significantly over time.

COST SAVING

Bernard offers high quality, high performing, long lasting MIG guns and consumables at an affordable price.

QUALITY AT AN AFFORDABLE PRICE

Together, Bernard MIG guns and consumables provide superior welding performance, more consistent welds, better arc starts, less spatter, more arc time and a better bottom line.

HIGH PERFORMING

All Bernard products are supported by an Australia-wide service network, so you can be guaranteed reliability and performance.

RELIABILITY & PERFORMANCE

169

MIG GUNS & CONSUMABLES

See the Difference.

35% thicker than previous brass necks for increased durability.

POLISHED ALUMINIUM ARMOUR

Stays in place by hand tightening, allowing for quicker changeover. Can be rotated

360% to create new wear surfaces. Locks in place for

better weld consistency.

CONTACT TIPS

Smooths out and stabilises gas flow for a much more consistent, precise arc. Reduces weld oxidation

and contamination.

NOZZLES

Works with the nozzle to smooth and concentrate shielding gas flow for less oxidation and contamination.

DIFFUSER

Fixed, rotatable and multiple length options improve operator comfort. Rotatable necks

changeover without tools.

NECK 100 percent tested to

ensure the smoothest wire feed in the industry. Proprietary in-house

coiling process improves wire feed performance.

LINERS

Easy to change and designed and built to last more than 1 million cycles.

TRIGGER

Rigid strain relief increases durability.

STRAIN RELIEF

Replaces in the most commonly worn liner area, minimises inventory and downtime for changeover, and reduces the amount of time a gun goes offline.

JUMP LINER

Multiple lightweight and comfortable options. Ventilated to reduce

heat and increase operator comfort.

HANDLE

Watch the YouTube Video to see how you can save 6 ways with Bernard MIG Gun Consumables.


https://www.youtube.com/watch?v=rLxvVx27qZc

170

Welding with a genuine Bernard MIG gun means less downtime, better productivity and more consistent welds. If you’re looking for a MIG gun that’s long lasting and produces the best results, choose Bernard.

Built for Durability

LESS DOWNTIME

BETTER PRODUCTIVITY LONGER LASTING

MORE CONSISTENT WELDS

Premium Quality MIG Guns

171

MIG GUNS

Bernard MIG Guns

BERNARD™ Q200 GUN (60% @ 200 AMPS) FITTED WITH CENTERFIRE COMPONENTS


BEQ2012AO8CEC Gun with Fixed Short 45 Deg. Neck, 3.6m Cable, 0.9 Tip, Euro

BEQ2015AB8CEC* Gun with Rotatable Short 45 Deg. Neck, 4.6mm Cable, 0.9 Tip, Euro



BEQ1510AO8CEC Gun with Fixed Short 45 Deg. Neck, 3m Cable, 0.9 Tip, Euro

Part No. BEQ1510AO8CEC

Part No. BEQ2012AO8CEC



BEQ3010AB8CEC Gun with Rotatable Short 45 Deg. Neck, 3m Cable, 0.9 Tip, Euro

BEQ3012AR8CEC Gun with Fixed Medium 45 Deg. Neck, 3.6m cable, 0.9 Tip, Euro

BEQ3015AB8CBC Gun with Rotatable Short 45 Deg. Neck, 4.6m Cable, 0.9 Tip, Bernard

BEQ3015AB8CEC Gun with Rotatable Short 45 Deg. Neck, 4.6m Cable, 0.9 Tip, Euro

BEQ3015AB8EMC* Gun with Rotatable Short 45 Deg. Neck, 4.6m Cable, 0.9 Tip, Miller

Part No. BEQ3010AB8CEC Part No. BEQ3012AR8CEC Part No. BEQ3015AB8CBC

Part No. BEQ3015AB8CEC

*Indent only

*Indent only

172

Bernard MIG Guns

MIG GUNS



BEQ4010AH8EBC Gun with Rotatable Long 45 Deg. Neck, 3m Cable, 0.9 Tip, Bernard

BEQ4012AR8EEC Gun with Fixed Medium 45 Deg. Neck, 3m Cable, 0.9 Tip, Euro

BEQ4012AR8EMC Gun with Fixed Medium 45 Deg. Neck, 3.6m Cable, 1.2 Tip, Miller

BEQ4015AH8EBC Gun with Rotatable Long 45 Deg. Neck, 4.6m Cable, 1.2 Tip, Bernard

BEQ4015AR8EEC Gun with Rotatable Long 45 Deg. Neck, 4.6m Cable, 1.2 Tip, Euro

BEQ4015AH8EMC Gun with Rotatable Long 45 Deg. Neck, 4.6m Cable, 1.2 Tip, Miller


MR195399 Bernard Pipeworx 250-15, 4.6m Cable, 1.2 Tip, Miller (Recommended for Root Pass Welding Only)

MR195400 Bernard Pipeworx 350-15, 4.6m Cable, 1.2 Tip, Miller

BERNARD 250 & 350 PIPEWORX GUNS FITTED WITH CENTREFIRE COMPONENTS

Part No. MR195399

Part No. MR195400

173

Centerfire’s range of contact tips, nozzles and diffusers are easy to use, high performing and provide better arc starts, less spatter and more consistent welds. Plus they can last up to 3 times longer than other brands and lower quality copy consumables.

High Performing Consumables

EASY TO USE BETTER ARC STARTS

A Clear Cut Difference

CAN LAST UP TO 3 TIMES LONGER

174

CONSUMABLES

Contact Tips

SHORT CONTACT TIPS - STANDARD - 7400 SERIES (ONLY AVAILABLE IN PACKETS OF 10)


BE7497 0.6mm (0.024”) (Packet of 10 Tips)BE7488 0.8mm (0.030”) (Packet of 10 Tips)BE7489 0.9mm (0.035”) (Packet of 10 Tips)BE7496 1.0mm (0.039”) (Packet of 10 Tips)BE7490 1.2mm (0.045”) (Packet of 10 Tips)BE7498 1.3mm (0.051”) (Packet of 10 Tips)BE7491 1.6mm (0.063”) (Packet of 10 Tips)BE7492 2.0mm (0.078”) (Packet of 10 Tips)BE7493 2.4mm (0.094”) (Packet of 10 Tips)

LONG CONTACT TIPS - STANDARD - 1500 SERIES (ONLY AVAILABLE IN PACKETS OF 10)


BE1589 0.9mm (0.035”) (Packet of 10 Tips)BE1596 1.0mm (0.040”) (Packet of 10 Tips)BE1590 1.2mm (0.045”) (Packet of 10 Tips)BE1598 1.4mm (0.052”) (Packet of 10 Tips)BE1591 1.6mm (0.062”) (Packet of 10 Tips)

CONTACT TIPS - CENTERFIRE™ - STANDARD (ONLY AVAILABLE IN PACKETS OF 10)


BET-030 0.8mm (0.030") Standard Tip (Packet of 10 Tips)BET-035 0.9mm (0.035") Standard Tip (Packet of 10 Tips)BET-039 1.0mm (0.039") Standard Tip (Packet of 10 Tips)BET-045 1.2mm (0.045") Standard Tip (Packet of 10 Tips)BET-052 1.4mm (0.052") Standard Tip (Packet of 10 Tips)BET-062 1.6mm (0.0625") Standard Tip (Packet of 10 Tips)BET-078 2.0mm (0.078") Standard Tip (Packet of 10 Tips)BET-094 2.4mm (0.094") Standard Tip (Packet of 10 Tips)

CONTACT TIPS - CENTERFIRE™ - TAPERED (ONLY AVAILABLE IN PACKETS OF 10)


BETT-035 0.9mm (0.035”) Tapered Tip (Packet of 10 Tips)BETT-045 1.2mm (0.045”) Tapered Tip (Packet of 10 Tips)BETT-052 1.4mm (0.052”) Tapered Tip (Packet of 10 Tips)BETT-062 1.6mm (0.062”) Tapered Tip (Packet of 10 Tips)

175

CONSUMABLES

Nozzles

BERNARD NOZZLES STANDARD SERIES


BE1101QD* Nozzle Copper Water CooledBE4391 Nozzle Brass W/InsulatorBE4392 Nozzle Brass Tapered W/InsulatorBE4393 Nozzle Copper W/InsulatorBE4394 Nozzle Copper Tapered W/InsulatorBE4491 Nozzle Brass W/Insulator 400ABE4492 Nozzle Brass Tapered W/Insulator 400ABE4591 Nozzle Copper W/Insulator 400/500ABE4592 Nozzle Copper Tapered W/Insulator

BERNARD NOZZLES NEW HEAVY DUTY CENTERFIRE SERIES


BEHDN-3414 Nozzle Cone 3/4” Diameter - 1/4 RecessBEHDN-3418 Nozzle Cone 3/4” Diameter - 1/8 RecessBEHDN-5814 Nozzle Cone 5/8” Diameter - 1/4 RecessBEHDN-5818 Nozzle Cone 5/8” Diameter - 1/8 RecessBEN-HDC Nozzle Body - Heavy Duty

BERNARD NOZZLES - CENTERFIRE SERIES


BENST-3800B Nozzle Small Brass Tapered 3/8” Diameter - FlushBENST-3818B Nozzle Small Brass Tapered 3/8” Diameter - 1/8 RecessBENS-1200B Nozzle Small Brass 1/2” Diameter - FlushBENS-1218B Nozzle Small Brass 1/2” Diameter - 1/8 RecessBENS-1218C Nozzle Small Copper 1/2” Diameter - 1/8 RecessBENS-5800B Nozzle Small Brass 5/8” Diameter - FlushBENS-5818B Nozzle Small Brass 5/8” Diameter - 1/8 RecessBENS-5818C Nozzle Small Copper 5/8” Diameter - 1/8 RecessBEN-5800C Nozzle Copper 5/8” Diameter - FlushBEN-5814B Nozzle Brass 5/8” Diameter - 1/4 RecessBEN-5814C Nozzle Copper 5/8” Diameter - 1/4 RecessBEN-5818B Nozzle Brass 5/8” Diameter - 1/8 RecessBEN-5818C Nozzle Copper 5/8” Diameter - 1/8 RecessBEN-3400C Nozzle Copper 3/4” Diameter - FlushBEN-3414B Nozzle Brass 3/4” Diameter - 1/4 RecessBEN-3414C Nozzle Copper 3/4” Diameter - 1/4 RecessBEN-3418B Nozzle Brass 3/4” Diameter - 1/8 RecessBENT-3800C Nozzle Copper 3/8” Diameter Flush Tapered

*Image not available

PIPELINE NOZZLES


BE4295 Nozzle Brass Pipeline & Insulator - StandardBE4395A Nozzle Brass Pipeline & Insulator - Long

177

CONSUMABLES

Head Assemblies & Diffusers

Liners


BE4335 Head 200/300A for Short Tip

BE4335T Head 200/300A for Short Tip Tweco to Bernard Adaptor

BE4235 Head 200/300A for Long TipBE4435 Head 350/400/500A for Short Tip

BE4435T Head 350/400/500A for Short Tip Tweco to Bernard Adaptor

BE4635 Head 600A for Long TipBE4635-116 Head 600A for Long Tip - with Liner Guide


BEDS-1 Diffuser, Small

BEDS-1T Diffuser, Small Conversion, Tweco 4, Tregaskiss

BED-1 Diffuser, Large

BED-1T Diffuser, Large Conversion, Tweco 4, Tregaskiss

BED-1T5 Diffuser, Large Conversion, Tweco 5

HEAD ASSEMBLIES (DIFFUSERS) DIFFUSERS (HEADS) FOR CENTERFIRE SERIES

AMPS PART NO. DESCRIPTION

200-400 A BEL3B-15 Liner Steel 0.9-1.2mmBE1920218* Liner Steel with Nylon Core 0.9-1.2mmBE43115X* Liner Nylon 0.9-1.2mm

300-400 A BE1920356* Liner Steel 2.0mm300-600 A BEL4A-15 Liner Steel 1.2-1.6mm - 4.6m

BE44215N* Liner Nylon 1.2-1.6mm - 4.6m400-600 A BEL3A-15 Liner Steel 0.9-1.2mm - 4.6m500-600 A BEL5A-15 Liner Steel 2.0mm - 4.6m

BEL6A-15* Liner Steel 2.4mm - 4.6mBEL8A-15* Liner Steel 2.8-3.2mm - 4.6mBEQJL-116 Jump Liner 1.6mmBEQJL-3545* Jump Liner 0.9/1.2mm


Part No. BEL3B-15

Part No. BEL4A-15

Part No. BEL3A-15

Part No. BEL5A-15

Part No. BEQJL-116

178

CONSUMABLES

Body Tubes


BEQT2-30 Body Tube 50mm 30°BEQT2-45 Body Tube 50mm 45°BEQT2-60 Body Tube 50mm 60°BEQT3-30* Body Tube 75mm 30°BEQT3-45* Body Tube 75mm 45°BEQT3-60 Body Tube 75mm 60°BEQT5-45 Body Tube 125mm 45°BEQT5-180* Body Tube Straight 125mmBEQT7-180* Body Tube Straight 175mmBEQT-F-6 Body Tube Flex Neck 6"BEQT-F-8* Body Tube Flex Neck 8”


179

CONSUMABLES

Kits & Assemblies

Adaptors


GUN END CONVERSION

BE1199E Euro AdaptorBE1199M Miller AdaptorMR164902 Adaptor W37/W19 Wirefeeder (Miller to Euro)WIRE DRIVE CONVERSION

BE4920 Bernard™ Quick Connect FittingBE4995N Miller/EZ Feed Adaptor


BE1780006 Handle Kit to Suit 200/300/350A GunsBE4408 Handle Kit to Suit 400/500A Guns

BE1880155 Handle Kit to Suit 200/300/400A Guns (Curved Handle)

HANDLE KITS

180

Kits & Assemblies


BE2620054 Switch Assembly for 180A Guns (eg. BEQ1510AO8CE)BE5662 Trigger Assembly Microswitch to Suit 200/300/350A GunsBE5662Y Trigger Assembly Copper Brass Contacts to Suit 200/300/350A GunsBE4422 Trigger Assembly to Suit 400/500A Guns

TRIGGER ASSEMBLIES


BE1984 Cone Nut to Suit 400A (Wirefeeder End)

CONE NUT REPAIR KITS

CONSUMABLES


BE4323 Cap Insulator, 300ABE4423 Cap Insulator, 400ABE10012 Cap Insulator, 400A Centerfire

Insulators

181

Strain Relief


BE2520033 Suits Q200/300A GunsBE2520047 Strain Relief to Suit 150A Guns (Suits New Euro)BE2520069 Strain Relief Rigid Universal

CONSUMABLES

O’Rings


BE7126 O’Ring for 4235 & 4335 HeadBE7127 O’Ring for 4435 & 4635 HeadBE9165 O’Ring (Small) for Euro EndBE4421 O’Ring (Large) for Euro EndBE4907 O’Ring (Gas Pin QD)MR079974* O’Ring Miller End


Miscellaneous Accessories


BE1790002* Hang Up Hook KitBE4901* Bakelite Body QD Cable EndBE4474 Feeder Tip 1.3/3.2mm (Miller Ended Gun)BE4780 Insulator Hex Nut


182

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Issue Date: September 2017

27.09.17

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