The Miller® LiveArc™ welding performancemanagement system is a new and innovative reality-based training system that utilizes a live welding arc, unlike other virtual trainingsolutions. It’s designed to recruit, screen, train,re-qualify and manage the performance of weld operators — better, faster and more cost-effectively than traditional methods.

Advanced motion-tracking technology provides the critical feedback required for improvementof baseline welding skills. With an easy-to-usetouch screen interface, users can guide

themselves through assignment selection andsimulated welding runs to acquire desiredtechniques before moving to actual live arctraining experiences.

The system also gives welding instructors theability to configure assignments and techniqueparameters. It stores the detailed performancehistory of each operator. LiveArc is a powerfulteaching tool that allows instructors to bettermanage their time, reduces the cost of teachingmaterials and accelerates student progress.

Welding PerformanceManagement System

A reality-based recruiting, screening and training solution.

Industrial-quality construction for a real-world welding experience

The LiveArc™ system is built to deliver a real-world, arc-on weldingexperience. Advanced motion-tracking cameras provide feedbackon technique parameters duringinitial simulation (practice) mode as well as live arc training mode.

The optional weldingpositioning arm isavailable for trainingin out-of-positionwelding applications.

The rugged ArcStation™ base features a 1/2-inchreversible steel table top and ships complete withdrawers, gun holder, quick-release clamps andheavy-duty casters for mobility.

Motion-tracking cameras providefeedback on gun parameters.

The SmartGun is an industry-exclusive 400-amp MIG gun featuring built-in LEDs that are tracked by the system’s cameras.The ergonomic soft-grip handle providestactile vibration feedback that helps guide real-time performance adjustments,reinforcing optimal position and movement.

A powerful industrial computer at the heartof the system features solid-state technologyand filterless, fanless cooling. Compatiblewith Miller® wire feed power sources and iscapable of MIG and flux-cored applications.

The gun’s OLED display provides initial visualfeedback to guide proper gun positioning.Pushbuttons provide a convenient alternativeto the touchscreen for navigation.

Processes

GMAWGMAW-SGMAW-PFCAW-G

Multi-Pass

Grooveand filletup to 1 in.(25 mm)plate

Positions

2F3F4F1G2G3G4G

Input Power

120 V, 60 Hz

Compatiblewith Millerwire feedpowersources

Net Weight

System only 366 lb. (166 kg)

System with arm 480 lb. (218 kg)

Arm only72 lb. (33 kg)

Dimensions (H x W x D)

System only 77.5 x 41.5 x 31 in. (1969 x 1054 x 787 mm)

System width with arm is 46 in. (1168 mm)

Rated Output

400 A at 60% duty cycle(mixed gases)

Computer

Intel core i7, 128 GB SSD, fanless cooling,HDMI port supportssecondary monitor(not included)

Monitor

21.5 HDLCD touchscreendisplay

CTWDAngles Aim

The calibration toolis easy to use andenables flexible couponplacement by makingthe system aware ofthe exact joint location.

Specifications (Subject to change without notice.)

The touch screen monitor works with a gloved hand and features a 21.5-inchwidescreen HD display. A protectivecover disables welding when opened.

NEW! Multi-pass groove and filletassignments designed by Miller and the capability to develop customizedassignments based on user applications.

NEW! LiveArc PC software is available for free installation on a separate PC. Data can be transferred to and from PC for reviewing student progress and managing assignments/users.

NEW! English and Spanish translations are available on all LiveArc systems.

Intuitive user interface that guides and engages

Post-weld feedback screenData is provided following tests inboth simulation and live arc modes.Performance feedback on work angle,travel angle, travel speed, CTWD andaim is provided.Data captured allows for monitoringand evaluation. All test performancehistory is stored and can be retrievedand reviewed at any time to monitorongoing development.

Welding procedure specifications(WPS) screen

Guides the user through properselection and preparation of materials.Provides correct power source andwire feeder settings.Provides target values and limits forwork angle, travel angle, travel speed,contact-tip-to-work distance (CTWD) and aim.Assignment parameters can beconfigured to suit the skill level (and scoring potential) of the user.Displays instructor-determined targetscore and assignment completioncriteria.

Assignment selection screenGuides the user through a range oftargeted exercises.Includes a library of assignmentsdesigned by Miller for immediate use,while also allowing instructors theflexibility to configure customizedassignments.Offers assignment completion status,history summary and easy access todetailed performance history data.

Guided by an easy-to-understand interface with graphical icons and instructional pop-ups, users will findnavigation intuitive with a quick learning curve. Scoring and performance feedback engage and fosterindependent self-improvement through repetition.

Welding Performance Management System

The solution for industrial, manufacturing and educational markets for developing better welding skills, faster and more cost-effectivelythan ever before.

TRAININGBetter training

Utilizes live arc

Intuitive systempromotes userindependence

Provides objective,quantitative feedbackon key performanceparameters

Miller-designedassignments includedwith ability to customize

Flexible for recruiting,screening, training and performancemanagement

Faster resultsIndependent usageaccelerates personaldevelopment

Accelerated trainingtimes put trainees inproduction lines faster

Shorter educationalperiods allow traineesto focus on additionallearning opportunities

More cost effectivePre-weld simulationsaves money oncoupons, wire and gas

Reduces poor-qualitywelding and defects,rework and downtime

Trainers and educatorshave more time to focuson other tasks

LiveArc equipment ordering information

LiveArc Workstation 301233Comes complete with: • SmartGun with 15 ft. (4.6 m) cable (270698)

• Calibration tool (266768)• (2) Table clamps (257285)

Plus extra Tregaskiss consumables: • (5) .035 in. contact tips (403-20-35-05)• (5) .045 in. contact tips (403-20-45-05)• (5) .052 in. contact tips (403-20-52-05)• (1) Heavy-duty 5/8-bore 1/8-stickout nozzle (401-87-62-02) • (1) Heavy-duty 5/8-bore 1/8-recess nozzle (401-6-62-02)• (1) Heavy-duty 5/8-bore flush nozzle (401-48-62)

LiveArc Workstation with Welding Positioning Arm 301233001Includes above plus: • Arm assembly (270727)

• C-clamp assembly (270725)• Removable arm extension for right- and left-hand applications (270728)• Software update for welding positioning arm

Welding Positioning Arm (includes software for arm) 301234

The LiveArc™ system is warrantedfor one year, parts and labor.

267969 © 2016 Miller Electric Mfg. Co. 1/16

MillerWelds.com/livearc

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