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Stronger, withCastolin Eutectic

Castolin Eutectic Welding Equipment

Catalogue

Stronger, with Castolin Eutectic-> www.castolin.com -> www.eutectic.com

3

CASTOLIN Eutectic

History of Castolin Eutectic 4

R&D / Technical Support 5

Welding Consumables Production 6

Training 7

Local Support 8 - 9

Professional Installation Products 10

Technical Data

Welding Processes Selection 11

MMA Welding Process

Manual Metal Arc Welding 13

UltraMax2 inverter (liftarc) 14

PowerMax inverter (liftarc) 14

XuperMax2 inverter (liftarc) 15

CastoMatec 305 (liftarc) 16

CastoMatec Xuper 455 16


Accessories CastoMatec 17

TIG Welding Process

Tungsten Inert Gas Welding 19

CastoTIG 1501 DC 20

CastoTIG 1701 DC 20

CastoTIG 2201 DC and CastoTIG 3011/12 AC/DC 21

CastoTIG 1702 AC/DC and 2202 AC/DC 22

Electronic Wire Feeder 22

Accessories for CastoTIG 1701/2 2201/2 23

TIG torches selection 23 - 24

Plasma Cutting Process

Plasma Arc Cutting 25

AirJet 65 26

AirJet 105 26

Welcomecontents

MIG/MAG Welding Process

Metal Inert Gas/Metal Active Gas Welding 27

XuperMIG 2500 28

Accessories XuperMIG 2500 28

CastoMIG 160C 29

Accessories for CastoMIG 160C and 250C 29

CastoMIG 250 C and 350 C / 350DS 29

CastoMIG 400C / 400DS and 500C / 500DS 31

2 rolls system 32

4 rolls system / 2 rolls system 32

Accessories for CastoMIG 350C and DS 33

Accessories for CastoMIG 400/500 C and DS 33

Total Arc2 3000 (compact) (liftarc) 34

Total Arc2 4000 (separate wire feeder)(liftarc) 35

Total Arc2 5000 (separate wire feeder)(liftarc) 36

Accessories for Total Arc2 3000 / 4000 and 5000 36

Torches for MIG/MAG welding 37

MIG/MAG torches selection 37

PTA Process

Plasma Transferred Arc Process 39

Multi Plasma Module 40

EuTronic GAP 2001 DC basic 40

EuTronic GAP 2001 DC touch screen 41

EuTronic GAP 3001 DC 41

EuTronic GAP 3002 AC/DC 42

EuTronic GAP Automated Unit 42

Accessories for GAP 43-44

GAP torches 45

Special Products

IDweld 2501 46

GoodAire 1202 46

TeroMatec Wire Feeder 400 46

Addresses of Castolin Eutectic Companies in Europe 50

EutecTrode CastoTig Three phaseEnDOtec CastoMag Single phase

symbols used


4

1906 Foundation of Castolin in Lausanne, Switzerland by Jean-Pierre Wasserman. His stroke of genius : to discover a way of welding cast iron at low temperature. In the following years, this innovation was further developed for all industrial metals including aluminium alloys.

1940 Foundation of Eutectic Welding Alloys Corpo-ration in New York .

1952 Foundation of Castolin France.

1959 Foundation of Eutectic Japan Ltd.

1962 Foundation of Eutectic India Ltd.

1960’s International consolidation under Castolin Eutectic.

1970’s Creation of training centers for Maintenance & Repair technologies.

1978 Establishment of World Head Quarters in St-Sulpice, Switzerland.

2000 Merger with Messer Cutting & Welding and creation of the MEC Group - Messer Eutectic Castolin.

2005 Part of the Messer World.

2006 100 years.

Castolin Eutectichistory of castolin eutectic


5

Castolin Eutectic employs many engineers and technicians solely focused on solving the technical problems of our customers. The main Castolin Eutectic research and development centre for welding products is in Dublin. This R&D centre is one of the most advanced welding technology laboratory in Europe.

This facility is equipped for in-depth studies of all types of industrial welding applications and problem solving solutions. Castolin Eutectic not only has G65, ICP or XRF units, automated Micro-Hardness machine, but also employs well trained and customer oriented technical team.

Our team has examined over 3500 metallurgical samples in the last 15 years, identifying the root causes of problems as well as recommending the required solutions.

As a Castolin Eutectic customer, you will receive the absolute best care and service to ensure the quality and efficiency of your production operations.

Ceil is certified to ISO 9001 : 2000 and has a TÜV approval for several electrodes and flux cored wires.

Castolin Eutecticr&d / technical support


6

Castolin Eutecticwelding consumables production

Although, many companies have outsourced their production or are simply reselling electrodes and wires, Castolin Eutectic is dedicated to keeping the production in-house and in Europe. We are producing our welding consumables with new high-technology production equipment.

By developing and producing our own products, we are able to control the quality of every step in the production process. Anyway this is not enough for us; we are also strictly controlling and testing each batch. Castolin Eutectic uses only high quality raw materials, with high-technology equipment controlled by experts of the welding consumables production.

By having a wide range of products made in-house, Castolin Eutectic is able to offer excellent service, technical support and also to adapt the products to the needs of its customers.

As our production plant is located in Europe, we are able to deliver the products to any address in Europe within 24 hours if needed.


7

Castolin Eutectictraining

At Castolin Eutectic, we offer a wide range of welding, brazing, and thermal spray training courses. These courses can be designed according to the needs of each customer. There are training sessions for managers, engineers and technicians.

Each course is composed of both theoretical as well as practical training. Castolin Eutectic can offer these courses in almost every European country. The courses are carried out in our own in-house training facilities, with qualified instructors or with our trainers at your location.

For more information about training, please contact your local Castolin Eutectic company. Contact information can be found in our Website : www.castolin.com.


8

Castolin Eutectic has a presence in almost all European countries. With over 350 sales engineers travelling around Europe everyday, we are able to provide unbeatable service to our customers. We can literally be at 90 % of customers in Europe within 2 hours, this allows us to give unsurpassed service and support.

We supply all technical documentation and material safety data sheets in local languages. Our salesmen all live in their territories and speak local dialects and understand local cultures. We manage warehouses and keep stocks adapted to local requirements in every European country (including the new countries).

Our 350 sales engineers are supported by over 50 process and application experts. These experts are multi-lingual and communicate daily with our 4 production centers and research laboratories.

Castolin Eutecticlocal support

TeroLinkCastolin Eutectic employs over 2000 people worldwide. Our engineers are solving maintenance, repair and joining problems everyday. In order to transfer these solutions from one country to another, Castolin Eutectic has developed an application / solution database called TeroLink. This tool currently contains more than 8000 applications / solutions which allows us to demonstrate and offer tested and proven solutions to our customers.


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10

Castolin Eutecticprofessional installation products

Castolin Eutectic takes great care in complying with following standards and recommendations for key organisations like TÜV, DVGW, EDF, GDF and others.

Castolin Eutectic supports thousands of distributors and resellers by offering the full range of certified installation products and training.

For more information on how to become a distributor, or on the Castolin Eutectic products, please contact your local Castolin Eutectic company (see page 50)


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Technical Datawelding processes selection

CastoTig

Produc ts Process Vo

lta

ge

(V

)

Cu

rre

nt

(A)

Tech

no

log

y

Eu

tecT

rod

e

Ste

el

Sta

inle

ss

ste

el

Alu

min

ium

Ca

sto

Ma

g

En

DO

tec

U ltraMax 2 MMA 230 140 Inver ter

PowerMax MMA 230 150 Inver ter

XuperMax 2 MMA 380 250 Inver ter

CastoMatec 305 MMA 380 300 Thyristor

CastoMatec Xuper 455 MMA 380 450 Thyristor

CastoMatec Xuper 655 MMA 380 650 Thyristor

CastoTIG 1501 DC TIG 230 150 Inver ter

CastoTIG 1701 DC TIG 230 170 Inver ter

CastoTIG 1702 AC/DC TIG 230 170 Digital inver ter

CastoTIG 2201 DC TIG 230 220 Digital inver ter

CastoTIG 2202 AC/DC TIG 230 220 Digital inver ter

CastoTIG 3011/12 AC/DC TIG 380 300 Inver ter

AirJet 65 Plasma Cutting 380 65 Inver ter

AirJet 105 Plasma Cutting 380 105 Inver ter

XuperMIG 2500 MIG 400 150 Step switch

CastoMIG 160C MIG 230 160 Step switch

CastoMIG 250 C MIG 380 240 Step switch

CastoMIG 350 C, DS MIG 380 300 Step switch



TotalArc2 3000 MIG pulse 380 270 Inver ter

TotalArc 2 4000 MIG pulse 380 400 Inver ter

TotalArc 2 5000 MIG pulse 380 500 Inver ter

Base Metal EutecTrode CastoMag EnDOtec CastoTig

Carbon / al loy steels

Stainless steels

Aluminium / al loys

Titanium / al loys

Cast irons

Copper / al loys

Magnesium / al loys

Recommended variant Possible variant not recommended variant


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1) Consumable electrode - 2) Flux covering - 3) Core wire 4) Arc - 5) Evolved gas shield - 6) Weld pool - 7) Slag 8) Weld metal - 9) Parent metal

When an arc is struck between the flux coated electrode and the workpiece, both the core wire and the workpiece surface melt to form a weld pool. Simultaneous melting of the flux coating on the rod will form gas and slag which protects the weld pool from the surrounding atmosphere. The slag will solidify and cool and must be chipped off the weld bead once the weld run is complete (or before the next weld pass is deposited).

Castolin Eutectic has developed the special EutecTrode alloy ranges of low heat input electrodes for industrial wearfacing, repair and joining applications.

MMA Welding Processmanual metal arc welding


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MMA Welding

PowerMax inverter (liftarc)

• Light, compact and robust• Voltage compensator• Spike protector• Fully portable

• For MMA and TIG welding with liftarc• Hot start, arc force control and anti stick function for perfect MMA welding• TIG welding with constant and pulsed current

Technical dataWelding amperage range 5 A - 140 A

35% Duty cycle amperage 140 A

100% Duty cycle amperage 100 A (at 40 °C)

Open circuit voltage 54 V

Power supply 230 V 50/60 Hz

Power at primary (100%) 4.6 kVA

Fuse rating 16 A

Protection index IP 23

Dimensions L x W x H (mm) 310 x 120 x 215

Weight 4.3 Kg

UltraMax2 305650

Earth cable, 3m, 16mm2 305730

Welding cable, 4m, 16mm2 301054

OptionsWelding cable XuperFlex with ergonomic electrode holder 304335

Conversion cable for TIG-Torch 300826

Gas regulator 301669

TIG torches and wear parts see page 24



100%Duty cycle amperage 80 A (at 40 °C)


Power supply 230 V 50/60 Hz


Fuse rating 16 A



Weight 4.7 Kg

PowerMax 304300

Includes


Welding cable, 4m, 16mm2 301094

OptionsWelding cable XuperFlex with ergonomic

electrode holder 304335

Conversion Cable for TIG-Torch 300826



UltraMax2 inverter (liftarc)

• Variable characteristics allow welding of every kind of electrodes• Hot start, arc force control and anti stick function for perfect MMA welding• Fully portable

• Advanced inverter technology• Possiblity to weld cellulosic electrodes• Power generator compatible• TIG DC welding with liftarc


15

MMA Welding



100% Duty cycle amperage 160 A (at 40°C)


Power supply 3 x 400 V 50/60 Hz


Fuse rating 20 A



Weight 16 Kg

XuperMax2 305900

Includes

Earth cable with plug and workpiece clamp (4m, 35mm2) 303180

Welding cable wih plug and electrode holder (4m, 35mm2) 303181

AccessoriesRemote control RCT DC 300843

Remote control cable (0.75m) 302240

Remote control cable (5m) 302241



Argon gas regulator 301669

OptionsEarth cable with plug and workpiece clamp (6m, 50mm2) 303197

Welding cable wih plug and electrode holder (6m, 50mm2) 303119

XuperFlex welding cable (yellow, 4m, 35mm2)

with plug and ECO electrode holder 303184

XuperFlex welding cable (red, 6m, 50mm2)

with plug and ECO electrode holder 303192


XuperMax2 inverter (liftarc)

• Suitable for 4mm electrodes• Remote current control available• TIG welding with liftarc ignition and constant or pulsed current• Light, compact and robust design for industrial use• Hot start, arc force control and anti stick function for perfect MMA welding


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MMA Welding

CastoMatec 305 (liftarc)Technical dataWelding amperage range 5 A - 300 A





Voltage at striking 55 V

Power supply 3 x 230V /400V 50/60 Hz


Fuse rating 35A/230V - 20A/400V



Weight 95 Kg

CastoMatec 305 303115

With 3m main cable and CEE 32A plug

AccessoriesGasregulator 301633

Options Digital ammeter 303076

Single lug lifting bar 303080


• 300 amps @ 35% duty cycle• Thyristor controlled DC transformer rectifier unit• Trolley mounted• Robust design for heavy industrial use

• Remote control unit FR3-1 optional• Welding cables extra• TIG welding with liftarc possible




100% Duty cycle amperage 260A


Power supply 3 x 230V / 400V / 500 V / 50/60 Hz


Fuse rating 80A/230V -50A/400V



Weight 240 Kg



OptionsDigital ammeter 302792

Accessories for air-carbon arc gouging 303149

• 450 amps @ 35% duty cycle• Thyristor controlled DC transformer rectifier unit• Trolley mounted• Robust design for heavy industrial use

• Remote control unit FR3-1 optional• Welding cables extra• Suitable for welding and gouging applications

CastoMatec Xuper 455


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MMA Welding

CastoMatec Xuper 655






Power supply 3 x 230V /400V / 500 V / 50/60 Hz

Power at primary (100%) 26 kVA

Fuse rating 100A/230V -63A/400V



Weight 284 Kg



OptionsDigital ammeter 302792

Accessories for air-carbon arc gouging 303149

• 650 amps @ 35% duty cycle• Thyristor controlled DC transformer rectifier unit• Trolley mounted• Robust design for heavy industrial use• Remote control unit FR3-1 optional• Welding cables extra• Suitable for welding and gouging applications

Accessories CastoMatec

OptionsWelding cable XuperFlex with with plug and Eco electrode holder (red, 4 m, 50 mm2) 303192

Welding cable, 6 m, 50 mm2, with plug and electrode holder 400 A 303119

Earth cable, 6 m, 50 mm2, with plug and 400 A electrode holder 303197

Earth cable, 6 m, 50 mm2, with plug 400 A workpiece clamp 303118

Remote control unit FR 3-1 for current setting 303075

Remote control cable for Remote control unit FR 3-1 (10 m) 303077

Remote control cable for Remote control unit FR 3-1 (20m) 303078

Remote control cable for Remote control unit FR 3-1 (30m) 303079


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1) Gas nozzle - 2) Gas shielding - 3) Filler rod - 4) Weld pool - 5) Weld bead - 6) Parent metal

TIG Welding Processtungsten inert gas welding

In the TIG process the arc is formed between a tungsten electrode and the workpiece in an inert atmosphere of argon or helium. The small intense arc provided by the electrode is ideal for high quality and precision welding.

The tungsten electrode is not consumed during welding. The heat of the arc melts the base metal and a separate filler rod can be added into the weld pool if required.

Castolin Eutectic has developed the special CastoTig alloy range for industrial wearfacing, repair and joining applications.


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TIG Welding DC

CastoTIG 1501 DC

Technical dataWelding amperage range 5 A - 150 A (TIG) –140 A (MMA)




Power supply 230 V single-phase 50/60 Hz


Fuse rating 16 A



Weight 5.7 Kg

CastoTIG 1501 DC 305300

OptionsWelding cable, 4m 301094

Earth Cable, 3m 300789



• Single phase 230 volts TIG & MMA inverter• DC TIG with HF or liftarc• Microprocessor controlled welding cycle• 150 amps DC output• DC- TIG Pulse mode

CastoTIG 1701 DC

Technical dataWelding amperage range 3 - 170 A (TIG) - 140 A (MMA)




Power supply 230 V single-phase 50/60Hz


Fuse rating 16 A



Weight 10 Kg


OptionsWelding cable, 4m 303181




• Single phase 230 volts TIG & MMA Digital inverter• DC TIG with HF or liftarc• Microprocessor controlled welding cycle• 170 amps DC output• Remote control optional• Separate pulse unit available


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TIG Welding DC

CastoTIG 2201 DC

Technical dataWelding amperage range (TIG) 3 A-220 A

Electrode 10 A-180 A

Welding amperage

35% Duty cycle 220 A




Power supply 1 x 230 V / 50/60 Hz


Fuse rating 16 A



Weight 16.8 kg


OptionsWatercooling 2200 304960


• Single phase 230 volts TIG & MMA Digital inverter• DC TIG with HF or Liftarc• Microprocessor controlled welding cycle• 220 amp DC output• Remote control optional• DC - pulse mode

CastoTIG 3011 DC / 3012 AC/DCTechnical dataWelding amperage range 3 - 300 A (TIG) 10 - 300 A (MMA)

Duty cycle 45% 300 A

Duty cycle 100% 230 A


Power supply 3 X 400 V +/- 15%


Fuse rating 16 A


Dimensions L x l x H (mm) 590 x 245 x 450

Weight CastoTIG 3011 DC 23 kg

Weight CastoTIG 3012 AC/DC 27 kg


CastoTIG 3012 AC/DC 307600

OptionsRemote control RC2 300255

Trolley 307615

cooling 3011/3012 307580

• Powerful 300 Amps TIG equipment for only 23 et 27 kg• New technology with highest precision and efficiency• Friendly user• Fully digitally controlled


22

TIG Welding AC/DC

Technical data 1702 AC/DC 2202 AC/DCWelding amperage range (TIG) 3 A - 170 A 3 A-220A

Electrode 10 A-140 A 10 A-180

Welding amperage

30% Duty cycle 170 A 220 A



Open circuit voltage 90 V 93 V

Power supply 1 x 230 V / 50/60 Hz 1 x 230 V / 50/60 Hz

Power at primary (100%) 3.0 kVA 3.0 kVA

Fuse rating 16 A 16 A

Protection index IP 23 IP 23

Dimensions L x W x H (mm) 500 x 175 x 410 500 x 175 x 410

Weight 15 kg 17.3 kg

CastoTIG 1702 AC/DCand 2202 AC/DC

304900 304902

OptionsWatercooling 2200 304960


• Single phase 230 volts TIG & MMA Digital inverter• AC/DC TIG with HF or Liftarc• Microprocessor controlled welding cycle• 170/220 amp AC/DC output• Remote control optional• Pulse mode

CastoTIG 1702 AC/DC and 2202 AC/DC

Electronic Wire FeederPower supply 230VAC

Max. power consumption 370VA

Max.wire speed 10m/min

Suitable wire diameters 0.8 – 3.2 mm

Weight 30 Kg

• Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder for 16 Kg wire coils. • Special designed pressure arms care for a smooth and reproducible pressure of the wire onto the feeder rolls within the drive.• Electonically motor controller for the four roll wire feeder. Functions: forward/backward movement, wire inching, wire feedback, pulse functions, control signals for fault indication. • Buttons for: wire inching, forward/backward movement, speed and pulse adjustment.


23

TIG Welding Accessories and Torches

Gas cooled Torches with manuel gas valve 4 m Article 8 m ArticleG 140 RA 110 A = / 95 A ~ at 60% Duty cycle 301715 301719

G 220 RA 220 A = / 200 A ~ at 40% Duty cycle 301238 301241

Gas cooled TorchesG 90 UD/D 90 A = / 50 A ~ at 35% Duty cycle 301279 301282

G 160 160 A = / 140 A ~ at 40% Duty cycle 304120 304121

G 220 UD/D 220 A = / 200 A ~ at 40% Duty cycle 301153 301156

G221 U/ D 200 A = / 180 A ~ at 35% Duty cycle 305000 305001

Water cooled TorchesW 201 UD/D 220 A = / 200 A ~ at 100% Duty cycle 304986 304990

W 400 B1/UD 400 A = / 360 A ~ at 60% Duty cycle 500264 500265

Accessories for CastoTIG 1701/2 2201/2

Options 1701DC 1702AC/DC 2201DC 2202AC/DCEarth cable (4m, 35mm2) 303180 303180 303180 303180

Remote control RCT DC 300843 300255 300255 300255

Remote control RCT AC - 300256 - 300256

Remote control RCT P 300845 - - -

Remote control unit RCT F 300846 304973 304973 304973

Cooling - - 304960 304960

Trolley with gas cylinder 304440 304440 304440 304440

TIG torches selection

G 140 RA G 220 UD/D

G 221 UD/D W 400 B1/UD


24

TIG Welding torches

TIG torches selection

ESC Equipment

TIG welding torches 4m 8m Ult

raM

ax

2

Po

we

rMa

x

Xu

pe

rMa

x2

Ca

sto

Ma

tec

30

5

Tota

lArc

2

Ca

sto

TIG

1

50

1 D

C

Ca

sto

TIG

1

70

1 D

C

17

02

AC

/DC

Ca

sto

TIG

2

20

1 D

C2

20

2 A

C/D

C

G90 U D/D 301279 301282

G140 RA 301715 301719

G160 304120 304121

G220 RA 301238 301241

G220 U D/D 301238 301156

G221 U D/D 305000 305001

W201 U D/D 305000 304990 Cooling 2200 Cooling 2200

W400 B1/U D 500264 500265 Cooling 2200 Cooling 2200

Recommended variant Possible variant Not recommended variant


25

Plasma arc cutting has always been seen as an alternative to the oxy-fuel process. However, the important difference between the two processes is that while the oxygen-fuel process oxidises the metal and the heat from the exothermic reaction melts the metal, the plasma process operates by using the heat from the arc to melt the metal. The ability to melt the metal without oxidation is essential when cutting metals, such as stainless steel, which form high temperature oxides.

Plasma is an effective means of cutting thin and thick materials alike. Handheld torches can usually cut up to 48 mm thick steel plate, and more powerful computer-controlled torches can pierce and cut steel up to 300 mm thickness.

plasma arc cuttingPlasma Cutting Process


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Plasma Cutting

AirJet 65

Technical DataCutting thickness (mild steel) capacity about 10 mm

Repair 15 mm

Severing 20 mm

Amperage range 20 - 65 A


Power supply 3 x 400 V

Max. input power 9 kVA


Compressed Air required 5 bar

Max. air consumption 130 l/min

Weight 18 Kg


AirJet 65 306600

• Precision cut 10mm• Severance cut 20mm• Cutting only with the T70 torch• Torch standard cable length 6 meters (12 meter available on request)• Air tunnel technology to protect electronic parts against dusty cooling air flows• Portable 18 kg

AirJet 105

Technical DataCutting thickness (mild steel) capacity about 20 mm

Repair 30 mm

Severing 40 mm

Amperage range 20 - 105 A



Max. input power 15 kVA


Compressed Air required 5 bar

Max. air consumption 180 l/min

Weight 28 Kg


AirJet 105 306500

• Precision cut 20mm carbon steel• Severance cut 40mm carbon steel• Cutting and gouging with the T100 torch• Torch standard cable length 6 meters (12 meters available on request)• T100M torch for cutting machine mounting• Air tunnel technology to protect electronic parts against dusty cooling air flows• Portable 28 kg


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1) Gas nozzle - 2) Contact tube - 3) solid/cored wire 4) Gas shield - 5) Arc - 6) Weld pool - 7) Weld metal8) Parent metal

MIG is similar to MMA in that heat is produced by forming an arc between a metal electrode and the workpiece; the electrode melts to form the bead. The main differences are that the metal electrode is a small diameter wire fed from a spool and an externally supplied shielding gas is necessary. As the wire is continuously fed, the process is often referred to as semi-automatic welding.

The pulse mode was developed as a means of stabilizing the open arc at low current values below the threshold level, to avoid short-circuiting and spatter. Metal transfer is achieved by applying pulses of current, each pulse having sufficient force to detach a droplet.

Castolin Eutectic has developed the special EnDOtec (cored wire) and CastoMag (solid wire) alloy ranges for industrial wearfacing, repair and joining applications.

MIG/MAG Welding Process metal inert gas/metal active gas welding


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MIG/MAG Welding

XuperMIG 2500

• MMA, TIG,MIG-MAG welding and MIG brazing• User friendly • Synergic programs for most important wires• Portable multifunctional welding source• Step less welding current control• Step less adjustable choke• Adjustable down slope and crater fill current• Hot start, arc force control and anti-stick fundtion for perfect welding

Technical DataWelding amperage range 5 – 250 A

MIG/MAG duty cycle 30%: 250 A / 26.5 V

100%: 140 A / 21 V

MMA duty cycle 40%: 200 A / 28 V

100%: 130 A / 25.2 V

TIG duty cycle 40%: 200 A / 18 V

100%: 130 A / 12.2 V

Fuse rating 16 A

Power supply 3 X 400 V + 15% 50-60 Hz

Open circuit voltage (MIG/MAG, MMA, TIG) 9 V / 76 V / 9 V

Protection Index IP 23

Insulation class H

Cooling AF

Weight 22 Kg

Dimensions L x W x H (mm) 670 x 310 x 490 mm

MIG/MAG torches and wear parts see page 37

• TIG torches will be changed due to the plug

Accessories for XuperMIG 2500

XuperMIG 25oo 307200

CastoPlus Torch 250G/3m 303802

CastoPlus Torch 250G/4m 303803

Torch TIG WT26 4m XuperMIG 307151

Torch TIG WT26 8m XuperMIG 307152

Earth cable 3,5m 35mm2 301061


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MIG/MAG Welding

CastoMIG 160C

Technical dataWelding amperage range 30 - 160 A



Operating voltage 15.5 – 21.5 V


Number of arc voltage positions 6

Power supply 1 x 230 V ± 10% 50/60 H

Power at primary (100%) 2.7 kVA /100 %

Fuse rating 16 A



Weight 61 Kg

CastoMIG 160C 304033

Includes

Earth cable, 3m, 35mm2

with plug and workpiece clamp 301061

Shielding gas hose, 1.5m 300693


• Step-switched MIG/MAG machine • Robust construction, with outstanding mobility and stability ideal for workshop environments• Compact design featuring a 2-roll type integrated feeder, and a rear platform for gas cylinder • Pull-off drawer for practical storage of small tooling and wear parts for the torch• Easy wire loading thanks to wide access to the mechanical compartment

Accessories for CastoMIG 160C and 250C

Conversion kit socket for gas preheater, 230V / 2A 303426

Argon/CO2 gas regulator 301669

Adaptor diam.185mm 300005



Wire feeding rollsDrive roll with trapezoidal groove for solid wires diam.0.8mm 303433

Drive roll with trapezoidal groove for solid wires diam.1mm 303434

Pressure rollsDrive roll with semi-circular groove for Al/Al-alloys and cored wires diam.0.8mm 303467

Feed roll with semi-circular groove for Al/Al-alloys and cored wires diam.0.8mm 302762

Drive roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm 303468

Feed roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm 303763

Drive roll with semi-circular groove for Al/Al-alloys and cored wires diam.1.2mm 303469



30

MIG/MAG Welding

CastoMIG 250C and 350C / 350DS

• Compact MIG/MAG welding unit for gas-cooled torches• Field-proven technology for excellent welding results• 2-step and 4-step control cycle, spot and intermittent welding• Excellent price-to-performance ratio• CastoMIG 350 C/DS available with 2-rolls or 4-rolls feeder, with or without digital displays

Technical data 250C 350C / 350DSWelding amperage range 25 - 240 A 20 -340 A (350C) / 20 -300 A (350DS)

30% Duty cycle amperage 240 A 300A

60% Duty cycle amperage - 210 A (240 A at 25 °C)

100% Duty cycle amperage 130 A 140 A

Operating voltage a15.8 - 26 V 15 - 31 V


Number of arc voltage positions 10 15

Power supply 3 x 400/3 x 230 V ± 15% 50/60 Hz 3 x 400/3 x 230 V ± 15% 50/60 Hz

Power at primary (100%) 3.7 kVA /100 % 4.1 kVA /100 % Duty cycle

Fuse rating 10 AT/400 V / 20 AT/230 V 20 AT/400 V / 25 AT /230 V


Dimensions L x W x H (mm) 785 x 490 x 710 785 x 490 x 810

Weight 74 Kg 101 Kg (350C) / 97 KG (350DS)

CastoMIGCastoMIG 250C with four roll drive,

earth cable and gas hose 303400 -

CastoMIG 350C with two roll drive,

earth cable and gas hose: - 303400 (350C) / 303404 (350DS)

CastoMIG 350C with four roll drive,

earth cable and gas hose - 303402 (350C) / 303405 (350DS)

CastoMIG 350 DS

with earth cable and gas hose: 303403 (350DS)

IncludesEarth cable, 3m, 35mm2

with plug and workpiece clamp 301061 -


with plug and workpiece clamp - 303483

Shielding gas hose, 1.5m 300693 300693 (350C)

Options/Accessories for CastoMIG 350C/DSHolder for DS I - 303436 (350DS)

Wirefeeder CastoMIG DS I 2-Roll - 303404 (350DS)

MIG/MAG torches and wear parts see page 37Conversion kit 4 rolls feeder for CastoMIG 350 C/DS more see page 32

CastoMIG 250C CastoMIG 350C CastoMIG 350DSseparate Wire Feeder


31

MIG/MAG Welding

CastoMIG 400C / 400DS and 500C / 500DS

Technical data 400C / 400DS 500C / 500DSWelding amperage range 30 - 370 A 35 - 500 A

30% Duty cycle amperage 370 A 500 A

60% Duty cycle amperage 280 A (300 A at 25°C) 360 A (410 A at 25°C)

100% Duty cycle amperage 220 A (235 A at 25°C) 280 A (315 A at 25°C)

Operating voltage 15.5 - 32.5 V 15.8 - 39 V


Number of arc voltage positions 21 28

Power supply 3 x 400/ 3 x 230 V ± 15% 50/60 Hz 3 x 400/ 3 x 230 V ± 15% 50/60 Hz

Power at primary (100%) 7.6 kVA / 100% 10.2 kVA / 100%

Fuse rating 25 AT/ 400 V / 35 AT / 230 V 35 AT/ 400 V / 63 AT / 230 V


Dimensions L x W x H (mm) 950 x 465 x 895 (C) / 950 x 465 x 785 (DS) 950 x 465 x 895 (C) / 950 x 465 x 785 (DS)

Weight 137 Kg (400C) / 129 Kg (400DS) 156 Kg (500C) / 148 Kg (500DS)

CastoMig 303406 (400C) / 303408 (400DS) 303410 (500C) / 303412 (500DS)

With switch synergic program CMP 45 303407 (400C) / 303409 (400DS) 303411 (500C) / 303413 (500DS)

IncludesEarth cable, 4m, 50mm2

with plug and workpiece clamp 303483 -


with plug and workpiece clamp - 303484

Shielding gas hose, 1.5m 300693 (400C) 300693 (500C)

Options / AccessoriesCooling CMC 47, 230V / 50Hz 303415


• Powerful MIG/MAG welding plants for industrial use• Field-proven technology for excellent welding results• Extremely easy adjustment of parameters with the program unit CMP 45 (option)• 2-step and 4-step control cycle, spot and intermittent welding• For gas or water-cooled torches

CastoMIG 400CCompact

CastoMIG 400DS

separate Wire Feeder

CastoMIG 500CCompact

CastoMIG 500DS

separate Wire Feeder


32

MIG/MAG Welding

2 Rolls system

4 Rolls system / 2 Rolls system

Wire Diameter

Drive roll with

groove

Feedroll with

groove

Pressure roll

smoothPCS Article PCS Article PCS Article

Ø 0.8 1 303467 1 302762 - -

Ø 1.0 1 303468 1 302763 - -

Ø 1.2 1 303469 1 302755 - -

Ø 1.6 1 303470 1 302764 - -Semi circular groove smooth steel teeth

Aluminium + cored wire

Ø 0.8 1 303433 * - - 1 302852 *

Ø 1.0 1 303434 * - - 1 302852 *

Ø 1.2 1 302695 - - 1 302852 *

Ø 1.6 1 303435 - - 1 302852 *Trapezoidal groove steel teethFe + CrNi * Rolls without teeth

1) Drive roll with groove2) Feedroll with groove3) Pressure roll smooth

Wire Diameter

Feedroll with groo-

ve

Pressure roll

smoothDrive gear

PCS Article PCS Article PCS ArticleØ 0.8 4 2 302762 - - 1 302756

Ø 1.0 4 2 302763 - - 1 302756

Ø 1.2 4 2 302755 - - 1 302756

Ø 1.6 4 2 302764 - - 1 302756

Ø 0.8 2 1 302765 2 1 302852 * 1 302756

Ø 1.0 2 1 302766 2 1 302852 * 1 302756

Ø 1.2 2 1 302767 2 1 302852 * 1 302756

Ø 1.6 2 1 302768 2 1 302852 * 1 302756

* Rolls without teeth

2) Feedroll with groove3) Pressure roll smooth4) Drive gear

Ø 1.2 4 2 302769 - - 1 302756

Ø 1.6 4 2 302770 - - 1 302756

Ø 2.0 4 2 302771 - - 1 302756

Ø 2.4 4 2 302772 - - 1 302756

Ø 2.8 4 2 302773 - - 1 302756Semi circular groove knurled steel teeth

Cored wire

Semi circular groove smooth steel teethAluminium + cored wire

Trapezoidal groove steel teethFe + CrNi


33

MIG/MAG Welding

Accessories for CastoMIG 350C and DS

Conversion kit A/V - digital display 303425


Conversion kit soft start speed for 350C 303427

Conversion kit soft start speed for 350DS 303428

Trolley for DSI and DSII 303432

Holder for DSI 303436

Connexion cable assembly for DSI, 5m/10m 30342(3/4)

Argon/CO2 pressure reducer 301669



wih plug and workpiece clamp 301483

Drive roll with trapezoidal groove for solid wires diam.0.8mm 303433

Drive roll with trapezoidal groove for solid wires diam.1mm 303434

Drive roll with trapezoidal groove for solid wires diam.1.2mm 302695

Press roll 302852



Drive roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm 303468

Feed roll with semi-circular groove for Al/Al-alloys and cored wires diam.1mm 303763





Accessories for CastoMIG 400/500 C and DS

Cooling CMC 47, 230V / 50Hz 303415

Conversion kit 4-roll feeder 303421

Feed roll, with trapezoidal groove for solid wire diam.1mm 302766

Feed roll, with trapezoidal groove for solid wire diam.1.2mm 302767

Pressure roll 302852

Connection cable assembly for DSII, gas cooled, 5m/10m 30341(7/8)

Connection cable assembly for DSII, water cooled, 5m/10m 3034(19/20)

Conversion kit push/pull for torch MSG816 303429


Conversion kit Lifting eyes 303431

Conversion kit program unit CMP45 303416

Conversion kit Control socket 9 poles 303549

Trolley for DSI and DSII 303432

Holder for DSII 303422

Cooling CMC 46, 230V, 50/60Hz, with rotating pump 303430



Earth cable, 4m, 50mm2 wih plug and workpiece clamp 301483


34

MIG pulse Welding

Total Arc2 3000



60% Duty cycle amperage 210 A (270 A at 25°C)


Operating voltage 14.2 - 27.5 V


Power supply 3 x 400/ 50/60 Hz

Power at primary (100%) 4.5 kVA / 100%

Fuse rating 16 AT/ 400 V



Weight 71 Kg

Total Arc2 3000 303650

Digital Dual voltage 303651

IncludesPrograms display chart 303713


OptionsEarth cable, 3 m, 35 mm2


Earth cable, 4 m, 70 mm2



• Digital controlled inverter• Transistor controlled welding rectifier• Programmed and manual MIG/MAG• Standard & pulsed MIG/MAG welding• 3 phase 400 volts input• 270 amp output• Integrated water cooler• 73 welding programmes• 50 job settings storable• 2 step – 4 step special 4 step• Up down control on torch during use • Dual pulse programme available• Remote controls available• MMA & TIG available as standard• 4 roll wire feed standard

(compact) (liftarc)


35

MIG pulse Welding

Total Arc2 4000 (separate wire feeder) (liftarc)












Weight 75 Kg

Total Arc2 4000 303740


IncludesOperating manual&spare parts list 303741

Programs display chart 303741


Options / AccessoriesWire feeder DS3 303733






• Digital controlled inverter• Transistor controlled welding rectifier• Programmed and manual MIG/MAG• Standard & pulsed MIG/MAG welding• 3 phase 400 volts input• 400 amp output• Integrated water cooler• 86 welding programmes• 50 job settings storable• 2 step – 4 step special 4 step• Up down control on torch when using CastoPlus 500W UD• Dual pulse programme available• Remote controls available• MMA & TIG available as standard


36

MIG pulse Welding

Total Arc2 5000 (separate wire feeder) (liftarc)












Weight 75 Kg

Total Arc2 5000 303750


Options / AccessoriesHolder for DS III 303734

Wirefeeder CastoMIG DS III 303733

Connection cable assembly, 5 m 303736

Earthing cable, 6 m, 70 mm2 303484


• Digital controlled inverter• Transistor controlled welding rectifier• Programmed and manual MIG/MAG• Standard & pulsed MIG/MAG welding• 3 phase 400 volts input• 500 amp output• Integrated water cooler• 86 welding programs• 50 job settings storable• 2 step – 4 step special 4 step• Up down control on torch when using CastoPlus 500W UD• Dual pulse programme available• Remote controls available• MMA & TIG available as standard

Accessories for Total Arc2 3000 / 4000 and 500O

Remote control unit RC 2 300255

Remote control unit RC4 300256

Remote control cable, 0.75m/5m/10m/15m/20m 30224(1/2/3/4)


Trolley for DSIII 303432

Holder for DSIII 303734

Interconnection cable assembly 1.5/5/10/15/20 3037 (35/36/37/38/39)

Torch balancing boom XUPERlight 303742

Installation set for push/pull torch 303718

Interface AUT 2 for automatised applications 303744

External start button, with plug and 5m cable 302652

Interface for connecting TotalArc with a personal computer 303767


37

MIG pulse Welding

MIG/MAG Torches Selection

Torches for MIG/MAG weldingGas cooled torches 3 m 4 m 5 mCastoPlus 150 G 150 A = at 60 % Duty cycle 30380 0 30380 1 -

CastoPlus 250 G 200 A = at 60 % Duty cycle 30380 2 30380 3 -

CastoPlus 360 G 320 A = at 60 % Duty cycle 30380 4 30380 5 30380 6

Water cooled torchesCastoPlus 300 W 270 A = at 100 % Duty cycle 30380 7 30380 8 30380 9

CastoPlus 500 W 450 A = at 100 % Duty cycle 30381 0 30381 1 30381 2

CastoPlus 500 W U/D 450 A = at 100 % Duty cycle 30381 3 30381 4 30381 5

CastoPlus 601 W 550 A = at 100 % Duty cycle 30394 0 30394 1 30394 2

Water cooled torches for heavy duty EnDotec applications 1.5 m 3 m 5 mMSG 400 FD 400 A = at 100 % Duty cycle - 302474 -

Water cooled machine torchesMSG 350 MB 350 A = at 100 % Duty cycle 302254 - -

MSG 500 MB 500 A = at 100 % Duty cycle - 302282 302288

Water Cooled push pull torchesMSG 816(A) - 302439 302442

Equipment

MIG/MAG welding torches 3m/4m/5m C

ast

oM

IG 1

60

C

Ca

sto

MIG

25

0C

Ca

sto

MIG

35

0 C

/D

S

Ca

sto

MIG

4

00

/50

0 C

/DS

Ca

sto

MIG

4

00

/50

0 C

/DS

/W

***

Xu

pe

rMig

25

00

Tota

lArc

2 3

00

0/4

00

0/5

00

0CastoPlus 150G 303800/1

CastoPlus 250G 303802/3

CastoPlus 360G 303804/5/6

CastoPlus 300W 303807/8/9


CastoPlus 500W U/D 303813/4/5


MSG 400 FD 302474

MSG 350MB 1,5m 302254

MSG 500MB 302282/302288

MSG 816(A) 5m 302439/302442with push pul l card

with push pul l card

Id-Weld torch gas cooled 300587

Id-Weld torch water cooled 300588

Recommended variant Possible variant not recommended variant

*** with watercool ing


38


39

1) Cathode holding device - 2) Plasma gas - 3) Cathode 4) Cooling water - 5) Shielding gas - 6) Feeding gas and powder - 7) Welding direction - 8) Ignition - 9) Double power supply

PTA Processplasma transferred arc process

The Eutronic© GAP is the Castolin Eutectic Plasma Transferred Arc (PTA) process. GAP is ideal for coating and joining operations. In the PTA process, the plasma is focused while forced through the heat resistant anode, causing a considerable increase of the arc density, energy and temperature. The welding filler alloy, in micro-atomized powder or cold wire form, is conveyed into the plasma arc column where a shielding gas protects the wed pool from the atmosphere.

Castolin Eutectic has developed special powders for GAP applications.


40

Plasma Transferred Arc & Powder Coating

Multi Plasma ModuleTechnical DataSupply voltage 230V +N 50/60Hz

Max power consumption 0.9kVA

Welding current TIG-inverter (60% ED) 270A

Welding current TIG-inverter (100% ED) 220A

Open-circuit voltage 110 V DC

Adjustment range pilot current 5 - 20A

Protection type IP 23


Weight 29 kg

Multi plasma module 1007495

OptionsInterconnecting cable PMB/Z-2m for

CastoTig 1601DC / 1701DC / 1702AC/DC

2201 DC / 2202 AC/DC 1002713

Interconnecting cable PMB/Z-2m for 3002AC/DC 1002711

Al-Module for Multi Plasma Module 1004439

WPL manual torch E12N, 4m Water-cooled,

for plasma welding 400900

Liner unit for WFE, 3m 260422

• Expandable modular design• An affordable start in plasma welding• Separate power source required, see CastoTIG power source

• Extension for existing TIG sources• All purpose plasma welding unit• Extremely versatile due to light weight design• Equipped for micro-plasma welding• Works with WFE wire feeder

EuTronic GAP 2001 DC basic

Technical dataVoltage supply 3x400 + N ± 10%

Power supply 5X16A CEE plug

Supply frequency 50/60 Hz

Welding current(100%ED) 160A

Adjustment range 1.0 - 160A

Max power consumption 16 KVA

Open circuit V main inverter 90 V

Open circuit V pilot inverter 110 V

Pilot current(100%ED) 20A



Dimensions L x W x H (mm) 815x455x635

Weight 63 Kg

EuTronic GAP 2001 DC basic 260234

with powder and Cold Wire settings 260063

Accessories for GAP see page 42

• Plasma welding from 1A to 160A• Manual settings• Works with WF cold wire feeder• Hand held torch or machine torches available

• 50 Job settings storable• TIG welding & cold wire TIG welding• Trolley mounting facility


41


EuTronic GAP 2001 DC touch screen





Adjustment range 1.0 - 160A




Pilot current (100%ED) 10A

Adjustment range pilot current 0.5 - 10A



Weight 70 Kg

EuTronic GAP 2001 DC touch screen 260233

OptionLike basic with powder and Cold Wire settings 260062


• Plasma welding• Micro plasma welding• Touch screen setting technology• Monitoring of external cooling units• Works with WF cold wire feeder• Hand held torch or machine torches available• TIG welding & cold wire TIG welding• Plasma powder welding

EuTronic GAP 3001 DC




Welding current (50%ED) 350A

Welding current (100%ED) 250A

Adjustment range 6 - 350A








Weight 77 Kg

EuTronic GAP 3001 DC 260065


• For full automation or manual operations• Plasma welding• Powerful PLC 72 pin harting plug automated interfaces (on request)• 100 memory cells for parameter storage• Powder coating using powder feeder EP2

• Optional GAP control software package for enhanced control and display of parameters• Works with cold wire feeder WF• Hand held and machine torches for both welding and powder coatings


42


EuTronic GAP 3002 AC/DC


Power supply 5X32A CEE plug 6mm2




Adjustment range 6 - 380A


Open circuit V main inverter 80 V DC

Open circuit V pilot inverter 110 V DC




Dimensions L x W x H (mm) 750X430X630

Weight 85 Kg

EuTronic GAP 3002 AC/DC 300995

• AC/DC plasma welding facilities• AC ARC for aluminium plasma welding• For full automation or manual operations• Powerful PLC 72 pin harting plug automation interface (available on request)• 100 memory cells for parameter storage• Optional GAP control software package for enhanced control and display of parameters• Works with cold wire feeder WF• Powder coating using Powder Feeder EP2• Hand held and machine torches for both welding and powder coating

EuTronic GAP Automated UnitTechnical dataGas supply Ar + AR/H2, @ 30 psi

Water supply 5 l/min

Supply voltage 460V 3 phases 60 Hz

Max. power consumption 20 kva

Welding current (100% duty cycle) 220 amps

Welding current adjustment range 6-280 amps

Open circuit voltage 80 volts

Pilot current at 100% duty 30 amps

Pilot current adjustment range 3-60 amps

Dimensions (LxWxH) 1795x750x2500mm

Weight 350kg

• Provides repeatable precision for plasma joining, coating and brazing • Turn-key robotic cell to increase productivity • AC/DC version available for welding of Al, Mg and their alloys • Completely modular for immediate, tailor made configuration

and cost effective fitting of applications • Wide range of options, accessories and welding consumables • Alloy fexibility


43


The new EuTronic GAP range of power sources, due to their modular design, can be adapted to any application just by choosing the appropriate accessories.

Accessories for GAP

Powder Feeder EP2

Technical dataSuitable for GAP 2000/3000 MPM

Carrier gas Ar, Ar-H2

Carrier gas flow rate 0 - 4 l/min

Powder reservoir 2 l capacity

Degree of protection IP 23

Weight (without powder) 7.5 kg

Dimensions L x W x H (mm) 200 x 170 x 470 mm

Powder Feeder EP2 260229

• Stepless feeding rate control via feeding wheel speed directly from inverter PLC. • Powder feed rate 3-120 g/min, depending on feeding wheel configuration, torch, anode and powder density.• Two EP2 units can be driven in parallel (only by power sources with the optional second motor control card) for applications that require feeding of different powders into the weld pool: i.e. matrix and carbides.

Cold Wire Feeder For GAP 2001 series / 3001 and 3002Degree of protection IP23

Weight 25 Kg


Cold Wire Feeder 260395

• Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder for 16 Kg wire coils. • Special designed pressure arms care for a smooth and reproducible pressure of the wire onto the feeder rolls within the drive.

Cold Wire Feeder ElectronicFor MPM / TIG seriesPower supply 230VAC

Max. power consumption 370VA

Max.wire speed 10m/min

Suitable wire diameters 0.8 – 3.2 mm

Weight 30 Kg

Cold Wire Feeder Electronic 260425

• Drive: efficient four roll drive with 30mm wire feeder rolls, fit in wire feeder for 16 Kg wire coils. • Special designed pressure arms care for a smooth and reproducible pressure of the wire onto the feeder rolls within the drive.• Electonically motor controller for the four roll wire feeder. Functions: forward/backward movement, wire inching, wire feedback, pulse functions, control signals for fault indication. • Buttons for: wire inching, forward/backward movement, speed and pulse adjustment.


44


RC-H manual

RC-H auto

Remote control units RC-H manual remote control 260231

including 8 metres connecting cable

RC-F foot operated remote control (pedal) 260232


RC-H auto remote control 260231


Cooling GAP *Technical dataWeight 40 kg

Dimensions L x W x H (mm)) 900 x 445 x 360mm

Cooling GAP (*) 260058

Technical dataWeight 45 kg

Dimensions L x W x H (mm) 900 x 445 x 360mm

Cooling GAP Twin 260059

(*) Use only Castolin Eutectic dedicated cooling liquid

• Single or twin circuit heat exchangers additional water-water heat exchanger available.


45


TrolleyTechnical dataWeight 45 kg

Dimensions L x W x H (mm) 1.190 x 740 x 1.415 mm

Trolley 260056

• Holds gas cylinders, powder feeder, power source and cooler.• Wide range of additional trays and accessories for better configuration and ease of use of the trolley.

Oscillating Unit Electronic OU 260314

Oscillation width 60 mm max

Oscillation speed 0,1 - 60 mm/s

Dwell time 0 - unlimited

Max load 5 Kg

Electronic AVC 260315

Max transverse path 100 mm

Oscillation speed 0,1 - 20 mm/s

Max load 10 Kg

Electronic OU with AVC 260316

The system allows oscillation while keeping the distance

from the workpiece constant.

The max load 5kg

Control Box 260519

Supply voltage 230V AC 50/60Hz

Degree of protection IP 23

Weight 20 kg

Dimensions L x W x H (mm) 564 x 264 x 440mm

The oscillator units are available in 3 different versions: basic OU, Oscillator Unit, an Arc Voltage Control option, AVC, that keeps the distance between torch and workpiece constant and a OU with AVC option (2 axis oscillator).


46


GAP E15 Construction horizontal

Max current at 100% 150A

Powder flow rate N.A

Weight with hose pack ca. 2.5 kg (4m)

GAP E15 260581 (4 m) 260622 (8 m)

• liquid cooled manual torch, available also with 70° and 180° neck• Hose pack: 4-6-8 metres; longer hose packs on request• Cold wire holder available

GAP E150Construction horizontal


Powder flow rate ** 5-20 g/min

Weight with hose pack 2.0 kg (3m)

GAP E150 260434 (3 m) 260435 (4 m)

• 3m hose pack• Liquid cooled• Powder manual torch

GAP E54 S-M-D-DLConstruction horizontal


Powder flow rate ** 10 - 40 g/min

GAP E54 (length: 330 mm) 400861 (4 m) 400715 (10 m)GAP E54 (length: 550 mm) 402272 (4 m) 402260 (10 m)

• Powder machine torch for inner coatings of parts with diameter > 80mm• Available in four different lengths (models): 330(S), 550(M), 920(D) and 1770(DL)mm. • With various hose pack lengths• Built on request, please ask for delivery time

GAP E52Construction vertical




GAP E52 400204 (4 m) 400878 (6 m) 260230 (8 m)

• Liquid cooled powder machine torch for general applications• Cold wire holder available• Hose pack: 4-6-8 metres; longer hose packs on request• Wide range of anodes and powder nozzles

GAP E42Construction vertical




GAP E42 400238 (4 m) 400240 (10 m)

• liquid cooled powder machine torch for high duty applications• Cold wire holder available

GAP torches

GAP E12N Construction horizontal


Powder flow rate N.A


GAP E12N 400900 (4 m) 402420 (6 m) 402501 (8 m)

• liquid cooled manual torch, available also with 70° and 180° neck• Hose pack: 4-6-8 metres; longer hose packs on request• Cold wire holder available


47

TeroMatec Wire Feeder 400

Technical dataVoltage supply 28 VDC max

Power 98 W

Welding Current 100-400 A

Corrente nominal 400 A

Open circuit voltage 80 V max

Duty cycle 100%

Wire speed 12m/min

Wire diameter range 1.6/2.4/2.8


Weight 24 Kg

GoodAire 1202Consider consulting Castolin Eutectic for fume extraction torches, work benches and arms for fixed installations.

Technical DataPower supply 230 V single-phase

Effective flow rate 1000 m3/h

Noise level 60 dB(A) per DIN 45635

Weight 69 Kg

GoodAire 1202 1202

IDweld 2501

IDweld 2501 is a unit for welding, circular exteriors and interiors intended mainly for coating of internal bores from Ø 30 mm.A modular mechanical unit rotates, and depending on the application also drives a MIG welding head. This head is fitted with a special compact torch, which produces very high quality circumferential weld deposits, even in very tight spaces.The main fields of application are weld coating of internal bores, interior and exterior circular butt weld joints, tube passage joint welds.A large range of accessories extends the potential field of applications.

Technical DataVertical displacement 170 mm

Rotational speed 0.3 to 12 RPM


Weight 19 Kg

Torch 41800 B

IDweld 2501 305339

• Internal & external bore welding machine• Can be used with any conventional MIG/MAG machine• Easy to set up• For internal bores down to 30mm diameter• Separate control box• Self-indexing vertically• Variable speed• Water-cooled head available• Torch extension kit supplied

• Very high effective suction• Cleanable filter• Dust recovery


48

Notes


49

Notes


50

For all other countries or other information needed, please visit our website www.castolin.com

PICTURES Régis Colombo, Tom Coakley, archives Castol in Eutec tic GRAPHICS Phi l Gschwend, Trafikdesign.Statement of L iabi l i ty: Due to variations inherent in specif ic applications, the technical information contained herein, including any information as to suggest produc t applications or results, is presented without representation or warranty, expressed or implied. Without l imitation, there are no warranties of merchantabi l ity or of f i tness for a par ticular purpose . Each process and application must be ful ly evaluated by the user in al l respec ts, including suitabi l ity, compliance with applicable law and non-infringement of the r ights of others, and Messer Castol in Eutec tic and its aff i l iates shal l have no l iabi l i ty in respec t there of.

© Castolin Eutec tic - 2008

ADDRESSES OF CASTOLIN EUTECTIC COMPANIES IN EUROPEAustria, Hungary, South East EuropeCastolin GmbHBrunner Strasse 691235 Wien+43-(0)1-869 45 41-0

Belgium Messer Eutectic Castolin Benelux222-228, Blvd de l’Humanité1190 Bruxelles+32 (0)2-370-1302

Czech RepublicMesser Eutectic Castolin spol. s r.o.Trojska 80/122182 00 Praha 8+42 (0)2-83-09-00-77

FranceMESSER Eutectic Castolin Sàrl22, Av. du Québec BP 325Z.A. Courtaboeuf 1- Villebon91958 Courtaboeuf Cedex+33-(0)1-69 82 69 82

GermanyCastolin GmbHGutenbergstrasse 1065830 Kriftel+49-(0)6192-403-0

PortugalCastolin PortugalRua Maestro Ferrer Trindade, 4B2770-201 Paco de Arcos+351 707 200 855

NetherlandsCastolin Benelux N.V.Rotterdamseweg 4062629 HH Delft+31-(0)15-256 9203

NorwayCastolin Scandinavia Teknologiparken, Akersvn. 24 C 0177 Oslo +47-22-11 18 70

PolandMESSER Eutectic Castolin Sp.z.o.o.P.O. Box 502, ul. Robotnicza 244-100 Gliwice+48-(0)32-230 6736

SpainCastolin Iberica S.A.P. I. de Alcobendasc/ San Rafael, 628108 Alcobendas (Madrid)+34-914 900 300

Sweden, Denmark, FinlandCastolin Scandinavia ABTransportgatan 3742204 Hisings-Backa+46-(0)31-570 470

LithuaniaMesser Eutectic Castolin Sp.z.o.o.filialasV. Nageviciaus 3-6408237 Vilnius+370 5 278 8448

Switzerland MESSER Eutectic Castolin Switzerland SASwiss Market CentreCh. de la Venoge 71025 St. Sulpice+41-(0)21 694 1111

RussiaMesser Cutting & Welding OOOUl. Bolschaja Tulskajya 10/9Office 9506115191 Moscow

TurkeyCastolin Kaynak Ltd.Yukari Dudullu MahallesiBostanci Yolu Sehit Sokak 5334775 Istanbul

United Kingdom & IrelandEutectic Company Ltd.Merse RoadNorth Moons MoatRedditchWorcestershire B98 9NZUK+44-(0)1527 58 2200

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