welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak...

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welding electrodes and wires welding machines

Transcript of welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak...

Page 1: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

welding electrodes and wires welding machines

Page 2: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

www.askaynak.com.tr

Page 3: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

2012

www.askaynak.com.tr

Fortified by its new plant,Askaynak sets its sights on new objectives

Page 4: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Established in 1974, Askaynak is a joint-venture

with Lincoln Electric, the world leader in the design,

development and manufacturing of arc welding

products, robotic welding systems, plasma and

oxyfuel cutting equipment.

The relationship between Askaynak and Lincoln

Electric dates back to 1992, when Askaynak became

the exclusive distributor in Turkey for Lincoln

Electric-branded welding machinery and

equipment. In 1998, this agreement was

transformed into a full-fledged partnership with

Lincoln Electric's acquisition of a 50 percent stake in

the company. Through this partnership, Askaynak

has developed valuable links with Lincoln Electric's

global activities, which include manufacturing

operations, joint-ventures and alliances in 21

countries, and a network of distributors and sales

offices covering more than 160 countries.

Askaynak's strength in the highly competitive

Turkish market reflects the accurate positioning of

its two main product lines: ASKAYNAK and

KOBATEK. ASKAYNAK products primarily comprise

stick electrodes and solid GMA and SA welding wires

for the manufacturing industry, while the KOBATEK

product line mainly carries welding products for

protective maintenance and repair welding

applications.

an equal share joint-venturebetween the Eczacıbaşı Group andthe Lincoln Electric Company

Company ProfileCompany Profile

www.askaynak.com.tr

Page 5: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak's new plant in the Taysad Organized Industrial Zone in Kocaeli-TURKEY

has a combined production capacity of close to 65 thousand tons of welding

electrodes and gas metal arc and submerged arc welding wire.

Welding Electrodes:

36.000 tons/year

Gas Metal Arc Welding Wire:

24.000 tons/year

Submerged Arc Welding Wire:

5.000 tons/year

Production LineProduction Line

Com

pan

y P

rofi

le

The plant's technical features, including its

low water and energy consumption,

advanced safety features and high

productivity, are expected to make it a

model for other invensments of this kind

around the world.

Page 6: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak's plant and head office, set on 40,000 sqm

of land, are located in Kocaeli, an industry-intensive

area of Turkey.

Askaynak is a leading manufacturer of welding

electrodes and wires in Turkey that has proved its

success through its strong market standing over the

years. Askaynak markets its products under its own

brand names, "ASKAYNAK" and "KOBATEK", as well

as under the "LINCOLN ELECTRIC" brand and

distributes them through a 600 strong nationwide

dealer network in the Turkish market.

Askaynak also imports high-tech welding

machinery, which it markets in Turkey under the

"EXPRESSWELD" and "LINCOLN ELECTRIC" brands.

Industries worldwide face increased demands for

efficient and timely delivery of their products.

Askaynak is responding to customers' needs and

expectations in this area by providing on-time-

deliveries with short and flexible lead times.

Askaynak's pioneering spirit makes us open to

change and globalization. Being innovative in our

operations is a long-standing tradition.

on-time-deliveries withshort and flexible lead times

Production & Sales ServicesProduction & Export Sales Services

www.askaynak.com.tr

Page 7: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

SA Welding Wiresand Fluxes

Maintenance and RepairWelding Consumables

GMA and SA Welding Wiresfor Welding Automation

CoatedElectrodes

Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for

half of these sales with exports to more than 50 countries around the world.

In recent years, Askaynak has increased significantly its sales to markets in the Balkans,

Caucasus, North Africa, Russia and Western Europe.

Pro

du

ctio

n &

Exp

ort

Sale

s Se

rvic

es

Export SalesExport Sales

GMA Welding Wires

Page 8: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak was the first manufacturer of welding

consumables in Turkey to receive ISO 9001

certification, one of the most comprehensive and

prestigious international standards for quality

systems from RWTÜV in June 1995. This

certification reflects Askaynak's commitment to

superior quality and to the enhancement of its

operational productivity and efficiency.

All Askaynak products are manufactured to

European standards and specifications using top

quality, pre-tested and quality approved raw

materials. We test all raw materials in our quality

assurance and material research laboratories using

strict quality control methods to ensure that their

chemical compositions meet our standards.

Representative samples from each heat are

retested for mechanical properties, chemical

compositions, weldability, deposit soundness and

hardness.

We guard our reputation carefully by making sure

every product is of the very highest quality.

Askaynak derives its strength from its long standing

focus on quality, which earned it the prestigious

"TÜSİAD-KalDer Quality Award" for Small and

Medium-Sized Enterprises in 1999.

quality tests at every stage,from raw material purchasesto product packaging

DIN EN ISO 9001 : 2000

Quality Assurance SystemQuality Assurance System

Page 9: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak's products have been approved by leading

international certification bodies, including:

The certificates and approvals we are able to offer are both a guarantee for our clients and

proof that we reach the most demanding of technical markets.

American Bureauof Shipping Bureau Veritas Germanischer LloydDet Norske Veritas

Lloyd's Registerof Shipping

Registro ItalianoNavale

Russian MaritimeRegister of Shipping

slavorp

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& n

oita ci fi tr

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ApprovalsApprovals

Qu

ality

Ass

ura

nce

Syst

em

an

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ert

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ati

on

Page 10: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak offers complete solutions by providing a

broad range of high performance, superior quality

and cost-effective coated electrodes for different

welding requirements and metal types.

Askaynak's coated electrodes are specially

designed to meet your industry's specific needs, be

they welded joints on steel constructions or

surface hardfacing applications. Our coated

electrodes also offer superior weldability and self-

releasing slag to make the welder's job much

easier in all positions.

ASKAYNAK's coated electrode range includes:

Rutile and basic-type coated electrodes for

mild steels

Electrodes for high strength, low alloy steels

Electrodes for heat and corrosion-resistant

stainless steels

Electrodes for cast irons

Electrodes for non-ferrous metals

Electrodes for cutting and gouging

Electrodes for hardfacing applications

choose high quality productsfor your welded structures

Coated ElectrodesCoated Electrodes

www.askaynak.com.tr

Page 11: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

WA

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The smooth metal transfer and arc stability of Askaynak's covered electrodes provide

optimum resistance to hot-cracking, high tensile strength, excellent ductility and

toughness for the welding of cast iron, steel, stainless steel and non-ferrous metals.

ASKAYNAK-branded products

offer the most complete

and advanced product range available.

Stic

k E

lect

rod

es

for

SMA

Weld

ing

Ap

plica

tion

s

Page 12: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak produces and distributes high-quality

wire solutions for welding applications. Today, our

branded copper-coated GMA and SA welding wires

are the first choice of welders and welding

decision-makers everywhere because of their

exceptional consistency, feedability and arc

performance.

Askaynak uses sound metallurgical principles to

ensure that its welding wire offers excellent weld

puddle control, first-rate wetting action, straight

bead edges and a superior arc performance. The

exceptional feeding characteristics of GMA and SA

welding wires reduce down-time and provide high

operator appeal.

Apart from distributing our wire products in world

markets under our own trade name, we also

satisfy customers' special packaging and labelling

requirements.

ASKAYNAK's solid wire range includes:

Gas Metal Arc welding wires for mild steels

Submerged Arc welding wires for mild steels

excellent feedability,smooth and stable arc performance

Welding WiresWelding Wires

www.askaynak.com.tr

Page 13: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

WAS &

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Askaynak branded welding wires are available in a wide spectrum of

weights and diameters and a generous range of value and convenience-driven

packaging options from 5 kg plastic spools to 250-350 kgs drums.

Page 14: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Our packaging options aim to provide a perfect fit

for your welding operations. Gas Metal Arc welding

wires are available in 5 and 15 kg plastic spools,

15 kg basket rims or basket spools and 250 kg®ASFIL drums. Submerged Arc welding wires are

available in 25 kgs basket rims and 320-350 kg®ASFIL drums.

®ASFIL drum wire systems are bulk wire packages

designed specifically for GMA and SA welding wires.

These drums decrease the downtime caused by

spool change-over and provide a higher degree of

accuracy in wire placement at arc start. They are

the best solution for fast, efficient and profitable

semi-automatic welding applications.

Plastic boxes are our standard packaging for

ASKAYNAK-branded coated electrodes for cast iron

and all KOBATEK-branded coated electrodes. For all

other ASKAYNAK electrodes our standard packaging

is shrink cardboard boxes.250 kg Drums for GMA Welding Wires

packaging optionsdesigned for your needs

Packaging OptionsPackaging Options

Special packaging

of any kind

provided on request

Page 15: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

5 kg Plastic Spool (D200) for GMA Welding Wire

15 kg Basket Rim (K300), Basket Spool (KS300 require no adapter) and

Plastic Spool (D300) for GMA Welding Wire

25 kg Basket Rim (K435) for SA Welding Wire

Pack

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www.askaynak.com.tr

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Page 16: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Introduced to the welding market for the first time

in the year of 2005 with 160 A invertor type MMA

welding machine, Expressweld branded welding

machines have been developed majorly and today

its product range includes nine different models.

Air and water cooled GMA welding machines with

current value between 250-500 A and inverter

type MMA welding machines providing welding

current between 160-250 A have been developed

by technical specialists of Askaynak and strict

supervisions are being performed in overseas

manufacturing process.

In accordance with high demands from welding

sector, today especially “Expressweld Inverter

161-ULTRA” MMA welding machine has achieved

to become most preferred portable welding

machine among the welders.

EXPRESSWELD product range includes:

Invertor type MMA welding machines

Welding rectifiers

GMA welding machines

Invertor type plasma cutting machines

superior invertor technology inMMA welding and plasma cutting

low spatter under CO2 gas protectionin gas metal arc (GMA) welding

www.askaynak.com.tr

"EXPRESSWELD" Welders"EXPRESSWELD" Welders

EXPRESSWELD

Inverter 161-ULTRA

Page 17: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Weld

ing

an

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Mach

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While Expressweld MasterMIG 250CT enables high quality weld beads especially in spot

welding, MasterMIG 350, MasterMIG 420W and MasterMIG 500W GMA welding

machines enable welding for low carbon structural steels and stainless steels used in

constructions without spatter problem under carbondioxide gas protection.

EXPRESSWELD

MasterMIG 500W

Page 18: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Askaynak has also created a wide variety of special

electrodes for all welding operations under the

KOBATEK brand.

KOBATEK products provide the most complete and

advanced product range available. With total

solutions that enhance welding performance and

wear resistance, KOBATEK products help to

minimize maintenance periods, spare-parts

inventories and production losses and increase

plant efficiency.

KOBATEK product range includes:

Electrodes for cast iron and high-alloy steels

Electrodes for non-ferrous metals

Electrodes for hardfacing applications

Flux-cored wires for hardfacing applications

GMA welding wires and GTA welding rods for

aluminum and its alloys, stainless and

corrosion-resistant steels

Flux-coated and bare brazing alloys

Micro-powder alloys for metal-spraying and

surfacing applications

the answer to yourmaintenance problems

“ KOBATEK ” Products“ KOBATEK ” Products

www.askaynak.com.tr

Page 19: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

selba

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Weld

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Kobatek range of coated electrodes for repair and protective maintenance

provides solutions to even the most difficult of welding problems

while at the same time guaranteeing maximum safety margins and

consistently excellent product quality.

Page 20: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Introduced to the welding market in the year of

2001 with Starweld brand, stainless steel MIG and

TIG welding wires have started to be widely used

in a short time period in facilities performing

welded manufacturing. In the course of time

Starweld product range has extended and today

especially stainless steel and aluminum welding

wires being in the first place, Starweld branded

flux cored welding wires used in shipyards for the

purpose of assembling became a brand in demand.

Starweld products create an ideal balance

between quality and cost issues and also enable

manufacturers to work without sacrificing welding

performance while decreasing manufacturing

costs within manufacturing process.

STARWELD product range includes:

GMA welding wires and GTA welding rods for

aluminum and its alloys

GMA welding wires and TMA welding rods for

stainless and corrosion-resistant steels

Flux-cored wires for hardfacing applications

Carbon-arc electrodes for cutting and gouging

Tungsten TIG electrodes

economy, quality and optimumperformance in welding industry

www.askaynak.com.tr

"STARWELD" Products"STARWELD" Products

Page 21: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Weld

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Starweld branded stainless steel MIG wires are spooled on 12.5 kg plastic spools and

aluminum MIG wires are spooled on 7 kg plastic spools. TIG welding rods are packed in 5 kg

capacity boxes for both product ranges.

As for flux-cored welding wires they are introduced to the market on 15 kg plastic spools.

Page 22: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Serving with wide range of product in welding

industry Kaynak Tekniği Sanayi ve Ticaret A.Ş.

develops its variety of products every year and

precisely maintains its activities to put every kind

of demanded products in high quality into use of

industry within specified period.

In line with this objective; Askaynak branded

abrasives which consist of wide range of product

and are an integral part of welding applications

have been on the market since 2011.

Especially in grinding metal based materials; three

different grinding disks consisting of

"Performance", "Enduro" and "Extra" models and

enabling selection opportunity to the operator

between long service life and grinding speed

parameter and so Askaynak has led the abrasive

market.

ASKAYNAK ABRASIVES product range includes:

Resin bonded abrasives

Flex cut-off and grinding wheels

Coated abrasives

Flap discs, fibre discs, flap wheels

Vitrified bonded abrasives

NK and SCG bench grinding wheels

Saw sharpening wheels, EKR/EKW cup wheels

Mounted points

high performance,long service life in grinding andcutting procedures

"ASKAYNAK" Abrasives"ASKAYNAK" Abrasives

Mounted Points

Page 23: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Resi

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Askaynak branded flex cut-off and flex grinding wheels with handles are manufactured as

per OSA (Organization for the Safety of Abrasives) norm. Products having OSA quality seals

are accepted as reliable in terms of quality all around the world.

ABRASIVES

Page 24: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

NOTES

Page 25: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Superior welding performance

Trouble-free wire feeding

Low fume emission

Extremely low overall spatter

www.askaynak.com.tr

LOW FUME EMISSION

Non-Copper Coated Welding Wire

NON-COPPER COATED

GMA WELDING WIRE

for MANUAL, MECHANIZED and

ROBOTIC WELDING

NON-COPPER COATED

GMA WELDING WIRE

for MANUAL, MECHANIZED and

ROBOTIC WELDING

AS SG2-Extra, non-copper coated gas

metal arc welding wire provide higher

productivity, improved weld quality, a

cleaner work environment and reduced

overall welding costs.

AS SG2-Extra

Page 26: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

Foreign Trade

www.askaynak.com.tr

Yeliz AçıkgözExport Services

Office: +90 (262) 679 78 29

Fax: +90 (262) 679 77 05

E-mail: [email protected]

Pınar EnşenolExport Services

Office: +90 (262) 679 77 65

Fax: +90 (262) 679 77 05

E-mail: [email protected]

Eren ErtuğExport Sales Manager

Office: +90 (262) 679 78 20

Mobile: +90 533 500 76 99

E-mail: [email protected]

Fatih Samet GüngörAssistant Area Manager

Office: +90 (262) 679 78 25

Mobile: +90 530 291 85 66

E-mail: [email protected]

Areas/Regions: Europe, West Africa, South America

Basri Şehirli

Office : +90 (262) 679 77 50

Mobile : +90 530 291 85 67

E-mail: [email protected]

Areas/Regions: Russia & CIS, Asia

Assistant Area Manager

Cankat Kuday

Office : +90 (262) 679 78 28

Mobile : +90 530 940 72 25

E-mail: [email protected]

Areas/Regions: Middle East, East Africa

Assistant Area Manager

Kaynak Tekniği Sanayi ve Ticaret A.Ş.

TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi, 2. Cadde, No: 5

Şekerpınar 41420 Çayırova/KOCAELİ - TURKEY

Phone : +90 262 679 78 00 Fax : +90 262 679 77 05

How toContact Us

Page 27: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

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Page 28: welding electrodes and wires welding machines · for Welding Automation Coated Electrodes Askaynak is a leader in welding electrode and wire exports from Turkey, accounting for half

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Kaynak Tekniği Sanayi ve Ticaret A.Ş.

TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi, 2. Cadde, No: 5

Şekerpınar 41420 Çayırova/KOCAELİ - TURKEY

Phone: +90 262 679 78 00 Fax: +90 262 679 77 05

[email protected]