WELDING AND PLASMA CUTTING AUTOMATION - · PDF filePRODUCT CATALOGUE WELDING AND PLASMA...
Transcript of WELDING AND PLASMA CUTTING AUTOMATION - · PDF filePRODUCT CATALOGUE WELDING AND PLASMA...
P R O D U C T C A T A L O G U EW E L D I N G A N D P L A S M A C U T T I N G A U T O M A T I O N
07/2013
www.magmaweld.com
automation
Leading the way in many respects in this context in Turkey, our company continues to be the welders' most reliable assistant and manufacturers' trouble-free income source with its new products like the latest Cored Wires and high strength Magma Sepet. All our products are inspected according to international and national standards and many products are certified and periodically inspected by international and national certification bodies like CE, TÜV, DB, CWB, ABS, BV, RINA, DNV, GL, LR, RMR and TL in line with the market requirements. A welder is competent for his duty and welding is an art. Functionality of the electrode and of the welding machine is not to create problems for the welder. While the young Magmaweld works with innovative solutions as an apprentice for the welder in uninterrupted welding, it also fulfils its social responsibilities by means of the year-round welders' courses it opens and by material and training support it provides for many training establishments by making use of the knowledge accumulation and experience of more than half a century of Oerlikon.Magmaweld is a brand offering uninterrupted welding solutions by means of its past experience and by innovative, environment-friendly and energy efficient products. Main target of Magmaweld is to allow welders to have break only when they desire to do so. It is always easy to contact with Magmaweld, Magmaweld products are readily available everywhere, an authority to solve your problems is always available at Magmaweld, you receive affordable and fast after-sale services.
NON STOP WELDING & CUTTINGWelders desire their welding electrodes and machines not to let them down while they carry out their art while factories desire their production to be maintained uninterruptedly. Based on this awareness, we have redefined the Welder's Confidence Source in a much larger scope in order to meet requirements of welders.
We have brought a new energy to the world of welding by combining our Magmaweld brand, which we have created based on the inspiration of resemblance between the welding arc and the natural energy source of MAGMA at the core of our planet, with our strong arc technologies of many years. Even though Magmaweld is a young brand, the background of experience and knowledge behind it dates back to 1957. During those years, Oerlikon Kaynak Elektrodları ve Sanayi A.Ş. had started production of coated electrode by the license obtained from the Swiss based Oerlikon Schweisstechnik AG, and without being satisfied with this, it constantly developed new products by means of the R&D unit it had established and eventually put an end to the technological dependence on foreign sources years ago. Our factories today have a full knowledge of formulation and production technologies of all welding consumables like coated electrodes, cored wires and submerged arc welding powders and welding machines technologies, in addition to this they constantly develop and include in our production program ever new products in line with the developments in the welding industry.
Welding Consumables FactoryOrganize Sanayi Bölgesi 2. Kısım - MANİSA
Welding Machines and Automation FactoryOrganize Sanayi Bölgesi 5. Kısım - MANİSA
www.magmaweld.com
CONTENTS
automation
COLUMN - BOOM SYSTEMS
CBS-2 CBS-3 CBS-4 CBS-5 Column-Boom system Examples
TURNING BEARINGS
CRD / CRI 5 T CRD / CRI 10 T CRD / CRI 15 T CRD / CRI 30 T CRD / CRI 60 T CRD / CRI 100 T CRD / CRI 120 T
BIAXIAL AC POSITIONER
HR500 HR1000 HR3000 HR5000
LINEAR WELDING SYSTEMS
MLW-07 MLW-10 MLW-13 MLW-16 MLW-19 MLW-25 MLW-30
CIRCULAR WELDING SYSTEMS
LSP-60
LSP-130
CNC CUTTING STANDS
MAGMACUT DD MAGMACUT COMPACT HPR130XD (PLASMA POWER SOURCES) HPR260XD (PLASMA POWER SOURCES) HPR400XD (PLASMA POWER SOURCES) POWERMAX45 PLASMA CUTTING MACHINE POWERMAX65 PLASMA CUTTING MACHINE POWERMAX85 PLASMA CUTTING MACHINE POWERMAX105 PLASMA CUTTING MACHINE
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1
112
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3
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333
3
4
4
44
4
33
5
5
555
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910
101010101010
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COLUMN-BOOM SYSTEMS MODEL: CBS
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Magma (Light Series) Column & Boom Systems (CBS), offer an alternative solution to circular and linear welding operations. It enables the opportunity for high and long range welding applications. The column can rotate 360o around its own axis. Therefore, it provides a complete circular control over the process.
Movements along the axis are controlled by limit switches. All the cables are protected by cable tubes. Boom movement is balanced with a counter weight. Vertical axis boom movements are supported by highly secured chain and gear.
Column & Boom System Options:• Movement on rail sliding system• Welding line tracking system• Powder collection and air drying units for subarc welding systems• Boom end operator seat
Technical Features
Models
Effective Working Length
Boom Height (A) – Rail Motion
Boom Height (A) – With Fixed Platform
Boom Elongation (B)
Total Height (C) – Rail Motion
Boom Linear Motion Speed (max.)
Application Areas• Wind Turbine Fabrications• Pressure Tank Manufacturing• Pipe Production Lines
Boom Front End (max.)
Boom Rear End (max.)
Amount of Load
CBS 3x3 CBS 4x4 CBS 5x5
m
mm
mm
mm
mm
Total Height (C) – With Fixed Platform mm
Lifting Speed m/min
Kg
m/min
Fixed Platform
Movable Platform on Rail
3 4 5
1120-4120 1120 -5120 1120-6120
970-3970 970-4970 970-5970
945-3945 945-4945 945-5945
5440 6440 7440
200 150 100
200 150 100
5300 6300 7300
2 2 2
2 2 2
COLUMN-BOOM SYSTEM EXAMPLES
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Welding on Roller and Support Circular and Axial Internal Welding
Circular and Vertical Welding on Turning Table Circular and Axial External Welding
Welding on Positioner Double Torch Welding
TURNING BEARINGS
• Magma rotator bearings are designed such as to endure severe working conditions to turn work pieces weighing from 5 tons to 120 tons.• Polyurethane coated rollers are used in all models. Thus, vibrations likely to occur during the process are avoided.• Rail skid systems and manual or motorized roller inter-distance adjustment options are offered optionally along with the rotator bearings based on requirements.• They are suitable for use especially in the manufacturing fields like pressure vessels, pipes and wind turbines.
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MODEL: CRD / CRI and SRD / SRI
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CRD
CRI
SRD
SRI
Technical Features
Model
CRD / CRI 5T
CRD / CRI 10T
Supporting Capacity per Bearing
(tons)
2.5
5
Rotator Material
PU
PU
Min. Work Piece Dia.(mm)
165
165
Max. Work Piece Dia.(mm)
4250
4250
Tangential Speed(mm/min.)
62 - 618
102 - 1020
CRD / CRI 15T
CRD / CRI 30T
7.5
15
PU
PU
225
469
5000
7500
114 - 1137
130 - 1300
CRD / CRI 60T
CRD / CRI 100T
30
50
PU
PU
469
469
7500
7500
130 - 1300
130 - 1300
CRD / CRI 120T 60 PU469 7500 130 - 1300
SRD / SRI 5T 2.5 PU500 4500 130 - 1300
SRD / SRI 10T
SRD / SRI 15T
5
7.5
PU
PU
500
500
4500
4500
130 - 1300
130 - 1300
SRD / SRI 30T
SRD / SRI 60T
15
30
PU
PU
500
900
4500
6100
130 - 1300
130 - 1300
SRD / SRI 120T 60 PU1000 7800 130 - 1300
SRD / SRI 100T 50 PU1000 7800 130 - 1300
• Magma HR positioner systems are designed to position work pieces weighing from 500 kg to 5000 kg on two axes.• Pivoting and forward and backward motion of the table is easily achieved by means of a 6 m long cable remote control.• T slots are provided on the table for ease of mounting.
BIAXIAL AC POSITIONER MODEL: HR
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Technical Features
Model
Maximum Loading Capacity
Turning Torque
kg
Nm
HR500
500
1500
HR1000
1000
3000
HR3000
3000
9000
HR5000
5000
15000
Tilting Torque
Eccentricity
Nm
mm
1500
300
3000
300
9000
300
15000
300
Centre of Gravity
Turning Speed
mm
mm/min
300
0.13-1.30
300
0.13-1.30
300
0.13-1.30
300
0.13-1.30
Tilting Angle degrees 0-135 0-135 0-135 0-135
Tilting Speed sec 41 70 60 113
Turning Motor
Tilting Motor
KW
KW
0.37
0.55
0.55
0.75
1.10
1.50
1.50
2.20
Power Supply
Voltage of Control
3 phase
V AC
380/400
24
380/400
24
380/400
24
380/400
24
Table Diameter (ø D) mm 720 920 1220 1500
Weight kg 740 1000 1500 2750
External Dimensions (WxLxH) mm 860 x 1260 x 960 1100 x 1350 x 1000 1340 x 1620 x 1200 1540 x 1720 x 1250
L
H
LINEAR WELDING SYSTEMS MODEL: MLW
• Magma Linear welding systems are designed for butt joining of bended or flat plate sheet metals by means of linear joining by MIG/MAG or TIG welding methods.• Uniform high quality welding seams are obtained in a trouble-free and continuous manner by means of this excellent design combined with Oerlikon's experience in welding.• The compact-structured system is very easy to use.• Speed of the torch assembly moving on the precision-machined skid system can be adjusted and the assembly can pneumatically move upwards and downwards.• Copper shoes are used in the system to remove the heat generated during welding and optional water cooling system is offered as well.• The system has the advantage of receiving service from a single company as Magmaweld brand welding machines and equipment are used in the system. • The entire system is covered by Oerlikon warranty.
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Technical Features
Model
Length of Weld
Material Thickness
mm
mm
MLW-07
700
Minimum Piece Diameter (ø D)
Maximum Piece Diameter (ø C)
mm
mm
67
Torch Precision
Weld Speed
mm
mm/min
External Dimensions (WxLxH) mm
MLW-10
1000
86
MLW-13
1300
108
MLW-16
1600
1-6
133
770
± 0.1
Precisely adjustable between 100 to 1000.
MLW-19
1900
152
MLW-25
2500
184
MLW-30
3000
800x1500x1750 800x1800x1750 800x2100x2350 800x2350x1750 900x2750x1850 900x3250x1850 1100x4200x2000
241
WL
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Technical Features
Turning Speed
Tilting Angle
0.15-1.50
Table Diameter
Distance Between Table and Centre
320
Max. Diameter of Work Piece Accepted
Max. Welding Curent
External Dimensions (WxLxH) 325 x 1100 x 675
* V/H: Vertical / Horizontal
300
300
420
0-90
Max. Loading Capacity (V/H)* 60/30
CIRCULAR WELDING SYSTEMS MODEL: LSP-60
rpm
degrees
mm
mm
mm
A
mm
kg
• Magma circular welding systems are designed to join circular parts in various positions by means of MIG/MAG and TIG welding methods.• Uniform high quality welding seams are obtained in a trouble-free and continuous manner by means of this excellent design combined with Oerlikon's experience in welding.• The compact-structured system is very easy to use.• The system, which offers possibility of welding the work piece in various positional angles through its flexible structure, is excellently user friendly with its torch that can be fixed in any desired position and with its turning speed that can be precisely adjusted.• The work piece is tightened pneumatically and all necessary safety measures are taken.• The system has the advantage of receiving service from a single company as Magmaweld brand welding machines and equipment can be used in the system.• The entire system is covered by Oerlikon warranty.
L
W
* V/H: Vertical / Horizontal
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Technical Features
Turning Speed
Tilting Angle
d/dk
derece
0.15-1.50
Table Diameter
Distance Between Table and Centre
mm
mm
320
Max. Diameter of Work Piece Accepted
Max. Welding Curent
mm
A
External Dimensions (WxLxH) mm 900 x 1300 x 1350
350
300
660
0-90
Max. Loading Capacity (V/H)* kg 130
• Magma circular welding systems are designed to join circular parts in various positions by means of MIG/MAG and TIG welding methods.• Uniform high quality welding seams are obtained in a trouble-free and continuous manner by means of this excellent design combined with Oerlikon's experience in welding.• The compact-structured system is also very easy to use.• The system offers possibility of welding of the work piece in 7 different angles from horizontal position to vertical position.• The system, which offers possibility of welding the work piece in various positional angles through its flexible structure, is excellently user friendly with its torch that can be fixed in any desired position and with its turning speed that can be precisely adjusted.• The work piece is tightened pneumatically and all necessary safety measures are taken.• The system has the advantage of receiving service from a single company as Magmaweld brand welding machines and equipment can be used in the system.• The entire system is covered by Oerlikon warranty.
CIRCULAR WELDING SYSTEMS MODEL: LSP-130
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• Magma CNC cutting tables have a robust, easy to use structure with a long service life suitable for severe working conditions.• Double-drive bridge system is used for a high precision.• High precision is guaranteed by using low vacuolar planetary gear reducers along with Mitsubishi AC servo motors and drivers which operate by rack and pinion system.• Linear skid is used for transversal motion and train rail system is used for longitudinal motion (only in DD series).• Cutting quality and cutting precision is procured by using the best-of-class Hypertherm plasma power supplies and Hypertherm equipment in our systems. (Automatic torch height control and starting height detection with Hypertherm ArcGlide THC, magnetic torch impact prevention system with Hypertherm ArcGlide Breakaway Kit, Hypertherm CNC system ...etc.)
MAGMACUT DD Series
MAGMACUT COMPACT Series
CNC CUTTING TABLES
automation
CNC Unit:• Microsoft Windows XP® embedded• 15” LCD touch-screen• Intel 2.5 GHz or greater• 1GB RAM• 80 GB or greater• RS232, RS485, RS422, Ethernet LAN, Hypernet or Usb Ports• Feature of locating the point of stoppage in case of a power interruption• More than fifty ready-to-cut shapes• Automatic kerf adjustment possibility• Possibility of simulation on screen prior to cutting• Possibility to directly cut the drawings prepared by AutoCad• With Hypertherm True Hole™ technology support
Hypertherm PRONEST Piece Layout Software:• Effective automatic and manual shape layout feature• Feature of cutting precise holes with Hypertherm True Hole™ technology• Feature of automatic cutting direction, sorting and tool orientation• Automatic assignment of material based input and output• User defined material database and plate list composition• Input/output position arrangement possibility in the layout• Interactive and automatic plate breakdown feature• Automatic piece and production cost calculation feature• User defined material database and plate listcomposition
Technical Features
Type of Stand MAGMACUT DD MAGMACUT COMPACT
Model
Net Cutting Width (mm)
Net Cutting Length (mm)
Rail Span (mm)
Total Width – Including the Board (mm)
Total Length (mm)
Heigth (mm)
Maximum Idle Speed (mm/min)
Total Width – Excluding the Board (mm)
3000DD 4000DD 1500x3000 2000x40002500DD
3000 4000 1500 20002500
2 m and Multiples
Length of Stand + 2300 mm
3000 4000
4120 5120 2300 27043620
5035 6035 Mobile Board4535
4340 5340 2500 29043840
3865 4895
2520 1582
12000
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CNC CUTTING TABLES
Technical Features
Models
Black Sheet Cutting Capacity
Without Burr (mm)
Production – Drilling (mm)
Separation – Edge Starts (mm)
HPR260XD(30-260 Amp)
HPR400XD(30-400 Amp)
HPR130XD(30-130 Amp)
32 3816
38 5032
Stainless Sheet Cutting Capacity
Production – Drilling (mm)
Separation – Edge Starts (mm)
32 4520
50 8025
Aluminium Sheet Cutting Capacity
Production – Drilling (mm)
Separation – Edge Starts (mm)
25 3820
50 8025
64 8038
Technical Features
Models
Suggested (mm)
Separation – Edge Starts (mm)
Powermax65(20-65 Amp)
Powermax85(25-85 Amp)
Powermax105(30-105 Amp)
Powermax45(20-45 Amp)
19 25 3212
25 32 3819
Mechanised Drilling Capacity (mm) 12 16 2210
32 38 5025
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PLASMA POWER SUPPLIES FOR CNC CUTTING MACHINES
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NOTES
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NOTES
07/2013
www.magmaweld.com
Organize Sanayi Bölgesi Manisa, Turkey
+90 236 226 26 88
+90 236 226 26 89
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