Welder Performance Qualifications Record

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Date January 31, 2013 WPQ No. MEW-S001 ACCORDING TO ASME IX-2010,Add.2011 Revision 0 Name: Suman Thalukder Delip Stamp no. : S001 WPS no.: WPS-ME-001 TESTING CONDITIONS AND QUALIFICATION LIMITS Welding variables (QW-350) Actual values Range of qualification Process SMAW SMAW Type Manual Manual Transfer mode NA NA GTAW Current/polarity NA NA P No. 1(SA 516 Gr.485) Filler metal Specification (SFA) SFA 5.1 F no 4 without Backing Filler metal Classification E 7018 F-No. (QW-433) 4 Backing (metal, weld metal, double welded) None Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) NA NA Deposit weld metal thickness (t) (QW-451.1) 10 mm 20 Position (QW-461.9) 2G F, H F,H fillet (plate & pipe) F, H Pipe outside diameter NA ≥ 73 mm outside dia. Welding progression NA NA Consumable insert NA NA Gas/Flux type NA NA Inert gas backing NA NA VISUAL INSPECTION (QW-302.4) Acceptable YES NO Sample Type Result Inspeted By Abel Vaz 1 SIDE ACC Organization Lonester Alpha Laboratories 2 SIDE ACC Date 27 janurary 2013 FILLET TEST RESULTS (QW-180) NA Fracture test Mactoetch (QW-184) Fillet size Concavity/Convexity Inspected by Organization Report No. Date VOLUMETRIC NDE (QW-191) NA Film identification no. Result Remarks Film identification no. Result Remarks Inspected by Report number Organization Date Prepared by Mohamed Ibrahim Reviewed by Mostafa Farid Signature Signature Date Date WELDER PERFORMANCE QUALIFIQATION RECORD Base metal P No (material specification) (QW-423) P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49 plate & pipe dia > 24" (610 mm) O.D pipe dia ≤ 24" (610 mm) O.D GUIDED BEND TEST RESULTS (QW-462) We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011

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Welder Performance Qualification Record, According to ASME IX Edition 2010 add. 2011

Transcript of Welder Performance Qualifications Record

Page 1: Welder Performance Qualifications Record

Date January 31, 2013

WPQ No. MEW-S001

ACCORDING TO ASME IX-2010,Add.2011 Revision 0

Name: Suman Thalukder DelipStamp no. : S001WPS no.: WPS-ME-001

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350) Actual values Range of qualification

Process SMAW SMAW

Type Manual Manual

Transfer mode NA NA

GTAW Current/polarity NA NA

P No. 1(SA 516 Gr.485)

Filler metal Specification (SFA) SFA 5.1

F no 4 without BackingFiller metal Classification E 7018

F-No. (QW-433) 4

Backing (metal, weld metal, double welded) None

Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) NA NA

Deposit weld metal thickness (t) (QW-451.1) 10 mm 20

Position (QW-461.9) 2G F, H

pipe dia ≤ 24" (610 mm) O.D F,H

fillet (plate & pipe) F, H

Pipe outside diameter NA ≥ 73 mm outside dia.

Welding progression NA NA

Consumable insert NA NA

Gas/Flux type NA NA

Inert gas backing NA NA

VISUAL INSPECTION (QW-302.4)

Acceptable YES NO

Sample Type Result Inspeted By Abel Vaz1 SIDE ACC Organization Lonester Alpha Laboratories

2 SIDE ACC Date 27 janurary 2013

FILLET TEST RESULTS (QW-180) NA

Fracture test Mactoetch (QW-184)

Fillet size Concavity/Convexity

Inspected by Organization

Report No. Date

VOLUMETRIC NDE (QW-191) NA

Film identification no. Result Remarks Film identification no. Result Remarks

Inspected by Report number

Organization Date

Prepared by Mohamed Ibrahim Reviewed by Mostafa Farid

Signature Signature

Date Date

WELDER PERFORMANCE QUALIFIQATION RECORD

Base metal P No (material specification) (QW-423) P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

plate & pipe dia > 24" (610 mm) O.D

GUIDED BEND TEST RESULTS (QW-462)

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011

Page 2: Welder Performance Qualifications Record

Date January 31, 2013

WPQ No. MEW-S002

ACCORDING TO ASME IX-2010,Add.2011 Revision 0

Name: Dolan Kanti ChowdhuriStamp no. : S002WPS no.: WPS-ME-002

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350) Actual values Range of qualification

Process SMAW SMAW

Type Manual Manual

Transfer mode NA NA

GTAW Current/polarity NA NA

P No. 1(SA 516 Gr.485)

Filler metal Specification (SFA) SFA 5.1

F no 4 with/without BackingFiller metal Classification E 7018

F-No. (QW-433) 4

Backing (metal, weld metal, double welded) Double Welded

Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) NA NA

Deposit weld metal thickness (t) (QW-451.1) 10 mm 20

Position (QW-461.9) 2G F, H

pipe dia ≤ 24" (610 mm) O.D F,H

fillet (plate & pipe) F, H

Pipe outside diameter NA ≥ 73 mm outside dia.

Welding progression NA NA

Consumable insert NA NA

Gas/Flux type NA NA

Inert gas backing NA NA

VISUAL INSPECTION (QW-302.4)

Acceptable YES NO

Sample Type Result Inspeted By Abel Vaz1 SIDE ACC Organization Lonester Alpha Laboratories

2 SIDE ACC Date 27 janurary 2013

FILLET TEST RESULTS (QW-180) NA

Fracture test Mactoetch (QW-184)

Fillet size Concavity/Convexity

Inspected by Organization

Report No. Date

VOLUMETRIC NDE (QW-191) NA

Film identification no. Result Remarks Film identification no. Result Remarks

Inspected by Report number

Organization Date

Prepared by Mohamed Ibrahim Reviewed by Mostafa Farid

Signature Signature

Date Date

WELDER PERFORMANCE QUALIFIQATION RECORD

Base metal P No (material specification) (QW-423) P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

plate & pipe dia > 24" (610 mm) O.D

GUIDED BEND TEST RESULTS (QW-462)

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011

Page 3: Welder Performance Qualifications Record

Date January 31, 2013

WPQ No. MEW-S003

ACCORDING TO ASME IX-2010,Add.2011 Revision 0

Name: Abdul KaderStamp no. : S003WPS no.: WPS-ME-001

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350) Actual values Range of qualification

Process SMAW SMAW

Type Manual Manual

Transfer mode NA NA

GTAW Current/polarity NA NA

P No. 1(SA 516 Gr.485)

Filler metal Specification (SFA) SFA 5.1

F no 4 without BackingFiller metal Classification E 7018

F-No. (QW-433) 4

Backing (metal, weld metal, double welded) Single Side Weld

Filler type (Solid, metal cored or fluxcored) (GTAW/PAW) NA NA

Deposit weld metal thickness (t) (QW-451.1) 10 mm 20

Position (QW-461.9) 2G F, H

pipe dia ≤ 24" (610 mm) O.D F,H

fillet (plate & pipe) F, H

Pipe outside diameter NA ≥ 73 mm outside dia.

Welding progression NA NA

Consumable insert NA NA

Gas/Flux type NA NA

Inert gas backing NA NA

VISUAL INSPECTION (QW-302.4)

Acceptable YES NO

Sample Type Result Inspeted By

1 SIDE ACC Organization

2 SIDE ACC Date

FILLET TEST RESULTS (QW-180) NA

Fracture test Mactoetch (QW-184)

Fillet size Concavity/Convexity

Inspected by Organization

Report No. Date

VOLUMETRIC NDE (QW-191)

Film identification no. Result Remarks Film identification no. Result Remarks

PQR/ME/Kader ACC. Acc.Pores.

Inspected by Report number RT01

Organization Date 1/22/2013

Prepared by Mohamed Ibrahim Reviewed by Mostafa Farid

Signature Signature

Date Date

WELDER PERFORMANCE QUALIFIQATION RECORD

Base metal P No (material specification) (QW-423) P No. 1 through P No. 15F, P No. 34, and P No. 41 through P No. 49

plate & pipe dia > 24" (610 mm) O.D

GUIDED BEND TEST RESULTS (QW-462) NA

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011

Page 4: Welder Performance Qualifications Record

Date 10-2-2013

WPQ No. G 001

ACCORDING TO ASME IX-2010,Add.2011 Revision 0

Name: Zulfiqar AliStamp no. : G001

TESTING CONDITIONS AND QUALIFICATION LIMITS

Welding variables (QW-350) Actual values Range of Qualified

Process GTAW GTAWType Manual ManualTransfer mode NA NAGTAW Current/polarity DCEN DCEN

P No. 1 to P No.1 (SA 106 Gr. B)

Filler metal Specification (SFA) SFA 5.18 ____Filler metal Classification ER 70S-6 ____

6 F No 6Backing (metal, weld metal, double welded) Without Backing with/without Backing

Solid Solid8.74 mm max. 17mm

Three Layers Minimum YES NO ____

2Gplate & pipe dia > 24" (610 mm) O.D F, H

pipe dia ≤ 24" (610 mm) O.D F,H

fillet (plate & pipe) F, H

2 inch 1 inch (25 mm) and overWelding progression NA NAConsumable insert NA NAGas/Flux type SG-A Argon 99.997% (single) SG-A Argon 99.997%Inert gas backing None None

VISUAL INSPECTION (QW-302.4)

Acceptable YES NO

Sample Type Result Company Lonestar Alpha Laboratories

1 Transverse Face Bend Accepted Report No. LMM/ 1300146

2 Transverse Root Bend Accepted Date 9-Feb-13

Conducted by GMY

FILLET TEST RESULTS (QW-180) NA

Fracture test NA Mactoetch (QW-184) NA

Fillet size NA Concavity/Convexity NA

Inspected by NA Organization NA

Report No. NA Report No. NA

VOLUMETRIC NDE (QW-191) NA

Film identification no. Result Remarks Film identification no. Result RemarksNA NA NA NA NA NANA NA NA NA NA NA

Inspected by Report number

Organization Date

Welding Supervised by : Mostafa M. Farid

Prepared by Reviewed by

Signature Signature

Date Date

WELDER PERFORMANCE QUALIFIQATION RECORD

Base metal P No (material specification) (QW-423)P No. 1 through P No. 15F, P No. 34,

and P No. 41 through P No. 49

F-No. (QW-433)

Filler type (Solid, metal cored or flux cored) (GTAW/PAW)

Deposit weld metal thickness (t) (QW-451.1)

Position (QW-461.9)

Pipe outside diameter (QW-452.3)

GUIDED BEND TEST RESULTS (QW-462)

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of ASME IX-2010,Add.2011. Manufacturer: Metal Engineering Oil and Gas Division