WELDED COMMERCIAL ORNAMENTAL FENCE MONTAGE … · welded commercial ornamental fence unique...

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MONTAGE COMMERCIAL®

WELDED COMMERCIAL ORNAMENTAL FENCE

UNIQUE PROFUSION WELDING PROCESSPATENT D466,620 6,811,145 7,071,439

E-COAT™

PROTECTIONATF™

RAKABLE DESIGNPATENT D466,621 7,071,439

TYPICAL PANEL DRAWING(Classic Style shown; Genesis, Majestic and Invincible also available)

* 8’ Nominal Double Ring Adornament option

1-7/16” W x 1-1/2” H x 91-15/16” L x 14 Ga.MONTAGE PLUS Rail

Standard Heights 7’ & 8’

3-15/16” Typical (4” Air Gap) 3” Typical (3” Air Gap)

(14 Ga.)

Post size 2-1/2” x 14 Ga.

*Refer to Construction Specifi cation Table for recommended

(Post Spacing by Bracket Type)

• AUTOMATICALLY FUSION WELDED AT ALL INTERSECTIONS• NO EXPOSED WELDS - VIRTUALLY SEAMLESS APPEARANCE• GOOD NEIGHBOR PROFILE - SAME ON BOTH SIDES• CONSISTENT HIGH QUALITY LEVEL - EVERY PANEL• ZINC-PHOSPHATIZED GALVANIZED STEEL BASE MATERIAL

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PANELS

3-Rail (Standard)

* Non-Stocking panel styles/colors must be purchased in full pallet quantities.

* Genesis panels in both Black and Bronze are packaged with (Black) 3/4” Sq picket plugs.

(8’ Nominal) 92” Actual Panel Width3/4” Sq x 14 Ga. Picket = (19 - Pickets per Panel)

(NOMINAL) PANEL PALLET PANEL HEIGHT ITEM NUMBER WEIGHT QUANTITY STOCKING STYLE/COLOR

7’ H

8’ H

1R * X 3828

1R * X 3948

114

124

25

25

MAJ, CLS/BLK

MAJ, CLS/BLK

CLASSIC GENESIS MAJESTIC

7’ H

8’ H

1R * X 3828-3

1R * X 3948-3

135

148

25

25

N/A

N/A

STYLE SELECTION = MAJESTIC =

CLASSIC = GENESIS =

X = COLOR SELECTIONB = BLACKN = BRONZE

*MCG


CLASSIC = GENESIS =


*MCG



(4” Air Gap)

(3” Air Gap)


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4-Rail (Standard)

* Non-Stocking panel styles/colors must be purchased in full pallet quantities.

* Genesis panels in both Black and Bronze are packaged with (Black) 3/4” Sq picket plugs.



7’ H

8’ H

1R * X 4828

1R * X 4948

121

132

25

25

N/A

N/A

7’ H

8’ H

1R * X 4828-3

1R * X 4948-3

143

156

25

25

N/A

N/A


CLASSIC = GENESIS =


*MCG


CLASSIC = GENESIS =


*MCG




(4” Air Gap)


(3” Air Gap)

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PANELS

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Invincible (3-Rail Standard)

* Non-Stocking panel colors must be purchased in full pallet quantities.

(8’ Nominal) 90-1/2” Actual Panel Width3/4” Sq x 14 Ga. Picket = (20 - Pickets per Panel)

(NOMINAL) PANEL PALLET PANEL HEIGHT ITEM NUMBER WEIGHT QUANTITY STOCKING COLOR

7’ H

8’ H

1RI X 3828

1RI X 3948

116

129

25

25

BLK

BLK

3/4” Sq x 14 Ga. Picket = (20 - Pickets per Panel)

7’ H

8’ H

1RI X 4828

1RI X 4948

124

137

25

25

N/A

N/A



(NOMINAL) PANEL PALLET PANEL HEIGHT ITEM NUMBER WEIGHT QUANTITY STOCKING COLOR

(4” Air Gap)

(8’ Nominal) 90-1/2” Actual Panel Width

Invincible (4-Rail Standard)(4” Air Gap)


PANELS

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WIND LOADINGMONTAGECOMMERCIAL®

Note: Mph values shown are provided forinformation only. They are calculated according to ANSI/ASCE 7-05, “American Society for Civil Engineers Mini-mum Design Loads for Buildings and Other Structures”, Ex-posure Category C (open terrain with scattered obstructions having lengths, generally less than 30 feet), based on post setting in 36” deep concrete footer in soil assumed to be of mid-range strength and compaction. Since specifi ed project conditions such as jurisdictional building codes, elevation of installation, post base/footer design, soil strength, etc., may change from project to project, a structural engineering evaluation, unique to applicable requirements and conditions, should be performed. Consult with your Ameristar Service Representative for an estimate on Engineering Analysis and P.E. Certifi cation.

Note: Mph calculated using ANSI/ASCE 7-02, “American Society of Civil Engineers Minimum Design Loads for Buildings and Other Structures”, Exposure Category B (Urban and suburban areas, wooded areas, or other terrain with numerous closely spaced obstructions having the size of single family dwellings or larger). For wind loading applicable to a particular specification, consult the applicable Building Code.

Montage Commercial Wind Load Capacity

Height RailLength

PostSize

7’ 8’ 2-½” Squarex 14 Ga. 30 121 25 110

8’ 8’ 2-½” Squarex 14 Ga. 24 107 20 98

Pickets With 3.925” Air Space Pickets With 2.990” Air SpaceWind Load

Capacity Factor(PSF)

TypicalWind Load

Capacity (MPH)

Wind LoadCapacity Factor

(PSF)

TypicalWind Load

Capacity (MPH)

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POST ACCESSORIES

BOXQTY

PARTNUMBERITEM DESCRIPTION SIZE

PRICEEA

BOXWT

1RIB100 See Below 1 4

Assembled kit fi ts over 2-1/2” square post. Three curved pickets radiate at equal angles to cover the space above the corner post.

Kit contains:3 ea Invincible Pickets - 3/4” square x 14 ga.1 ea Corner Cap with Welded Mounting Plate6 ea #14 x 3/4” Self-Drilling Screws

Post Cap Kitfor Invincible Outside Corners - Commercial

2-1/2 POST CAP

3/4' PICKET

PICKET AND PLATE PRE DRILLEDFOR PICKET PLACEMENT

MONTAGECOMMERCIAL®

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N/S = Non Stock

Made from high strength stainless steel. Works universally for lines, ends, and corners. Packaged 2 per bag with stainless steel #14 x 3/4” self-drilling screws, stainless steel 1/4” x 1-3/4”one-way bolts and stainless steel 1/4” tee nuts.MUST BE ORDERED IN BAG QUANTITIES.

BRACKETS

ITEM DESCRIPTIONBLACK

PART NO.DEALER

PRICEBRONZEPART NO.

DEALERPRICE

BLACK COLOR

Montage PlusUniversal BoulevardBracket(Not for Invincible)

LINEEND

CORNER

BB112 BN112

Montage PlusFlat MountBracket(Not for Invincible)

BB111 BN111Can be used to attach panels to walls, wood posts, etc. Packaged 2 per bag with stainless steel #14 x 3/4” self-drilling screws, stainless steel 1/4” x 1-3/4” one-way bolts, stainless steel 1/4” tee nuts and 1/4” drive rivets. MUST BE ORDERED IN BAG QUANTITIES.

BB113Montage PlusSwivelBracket(Not for Invincible)

BN113 (N/S)

For oblique angles. Packaged 2 per bag with stainless steel #10 x 3/4” self-drilling screws and #10 x 5/8” stainless steel fl at head phillips screws.MUST BE ORDERED IN BAG QUANTITIES.

Montage PlusInvincibleFlat MountBracket

This bracket to be used for Montage Invincible style. Packaged 2 per bag with stainless steel #14 x 3/4” self-drilling screws, stainless steel 1/4” x 1-3/4” one-way bolts, stainless steel 1/4” tee nuts and 1/4” drive rivets. MUST BE ORDERED IN BAG QUANTITIES.

Used as boulevard bracket around a post to join two adjacent panels in line. Packaged 2 per bag with stainless steel #14 x 3/4” self-drilling screws, stainless steel 1/4” x 1-3/4” one-way bolts and stainless steel 1/4” tee nuts.MUST BE ORDERED IN BAG QUANTITIES.

Montage PlusLine Bracket(Not for Invincible)

SIZE

2-1/2”

-

-

BAGQTY

2

2

2

BOXQTY

80

204

80

WT.EA.

.15

.27

.20

BB118 BN118 (N/S) - 2 100 .30

BB114 2-1/2”BN114 2 80 .84

MONTAGECOMMERCIAL®

BB119 BN119 (N/S) 2-1/2” 2 48 .95Montage PlusInvincibleLineBracket Used as boulevard bracket around a post to join two adjacent panels in line. Packaged 2 per bag with stainless steel

#14 x 3/4” self-drilling screws, stainless steel 1/4” x 1-3/4” one-way bolts and stainless steel 1/4” tee nuts.MUST BE ORDERED IN BAG QUANTITIES.

BB120 BN120 (N/S) 3” 2 48 1.05

INVINCIBLE STYLE BRACKETS

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FASTENERS

CUSTOM FINISHES

ITEM DESCRIPTIONSIZE WT.

EA.BOXQTY

One-Way Bolts

Stainless steel washered one-way bolt for commercial brackets.

3HB300P-20 1/4” x 1-3/4”3HN300P-20 20/Bag .8

Tee Nuts

Stainless steel tee nuts for commercial brackets.

7157BP-20 1/4”7157NP-20 20/Bag .3

Self-Drilling Screws

Stainless steel hex head self-drilling screws for commercial brackets.

HB524P-50 #14 x 3/4”HN524P-50 50/Bag .6

Flat Head Phillips Screws Stainless steel fl at head screw for setting angle on Montage Plus swivel brackets.

H519P #10 x 5/8”- - - - - 1 .005

Drive RivetsDrive rivets for fl at mount brackets.

HB558P 1/4”HN558P 1 .001

HB539P-50 #10 x 3/4”HN539P-50 50/Bag .35

BLACK COLORBLACK

PART NO.DEALER

PRICEBRONZEPART NO.

DEALERPRICE

ITEM DESCRIPTIONBLACK

PART NO.

BLACKWT. EA.DEALER

PRICE

COLORBRONZE

PART NO.

DEALER

PRICE

Paint Pen

Custom fi nishes in the two standard Montage Plus Commercial Fence colors.

PB100 PN100 .5

Zinc-Rich PrimerIdeal for priming cut steel edges of Montage Plus Commercial Fencecomponents prior to applying the appropriate custom fi nish color.

FZ100 1.1

Spray Paint

Custom fi nishes in the two standard Montage Plus Commercial Fence colors.

FB100 FN100 1.1

Zinc-RichPaint Pen Priming required for cut steel edges prior to application of Ameristar Custom

Finishes.NOTE: All cut rail ends must be seal coated with Zinc Rich Primer and Ameristar’s custom touch-up paint or the warranty is void.

PZ100 .5

NOTE: All cut rail ends must be seal coated with Zinc Rich Primer and ameristar’s custom touch-up paint or the warranty is void.

AMERISTAR PB100

BLACK

AMERISTAR

AMERISTAR

RISTAR

RIS

AMERISTAR PZ100

Z

INC

AMERISTAR

AMERISTAR

RISTAR

RIS

ZINC PRIMER

ZINC PRIMER

PRIMER

MER

MONTAGECOMMERCIAL®

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Effective: 01-01-12

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STEEL ORNAMENTAL SQUARE POST

NOTE: In location subject to freezing, where posts are grouted into core-drilled holes, a 1/4” diameter hole should be drilled in the post approximately 1/2” above elevation to allow for drainage of built-up ground water. The drilled hole must be wiped clean and dry before ap-plying Ameristar zinc primer and color fi nish.

1-888-333-3422FAX: 1-877-926-3747

Post Ga. / Wall Post Catalog Price Catalog Price Post Diameter Thickness Length Item Number (Black) (Color) Weight

X = COLOR SELECTION B = BLACKN = BRONZEW = WHITES = SAND

8’

9’

10’

11’

7’

8’

9’

10’

11’

12’

7’

8’

9’

10’

11’

12’

7’

8’

9’

10’

11’

12’

7’

8’

9’

10’

11’

12’

9’

10’

11’

12’

20

23

25

27

22

26

28

31

35

36

30

34

39

43

47

51

47

54

61

67

74

81

102

116

131

145

160

174

233

259

285

311

WP X 25096-14

WP X 25108-14

WP X 25120-14

WP X 25132-14

P X 25084

P X 25096

P X 25108

P X 25120

P X 25132

P X 25144

P X 30084

P X 30096

P X 30108

P X 30120

P X 30132

P X 30144

P X 40084

P X 40096

P X 40108

P X 40120

P X 40132

P X 40144

P X 60084

P X 60096

P X 60108

P X 60120

P X 60132

P X 60144

P X 80108

P X 80120

P X 80132

P X 80144

14 GA.(COMMERCIAL)

12 GA.(INDUSTRIAL)

12 GA.(INDUSTRIAL)

11 GA.(INDUSTRIAL)

3/16” WALL(INDUSTRIAL)

1/4” WALL(INDUSTRIAL)

2-1/2” SQ.(STEEL)

3” SQ.(STEEL)

4” SQ.(STEEL)

6” SQ.(STEEL)

8” SQ.(STEEL)

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POST CAPS X = COLOR SELECTION

B = BLACKN = BRONZEW = WHITES = SAND

Catalog Price Catalog Price Cap Cap Type Cap Style Size Item Number (Black) (Color) Weight

STANDARD FLAT CAP

BALL CAP

2-1/2” SQ.

3” SQ.

4” SQ.

6” SQ.

8” SQ.

2-1/2” SQ.

3” SQ.

4” SQ.

6” SQ.

0.3

0.3

0.4

0.8

2

0.7

0.8

2

8

STEEL

ALUMINUM

A X 507

A X 508

A X 509

A X 515

A X 801

A X 513

A X 516

A X 517

A X 521

STEEL PLATED ORNAMENTAL SQUARE POST

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X = COLOR SELECTION B = BLACKN = BRONZEW = WHITES = SAND

GA. / Post Catalog Price Catalog Price Post Post Diameter Plate Size Length Item Number (Black) (Color) Weight

7’8’9’

7’8’9’

7’8’9’

P X 25084PP X 25096PP X 25108P

P X 30084PP X 30096PP X 30108P

P X 40084PP X 40096PP X 40108P

262831

343943

546167

12 GA.5” x 5” SQ.1/4” Thick

with 9/16” Holes(8833G)

12 GA.6” x 6” SQ.1/4” Thick


11 GA.8” x 8” SQ.3/8” Thick


2-1/2” SQ.(STEEL)

3” SQ.(STEEL)

4” SQ.(STEEL)

Note: Plated posts used with Majestic & Conqueror styles may require a post length 1” longer than the panel/gate height dependent on the grade elevation.

Effective: 01-01-12

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1555 N. MINGO RD. TULSA, OKLAHOMA 74116www.ameristarfence.com

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PART 1 - GENERAL1.01 WORK INCLUDEDThe contractor shall provide all labor, materials and appurtenances necessary for installation of the welded ornamental steel fence system defi ned herein at (specify project site).1.02 RELATED WORKSection __ __ __ - EarthworkSection __ __ __ - Concrete1.03 SYSTEM DESCRIPTIONThe manufacturer shall supply a total fence system of (specify MontageCommercial® standard picket space or Montage Commercial® Pool, Pet & Play® 3” air space) Welded and Rackable (ATF – All Terrain Flexibility) Ornamental Steel (for standard picket space, specify Classic™, Majestic™, Genesis™, or Invincible®; for 3” air space, specify Classic™, Majestic™, or Genesis™) design. The ornamental fence system shall be (specify 7’ height or 8’height) from grade. The system shall include all components (i.e., panels, posts, gates and hardware) required.1.04 QUALITY ASSURANCEThe contractor shall provide laborers and supervisors who are thoroughly familiar with the type of construction involved and materials and techniques specifi ed.1.05 REFERENCES• ASTM A653/A653M - Standard Specifi cation for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy Coated (Galvannealed) by the Hot-Dip Process. • ASTM B117 - Practice for Operating Salt-Spray (Fog) Apparatus. • ASTM D523 - Test Method for Specular Gloss. 0020• ASTM D714 - Test Method for Evaluating Degree of Blistering in Paint. • ASTM D822 - Practice for Conducting Tests on Paint and RelatedCoatings and Materials using Filtered Open-Flame Carbon-Arc Light and Water Exposure Apparatus. • ASTM D1654 - Test Method for Evaluation of Painted or CoatedSpecimens Subjected to Corrosive Environments. • ASTM D2244 - Test Method for Calculation of Color Differences from Instrumentally Measured Color Coordinates. • ASTM D2794 - Test Method for Resistance of Organic Coatings to theEffects of Rapid Deformation (Impact). • ASTM D3359 - Test Method for Measuring Adhesion by Tape Test.• ASTM F2408 – Ornamental Fences Employing Galvanized Steel Tubular Pickets.1.06 SUBMITTALThe manufacturer’s literature shall be submitted prior to installation.1.07 PRODUCT HANDLING AND STORAGEUpon receipt at the job site, all materials shall be checked to ensure that no damage occurred during shipping or handling. Materials shall be stored in such a manner to ensure proper ventilation and drainage, and to protect against damage, weather, vandalism and theft.

PART 2 - MATERIALS2.01 MANUFACTURERThe fence system shall conform to (specify Montage Commercial standard picket space or Montage Commercial Pool, Pet & Play 3” air space) Welded and Rackable (ATF – All Terrain Flexibility) Ornamental Steel, (for standard picket space, specify Classic, Majestic, Genesis, or Invincible®; for 3” air space, specify Classic, Majestic, or Genesis) design, (specify extended picket or fl ush) bottom rail treatment, (specify 3-Rail, 4-Rail, or 3-Rail with Double Rings, 4-Rail with Double Rings) style manufactured by Ameristar Fence Products, Inc., in Tulsa, Oklahoma.2.02 MATERIALA. Steel material for fence panels and posts shall conform to the requirements of ASTM A653/A653M, with aminimum yield strength of 45,000 psi (310 MPa) and a minimum zinc (hot-dip galvanized) coating weight of 0.60 oz/ft2 (184 g/m2), Coating Designation G-60. A minimum of 62% of the steel material shall be derived from scrap metal.

B. Material for pickets shall be 3/4” square x 14 Ga. tubing. The rails shall be steel channel, 1.5” x 1.4375” x 14 Ga. Picket holes in the rail shall be spaced (specify 4.675” o.c. for standard picket space or 3.500” o.c. for 3” air space). Fence posts and gate posts shall meet the minimum size requirements of Table 1.2.03 FABRICATIONA. Pickets, rails and posts shall be pre-cut to specifi ed lengths. Rails shall be pre-punched to accept pickets.B. Pickets shall be inserted into the pre-punched holes in the rails and shall be aligned to standard spacing using a specially calibrated alignment fi xture. The aligned pickets and rails shall be joined at each picket-to-rail intersection by Ameristar’s proprietary fusion welding process, thus completing the rigid panel assembly (Note: The process produces a virtually seamless, spatter-free good-neighbor appearance, equally attractive from either side of the panel).C. The manufactured panels and posts shall be subjected to an inline electrode position coating (E-Coat) process consisting of a multi-stage pretreatment/wash (with zinc phosphate), followed by a duplex application of an epoxy primer and an acrylic topcoat. The minimum cumulative coating thickness of epoxy and acrylic shall be 2 mils (0.058 mm). The color shall be (specify Black or Bronze). The coated panels and posts shall be capable of meeting the performance requirements for each quality characteristic shown in Table 2 (Note: The requirements in Table 2 meet or exceed the coating performance criteria of ASTM F2408).D. The manufactured fence system shall be capable of meeting the verti-cal load, horizontal load, and infi ll performance requirements for Industrial weight fences under ASTM F2408.E. Gates shall be fabricated using fusion welded ornamental panel material and 1-3/4” sq. x 14ga. gate ends. All rail and upright intersections shall be joined by welding. All picket and rail intersections shall also be joined by welding.

PART 3 - EXECUTION3.01 PREPARATIONAll new installation shall be laid out by the contractor in accordance with the construction plans.3.02 INSTALLATIONFence post shall be spaced according to Table 3, plus or minus 1/4”. For installations that must be raked to follow sloping grades, the post spacing dimension must be measured along the grade. Fence panels shall be attached to posts with brackets supplied by the manufacturer. Posts shall be set in concrete footers having a minimum depth of 36” (Note: In some cases, local restrictions of freezing weather conditions may require a greater depth). The “Earthwork” and “Concrete” sections of this specifi cation shall govern mate-rial requirements for the concrete footer. Posts setting by other methods such as plated posts or grouted core-drilled footers are permissible only if shown by engineering analysis to be suffi cient in strength for the intendedapplication. 3.03 FENCE INSTALLATION MAINTENANCEWhen cutting/drilling rails or posts adhere to the following steps to seal the exposed steel surfaces; 1) Remove all metal shavings from cut area. 2) Apply zinc-rich primer to thoroughly cover cut edge and/or drilled hole; let dry. 3) Apply 2 coats of custom fi nish paint matching fence color. Failure to seal exposed surfaces per steps 1-3 above will negate warranty. Ameristar spray cans or paint pens shall be used to prime and fi nish exposed surfaces; it is recommended that paint pens be used to prevent overspray. Use of non-Ameristar parts or components will negate the manufactures’ warranty.3.04 GATE INSTALLATIONGate posts shall be spaced according to the manufacturers’ gate drawings, dependent on standard out-to-out gate leaf dimensions and gate hardware selected. Type and quantity of gate hinges shall be based on the application; weight, height, and number of gate cycles. The manufacturers’ gatedrawings shall identify the necessary gate hardware required for theapplication. Gate hardware shall be provided by the manufacture of the gate and shall be installed per manufacturer’s recommendations.3.05 CLEANINGThe contractor shall clean the jobsite of excess materials; post-holeexcavations shall be scattered uniformly away from posts.

AMERISTAR FENCE PRODUCTSMontage Commercial® - Commercial Steel Ornamental Fence System - Fusion Welded and Rakable

CONSTRUCTION SPECIFICATION - SECTION 32 31 00

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Table 1 – Minimum Sizes for Montage Commercial Posts

Fence Posts Panel Height 2-1/2” x 14 Ga. 7’ & 8’ Heights

Gate Leaf Gate Height 7’ & 8’ Heights

Up to 4’ 3” x 12 Ga. 4’1” to 6’ 4” x 12 Ga. 6’1” to 16’ 6” x 12 Ga.

Table 2 – Coating Performance Requirements Quality Characteristics ASTM Test Method Performance Requirements Adhesion D3359 – Method B Adhesion (Retention of Coating) over 90% of test area (Tape and

knife test). Corrosion Resistance B117, D714 & D1654 Corrosion Resistance over 1,000 hours (Scribed per D1654;

failure mode is accumulation of 1/8” coating loss from scribe or medium #8 blisters).

Impact Resistance D2794 Impact Resistance over 60 inch lb. (Forward impact using 0.625” ball).

Weathering Resistance D822 D2244, D523 (60˚ Method) Weathering Resistance over 1,000 hours (Failure mode is 60% loss of gloss or color variance of more than 3 delta-E color units).

Table 3 – Montage Commercial – Post Spacing By Bracket Type Span For INVINCIBLE®

8’ Nominal (90.445” Rail) For CLASSIC, GENESIS, & MAJESTIC 8’ Nominal (91.95” Rail)

Post Size 2-1/2” 3” 2-1/2” 3” 2-1/2” 3” 2-1/2” 3” 2-1/2” 3” Bracket Type

Montage Commercial

Invincible Flat Mount

(BB118)

Montage Commercial

Invincible Line 2-1/2” (BB119)

3” (BB120)

Montage Commercial

Universal (BB112)

Montage Commercial Line Blvd. (BB114)

Montage Commercial Flat Mount (BB111)

Montage Commercial

Swivel (BB113)*

Post Settings ± 1/4” O.C.

94” 94-1/2” 94” 94-1/2” 95” 95” 95” 95-1/2” *95” *95-1/2”

*Note: When using BB304 swivel brackets on either or both ends of a panel installation, care must be taken to ensure the spacing between post and adjoining pickets meets applicable codes. This will require trimming one or both ends of the panel.

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AMERISTAR FENCE PRODUCTSMontage Commercial® - Commercial Steel Ornamental Fence System - Fusion Welded and Rakable

CONSTRUCTION SPECIFICATION - SECTION 32 31 00

Effective: 01-01-12

MONTAGECOMMERCIAL®


WELDED ORNAMENTAL FENCE WARRANTYAMERISTAR® Montage Commercial® Welded Ornamental Fences are manufactured from the highest quality materials by skilled craftsmen to meet the highest standards of workmanship in the industry. Galvanized steel framework is subjected to a multi-stage pretreatment/wash (with zinc phosphate), followed by a duplex cathodic electrocoat system consisting of any epoxy primer, which signifi cantly increases corrosion protection, and an acrylic liquid topcoat, which provides the protection necessary to withstand adverse weathering effects.

The electrocoated surface on all Montage Commercial® Welded Ornamental panels, posts, and gates is guaranteed under normal and intended usage, against cracking, peeling, chipping, blistering or corroding commencing with the original purchase date and extending according to the applications defi ned in the table below. Normal and intended usage does not include physical damage, abrasion, or heavy salt spray exposure to the protective coating.

The following acts and/or omissions will void the subject warranty:• Damage to the product caused by the property owner by use of landscape, gardening equipment, chemicals that may cause damage, and/or water sprinklers with high mineral content;• Damage caused by adhesion of chicken wire or other similar substance to the product;• Damage caused by allowing plant life of any sort to grow directly upon or in contact with any portion of the product or sap from trees; • Any alteration to the product itself by the property owner including any on-site cutting or welding; and/or,• Failure to follow any and all maintenance instructions provided by AMERISTAR at the time of sale to the original purchaser even if these instructions are not forwarded to the ultimate claimant under this warranty.• When cutting rails immediately seal the exposed surfaces by 1) removing all metal shavings from cut area 2) Apply zinc-rich primer to thoroughly cover cut edge and drilled hole; let dry 3) Apply 2 coats of custom fi nish spray paint matching fence color. Failure to seal exposed surfaces per steps 1-3 above will negate warranty. • If contractor uses non Ameristar parts/components this will negate the warranty.

AMERISTAR® Montage Commercial® Welded Ornamental Fences are also guaranteed for the same period of time against defects in workmanship ormaterials. Should any Montage Plus ATF® Welded Ornamental panel or post manufactured by Ameristar Fence Product fail in accordance with any of the above conditions, Ameristar Fence Products warrants to the original purchaser their redemption through replacement, renewal or issuance of a pro-rated credit. The choice of redemption method is solely at the discretion of Ameristar. If the pro-rated alternative is chosen, the amount will be based on the original cost of materials at the date of purchase multiplied by the appropriate time and exposure factor from the table below:

Note: Regardless of Location and Years in Service, evidence of historical salt spray exposure shall be considered as grounds to void any warranty obligatons.

Notice of failure under the conditions of this waranty shall be sent to Ameristar Fence Products or its authorized representative, in writing, together with proof of purchase and shall specify the nature of the defect and when it was fi rst observed as well as photographs of current site conditions. Should the fence be improperly installed, Ameristar Fence Products shall not be responsible for guaranteed performance or appearance of the material. Neither does this guarantee apply when failure or damage is due to improper use or application, abuse or misuse, salt spray exposure (see Table and Note), vandalism, or acts of God. Ameristar Fence Products reserves the right to inspect the material to determine validity of the claim.

Upon acceptance of the claim by Ameristar Fence Products or its authorized representative, redemption by replacement, renewal or issuance of a pro-rated credit shall be made by Ameristar Fence Products. Reimbursement for the cost of removal of existing material and the freight and installation of replace-ment material is not included in the guarantee, nor will Ameristar Fence Products provide those services.

The above constitutes the complete warranty by the manufacturer. No other agreement, written or implied, is valid. Ameristar Fence Products does not authorize any other person or agent to make any other express warranties. Ameristar Fence Products neither assumes nor authorizes any other person or agent to assume any other liability in connection with the Montage Plus ATF® Welded Ornamental Fence System.

PURCHASE DATE ______________________________________________

DEALER SIGNATURE ___________________________________________

www.ameristarfence.com1555 N. MINGO RD. TULSA, OKLAHOMA 74116

Application Length of Warranty

Fence Installations0 to 1 Miles from Salt Water Coast Line 5 Years

Fence Installations10 to 20 Miles from Salt Water Coast Line 10 Years

Fence InstallationsOver 10 Miles from Salt Water Coast Line 20 Years

Page 2-78

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GATE SPECIFICATIONS

GATE DRAWING DIMENSIONAL FORMATW

LCHC

H

3-15/16" (TYP)1-3/4" GATE END

P

3/4" SQ. PICKETS

1-7/16" x 1-1/2"RAILS

W

HC HC

P

H

3-15/16"

1" PIPE TO ANCHOR CANE BOLT

5/8" SOLID BAR

1-3/4" GATE END

3/4" SQ. PICKET

1-7/16" x 1-1/2" RAILS

LC (TYP)

Order 1 Leaf For Single Swing Opening Order 2 Leaves For Double Swing Opening

W = Outside To Outside Width of Finished Gate LeafH = Height; HC = Hinge Clearance; LC = Latch Clearance;

Ps = Gate Post Spacing (Inside-To-Inside) for Single Gate; Pd = Gate Post Spacing (Inside-To-Inside) for Double Gate

PdPs

See Montage Commercial Specifi cation for Montage Commercial Gate Post Recommendation

Construction Components for Nominal GateOpenings of 9’ thru 16’:

Gate Ends: 1-3/4” Sq. (14 Ga.) SteelRails: 1-1/2” W x 1-1/2” H (14 Ga.) SteelPickets: 3/4” Sq. (14 Ga.)(With gusset plates and cable kit)

Construction Components for Nominal GateOpenings of 3-1/2’ thru 8’:

Gate Ends: 1-3/4” Sq. (14 Ga.) SteelRails: 1-7/16” W x 1-1/2” H (14 Ga.) SteelPickets: 3/4” Sq. (14 Ga.)


SWING GATES1-888-333-3422

FAX: 1-877-926-3747

5/8”

HARDWARE KITS & POST INTERSPACES FOR MONTAGE PLUSSINGLE SWING WELDED STEEL GATES

NOMINAL GATEOPENING

W = LEAF WIDTH

FORK LATCH/BOXHINGE KITS

#SGBSX25 OR#SGBSX3

HC

LC

Ps

3-1/2’ 4’ 5’ 6’ 7’ 8’

40” 49-1/2” 58-3/4” 68” 86-3/4” 95-1/2”

2”

2”

44” 53-1/2” 62-3/4” 72” 90-3/4” 99-1/2”

AMERISTARLOCK/BOXHINGE KIT#SGBSXA

HC

LC

Ps

2”

42-5/8” 52-1/8” 61-3/8” 70-5/8” 89-3/8” 98-1/8”

Ps (Gate Post Spacing (Inside-To-Inside) for Single Gate = HC (Hinge Clearance)+ W (Out-To-Out Gate Width) + LC (Latch Clearance)

3/4”

HC

LC

Ps

TOP PULL LATCH WITH TRU-CLOSE

HINGE KIT#TCPGK

3/4”

41-1/2” 51” 60-1/4” 69-1/2” 88-1/4” 97”

3”

HC

LC

Ps

COMMERCIAL HINGE WITH STRONGARM

KIT #CGBS-25, #CGBS-3 OR #CGBS-4

1”

44” 53-1/2” 62-3/4” 72” 90-3/4” 99-1/2”

3”

HC

LC

Ps

HEAVY COMMERCIAL

HINGE KIT #HGB5-25, #HGBS-3 OR #HGB5-4

1-1/4”

44-1/4” 53-3/4” 63” 72-1/4” 91” 99-3/4”

HARDWARE KITS & POST INTERSPACES FOR MONTAGE PLUS DOUBLE SWING WELDED STEEL GATES

NOMINAL GATEOPENING

W = LEAF WIDTH

7’ 8’ 10’ 12’ 14’

40” 49-1/2” 58-3/4” 68” 86-3/4”

HC

LC

Ps

2”

2”

86” 105” 123-1/2” 142” 179-1/2”

Pd (Gate Post Spacing (Inside-To-Inside) for Double Gate = 2 x HC (Hinge Clearance)+ 2 x W (Out-To-Out Gate Width) + LC (Latch Clearance)

HC

LC

Ps

16’

95-1/2”

197”

FORK LATCH /BOX HINGE KIT

#SGBDX

84” 121-1/2” 140” 177-1/2” 195”103”

HEAVY COMMERCIAL

HINGE KIT#HGBD

HC

LC

Ps 84-1/2” 122” 140-1/2” 178” 195-1/2”103-1/2”

COMMERCIAL HINGE WITH

STRONG ARM KIT#CGBD

1”

2”

1-1/4”

2”3/4”

HC

LC

Ps

LOKKLATCH WITH TRU-CLOSE HINGE

KIT#TCSGK

3/4”

41-1/2” 51” 60-1/4” 69-1/2” 88-1/4” 97”

Effective: 01-01-12

MONTAGECOMMERCIAL®

Page 2-80

(NOMINAL) (NOMINAL) (ACTUAL) ITEM NUMBER GATE WEIGHT PICKET QTY STOCKING STYLE/COLOR

GATE HEIGHT GATE OPENING GATE LEAF WIDTH

3-Rail (Standard)(4” Air Gap)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

7

9

11

13

17

19

21

23

27

29

31

35

37

39

7

9

11

13

17

19

21

23

27

29

31

35

37

39

65

77

88

100

118

130

177

200

236

272

282

292

309

325

73

86

99

112

132

145

193

220

266

288

302

320

338

356

1W * X 382-42

1W * X 382-48

1W * X 382-60

1W * X 382-72

1W * X 382-84

1W * X 382-96

1W * X 382-108

1W * X 382-120

1W * X 382-132

1W * X 382-144

1W * X 382-156

1W * X 382-168

1W * X 382-180

1W * X 382-192

1W * X 394-42

1W * X 394-48

1W * X 394-60

1W * X 394-72

1W * X 394-84

1W * X 394-96

1W * X 394-108

1W * X 394-120

1W * X 394-132

1W * X 394-144

1W * X 394-156

1W * X 394-168

1W * X 394-180

1W * X 394-192

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

7’ H

8’ H

STYLE SELECTION = * X = COLOR SELECTIONMAJESTIC = M

CLASSIC = CGENESIS = G

B = BLACKN = BRONZE


For additional strength; all gate leaves greater than 6 feet in width will have an intermediate center upright, gusset plates will be welded in all four corners, and the appropriate quantity of turnbuckle and cable kits will be included.Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf.

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N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

9

12

14

17

22

24

9

12

14

17

22

24

74

86

100

117

136

152

83

96

112

132

152

170

1R * X 382-42

1R * X 382-48

1R * X 382-60

1R * X 382-72

1R * X 382-84

1R * X 382-96

1R * X 394-42

1R * X 394-48

1R * X 394-60

1R * X 394-72

1R * X 394-84

1R * X 394-96

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

3-1/2’

4’

5’

6’

7’

8’

3-1/2’

4’

5’

6’

7’

8’


7’ H

8’ H



B = BLACKN = BRONZE



1-888-333-3422FAX: 1-877-926-3747


SWING GATES

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MONTAGECOMMERCIAL®

Page 2-82


N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

7

9

11

13

17

19

21

23

27

29

31

35

37

39

7

9

11

13

17

19

21

23

27

29

31

35

37

39

69

81

93

106

126

138

194

222

260

299

310

322

342

361

77

90

104

118

140

153

210

242

290

315

330

350

371

392

1W * X 482-42

1W * X 482-48

1W * X 482-60

1W * X 482-72

1W * X 482-84

1W * X 482-96

1W * X 482-108

1W * X 482-120

1W * X 482-132

1W * X 482-144

1W * X 482-156

1W * X 482-168

1W * X 482-180

1W * X 482-192

1W * X 494-42

1W * X 494-48

1W * X 494-60

1W * X 494-72

1W * X 494-84

1W * X 494-96

1W * X 494-108

1W * X 494-120

1W * X 494-132

1W * X 494-144

1W * X 494-156

1W * X 494-168

1W * X 494-180

1W * X 494-192

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

7’ H

8’ H



B = BLACKN = BRONZE





1-888-333-3422FAX: 1-877-926-3747


SWING GATES

Effective: 01-01-12

MONTAGECOMMERCIAL®

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N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

9

12

14

17

22

24

9

12

14

17

22

24

78

90

107

123

144

160

87

101

119

138

160

179

1R * X 482-42

1R * X 482-48

1R * X 482-60

1R * X 482-72

1R * X 482-84

1R * X 482-96

1R * X 494-42

1R * X 494-48

1R * X 494-60

1R * X 494-72

1R * X 494-84

1R * X 494-96

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

3-1/2’

4’

5’

6’

7’

8’

3-1/2’

4’

5’

6’

7’

8’

7’ H

8’ H



B = BLACKN = BRONZE



1-888-333-3422FAX: 1-877-926-3747


SWING GATES

Effective: 01-01-12

MONTAGECOMMERCIAL®

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

8

10

12

14

18

20

22

24

28

30

32

36

38

40

8

10

12

14

18

20

22

24

28

30

32

36

38

40

68

80

92

108

123

139

181

203

240

276

286

295

314

330

76

90

103

121

137

155

197

224

271

292

307

326

345

362

1WI X 382-42

1WI X 382-48

1WI X 382-60

1WI X 382-72

1WI X 382-84

1WI X 382-96

1WI X 382-108

1WI X 382-120

1WI X 382-132

1WI X 382-144

1WI X 382-156

1WI X 382-168

1WI X 382-180

1WI X 382-192

1WI X 394-42

1WI X 394-48

1WI X 394-60

1WI X 394-72

1WI X 394-84

1WI X 394-96

1WI X 394-108

1WI X 394-120

1WI X 394-132

1WI X 394-144

1WI X 394-156

1WI X 394-168

1WI X 394-180

1WI X 394-192

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

Invincible3-Rail (Standard)

(4” Air Gap)

7’ H

8’ H


(NOMINAL) (NOMINAL) (ACTUAL) ITEM NUMBER GATE WEIGHT PICKET QTY STOCKING COLOR



1-888-333-3422FAX: 1-877-926-3747

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SWING GATES

Effective: 01-01-12

MONTAGECOMMERCIAL®

MO

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N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

8

10

12

14

18

20

22

24

28

30

32

36

38

40

8

10

12

14

18

20

22

24

28

30

32

36

38

40

71

84

97

114

131

148

200

227

265

306

316

328

348

367

80

94

108

127

145

164

214

248

296

322

337

357

377

398

1WI X 482-42

1WI X 482-48

1WI X 482-60

1WI X 482-72

1WI X 482-84

1WI X 482-96

1WI X 482-108

1WI X 482-120

1WI X 482-132

1WI X 482-144

1WI X 482-156

1WI X 482-168

1WI X 482-180

1WI X 482-192

1WI X 494-42

1WI X 494-48

1WI X 494-60

1WI X 494-72

1WI X 494-84

1WI X 494-96

1WI X 494-108

1WI X 494-120

1WI X 494-132

1WI X 494-144

1WI X 494-156

1WI X 494-168

1WI X 494-180

1WI X 494-192

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

40”

49-1/2”

58-3/4”

68”

86-3/4”

95-1/2”

105-1/2”

114-3/4”

133-1/2”

143”

152-1/4”

171”

180-1/4”

189-3/4”

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

3-1/2’

4’

5’

6’

7’

8’

9’

10’

11’

12’

13’

14’

15’

16’

Invincible4-Rail (Standard)

(4” Air Gap)

7’ H

8’ H


(NOMINAL) (NOMINAL) (ACTUAL) ITEM NUMBER GATE WEIGHT PICKET QTY STOCKING COLOR


1-888-333-3422FAX: 1-877-926-3747



SWING GATES

Effective: 01-01-12

MONTAGECOMMERCIAL®

Page 2-86



3-Rail (Arched)(4” Air Gap)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

7

9

11

13

7

9

11

13

70

83

95

108

79

93

107

121

1W * X 382-42A

1W * X 382-48A

1W * X 382-60A

1W * X 382-72A

1W * X 394-42A

1W * X 394-48A

1W * X 394-60A

1W * X 394-72A

40”

49-1/2”

58-3/4”

68”

40”

49-1/2”

58-3/4”

68”

3-1/2’

4’

5’

6’

3-1/2’

4’

5’

6’

7’ H

8’ H



B = BLACKN = BRONZE

CLASSIC MAJESIC GENESIS



ARCHED SWING GATES1-888-333-3422

FAX: 1-877-926-3747

Effective: 01-01-12

MONTAGECOMMERCIAL®

MO

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4-Rail (Arched)(4” Air Gap)

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

7

9

11

13

7

9

11

13

75

87

100

114

83

97

112

127

1W * X 482-42A

1W * X 482-48A

1W * X 482-60A

1W * X 482-72A

1W * X 494-42A

1W * X 494-48A

1W * X 494-60A

1W * X 494-72A

40”

49-1/2”

58-3/4”

68”

40”

49-1/2”

58-3/4”

68”

3-1/2’

4’

5’

6’

3-1/2’

4’

5’

6’

7’ H

8’ H



B = BLACKN = BRONZE



CLASSIC MAJESTIC GENESIS


1-888-333-3422FAX: 1-877-926-3747


ARCHED SWING GATES

Effective: 01-01-12

MONTAGECOMMERCIAL®

Page 2-88

GATE ENDS

GATE HARDWARE KITS

Gate Hardware Kits are located in the Ornamental Gate Hardware Section.

MONTAGECOMMERCIAL®

MONTAGECOMMERCIAL®

PART NUMBER / COLOR WT.EA.

BLACK BRONZE

1-3/4” Sq. x 14 Ga. Steel Gate End

NOTE: Gate Ends are supplied with 1-3/4” Sq. Pressed Steel caps.

NOTE: Gates fabricated by welding of gate ends to panel remnants are excluded from the Montage/Montage Plus warranty.

1HB2821HB294

1HN2821HN294

LENGTH

82”94”

BOXQTY

88

ITEM DESCRIPTION

12.2514.00

1-888-333-3422FAX: 1-877-926-3747

WELDED COMMERCIAL ORNAMENTAL FENCE MONTAGE … · welded commercial ornamental fence unique...

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