EWi Lab Services

Weld Procedure Record

Project No.:Job No.:Welder:

46056CSP

02-61429

Moore

FILLER METALS

Consumable Lot No.:

Consumable Type:Consumable Diameter:

Manufacturer:

Specification:Classification:

2R22MZ

L-61

5/32-in.

Lincoln

AWS A5.17

EM12K

SAW FLUX Type:

Flux Lot No.:

Flux Classification:

Manufacturer:

Recycled 761

1030402

FS7 A21EM12K

WELDINGPROCEDURE

Polarity: DCEP

Current Range (amps): 525

Voltage Range (volts): 28-29.

Wire Feed Speed (ipm): 82

Travel Speed (ipm): 16 +1-1

Stick-out (in.): 1-1/4

Number of Passes: 2 to 3 per layer

Number of Layers: 5

Stringer or Weave: Stringer

Interpass Cleaning: Chip -Wire Brush

POST WELD HEAT TREATEMENT

Heat Up Rate fF/hr): n/a

Cool Down Rate fF/hr): n/a

Tensile Aging: None

----WeldedBy: 11M 1'1(}f)~

Title: WeldTechnician

Weld No.: 02-802

Customer: Harbert'sProducts

WeldDate: March19,2002

EQUIPMENT

Power Source:

Wire Feeder:

Data Acquisition:

Temperature Probe:Torch:

Nozzle Diameter:

Manual I Mech.:

Side Beam:

BASE MATERIAL

Joint Type:Weld Position:

Plate Material:

Heat No.:

Plate Thickness:

Plate Bevel:

Root Opening:

Backing Bar:Heat No.:

DC 1000

NA-5

Computer Weld Tech.

Omega

Lincoln

Mech

Yes

Groove

Flat -1G

A36 (Blue)W1247

3/4-in.

22.5 Degrees

1/2-in.

A36 -1/2 x 1-1/2-in.

32907

PREHEAT

Preheat (OF):ambient

Interpass (OF):300 +1-25

Temperature (OF): n/a

Hold Time (hrs): n/a

Revision Number: 1.0

Revision Date: 11/20/00

Template: WaT

Filename: 02-802 (761 flux. L61 wire)Last Modified: 41512002

EWi Lab Services

Project No.: 46056CSPJob No.: 02-61429Welder: Moore

Consumable Type: L-61

Weld Data RecordWeld No.: 02.802

Customer: Harbert's ProductsWeld Date: March 19, 2002

Consumable Lot No.: 2R22MZ

Revision Number: 1.0Revision Date: 11/20/00

Template: WQTFilename: 02.802 (761 flux - L61 wire).XLS

Last Modified:03128/2002

Weld Gas Flow WFS Current Voltage Length Time Interpass Heat InputPass (cfh) (ipm) (amps) (volts) (in.) (sec) (oF) (kJ/in.)

1 82 517 26.4 13.5 62.1 RT 62.82 82 500 28.3 3 61.8 RT 64.83 82 516 28.1 13.5 63.5 RT 68.2

4 82 280 26.6 13.5 63.1 RT 34.85 82 557 27.8 13.5 62.1 RT 71.26 82 515 28.2 13.5 63.6 RT 68.47 82 523 28.1 13.5 61.8 RT 67.38 82 520 28 13.5 59.4 RT 64.1

9 82 541 28.2 13.5 61.1 RT 69.010 82 523 28.1 13.5 62.4 RT 67.911 82 528 28 13.5 60.9 RT 66.7

EWi Lab Services

Project No.:Job No.:

Specification:Consumable Type:

WELD QUALIFICATION TEST RECORD46056CSP Weld No.: 02-80202-61429 Customer: Harbert's ProductsAWS A5.17 Classification: FS7A2/EM12KL-61 Flux Type: Recycled 761

Flux Lot No.: 1030402

Technician: Rich MinshallTest Frame: H1938 -UK18Orientation: All-Weld-Metal

SpecimenID

02-802

CHARPY IMPACT ENERGY TEST RECORDTechnician: RichMinshall Test Date: March25, 2002Test Frame: 151297 NotchOrientation: T-Lper AWSB4.0

Test results conform to AWS A5.17 for FS7A2IEM12Kconsumables.

Test Conducted By: If;"; ~Title: Lab Coordinator

This report is the confidential property of our client and may not be used for advertising purposes.

This report shall not be reproduced except in full, without written approval of /:WI, Lab Services Group.

Revision Number: 1.0Revision Date: 11/20100Template: WQT

Filename: 02.802 (761 flux. L61 wire).XLSLast Modified: 03/28/2002

Specimen Notch Test Temperature Absorbed Energy Lateral Expansion ShearID Location (oC) (oF) (J) (ft-Ibs) (mm) (mils) (%)1 WCL -29 -20 54.2 40 0.38 15.0 372 WCL -29 -20 80.0 59 0.72 28.3 373 WCL -29 -20 71.9 53 0.64 25.2 404 WCL -29 -20 66.4 49 0.49 19.3 365 WCL -29 -20 50.2 37 0.28 11.0 33

Spec. 20

EWi Lab Services

Certificate of Inspection - Radiographic Report

Project Number: 46056CSP

Job Number: 02-61429

Specification: AWSA5.17

Consumable Type: L-61Consumable Lot No: 2R22MZ

Weld Number: 02-802

Customer: Harbert's Products

Acceptance Standard: AWS A5.17RT Standard:

IQIPlacement: Source Side IQIType Plaque & wire type IQISize or Designation: 0-70 FE

Material: CS Technique: Single Wall- Single Image

Focal Spot Size: 2.5 mm

Magnification:NA

Radiation Source: X-ray kV: 180 MA:10

Exposure Time: 2 (min) 10 (see) SFD: 36"

Screen: Pb=.001" Size: 4-1/2 x 17Film:Agfa Type: D-7

Comments, Technique Sketch, or AdditionalInformation

Image Quality Level: 2-1T

~or& DateI

Interpreter & Date Customer Representative &Date

R. Spencer 4/1/02

This report is the confidential property of our client and may not be used for advertising purposes.

This report shall not be reproduced except In full, without written approval of EWI, Lab Services Group.

Revision Number: 1.0Revision Date: 11/20/00

Template: WQT

Filename: 02.802 (761 flux. L61 wire)Last Modified: 4/5/2002

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