Welcome!

Sveiki atvykę!

Presentation by:Stefano TuraHead of Export (Worlwide)Binder Energietechnik GmbH

Binder is a company of Herz Group

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The HERZ group

- biomass

- heat pumps

- valves

- control technology

- insulation

- packaging material

BINDER – product range

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(referred to W40) Heat

exch

an

ger

C available as container version

C* in standard container

Ste

am

Warm water boiler (≤ 110 °C)

Hot water boiler (> 110°C)

Saturated steam boiler till 24 Bar over pressure

Air-to-air heat exchanger

Combustion chambers and hot gas generator

ORC process & CHP systems

Thermal oil systems

Chicken litter boiler, WID-boiler

BINDER - product range

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The R&D centre of BINDER

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➢ Combustion tests for a widest range of fuels

➢ Tests and analysis of non-standard fuels

➢Condensate analysis (by accredited, external

laboratory)

➢ Emmissions test repost:(Dust, NOX, SOx, CO)

➢ Etc.

Research & development in colaboration

with Herz

6WERK Pinkafeld

• facilities for boiler testing

• programming / boiler software development

• control development / visualization

• Dust cleaning systems

− ZykloVent

− Electrostatic & ceramic filter and

− Bags filter

• Emissions measurement

Innovations developed in the last three years

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Devices to increase the efficiency in case of wet fuels

Devices to reduce the Nox andacids (Sox-HCl-HF) emissions

Steam boilers with integrated Eco

Steam Boilers with integrated ECO

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The exchanger is made up of two physically separate heat exchangers and connected

together with flanges.In the top exchanger, high temperature smoke (about 850-950 ° C) passes directly from the

combustion chamber to the exchanger without any change of direction.

The most obvious effect is the increased efficiency of the system due to the low temperature of

the exhaust smoke.

400°C

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The image shows the effect in a 9 MW steam boiler : Steam temperature 182.6 ° C

and smoke outlet temperature 167.1 ° C.

Boilers for Treated and Demolition Wood

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UE LEGISLATIVE FRAMEWORK

Treated wood is equated with a waste, so the

reference Standard Norm is the European Directive

WID (Waste Incinerator Directive) 2000/76 / EC

W.I.D. Boilers

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To comply with Norms, Binder designed a family of boilers specifics for

treated wood

• Combustion temperatures ≥ 850 ° C

• Increase the volume of the combustion chamber to ensure a residence time of smoking at 850 ° C ≥ 2 "

Supplementary fossil fuel (gas, oil or other) burner to automatic restart in the event the temperature drops below 850 ° C;

the burner is activated during boiler ignition

Dust Reduction System in the atmosphere composed by cyclone precipitator and bags or electrostatic filter.

• The entirety cyclone + filter ensures compliance with the most restrictive Norms (<10 mg/Nm3)

• Flue gas recirculation system consists of high temperature fans and steel ducts with thickness 3 mm.

The gas recirculation system has a dual advantages: Introduction into the combustion chamber of part of gaseous effluent

maintains a constant volume combustion air but drastically reduces the quantity of oxygen, limiting the possible

development of extremely high temperatures that would develop clinker, on the other hand, a post combustion smoke,

drastically reduces NOx type "thermal“ production.

• Oxides of nitrogen (NOx) reducing system type NSCR, composed of an urea tank for liquid diluted CO (NH2)2, metering

pump and nozzle for the atomization: the system is offered optional depending on the Local Norms

• System of reduction of the CO that occurs without any additional aid but it´s only due to the proper redistribution of the

average temperature in the combustion chamber

• PLC for automatic control of the entire combustion process with λ probe, NOx sensor, temperature sensors, etc.. with its

program of combustion optimization specifically designed for treated wood

Boiler configuration

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UE LEGISLATIVE FRAMEWORK

Manure, litter of animals are equated with a waste, so

the reference Standard Norm is the European

Directive WID (Waste Incinerator Directive) 2000/76 /

EC

Boilers for Broilers and chicken Litter

Chicken litter:a bulk of……..opportunities!

Boilers for Broilers and chicken Litter

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To avoid acid condensation,

the flue gas flow can be

directed to the first or second

smoke turn

Boilers for Broilers and chicken Litter

Devices to increase efficiency and power

modulation

in case of wet fuels.

1) HiLoVe System• The HiLoVe System is integrated in the heat exchanger and bypasses

the 2nd pass (independent if vertical or horizontal design).

• The HiLoVe system allows proper part-load operation even when

using fuels with high water contents (> 45% water content) without the

risk that the flue gas temperatures drops below a preset value. It

prevents downstream components from the risk of condensation and

deposition.

• HiLove System

• Since the heat exchanger surface between 1st and 2nd pass is nearly

evenly distributed, but the energy input of the 1st pass is nearly 2 times

the input of the 2nd pass, bypassing of the 2nd pass ensures a

reasonable flue gas temperature (e.g. in the range of 120 to 140°C).

The flue gas flow rate within the heat exchanger is kept high enough

by the HiLoVe System to avoid deposition in the heat exchanger. 16

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LUVO

HiLoVeSystem

Air Pre heater

Devices to increase efficiency and power

modulation

in case of wet fuels.

EXAMPLES OF WET FUEL

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Horse litter Bark and branches W60

Bark and pine needles W58 Bark and branches W55

Herz-Binder smoke treatment: DeNOx - SNCR

IInjection of ammonia (NH3) or urea CO (NH2) 2 into the flue gas flow at a

temperature of 900 ° -1000 ° C

Herz-Binder smoke treatment: reactor for SOx-HCl-HF

IInjection of Hydrated lime Ca(OH) 2 or Sodium Bicarbonate

NaHCO3 into a reactor

Smoke treatment line

Herz-Binder smoke treatment: Fly Ash filter

Elettrostaticprecipitator

≥ 20 mg/Nm3

Bags (sleeves) precipitator ≥ 5 mg/Nm3

REALIZED PROJECTS

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District heating in Belarus

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• 3 x 2300 Binder

• Warm Water

• fuel: Wood chips W45

• 2 x 300 kW BioMatic

• 2 agitators with 5 metre diameter

• at 2.800 m sea level

Tourism school in Bhutan

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• HERZ BioFire 1.000 kW + 500 kW

• Vertical filling system

• Fuel: wood chips

Heating plant Wiener Neudorf

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Biomass heating plant Feldbach

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• BINDER RRK 4.000 kW

Fuel: wood chips W 45- 50

Techcom - Dry kilns

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• Ukraine

• Boiler type: Binder RRK 1800-2300

• Power: 2.000 kW

• Fuel: Wood chips W50

District heating in Liezen Austria

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Opening 2017

Binder RRK 5.000 KW

Wood Chips W 50-55

Eden project

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• England, greenhouse

• power: 300 kW

• fuel: wood chips, miscanthus

• savings: approx. 50.000 litre oil, 130 tons C02 per year

Merkscha Plywood factory

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• Austria

• Boiler type: Binder RRK

• Power: 4.000 kW

• Water Super heated 180°C – 10 Bar

• Fuel: Wet Wood chips W50

KOLIBA A.S.

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• Slovakia

• power: 2 x 5.500 kg/h steam 17 barG

• fuels: wet woodchips W45-50

Camp Mailly

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• France, Army Camp

• power: 2 x 5.000 kW

• fuel: Miscanthus

Heko Spanten B.V.

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• Austria

• plant type: District Heating

• power: 2 x 5.000 kW

• fuels: wood chips W50-55

Energie Burgenland Biomasse GmbH & Co KG

Coysman

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• Koolskamp, Belgium

• power: 1.200 kW

• fuel: wood chips

Sunnyside Greenhouse

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• Canada, greenhouse

• power: 7.000 kW

• fuels: wood chips, sawdust

TIGORAL SOUTH AMERICA

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Binder RRK 9000 KW

Steam 10 barG

100 % Pine Wet Bark W55

TIGORAL SOUTH AMERICA

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Saturated Steam 10 Bar 182 °C

Exaust Gas temp. 167 °C

Contractor Penz

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• Bärnbach

• Power: 3.000 kW

• Fuel: wood chips W50-60, horse litter

Goliard

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• Poland

• Boiler type: saturated steam boiler

• Power: 3.000 kW

• Fuel: Agro-Pellet

Mahnbauer KG

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• Austria, maize and pumpkin drying

• boiler type: heating boiler LWT

• power: 1.650 kW

• fuel: wood chips

• savings: approx. 100.000 liters oil, 267.000 kg C02 per year

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Thank you for attention !

Binder Energietechnik GmbH

Mitterdorfer Straße 5, 8572 Bärnbach, Austria

Tel.: +43(0)3357 / 42840-0

Fax: +43(0)3357 / 42840-190

e-mail: office-energie@herz.eu

Homepage: www.herz.eu