Weir Minerals México...Weir Minerals Division Excellent Minerals Solutions Weir Minerals México...

Weir Minerals Division

Excellent Minerals Solutions

Weir Minerals México

MINERA MEXICO S.A. DE C.V.

Manual Bomba Galigher Mod.

2SR25360YY

No. Pedido: 110030-P002

No. Serie: MDS42202

No. TAG: 39-BP-163

General Information

Proposal #: 1110-110-RNTCustomer M3 Mexicana, S. de R.L. de C.V.Project: Moly Plant 76,000 MTPD Copper Concentrator No. 1Contact: Caliope ValenciaDate:Total Items: 13

Equipment Information Arrangement VT: Vertical Down

ITEM: 8TAG Nº: 39-BP-163Description:Selected Model: 2SA25152Suction Flange: -Discharge Flange: 2"Impeller Diameter: 9.5 inCurve N°: C4-5021/AEquipment Qty: 1

Operational ValuesFluid: Fuel Oil No.2Design Flow: 105.7 gpmTDH Slurry Design: - ft AccessoriesTDH Water: 36.0 ft Other:Slurry Density: 1.00 Base Include Yes, IncludedTemperature: <70 ºC Base Material Structural Steel, ASTM A29-93 G 1030Viscosity: - cP Protections Yes, Includes ASTM A29-93 G 1030% Solid Weight: 0.0 %d50: - microns CouplingAltitude 1600 maslEfficiency: 21.7 % Coupling include Yes, IncludedHR - Coupling type Pulleys and BeltsER -BHP Max. 5.40 Seal SystemPump rpm 1200Tip Speed: 49.74 ft/seg Seal Type -Discharge Press: - psi (each-total) Required Water -In Serie: 0 each Max Flow Water Seal - gpmSuction Velocity - m/s Min Flow Water Seal - gpmDischarge Velocity - m/s Pressure Water Seal - psiFroth Factor 1.0

*: 15 psi additional to discharge pressureMaterials Electric MotorPintura: Epoxic Heavy DutyCasing Elastomered Lined and Covered Include Motor: Yes Brand TECO / USCasing Liners Nitrile Voltage 230/460 V Norm NEMA BImpeller Elastomered Lined and Covered Phases 3 Ph IP 55Impeller Liners Nitrile Frecuency 60 Hz RPM 1800Eje: Hot Roller Steel, SAE 1045 Service Factor 1.15 Frame 213TShaft Cover SS316 / ASTM A743 G CF8M Poles 4 Include VFD No

Motor Power 7.5 HP Suitable for VFD YesTest and Quality Control Start Method VDFHidroestatic Yes, Included Enclosure TEFCDynamic Yes, Included Motor available to 1600 maslPerformance Not IncludedCertificate Curve Not Included Power Transmision Note: Pulleys and Velts are Refferential Only

Documents and Drawings Type Pulleys and BeltsCertificate Drawing With purchase order Brand MartinsSprocket or similarPart List Drawing With purchase orderOperation Manual With purchase order Ratio 1.50Part List With purchase order Motor Pulley - AproxBrochure With Proposal Pump Pulley - Aprox

Belts - AproxWeight Note: Values are aproximation only

Motor Shaft - AproxPump Weight - Lb Pump Shaft - AproxMotor Weight - Lb N° Velts - AproxTotal Weight 1653 Lb

Note:

25 de octubre de 2011

50/50 Area Sump Pump

Weir Minerals Mexico

Data Sheet

20

40

60

80

100

120

140

160

180

200

20 40 60 80 100 120 140 160 180 200 220 240 260 280 300

EFF

ICIE

NC

Y

1200 rpm

1400 rpm

1600 rpm

1800 rpm

2000 rpm

2200 rpm

2400 rpm

2500 rpm 10%10% 20%20%25%

25%

30%30%

35%37.5%

Duty PointFluid = Fuel Oil No.2Flow = 105.7 usgpmHead = 36 ftSpeed = 1200 rpmEff = 21.7 %NPSHr = - ftBHP = 4.4 HPBHP max = 5.4 HP + 25%Motor recomended = 7.5 HPat Sm = 1.0 estimated

Proposal #: 1110-110-RNTClient: M3 Mexicana, S. de R. L. de C.V.Project Name: Moly Plant 76,000 MTPD Copper Concentrator No. 1Equipmet Type: Vertical Centrifugal Sump Pumps for Reagent Area ServiceItem: 50/50 Area Sump PumpTag No.: 39-BP-163

Maximum RPM for Rubber Impeller is 2010 RPM

Hea

d,

H (

ft)

Flow Rate, Q (usgpm)

Vertical Pump 2 5000CURVE SHOWS APPROXIMATE PERFORMANCE FOR CLEAR WATER (ANSI/HI 1.6-2000 Centifugal Pump Test Standard unless otherwise specified). For media other than water, corrections must be made for density, viscosity and/or other effects of solids. WEIR MINERALS reserves the right to change pump performance and/or delete impellers without notice. Frame suitability must be checked for each duty and drive arrangement. Not all frame alternatives are necessarily available from each manufacturing centre.

Pump2''Discharge

© 10/2011 Weir Minerals North AmericaAll Rights Reserved

TYPICAL PUMP PERFORMANCE CURVE

C4-5021/A

Impeller9.5''Vane øMaterialPart No



C4-5021/A

Frame (Rating - HP)

Max Pump SpeedPump Length

(Inches)Drives

No 1 No 2 No 3

24 1900 2500

36 1900 2500 2500

48 1900 2150 2500

60 1750 2050

72 1800



C4-5021/A



C4-5021/A

Liner (Norm Max r/min)2500Unlined



C4-5021/A



C4-5021/A

Curve1RevisionARevision NotesJul 96Issued



C4-5021/APrinted by SelectorProLauncher.exe on 25/10/2011 05:58:28 p.m. by GGonzalez2-PC\GGonzalez2

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110030-2701 EDS P3.xls - EODS 39-BP-163 Page 1 of 1

EQUIPMENT OPERATING DATA SHEET (EODS)

Date:Ref: Spec No.:

Equipment Type: Vertical Centrifual Sump Pump for Reagent Area Service

Item: 50/50 Area Sump PumpTag No. 39-BP-163

Flow:Description: Fuel Oil No.2 Flow 105.7 gpmTDH 25 ftS.G. 0.8NPSH Available ft (abs)

Flow descriptionViscosity 2.6 cppHPump temperature °CS.G. Liquid 1.00S.G. Solid% (By weight) 0.00%

Operation Continuos Intermitent XRequired % Availability 92 %

Installation InteriorOutdoor 1Pit Depth 1 mPump lenght 1.3 m

Type of Seal By Vendor

Motor:Power By Vendor HPElectric Service (v-Ø-Hz) 460-3-60Service Factor 1.15Casing TEFCAltitude 1600 msnmM3 Specification 110030-4203

Notes To Use a Mix of Diesel Fuel No2 and MIBC S.G 0.804 and water

28-Sep-11110030-2701, Rev. P3 P002

110030-2701 EDS P3.xls - EVDS 39-BP-163 Page 1 of 2

EQUIPMENT VENDOR DATA SHEET (EVDS)

Date:Ref. Spec. No.:



Following Data to be Provided by Vendor

ManufacturerModelSizeSpeed rpmNumber of StagesPump Characteristic Curve No.

Impeller Diameter:Design mmMaximum mmMinimum mm

BHP (Design/Maximum) hpDesign Efficiency %NPSH Required m (abs)Seal Water Flow Rate @ kPa

@

Rotation (Facing Drive End):CWCCW

Materials:CasingImpeller (Rotor)Wear PartsSleevesShaftLiningBaseplate

Bearing (L10) life hrsSeal Type

CouplingV-Belt; Sheaves

28-Sep-11110030-2701, Rev. P3 P002

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WeirMinerals Mexico

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2"

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1200

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1

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C4-5021/A

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241.3

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241.3

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241.3

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4.4/5.4

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21.7

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No required

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X

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Nitrile

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Nitrile

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Nitrile

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Steel

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Structural Steel

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Pulleys and Bells

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5300

110030-2701 EDS P3.xls - EVDS 39-BP-163 Page 2 of 2

EQUIPMENT VENDOR DATA SHEET (EVDS)

Date:Ref. Spec. No.:



Following Data to be Provided by Vendor

28-Sep-11110030-2701, Rev. P3 P002

Electric Motor:ManufacturerHP hpRPM rpmVoltsPhaseCycleTemperature Rise (°C over 40 °C ambient)Insulation ClassEnclosureFrame SizeFLA amps

Weights:Shipping kgHeaviest Item for Installation kgHeaviest Item for Maintenance kg

Remarks:

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US Motors/Teco

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7.5

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1800

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230/460

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3

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60

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F

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TEFC

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213T

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20.1-18.6/9.3 (230/460)

Equipment Parts List

Model... 2SR*5100‐5300

Desc... PUMP, GAL VERT 2 ACIDPROOF

Item No. Part Number Description Matl Qty

90 NPL1989C22 FS NAMEPLATE WARMAN SERIAL # 190 NPL1989C22 FS NAMEPLATE WARMAN SERIAL # 1

91 NPL389912C22 FS WARMAN ROTATION TAG 1

99 NPLW80559S WARNING TAG SMALL 1

201 21153 BEARING COLUMN, #2 2 0

202 21133 BASE,BEARING COLUMN,#2 V‐DRIVE 8 0

203 21157 CAP,LOWER BEARING, #2 8 0

204 22063 SLINGER, #2 0

205 V1714 FS FITTING,GREASE ALE 1610‐BL 131 0

207 22141 BEARING,TPR ROLLER #90268 TIM 0

210 5454 LOCKWASHER, TW‐112 0

212 5667 O‐RING, PARKER 2‐351 613 0

213 5548 SEAL,LIP GARLOCK 63 X 2121 0

214 5633 SEAL,LIP CHKSEAL#9155‐0055‐981 0

215 V0354 FS SCR,HEX 1/2‐13UNCX1‐1/2LG E69 5, / /

215 V4405 FS WASHER,LOCK 1/2 MEDIUM 131 5

216 V0606 FS SCR,HEX 5/8‐11UNCX2‐1/4LG E69 3


217 21144 SEAL RING, #2 98 0

218 5498 BEARING,CYL ROLLER #NU 409 0

219 21145 CAP,UPPER BEARING, #2 8 0

220 5501 SEAL LIP CHEKSEAL #9155 0065 613 0220 5501 SEAL,LIP CHEKSEAL #9155‐0065 613 0

222 5497 SEAL,LIP NATIONAL #472179 0

223 5596 FITTING,RELIEF ALEMITE #47200 0

224 5496 O‐RING, PARKER 2‐247 613 0

225 5495 V‐RING, FORSHEDA V‐45A 0

226 V1727 FS FITTING,GREASE ALE #1649‐B 0

V2601 FS NUT,HEX 1‐1/4‐7UNC E69 3

V4401 FS WASHER,LOCK 1‐1/4 MEDIUM 1

77 ZBSG47‐3439 BEARNG SHFT GRD 4" 5000 2PC=1 E02 0

78 U6‐11‐Z FS 3/8" FLAT WASHER GR5 1

78 U6H2‐6V FS 3/8‐16X1‐1/2"HH SETSCREW 1

78 V4429 FS WASHER,LOCK 3/8 MEDIUM E69 1

4 51091 SCREEN,LOWER, FOR AGITATOR 540 540 1

5 21939 SCREEN,UPPER, 2"‐5000 540 15 21939 SCREEN,UPPER, 2 5000 540 1

7 21771 COVER PLATE, 2"‐5000 535 1

10 21782 CASING, 2"‐5000 535 1

13 23271 THREADLOCKER,LOCTITE NO 271 1

5 21834 SCREEN,UPPER, 2"‐5000 560 0

7 52159 COVER PLATE, 2"‐5000 567 0

10 52160 CASING, 2"‐5000 567 0

4 21814 SCREEN LOWER 3" 5000 540 04 21814 SCREEN,LOWER, 3"‐5000 540 0

5 21939 SCREEN,UPPER, 2"‐5000 540 0

7 21260 COVER PLATE, 2"‐5000 520 0

10 21781 CASING, 2"‐5000 520 0

4 21833 SCREEN,LOWER, 3"‐5000 560 0

5 21834 SCREEN,UPPER, 2"‐5000 560 0

7 21772 COVER PLATE, 2"‐5000 575 0

10 21835 CASING, 2"‐5000 575 0

4 23055 SCREEN,LOWER, FOR AGITATOR 1

5 21939 SCREEN,UPPER, 2"‐5000 540 1

6 23076 SHAFT,STUB, FOR AGITATOR 103 16 23076 SHAFT,STUB, FOR AGITATOR 103 1

7 21771 COVER PLATE, 2"‐5000 535 1

8 23075 AGITATOR, 4" W/1‐1/4‐7UNC THD 340 1

10 21782 CASING, 2"‐5000 535 1

13 23071 O‐RING, PARKER 2‐220 613 1

31 9002 O‐RING, PARKER 2‐222 613 1

4 12553 SCREEN,LOWER, 3"‐5000 554 0

"5 25267 SCREEN,UPPER, 2"‐5000 554 0

7 23135 COVER PLATE, 2"‐5000 556 0

10 23134 CASING, 2"‐5000 556 0

11 V2652 FS NUT,HEX 5/8‐11UNC 316SS 242 11

11 V4444 FS WASHER,LOCK 5/8 STD 316SS 242 11

12 V3815 STUD,5/8‐11UNCX4‐3/4 LG 316SS 242 10


25 V2607 FS NUT,HEX 1/2‐13UNC E69 2

25 V4345 FS WASHER,FLAT 1/2 STL USS 131 4


44 13586 NUT,JAM 3/8‐16UNC 316SS 242 4

44 51632 STUD,SPECIAL SHOULDER 3/8‐16 242 4

92 V0522 FS NUT,SELFLOCK3/8‐16UNC 304SS 241 4

11 V2652 FS NUT HEX 5/8 11UNC 316SS 242 1111 V2652 FS NUT,HEX 5/8‐11UNC 316SS 242 11


12 V3815 STUD,5/8‐11UNCX4‐3/4 LG 316SS 242 10


25 V2607 FS NUT,HEX 1/2‐13UNC E69 2



44 V3729 STUD,3/8‐16UNCX2 LG 316SS 242 4

8 52167 CAPNUT, 5/8‐11UNC 560 1

9 23002 CAPNUT, 3/8‐16UNC 567 1

8 19231 CAPNUT, 5/8‐11UNC 575 3

9 25134 CAPNUT, 3/8‐16UNC 575 2

8 19228 CAPNUT, 5/8‐11UNC 540 3

9 25131 CAPNUT, 3/8‐16UNC 535 29 25131 CAPNUT, 3/8 16UNC 535 2

8 19229 CAPNUT, 5/8‐11UNC 554 3

9 25133 CAPNUT, 3/8‐16UNC 554 2

3 60100 IMPELLER, 2"‐5000 349 1

3 60645 IMPLR,FOR AGITATOR 2"‐5000 535 535 1

46 21821 WASHER,IMPELLER,TEFLON 452 1

3 56935 IMPELLER, 2"‐5000 CERT 520 1

46 21821 WASHER IMPELLER TEFLON 452 146 21821 WASHER,IMPELLER,TEFLON 452 1

3 20167 IMPELLER, 2"‐5000 599 1


3 50797 IMPELLER 2" 567 ‐5000 567 0


3 56010 IMPELLER, 2"‐5000 FOR AGITATOR 165 1

3 21259 IMPELLER, 2"‐5000 520 0


3 21750 IMPELLER, 2"‐5000 575 0


3 21754 IMPELLER, 2"‐5000 151 03 21754 IMPELLER, 2 ‐5000 151 0

3 23266 IMPELLER, 2"‐5000 FOR AGITATOR 340 1

15 ZMS47‐3245D BRACKET,MTR MT. #2 BRG. ASS'Y 1

16 U8H1‐10VJ FS 1/2‐13X2‐1/2"HHBLTNT&SPWSHR 8

21 U24H5‐V FS 1 1/2‐6 HEX NUT ZINC PLATED 8

22 ZMP64120F MOTOR PLATE QV 284T 1

15 59931 BRACKET,MOTOR,DIRECT DRIVE #2 104 1

/ /20 V0354 FS SCR,HEX 1/2‐13UNCX1‐1/2LG E69 4


30 V2649 FS NUT,HEX 5/8‐11UNC E69 8



15 5.99E+10 BRACKET,MTR,DIRECT DRIVE #2 E6 104 1



30 V2649 FS NUT,HEX 5/8‐11UNC E69 8



15 ZMS47‐3416F MOTOR SUPPT #4 BRG.ASSBLY/5000 E02 1

16 V0483 FS SCR,HEX 3/4‐10UNCX3"LG E69 8

16 V2628 FS NUT HEX 3/4 10UNC E69 816 V2628 FS NUT,HEX 3/4‐10UNC E69 8


21 U24‐14‐Z FS 1‐1/2"SPRING WSHR YLLW ZINC 8


22 ZMP64120K MOTOR PLATE QV 364T 1

65 ZMSB47‐3449 BRACKET MTR SUPRT #4, 4" VERT E02 1


66 U10‐14‐Z FS 5/8"SPRNG WSHR ZINC PLATED 6

66 V2649 FS NUT,HEX 5/8‐11UNC E69 6


67 U10H1‐9VQ 5/8‐11X2‐1/4"HH BOLT,NUT&2WSHR 6



16 V2628 FS NUT,HEX 3/4‐10UNC E69 816 V2628 FS NUT,HEX 3/4 10UNC E69 8




22 ZMP64120H MOTOR PLATE QV 324T 1



66 U10 14 Z FS 5/8"SPRNG WSHR ZINC PLATED 666 U10‐14‐Z FS 5/8"SPRNG WSHR ZINC PLATED 6

66 V2649 FS NUT,HEX 5/8‐11UNC E69 6





16 V2628 FS NUT,HEX 3/4‐10UNC E69 8




22 ZMP64120G MOTOR PLATE QV 286T 122 ZMP64120G MOTOR PLATE QV 286T 1




66 V2649 FS NUT,HEX 5/8‐11UNC E69 6



/15 ZMS47‐3416E MOTOR SUPPT #3 BRG ASSY/5000 E02 1




22 ZMP64120D MOTOR PLATE QV 254T/160M 1


66 V2649 FS NUT,HEX 5/8‐11UNC E69 10, /







15 21932 PAD MOTOR #1 V DRIVE 015 21932 PAD,MOTOR, #1 V‐DRIVE 0

15 22048 BRACKET,MOTOR, #1 V‐DRIVE 0

16 V2867 FS PIN,COTTER 1/8 D.X 1‐1/2 LG 0

17 V2628 FS NUT,HEX 3/4‐10UNC E69 0

17 ZVI88451A VIBRTN ISO. 5000SERIES #1 0

18 21575 SCR,ADJUSTING,MTR BRK, #1 0

19 48053 FS PIN,CLEVIS 3/4 DIA X 3 LG 105 0

22 59216 BRACE,MOTOR BRACKET,#1 V‐DRIVE 0


30 V2649 FS NUT,HEX 5/8‐11UNC E69 0




15 V4441 FS WASHER,LOCK 5/8 MEDIUM 131 115 V4441 FS WASHER,LOCK 5/8 MEDIUM 131 1


15 27462 PAD,MOTOR, #2 V‐DRIVE, 2.5 SP 104 0


17 V2661 FS NUT,HEX 7/8‐9UNC E69 0

17 ZVI88441A VIBRTN ISO. 5000SERIES 2,3, 4 0

18 22038 SCR,ADJUSTING,MTR BRK, #2 0

19 48053 FS PIN CLEVIS 3/4 DIA X 3 LG 105 019 48053 FS PIN,CLEVIS 3/4 DIA X 3 LG 105 0



30 V2649 FS NUT,HEX 5/8‐11UNC E69 1





15 24065 PAD,MOTOR, #3 V‐DRIVE 1


16 V2867 FS PIN,COTTER 1/8 D.X 1‐1/2 LG 116 V2867 FS PIN,COTTER 1/8 D.X 1‐1/2 LG 1

17 V2661 FS NUT,HEX 7/8‐9UNC E69 1

17 ZVI88441A VIBRTN ISO. 5000SERIES 2,3, 4 1

18 24325 SCR,ADJUSTING,MTR BRK, #3,#4 & 1




/30 V2649 FS NUT,HEX 5/8‐11UNC E69 2



ZVI88441A VIBRTN ISO. 5000SERIES 2,3, 4 2



15 V4441 FS WASHER,LOCK 5/8 MEDIUM 131 6, /

15 24065X103 PAD,MOTOR, #3 V‐DRIVE X103 2

15 26100X103 BRACKET,MOTOR, #3 V‐DRIVE X103 1


17 V2661 FS NUT,HEX 7/8‐9UNC E69 2

18 24325 SCR,ADJUSTING,MTR BRK, #3,#4 & 1


22 24080X103 BRACE MOTOR BRACKET #3 X103 122 24080X103 BRACE,MOTOR BRACKET,#3 X103 1


30 V2649 FS NUT,HEX 5/8‐11UNC E69 4



20 U6H1‐8VJ FS 3/8‐16X2"BLT,NT&SPR.WSHR 4


20 U8H1‐8VJ FS1/2‐13X2"HHBLT,NT&SPRWSH GR5 4



20 U8H1‐8VJ FS1/2‐13X2"HHBLT,NT&SPRWSH GR5 1



20 V2607 FS NUT,HEX 1/2‐13UNC E69 120 V2607 FS NUT,HEX 1/2 13UNC E69 1



41 5039 COUPLING,SLEEVE 8E WOODS 1

41 6152 COUPLING,FLANGE 8S 2‐1/8 BORE 1



41 5039 COUPLING SLEEVE 8E WOODS 141 5039 COUPLING,SLEEVE 8E WOODS 1



27 U8H1‐6VC FS 1/2‐13X1‐1/2"HHBLT NT&WSHR 4

47 ZBG47‐3415 BELTGUARD SHFT‐DOWN/5000 SERIE 1

27 U8H5‐V FS 1/2‐13 HX NT ZINC PLATED 2




47 ZBG47‐3388 �BELTGUARD GAL/#3 /SHAFT‐UP E02 1

27 U8H5‐V FS 1/2‐13 HX NT ZINC PLATED 327 U8H5‐V FS 1/2‐13 HX NT ZINC PLATED 3




47 ZBG47‐3388E6 �BELTGUARD SHAFT‐UP/#3 /YELLW E02 1


27 V2607 FS NUT,HEX 1/2‐13UNC E69 0

/27 V4345 FS WASHER,FLAT 1/2 STL USS 131 0


47 ZBG47‐3201 BELTGUARD SHAFT‐UP/#1 AND #2 E02 0




27 V4405 FS WASHER,LOCK 1/2 MEDIUM 131 0, /

47 ZBG47‐3201 BELTGUARD SHAFT‐UP/#1 AND #2 E02 0

99 ZSG47‐3547 SHAFT GUARD 1.5" 5000 SERIES C22 0





47 ZBG47 3201E6 �BELTGUARD SHAFT UP/#1 /YELLW E02 147 ZBG47‐3201E6 �BELTGUARD SHAFT‐UP/#1 /YELLW E02 1

99 ZSG47‐3547 SHAFT GUARD 1.5" 5000 SERIES C22 1




47 ZBG47‐3201X125 �BELTGUARD SHAFT‐UP/#1 BEARG E02 1

761 60351 SUCT EXT 520X42.00" ACID PROOF 520 1

762 25131 CAPNUT, 3/8‐16UNC 535 4

763 25194 STUD,3/8‐16UNCX2‐1/2 LG 316SS 242 4

764 V2640 FS NUT,HEX 3/8‐16UNC 316SS 242 4


766 19418 SEALANT,SILCONE RBBR BLACK 3OZ 1

226 UP2P10‐L FS 1/8"NPT PIPE CPLING #42763 1

226 V1714 FS FITTING,GREASE ALE 1610‐BL 131 1226 V1714 FS FITTING,GREASE ALE 1610 BL 131 1

226 ZPN012X0500E02 PIPE NIPPLE 1/8"NOM.X 5"LG. E02 1

29 V2601 FS NUT,HEX 1‐1/4‐7UNC E69 6

44 V3729 STUD,3/8‐16UNCX2 LG 316SS 242 4

93 V4401 FS WASHER,LOCK 1‐1/4 MEDIUM 3

*** Prices are FOB shipping point and are subject to change without notice ***

*** P i i US D ll ****** Prices are in US Dollars ***

NAMEPLATE INFORMATION

HP KW7.5 5.6 60

TYPICAL PERFORMANCE

0

LOCKED ROTOR

64

CURRENTS

NO LOAD FULL LOAD

2.77 8.85

NEMA KVACODE LETTER

APPROVED: REVISION

COLD HOT29 20

M. PRATER DRAWING NO. 31057HB7/54

602 1COLD

22.44 250 155

SOUNDPRESSURE

LEVEL @ 3 FTdB(A)HOT

ALLOWABLESTARTS

PER HOUR

SAFE STALLTIME IN

SECONDS

H

0.848

ROTORWR2

lb-ft2

TORQUE

FULL LOADlb-ft

LOCKEDROTOR%FLT

PULLUP

%FLT

BREAKDOWN%FLT

39

MAXALLOWABLE

WK2

lb-ft2

ACCEL TIME

4.31270 11.98

NEMALOADWK2

Sec

MAXALLOWABLE

WK2

Sec

NEMALOADWK2

lb-ft2

MAXIMUMPOWER FACTOR

CORRECTIONKVAR21755

FULLLOADRPM

POWER FACTOR3/4 LOAD

%1/2 LOAD

%F. L.

%86.5

FULL LOADMIN. % NOM. %

3/4 LOAD%

EFFICIENCY

110

INERTIA

82 72

1/2 LOAD%

90.2 91.7 91 89.5

TIMERATINGCONT.

SERVICEFACTOR

1.15

PERFORMANCE DATA3-PHASE INDUCTION MOTOR

INS.CLASS

F

NEMADESIGN

B

VOLTAGE

460

HZ RATEDAMBIENT

40oC

ENCLOSURETEFC

CATALOG#HB7/54

ISSUED05/07/07

TYPEAEHH8B

OUTPUT POLE

4

FRAMESIZE213T

(Document No. A392154_01)

VERTICAL PUMPS

Installationand OperationInstructions

®


Table of Contents

Introduction……………. ……………………………………………………..1

Safety Precautions……. . …………………………………………………….2

General Installation Recommendations ................................................. 3

Operating and Servicing Recommendations ......................................... 7

System and Pump Trouble Shooting ..................................................... 9

Ordering Parts………….. .................................................................... 10


IntroductionGaligher Vertical Pumps are rugged, cantilevered, centrifugal slurry pumps that can handle fluids with

abrasive solids, pulps, acids, chemical slurries, and froths with ease. These pumps can be furnished with abrasion resistant ELASTOGUARD® covered parts for long life, acid-proof parts for corrosion protection, or with metal construction for higher pressure and higher temperature service. Materials of construction can be mixed to provide unique arrangements of elastomer and metal for special application requirements.

The double-suction design and construction provides a thrustless impeller that will not air lock. A rugged heavy duty bearing assembly supports the shaft and bearings and is designed to provide dependable operation and long life.

A three point mounting and adjustment feature allows easy setting of impeller clearances while maintaining pump shaft and case alignment.

The discharge pipe terminates above the heavy-duty mounting plate to provide easy access for connections to external piping.

The Galigher Vertical Pumps can be furnished with special features and arrangements. Suction pipe extensions are available to allow moderate increase in sump depth operation. By adding proven submerged intermediate stabilizer bearings, operation at depths up to 25 feet is possible. Liquid level sensors and controls are available which will allow automatic operation. Weir Slurry Group, Inc. stands ready to assist in solving performance, operational, or maintenance problems that may be experienced.

For assistance call (608) 221-2261.

WarrantyLIMITED WARRANTY: Weir Slurry Group, Inc. warrants products of its own manufacture to be free

from defects in material and workmanship under normal use and service for a period of one year after the date of startup or eighteen months after shipment, whichever comes first. The company's obligation under this warranty is limited to repairing or replacing the defective parts without charge, F.O.B. its plant, or, at its sole option, returning the purchase price to the purchaser by crediting the purchaser's account or otherwise. The company reserves the option of requiring the return of the defective parts (transportation prepaid) if necessary to establish a claim. The foregoing warranty is the sole and exclusive warranty, expressed or implied, and there are no warranties which extend beyond the description on the face hereof including specifically but not limited to warranties of merchantability or fitness for a particular purpose.

The limited warranty shall not apply to machine work, labor charges or other expenses incurred on products later found to be defective, or for normal wear and tear, equipment or parts thereof which have been altered or repaired other than by Weir Slurry Group, Inc. representative, or damaged by improper installation or application, or subjected to misuse, abuse, neglect or accident.

Weir Slurry Group, Inc. will not approve or accept returns or back charges for labor, materials or other costs incurred by the Purchaser or others in modification, adjustment, service or repair of equipment furnished by Weir Slurry Group, Inc. unless such returns or back charges have been previously approved in writing by an authorized representative of Weir Slurry Group, Inc..

The foregoing warranty applies only to goods manufactured by Weir Slurry Group, Inc. With respect


to goods not manufactured by this company, Weir Slurry Group, Inc.makes no warranty expressed or implied and any warranties of merchantability or fitness for a particular purpose are expressly excluded and there are no other warranties which extend beyond the description herein presented.

For more detailed information concerning the limited warranty and any remedy between parties refer to Terms and Conditions of Sale.


Safety PrecautionsCentrifugal pumps can be dangerous if used improperly. Disregarding any of the

following precautions may result in a pump which does not function properly and which could cause damage or injury. Operation and maintenance instructions must be read before starting the pump.

The following list is not comprehensive, but is provided as examples of actions that can damage a pump and cause injury.

1. Check motor rotation before installing belts or couplings. Pump must rotate in the direction indicated on the pump and equipment tags.

2. Do not work on a pump unless the drive system is locked out and the pump is disconnected from the drive system.

3. Do not operate a pump when the bearing temperature measured on the outside of the housing exceeds 220° F.

4. Do not continue to operate a pump when there are indications of internal rubbing, binding or knocking.

5. Do not operate a pump with the belt or coupling guard removed.

6. Do not operate the pump with the discharge line restricted or plugged or against a closed or partially closed discharge valve.

7. Do not start a pump which is “windmilling” in reverse direction due to back flow through the pump.

8. Do not insert fingers, hands, arms, legs or any other objects into the rotating components of the pump or motor. Loose clothing should not be worn when working with rotating equipment.

9. Wear parts should be inspected regularly to prevent damage to other components and to avoid personal injury. Insure that all wear parts are in good working order. Worn parts should be replaced with new O.E.M. parts.

10. Do not weld attachments to the pump.

11. When the top screen of the vertical pump is exposed while pumping, it is normal for splashing of the sump fluid to occur. Proper splash protection should be provided.

12. Lubrication water, when required, must be turned on before starting the pump.

13. Do not operate the pump if solids have settled in the casing and the rotating element does not turn freely.

14. Check all fasteners to insure they are the proper material, properly sized and tightened to the torque ratings of the fasteners and/or specifications.

15. Do not apply heat to the impeller to assist in removing it from the shaft.


For maximum safety and reliability, use only genuine Galigher pump replacement parts. Only Galigher pump parts meet all original manufacturing specifications. ELASTOGARD proprietary rubber compounds insure maximum abrasion and corrosion resistance.

The use of non-Galigher pump parts in the Company's products is not authorized, and may result in voiding the Company's factory warranty and in providing factory service support. Further, the Company disclaims product liability for any product in which non-Galigher pump parts are used.


General Installation RecommendationsInspection Upon Arrival

Your pump has been carefully inspected prior to shipment to insure that it meets your requirements. Please inspect the pump upon arrival for any damage, which may have occurred during shipment. Report any damage immediately to the carrier. Leave all shippping covers and shaft blocking attached until ready for installation.

Spare parts should be inspected with equal care for shipping damage. Storage locations for rubber components should be made in cool shaded areas away from electrical equipment to extend shelf life as long as possible.

Pump Location

Select the pump location so that the unit is accessible for inspection during operation and during maintenance operations involving removal and disassembly.

Piping

A check valve and a gate valve are often installed in the discharge line. The check valve is used to prevent fluid from flowing back through the pump while it is shut down. The gate valve blocks the discharge line during maintenance.

When rigid discharge piping is used, caution should be exercised so that external stresses are not applied to the pump discharge flange from mis-alignment, lack of support, or vibration.

It is recommended that an expansion joint and independent pipe support be used so that the pump will not have to support the weight of the discharge piping.

It is recommended that provisions be made to supply clear water to allow flushing out the casing and piping after pumping settling type solids.

Mounting Instructions

Heavy-duty mounting plates are furnished on all Galigher Vertical Pumps. These pumps may be mounted on tanks, sumps, barges, or floats (with motor properly electrically grounded). The pump should be firmly mounted on a level mounting plate or crossbeams and should not rest on the pump casing or screen. Minimum recommended sump dimensions for proper operation are shown below in Table 1 on next page.


PUMPSIZE

MINIMUMSUMPDIMENSION*

MINIMUM SUMPDIMENSION WITHFLOAT CONTROL

1 ½ 16 x 16 20 x 17 2 ½ 24 x 22 24 x 30 3 ½ 27 x 27 27 x 30 4 48 x 32 48 x 32 6 56 x 35 56 x 35 8 42 x 42 42 x 44

*Allow 2” for minimum clearance between sump bottom and bottom of pump.

TABLE 1

V-Belt Tension

V-belts are not installed at the factory when the pump is shipped. Motor direction of rotation must be checked before the V-belts are put on the sheaves. Use a straight edge to align sheaves horizontally. V-belts should then be adjusted so that the belts have from ½” to ¾” play when depressed midway between sheaves. Excessive belt tension will cause unnecessary load on the bearings and excessive belt wear.


Coupling Alignment

When a direct-connected motor is used, alignment between the motor and the pump must be maintained for extended life and reliable service. After checking the motor direction of rotation, install and align the coupling using the following procedure.

Check parallel and angular misalignment by measuring the dimensions shown on the sketch, Figure 1. Table 2 shows maximum allowable limits for the Woods type couplings. For other types of couplings, follow the manufacturer's recommendations.

COUPLINGSIZE

"A"MAX

"B" MINUS "C"MAX

"G"REF

06 .015 .070 7/8 07 .020 .081 1 08 .020 .094 1-1/8 09 .025 .109 1-7/16 10 .025 .128 1-5/8 11 .032 .151 1-7/8 12 .032 .175 2-5/8 13 .040 .195 2-11/16

TABLE 2

Lower Screen Suction Extensions

When replacing or adding a lower screen suction extension, the connection between the pump casing and the flange on the suction extension MUST BE AIR TIGHT. Always apply a coat of Silastic 732 RTV sealant on mating surfaces of acid-proof and abrasion-resistant models. Use the gasket provided on hard iron or alloy pumps. Tighten nuts and bolts evenly. See Figure 2.


Controls

All Galigher Vertical Pumps can be controlled by a manual motor starting switch or by automatic liquid level controls with either a float, probe, or mercury switch. Probe type level controls are recommended for pumps longer than 6 feet.

Minimum submergence required for Galigher Vertical Pumps to start pumping liquid is 3” above the upper screen. These pumps will continue pumping until liquid is pumped down to the lower screen, although the capacity will be slightly reduced when the liquid level is below the upper screen.

Probe Type Level Control

A probe type level control shown in Figure 3 consists of probes, probe housing and control box and is assembled in the following manner.

1. Screw the probe housing into the threaded opening provided on the mounting plate. After installing the probe housing, screw the probes in the bottom of the housing. Two probes are used for hard iron and abrasion-resistant pumps and three probes for acid-proof pumps for off/on control only. Additional probes may be used for other functions.

2. Cut one probe to desired depth where the pump is to start operating and one probe to the depth where the pump is to shut off. (Note: The third probe on acid-proof pumps is the electrical ground.)

3. Install the necessary wiring from the probe housing to the motor control box. The control box is usually mounted remotely from the pump.

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Float Type Level Control

To assemble the float type level control, follow the procedure listed below referring to the drawings shipped with the pump and Figure 4. DO NOT USE A FLOAT TYPE LEVEL CONTROL ON PUMPS LONGER THAN 84”.

1. Secure the switch bracket (1) float switch (7) and float rod guide (3), if provided, to the pump mounting plate.

2. Screw the float rod (6) into the float ball (2).

3. If the ball and rod are rubber covered (acid-proof), apply Silastic 732 RTV sealant to the joint between the ball and rod to insure an acid-proof seal.

4. Slip the float rod up through the rod hole in the mounting plate or guide and put the lower set collar (5) over the top of the rod (6). Push the rod through the clamp on the float switch arm and slip the upper collar (5) over the rod.

5. Adjust the ball to the position desired for the pump to shut-off, and set the upper collar securely just above the float switch arm.

6. Raise the ball to the position desired for the pump to start-up and set the lower collar securely just below the float switch arm. Be sure the float switch is tripped "off" by the upper rod collar before the lower rod collar hits the mounting plate.

7. Install the necessary wiring from the float switch to the motor controls in accordance with the Float Switch Assembly Drawing furnished with the pump.


FIGURE 4

NOTE: Installation sketch, Figure 4, shows a setup for single pump operation only. For controls for multiple pump operation or alarm incorporation, refer to the wiring schematic provided with the pump.


Operating And Servicing RecommendationsPre-Starting Recommendations

1. Visually check all main and auxiliary piping to insure that all connections have been properly made.

2. Check voltage, fuse size, starter, heater amperage ratings and frequency of the electrical supply against the motor nameplate.

3. Visually inspect all the electrical connections to the motor and the control circuit.

4. Check to be sure that the wood blocking has been removed between the pump shaft and the support tubes and that the upper screen is secured to the coverplate.

5. With the motor disconnected from the pump assembly, check the motor direction of rotation by momentarily starting the motor. Direction of rotation must be as shown on the name-tag on the pump (clockwise looking toward the impeller from the motor end of the shaft).

CAUTION: STARTING AND RUNNING THE PUMP BACKWARD WILL CAUSE DAMAGE TO INTERNAL PARTS.

6. All pumps have been properly greased before shipping. For initial start up and subsequent servicing, we recommend using a superior general purpose grease with good high temperature characteristics such as TEXACO REGAL AFB-2, CHEVRON EP-2 or equal for the pump bearings, seals and motors.

Start Up Recommendations

1. Visual inspection should be made of the pump and its installation before starting. Check that all mounting supports, external nuts, bolts and fittings are secure, and that the discharge piping is tight and secure.

2. It is normal to have the discharge valve 90% closed when the pump is started since much less horsepower is required under these conditions.

DO NOT OPERATE THE PUMP IN A RESTRICTED FLOW CONDITION FOR LONGER THAN NECESSARY.

3. All flow, pressure and temperature gauges should be monitored to insure that the pump is operating within specified limits. If the bearing column temperatures are monitored, they should not exceed 220° F.

General Operating Instructions

1. The unit should always be started under the lowest possible load. This is usually accomplished by starting with the discharge valve 90% closed. This is especially important when two pumps are operated in parallel or when switching to a standby unit.

2. Automatic level controls should be set to start the unit when the liquid is at least 3 inches above the upper inlet screen.

3. Do not start operating the pump while it is "windmilling" backwards from fluid running back through the pump case from the discharge line.


4. Flush out the pump with clear fluid whenever possible prior to shut down to reduce solids settling problems that could load up the impeller on startup.

5. Completely drain the pump lines and sump, if the possibility exists of freezing while not operating.

6. The pump must never be submerged above the mounting plate as serious damage to both the motor and bearing assembly could result. If submerged, the pump bearing assembly should be disassembled, cleaned, the bearings repacked with fresh grease, and the motor checked out before further operation.


MotorIt is recommended that the motor be well ventilated when in operation. Please refer to the motor manufacturer for recommended service instructions.

Periodic ServicingThe following table contains recommended service checks, which should be performed on a periodic basis.

PERIOD STARTUP

EVERYWEEK

EVERYMONTH

Head X X Flow X X Temperature X X Visual X X Noise X X Vibration X X Grease Bearings X X


System and Pump Trouble ShootingThe following table is provided to aid the operator in finding and correcting pump and system malfunctions.

PROBLEM POSSIBLE CAUSEFailure To Deliver Liquid Insufficient pump speed

Discharge head requirement too high Impeller or suction strainer plugged Wrong direction of rotation Discharge valves not opened Air leaking in suction extension Discharge piping plugged

Motor Runs Hot Low system head causing excessive flow Fluid specific gravity too high Fluid viscosity too high Improper impeller adjustment Speed too high Defective motor Lack of motor ventilation Low motor voltage

Insufficient Capacity and Pressure Speed too low System head higher than pump rating Impeller or suction strainer partially plugged Wrong direction of rotation Discharge pipe partially plugged Froth or air in fluid Mechanical defects:

Casing worn Impeller worn or damaged

Pump Vibrates or Is Noisy Misalignment of motor coupling Pump mounting plate not anchored Impeller partially plugged-unbalanced Mechanical defects in pump or motor:

Shaft bent Rotating elements out of balance Worn bearings

Discharge pipe not anchored Loose bolts or belt guard Sheaves not aligned or balanced Pump operating at no flow


Ordering PartsSeveral copies of the Installation, Operation and Maintenance Manual are provided with

each pump. A general assembly drawing and bearing column assembly drawing with detailed descriptions of all of the pump components are provided with every pump shipped and should be used in conjunction with this manual. These drawings should always be referred to when ordering replacement parts. Recommended spare parts are identified on these drawings.

Orders for spare parts should specify quantity ordered, part number, item description, and type of material (i.e. rubber type, cast iron or alloy, etc.). If the general assembly drawing supplied with the pump is not available, refer to the pump serial number and use the item numbers on the General Assembly Drawing at the end of the Specific Maintenance Manual when ordering parts.

Returning Damaged or Incorrect PartsBefore any damaged or incorrect material is returned to Weir Slurry Group, Inc. 2701 S.

Stoughton Road Madison, WI USA 5371, a RETURN MATERIAL AUTHORIZATION (RMA) must be obtained from either the factory or factory authorized distributor/representative from whom the parts were purchased.

Once a Return Material Authorization has been obtained and unless directed otherwise, the damaged or incorrect parts are to be shipped FREIGHT PREPAID to Weir Slurry Group, Inc. 2701 S. Stoughton Road Madison, WI USA 53716 The packing list must be marked with the RMA number and show all returned parts by quantity, part number, item description, and whenever possible, the serial number of the pump to which the parts apply.

If damage occurred to new pumps or parts in shipment, a claim must be made with the responsible carrier. All shipments are made F.O.B.Weir Slurry Group, Inc. 2701 S. Stoughton Road Madison, WI USA 53716 factory or warehouse.Weir Slurry Group, Inc. will not be responsible for damages which occur while material is in transit.

Document No. A392188_01

Weir Minerals México...Weir Minerals Division Excellent Minerals Solutions Weir Minerals México...

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