Wednesday 14 May 2014 Sedgefield - SMMT · SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE...

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor

industry’ brandline are trademarks of SMMT Ltd

SMMT Type Approval Workshop

Wednesday 14 May 2014

Sedgefield



Welcome address

Allan McKenzie.

Deputy Head and Senior Technical Manager,

SMMT

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 3

Purpose of today

To give you:

• An overview of type approval

– What is it?

– The approval routes available

– How to obtain approval

– The tools to assist you


Draft SMMT Type Approval Interactive Workshops

PROGRAMME

Time Subject Speaker

09:30 - 10:00 Registration - networking and refreshments

10:00 – 10:05 Welcome

Allan McKenzie, Deputy Head and

Senior Manager, Vehicle Legislation,

SMMT

10:05 – 10.15

SMMT Membership

How the SMMT works and benefits of being a

member

Tim Hughes, Membership Account

Manager, SMMT

10:15 – 11.00 Type Approval – The process

Overview of how to obtain Type Approval Mike Protheroe, VCA

11:00 – 11:15 Refreshments and networking

11:15 – 11:45

SMMT Technical Department

How the legislation evolved, how the SMMT has

influenced change and how we are continually

influencing the future. How the SMMT can help

your business and the SMMT SENTA tool.

Tony Hopkins, Technical Manager,

SMMT

11:45 – 12:30

Individual Vehicle Approval Process

How the process works and how to obtain an

approval

Gary Race, DVSA

12:30 – 13:30 Lunch and networking

13:30 – 16:00 Individual discussions

Opportunity to talk to the agencies and the SMMT SMMT, DVSA, VCA

THE SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

Tim Hughes.

Membership Account Manager, SMMT

About the SMMT

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

What is the SMMT?

Established in 1902, SMMT supports the interests of UK automotive.

One of the largest and most influential trade bodies in the UK, SMMT is a member organisation that represents over 600 automotive companies.

Promoting the interests of industry at home and abroad, SMMT acts as the voice for UK automotive promoting a united position to government, stakeholders and the media.

SMMT provides members with:

• A representative forum to engage with UK governments and EU institutions.

• Automotive data and market intelligence.

• Data analysis services.

• International and national exhibition opportunities.

• Practical technical advice.

THE SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE 7

Example SMMT Members

ALDERCOTE LTD


The UK Automotive Sector

+700,000 jobs

dependent on

automotive

140,000 in

manufacturing

£60.5bn turnover £12bn value added

Industry annually invests

in R&D

1.6 million cars annually

2.5 million

engines


Car and Light

Powertrain

Policy Co-ordination

Public Affairs Committee

Committees/Working Groups

Policy

Technical

Environment

Communications

Economics

Departments

Car

Bus and Coach Aftermarket

Commercial Vehicles

Design Engineering Electric Vehicles

Engines

Light Trailer

Sections

Components

Engineering Heavy Commercial Bus and Coach

Environmental Policy Committee

Introduction to the SMMT

Economics Committee

Fuels Type Approval Braking Lighting ….

Executive


Other SMMT services

Market

Intelligence

Production

Outlook Report

Production

International

Exchange

Export

International

Exchange

Other Support

Services

R&D Tax Credits

Legal helpline

Product recall

insurance

Currency solutions

MVRIS

Motorparc

VATit

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED

www.smmt.co.uk/members-lounge/member-services

How SMMT can support your business

Business Development

Business Support

Open Forum

Meet the Buyer

Meet the Funder

Open Access

Automotive Supplier Finder

International and National Exhibition Opportunities

Funding and Support

SME Regional Roadshows

Section Committees and Working Groups

Technical advice and guidance

Networking opportunities

Climate Change

Agreement

http://www.smmt.co.uk/members-lounge/member-services






Commercial Vehicle Group

The Commercial Vehicle Group (CVG) deals with commercial

vehicles from light vans to maximum capacity trucks.

It supports businesses across the sector, including vehicle

manufacturers, importers bodybuilders, trailer manufacturers,

component industries, aftermarket services and other interested

groups.

Main activities

• Representing the commercial vehicle sector’s interests at UK and EU

level

• Informing and consulting on legislative developments

• Providing technical and market information

Nigel Base Commercial Vehicle

Development Manager [email protected]

mailto:[email protected]


Trailer & Bodywork Technical Committee

This committee represents the interests of SMMT members who manufacture, import, distribute or

retail any of the following:

• Heavy commercial trailers .

• Bodywork manufactured and fitted to both commercial vehicles and trailers.

• Towing attachments for vehicles.

• Trailer or bodywork components or accessories.

Main activities:

• Representing members’ interests to the

UK government and other relevant

organisations.

• Providing technical information.

• Consulting and informing its members on

legislative developments.

Current work includes:

• Liaison with the SMMT Type Approval

Working Group, DfT & VCA regarding an

alternative process for obtaining NSSTA.

• Proposed amendment to the rear

underrun regulation.

• Revision of standard EN 12642:2006 on

strength of body structures.


Type Approval WG

The Type Approval Working Group monitors future Type Approval

draft regulations, standards, and vehicle legislation through

participation with UK government bodies (i.e. DfT) and official bodies

in the UN and in Europe. There are over 60 EC Directives and

Regulations and also over 120 UNECE Regulations relating to Type

Approval, covering every aspects of motor vehicle and trailer

manufacture.

These requirements can be found in 2007/46/EC the Framework Directive. This Directive allows for many routes for vehicle type approval:

• European Whole Vehicle Type Approval (ECWVTA). • European Small Series Type Approval (ESSTA). • National Small Series Type Approval (NSSTA). • National Individual Vehicle Approval (NIVA).

Tony Hopkins Technical Manager

[email protected]


THE SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor industry’ brandline are trademarks of SMMT Ltd

CV SHOW 2015

April 14, 15, 16

SAVE THE DATE



Mike Protheroe,

Standards and Legislation Manager,

VCA

Type Approval

www.dft.gov.uk/vca

Type Approval

Mike Protheroe

February 2014

www.dft.gov.uk/vca

Outline

• Type Approval Regulations

• Type Approval Process

• Type Approval Documents

• Conformity of Production

www.dft.gov.uk/vca

Type Approval in a Nutshell

• Whole Vehicle Type Approval authorises a

manufacturer to:

– produce vehicles to a proven specification

– self-certify these as compliant with relevant

legislation

• Two fundamental requirements:

– Meeting the technical and administrative

requirements and capturing the design

– Ensuring that subsequent production

vehicles are manufactured in conformance

with the approved design

21

www.dft.gov.uk/vca

Type Approval Regulations

• The type approval regulations are;

– UK Statutory Instrument 2009 No. 717

www.legislation.gov.uk/uksi/2009/717/contents/made

• These enact directive 2007/46/EC into law

• Manufacturers can choose between;

– ECWVTA

– NSSTA

– IVA

www.dft.gov.uk/vca

Type Approval Regulations

29 October 2014 - Final Implementation Date

• Applies to

– Multi stage approval for medium & heavy

trucks (category N2 & N3)

– Single & Multi stage approval for Special

Purpose Vehicles (category N1 – N3, M2,

M3, O1 – O4)

• See Schedule 3 of the UK Statutory Inst.

www.dft.gov.uk/vca

Type Approval Process

• From website

(click image to

jump to the

page)

http://www.dft.gov.uk/vca/additional/files/vehicle-type-approval/related-information/vca047.pdf

www.dft.gov.uk/vca


What this really means;

VehiclesVehicles

SystemsSystems

Understand

the legislation

Plan what

needs to be

done

Develop

compliant

designs

Prepare

approval

documents

Get tests &

reports done

Develop (&

use!) Quality

Manual

Create Control

Plans

Write Process

Documents

Maintain

Records

ObtaIn CoP Clearance

Get final approval

4 months (minimum) à ? months (it depends on …)

www.dft.gov.uk/vca


Vehicles can be approved in either;

• Single stage approval

Image: Magnus Manske

• Multi stage approval

Image: Unisouth



http://commons.wikimedia.org/wiki/File:A_Brand_New_ASDA_Mercedes_Benz_Sprinter_Delivery_Van.jpg?uselang=en-gb

www.dft.gov.uk/vca


• Single stage approval

– in general terms, built to completion in

respect of chassis and body by a single

manufacturer

• Multi stage approval

– in general terms, those where the chassis

manufacturer and body manufacturer are

different and each plays a part in the

approval of the vehicle

www.dft.gov.uk/vca


Focus on Multi stage approval

• Stage 1 (Base Vehicle) manufacturer has

already done most of the hard work!

• Stage 2 (3 in some cases) manufacturer(s) /

body builder(s) responsible only for aspects

they add / change

– Maybe 6 or 7 items

www.dft.gov.uk/vca

Type Approval Documents

• Information documents follow a basic and

recognisable format and have information

about;

– you (the manufacturer)

– your products (the type of vehicle or system)

• Most directives / regulations will have a

template for an information document

– if there isn’t one the relevant parts should be

taken from Annex I of 2007/46/EC or SENTA

www.dft.gov.uk/vca

Compiling Information

Information

Document Info

Doc

Certificate(s) &

Test Report(s)

Photographs &

Drawings

Type

Approval

Template

Information Folder

Index

Information

Package

www.dft.gov.uk/vca


www.dft.gov.uk/vca


Letter of Association

• Sets out relationship

between stages

– Always required for

ECWVTA

– May not be needed

if you apply for

NSSTA

www.dft.gov.uk/vca

Example TVV Matrix

Stage 1: BX1FAC1 à Stage 2: BX1FVAC1M10

42

From earlier slide;

1.3.3. Powered axles (number, position,

interconnection):

??FV??????:1, axle 1, Not applicable

??RV??????:1, axle 2, Not applicable

www.dft.gov.uk/vca

Applying for Type Approval

• There is also some ‘scene setting’ guidance

attached to the application form

– Type Approval in general

– Conformity of Production (CoP)

• more on CoP later!

• We have a checklist which will help you

organise your application for approval to

ensure that you have done everything you

need

43

www.dft.gov.uk/vca

44

www.dft.gov.uk/vca

Examples of items on the check list

45

www.dft.gov.uk/vca 46

N3 Skiploader


Skip Loader NSSTA – What needs testing ?

Lighting Installation

Rear-underrun device

Masses and

dimensions

Statutory plates Side guards Spray Suppression

! Installation check only !

! Installation check only !

! Installation check only ! ! Installation check only !

Rear registration

plate space ! Inspection only !

! Inspection only !

! Inspection only !

EMC

! Declaration only !

! Installation check only ! Means check the installation of approved components

www.dft.gov.uk/vca

Conformity of Production (CoP)

• CoP checks are done in parallel with Type

Approval tests and / or inspections

• You can’t get Type Approval without CoP

– Manufacturers need to provide evidence of

the ability to produce a series of products

that exactly match the specification,

performance and marking requirements

outlined in their type approval

documentation

www.dft.gov.uk/vca


• CoP is fundamental to Type Approval

– VCA must have confidence in your

manufacturing and change control systems

to enable you to issue Certificates of

Conformity (CoC)

– Quality Management System – controlling

the policies and day-to-day activities of the

business that could influence conformity of

the product to the approved ‘Type’

• ISO9001 / TS16949 satisfy this requirement but are

not mandatory

49

www.dft.gov.uk/vca


• CoP clearance is required for Type Approval

– Control Plan – a detailed description of all the

checks performed that ensure completed

product conforms to each aspect of the

approval

50


Afterwards?

• Issue Certificates of

Conformity (CoC)

– Your declaration that the

vehicle in question

meets the requirements

– Used with previous

stages CoC’s for

registration

– Only add information

that you have affected

www.dft.gov.uk/vca

• Changes to your specification

• Additions to your specification

• Changes to base vehicle

• Changes to legislation

52

Maintain your approval!!!!


Whole Vehicle Type Approval Costs,

the detail …

Whole vehicle type approval costs with VCA are;

• S&C Admin & Cert fee £110

• Technical fee £89 per hour

• CoP review / audit £250 / £890 / £1,785

• Whole Vehicle Cert fee £75

• Whole Vehicle Admin fee £73

• Technical fee £89 per hour

www.dft.gov.uk/vca

So what does it all mean?

• 1st type £2,000 (approx)

– Add CoP costs (often £250 to £1,000 approx)

• Subsequent types with same body from

£1,300 (approx)

– (e.g. on an alternative chassis)

54

www.dft.gov.uk/vca

Some Issues Encountered

Simple stuff seems so easy to get wrong!

• Number plate space (surface)

– wrong side, proprietary holder wrong size

• Lamps

– additional lamps (not permitted)

– wrong sort, wrong orientation

– obscured…

55

www.dft.gov.uk/vca


• Got CoP, didn’t realise that they needed

– documents

– tests

– inspections, etc.

• Component Approvals

– E marks needed

– not just any mark!

www.dft.gov.uk/vca


Documentation

• Thought it was VCA’s job to make

manufacturers information document

• Docs sent in one page at a time, not PDF

• No drawings / drawings not good enough

• Docs only on paper

– in a shopping basket!


Contacts

• Gareth Jones, Chief Engineer, Bristol

– [email protected]

• Dave Picker, Chief Engineer, Nuneaton

– [email protected]

www.dft.gov.uk/vca

Questions?

Thanks for listening!

www.dft.gov.uk/vca SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED SMMT, the ‘S’ symbol and the ‘Driving the motor


Coffee Break



The legislative process and the SMMT

Tony Hopkins.

Technical Manager,

SMMT


In the past – National Type Approval

To register a Commercial vehicle of Categories N1, 2 & 3

7 areas of the vehicle were covered –

Brakes

Emissions

Noise

Smoke

Front underrun (if applicable)

Tyres

Speed limiter (if applicable)


In the past -

For trailers of Categories O1, 2, 3 & 4

No requirements


So what happened?

For all categories of vehicle including trailers –

European Community Whole Vehicle Type Approval

EC Directive 2007/46/EC


2007/46/EC

380 + Pages

21 Annexes

16 Amending Regulations

Covers all vehicle categories and types

Anything up to 60+ separate directives to comply with


2007/46/EC

16 Amending Regulations

Regulations 1060/2008, 78/2009, 79/2009, 385/2009,

595/2009, 661/2009, 371/2010, 2010/19, 183/2011,

582/2011, 678/2011, 65/2012, 1229/2012, 1230/2012,

143/2013 and 195/2013

All introduced since 2007


2007/46/EC

Regulation 1060/2008

Introduced revised Annexes I, III, IV, VI, VII, XI & XV

Annexes I & III are the Information documents to be

supplied to the Approval Authority.


2007/46/EC

Regulation 371/2010

Introduced revised Annex XV – Manufacturer as a

Technical Service

Regulation 183/2011

Introduced revised Annexes IV & VI – Requirements

for the purpose of type approval & model of certificate


2007/46/EC

Regulation 678/2011

Replaced Annex II and revised Annexes IV, IX & XI

Requirements, Definitions, COC’s & Regulatory acts

Regulation 1229/2012

Introduced revised Annexes IV - Requirements


2007/46/EC

Since 2007:

Annex IV either revised or amended 4 times

Lists of regulatory Acts updated to cover Small Series

changes etc.

How has the SMMT influenced the process?


2007/46/EC

Worked closely with the Small Series / Low Volume

producers to ensure certain costly testable items are

exempt testing or require reduced levels of testing.

Examples:

Frontal Impact

Enhanced Stability Control

OBD Requirements


2007/46/EC

Masses & Dimensions - 1230/2012

Incorporated 2 Masses & Dimensions covering

passenger car, commercial vehicles, buses and trailer

M&D requirements into 1 Regulation.

However, in its initial draft it removed the option for

National Markets to allow exemptions to the

requirements for vehicles / trailers operated within

their specific market


2007/46/EC

Masses & Dimensions - 1230/2012

Further lobbying by the SMMT resulted in

amendments to the final document allowing a 2000

limit on trailers and 1200 limit over 4m height for

National Approval and operations.


Nationally

Vehicle Enhancement Scheme for N1 and certain N2 ‘Vans’.

Concerns raised by Members regarding how to fit out vans with simple systems that only affect Masses & Dimensions

Do these vehicles require full approval IVA?

If so, additional costs burdens to industry and the end user.


Nationally

Vehicle Enhancement Scheme for N1 and certain N2

‘Vans’.

Lobbied UK Government to allow these items to be

considered ‘payload’ and hence exempt from approval

requirements.

Presented evidence to support the request based on

other member states interpretation.


Nationally


‘Vans’.

Outcome –

DFT & VCA introduced the Enhancement Scheme

Low cost scheme to ensure final vehicles comply with

COP and legislative requirements.


Nationally


‘Vans’.

Outcome –

Discussions currently underway with the EU to amend

2007/46 to incorporate the changes allowed in the

scheme


2007/46/EC

What is over the horizon?

General Safety Regulation – 661/2009

Comes into Force for new registrations from 14th

November 2014

Draft document covering the specific procedures, tests

and technical requirements currently being finalised at

the EU.


2007/46/EC

What is over the horizon?


Repeals 50 directives and combines requirements into

1 regulation

Reduces need for testing to EEC requirements as UN

ECE Regulations Approvals accepted where available


2007/46/EC


Issues with conflict between proposed update to

Annex IV for Small Series vehicles and current

required standards.

What is the SMMT doing?

Ongoing dialogue with the DFT & EU to attempt to

reach a consolidated opinion.


2007/46/EC

Conformity of Production (COP) is the key part of the type approval process.

It ensures that:

Once a product has been ‘Type Approved’ the holder of the approval has to demonstrate the ability to produce a series of these products that conform to the specification and performance requirements of the relevant regulations or directives.

Will the 10th, 100th 1000th meet the requirements and perform the same as the one type approved?


SI 2009 No 717

Part 6 - Miscellaneous

Enforcement - Forgery, false statements, etc

33. (1) A person commits an offence if, with intent to deceive, that

person−

(a) forges, alters or uses a document to which Paragraph (2) applies, or

(b) lends to, or allows to be used by, any other person a document to which Paragraph (2) applies, or

(c) makes, or has possession of, any document so closely resembling a document to which Paragraph (2) applies as to be calculated to deceive.


SI 2009 No 717



(2) This Paragraph applies to−

(a) an EC type approval certificate,

(b) an EC certificate of conformity,

(c) a national small series type approval,

(d) a national small series certificate of conformity, or

(e) an individual approval certificate.


SI 2009 No 717



(3) A person guilty of an offence under Paragraph (1) is liable−

(a) on summary conviction, to a fine not exceeding the

statutory maximum, or

(b) on conviction on indictment, to imprisonment for a

term not exceeding 2 years, or to a fine, or to both.


SI 2009 No 717



(4) A person commits an offence if, in supplying information or

producing a document for the purpose of these Regulations,

that person−

(a) makes a statement which that person knows to be false in a material particular or recklessly makes a statement which is false in a material particular, or

(b) produces, provides, sends or otherwise makes use of a document which that person knows to be false in a material particular or recklessly produces, provides or sends or otherwise makes use of a document which is false in a material particular.


SI 2009 No 717



(5) A person who contravenes Regulation 16, 22(1) or 23(1)

commits an offence.

(6) A person guilty of an offence under Paragraph (4) or (5) is

liable−

(a) on summary conviction, to a fine not exceeding the

statutory maximum, or

(b) on conviction on indictment, to a fine.


Items to consider for the future

Electronic Stability Control (ESC) & Advanced Emergency Braking Systems (AEBS)

Introduction from now in stages on different categories of vehicle. Conversion of a vehicle of one category to another may have an influence on if such systems should be fitted.

EU considering the issue and SMMT actively participates in the current discussions and lobbies as required.


Items to consider for the future

As a Bodybuilder, you need to understand the what

legislation is forthcoming and how it could affect the

vehicles you are building.


Nationally:

Revisions have been published to the VOSA IVA

Manuals for N2/3 and M2/3

Brake test requirements have been published relating

to IVA testing of trailers


Summary

Automotive legislation is continually moving and changing.

What has been indicated here has been derived from the

SMMT and Members discussions and consultations at the

UK, EC and Globally through the UNECE.

The legislation is usually written to cover all categories of

vehicles. It is one of the roles of the SMMT to filter out only

those parts that are applicable to the vehicles that you

manufacture. This is especially true of the SENTA guide

which I will speak about further later.


What other ways can we

assist you?


SENTA

SMMT European and National

Type Approval


A step-by-step web-based programme to guide vehicle

manufacturers, bodybuilders and suppliers through the European

Community Whole Vehicle Type Approval application system. It

also allows for national approval schemes for low volume

manufacturers.

For a new and subsequent approval application, SENTA will ease

the lengthy documentary process.

SENTA takes a manufacturer through Conformity of Production

(COP) principles and examples, component and system

applications, application documents and finally a Certificate of

Conformity (COC).

SENTA - SMMT European and National

Type Approval guide


Opening page


Opening page - COP


Conformity of Production (COP)


Opening page – Help Guides


Help Guide - Trucks

SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE

100

Opening page


101

First Page


102

Section 1 – Start of page


103

Section 1 – Page continuation


104

Section 1 – End of page


105

Section 2 – Start of page


106

Complete any relevant questions within these sections

as required.

Any sections left blank will result in ‘N/A’ entered in the

relevant section within the final document

If a ‘positive’ answer is required within the relevant

sections, then this must be entered.

Section 2 to Section 8


107

Section 9


108

Future legislation

Section 9 - Continued


109

ANNEX I - Information Document


110

The Annex 1 document produced will require minor

modifications and or adjustments where the answer is

highlighted in red. This will include:

• Removing ‘N/A’ or reference to a section

number depending on the answer to be given.

• General alignment of answer into ‘silo’ where

required.

• Add reference to any Annexes as required

Technical file required covering any annexes

The finished document will be in excess of 50 pages.

ANNEX I – Information Document


111

Section 11 - General Type Approval

Reference documents


112

Section 12 – Component information documents


113

Component approval information document Opening page - Scope


114

Component approval information document

Cover page


115


Information document pt 1


116




117




118




119

Section 13 – Types, Variants & Versions (TVV)


120

Section 15 – Certificates of Conformity


121

MODEL B – SIDE 1

ECWVTA COMPLETED VEHICLES

EC CERTIFICATE OF CONFORMITY

Side 1

The undersigned ………………………………………………………..(Full name and position)

hereby certifies that the vehicle:

0.1Make (Trade name of the manufacturer): ………………………………………………….

0.2: Type: ………………………………………………………………………………………………………….

Variant(a):…………………………………………………………………………………………………..

Version(a) ………………………………………………………………………………………………………..

0.2.1 Commercial name: …………………………………………………………………………………………

0.4 Vehicle category: ……………………………………………………………………………………………

0.5: Name and address of the manufacturer: ………………………………………………………

0.6 Location and method of attachment of the statutory plates: ………………………

Location of the vehicle identification number: ………………………………………..

0.9 Name and address of the manufacturer’s representative (if any):

…………………………………………………………………………………………………………………………

0.10 Vehicle identification number: …………………………………………..…………………………………..

a) has been completed and altered(1) as follows: ………………………………………and

b) conforms in all respects to the type described in approval (…type-approval number including extension number) issued

on (…date of issue) and

c) can be permanently registered in Member States having right/left (b) hand traffic and using metric/imperial(c) units for

the speedometer(d)

…………………………………………… ........................................................

(Place)(Date) (Signature)

Attachments: Certificate of conformity delivered at each previous stage.

Side 1 of the Certificate of Conformity


122

The Tour is a snapshot of what is contained in the

SENTA Guide which is written to cover all categories

of vehicles and the possible Approval Routes.

It gives an indication of how the Guide works by

showing parts of the Section pages and how they may

be used.

The application and compliance data included in the

Tour is based on a European Approval for a large

Truck built in two stages – ECWVTA N3 MSB

Take a Tour guideline information


123

Summary

How can the SMMT help your business?

• As a user of the SENTA system – Full technical support

in creating your documentation

• As a member – Full support of the SMMT Technical

Department

• Promoting your issues to the UK and wider

institutions

• Assisting with general Type Approval issues

• Keeping you informed of future legislation changes

• Lobbying for change where required


124

Summary

How can the SMMT help your business?

To help you further and new for 2014, the SMMT will be

offering:

• Cost effective consultation

• Cost effective training



Gary Race,

Process Manager - Approvals, DVSA

Individual Vehicle Approval (IVA)

126 Safety Standards Service

Driver and Vehicle Standards Agency

Swansea

Individual Vehicle Approval (IVA)


• EC Whole Vehicle Type Approval –

ECWVTA

• National Small Series Type Approval -

NSSTA

• Individual Vehicle Approval - IVA

Your options


Individual Vehicle Approval – Your Choice

• Inspection of an individual vehicle to

establish compliance that results in the issue

of an Individual Approval Certificate

• Least Onerous Criteria - Flexibility

• Compliance – Combination of documentary

evidence of EC Directive compliance,

declaration & visual inspection

What is IVA?


• Imported HGVs up to 25 years old

• Low volumes or bespoke HGVs multi stage

approval – date of manufacture from 29th

October 2014

What may need HGV IVA

• Low volumes or bespoke HGVs single

stage approval – date of manufacture from

29th October 2012


• Obtain application form/guidance from Internet

• Complete & send application to DVSA Swansea

• Application check / evidence of compliance / data

• Application sent to station of choice

• Inspection arranged / completed

• If successful Individual Approval Certificate issued

What’s the process?


• Manufacturer

• Distributor / Dealer / Supplier

• Body Manufacturer / Coach builder

• Operator / Converter

• To take responsibility for submitting the

application and providing the data required.

• Important to obtain Directive compliance to

support application

Who can apply?


• Web -https://www.gov.uk/vehicle-

approval

• IVA 1H - category N2 and N3 (Heavy goods)

• with guidance notes

Complete an application


General info. eg

• Applicant details

• Appointment and payment details

Vehicle Details eg.

• What type of body is fitted ?

• Fuel Type / Engine number ?

The info. needed


• Does the vehicle have evidence of

Directive Compliance ?

• Has the vehicle been modified since

approval ?

• Is the vehicle being assessed against a

Test Report or Model Report ?

Compliance info.


• Brakes, Tyres and Suspension

• Type of braking system

• Axles with “Park” brake

• Dimensions

• Overall Length / Overall width

• Weights

Annual Test Information (Plating)

More info.


Directive compliance – HGV

From DOM 29th April 2009

- Noise

- Emissions

- Fuel Tanks

- Rear Protective Device

- Steering Effort

- Braking

- EMC

- Anti Theft (if fitted)


• Age related standards equating to NTA

requirements Eg. 2002 vehicle,

• Noise

• Emissions

• Braking

• EMC (spark Ignition only)

Directive Requirements

pre 29/04/2009 HGV


Lights /

Reflectors

Lateral Protection

Spray

Suppression

Reg. Plate

Space

Dimensions

Seat

Belts/Anchorages

Defrost / Demist

Couplings

Exterior

Projections

Tyres

Glass

Wash Wipe

Towing

Hooks

Headlamps

Controls

Speed

Limiter

Mirrors

Horn

Visual Checks

Statutory

Plates


• Evidence that Directive standards are met

• Manufacturer’s Letter of Compliance / CoC

• Your own approval(s)

• Directive test at a Technical Service (or Approval Authority)

• Model Report

• Immobiliser/Alarm (both optional) – • Mobile Electronics Security Federation (MESF)

• Thatchem Registered Installer (TRI)

How to prove compliance


A Model Report is..

• A technical report that enables a DVSA

examiner to check that the specification of

subsequent vehicles is the same in all

relevant respects to the vehicle originally

tested at the technical service.


Convertor

• considers worst case scenarios

Basic process

(third axle model report)

• modifies vehicle, uses axles having

approval to ECE Regulations.

• supplies Technical Service with vehicle and

all relative information


• detailed system schematics,

• completed proforma. (supplied by DVSA)

• braking calculations (obtained from axle

manufacturer or brake system

manufacturer or they can be provided by

Technical Service)

• axle information and brake approvals/test

report to Annex 11 and 19 of ECE

Regulation 13

Info to the Technical Service


• Technical Service

- carries out tests including response time

energy consumption and dynamics

- verifies compatibility, proforma specification

against vehicle and calculations.

- sends complete package direct to DVSA

Swansea.

• DVSA - receives and collates data and

creates a version 1 (draft) Model Report.

What the Technical Services do


• Evidence of compliance for the items

requiring documentary evidence

• Application form IVA1H

• Fee

Apply to Swansea


• Technical Service

• Information

• Logistical

• Goods (N2 / N3) £230 £46

• Statutory Fee (pre funded account available)

The costs


• Edinburgh (Livingston)

• Manchester (Chadderton)

• Derby

• Avonmouth

• Gillingham

• Beverley

• For heavy vehicles, 6 DVSA sites – potential

of private sites

DVSA test sites


• Privately Owned Test Facility (POTF) (under contract)

• Manufacturer, Importer, Distributor, etc.

owned facility

• Inspections conducted by DVSA or VCA

DVSA test at your site ?

• Site requirements depending on your needs


• Building

• Suitable size/specification

• Communication system / office

accommodation

• Underside inspection facility

• Headlamp test equipment

POTF site requirements


• Outdoor area (potential requirements)

• Turning Circle Area

• Noise Test Area

• Mirror Test Area

POTF site requirements ctd.


• IVA Inspection time (approx)

HGV ….2.5 hrs.

Approx test times


Inspection criteria


• Individual Approval Certificate (IAC)

• Notification of Refusal – 6 months to

apply for re–inspection.

• Plate / Plating Certificate Issued

If it passes (or not)


• Consider how approval will impact

your business

• Communicate

• Start the preparation

• Try it out

Health Warning !!!


• Web - https://www.gov.uk/vehicle-approval

• e mail – [email protected]

• Phone – 0300 123 9000

Need more info.



Any Questions...............

................. Sorry too late !

And finally ……….



Q&A session


Example SMMT Members

ALDERCOTE LTD



Lunch



Thank you for attending

Society of Motor Manufacturers and Traders Ltd

71 Great Peter Street, London, SW1P 2BN

www.smmt.co.uk

Wednesday 14 May 2014 Sedgefield - SMMT · SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE...

Documents

Transcript of Wednesday 14 May 2014 Sedgefield - SMMT · SOCIETY OF MOTOR MANUFACTURERS AND TRADERS LIMITED PAGE...