WEDICO aìãéÉê - CAMIONS-RC.FR · Dear modelling enthusiast! We are glad that you have decided...

Dear modelling enthusiast! We are glad that you have decided on one of the precious WEDICO truck models! For the manufacture of individual parts WEDICO uses durable materials of high quality - rarely to find in these days. This guarantees durability and enjoyment with your model for years to come. If you should ever require replacement parts, please get in touch with your dealer or directly with WEDICO. For order purpose it is important using not only those EDP-numbers mentioned within the general parts list but also indicating the necessary details concerning colour, quantity and exact term of the spares required. Please note that any type of spares for this wheel-loader model can be supplied only if you have returned to us the registration card included with this kit. Enjoy the assembly! You’re WEDICO-Team

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Please follow the steps of assembly accordingly to the in-structions. Each single assembly step is described and illus-trated, and furthermore do the parts lists indicate the re-quired components for the actual construction step. Care-fully observe the notes explaining the various steps of as-sembly and use only those parts which are provided. This will insure a correct result of assembly. It is the static model version only which is generally shown in the illustration. Components shown in the illustration but making part of the accessory sets of either the Hydraulics or the Electrics, are specially marked by broken lines and pro-vided with special notes. The illustrations do not always in-clude all the before-hand mounted parts if these are not be-longing to the actual assembly step. In order to join those components not to be screwed, use customary all-purpose glue for screws to be fixed directly to plastic parts: Before you start mounting the plastic compo-nents, first cut the necessary threadings with help of the screw provided for this purpose.

3110es1.DOC / CAT740 25.02.2008

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Measurements (starting posi-tion)

Length ..................................745 mm Width ....................................234 mm Height ...................................253 mm Track (tread) .........................186 mm Weight (Driving model) .............9.7 kg

Finish Extremely hard epoxy powder coating; original Caterpillar colour. Excellent base when repaint-ing for special purposes.

Super- structure

All superstructure components made are made from aluminium sheet panels or from aluminium die-cast of 1.5 to 2.5mm thickness. Main frame made from 6mm thick aluminium sheet plane. The bumper is made from zinc die-cast. Fas-tening components made of stainless steel. Cab including true-to-original trim. True-to-original tyres made of soft rubber with reproduction of original tread pattern. Front and rear wheels run in the same track. Pendulous rear axle and rigid front axle fixed to the front carriage. Nearly all of the individual parts are screwed. This kit model may be dismounted and reas-sembled again.

Drive WEDICO-Bühler electric motor, rated 12 volts, 7-segment collector. Idling speed 6000 rpm. Torque 5 Ncm (approx. 500 pcm) at 4000 rpm. Power drawn under load at maximum torque approx. 3A. Current drawing at idle running withconnected gear and two differentials approx. 0.5A.

3-speed gearbox “All-Wheel

3-speed gearbox with long-time greasing, helical gearing technique, 14 ball bearings, gear wheelsand housing made from metal. Reduction ratio 12:1 / 6:1 / 3:1.

Drive train Front and rear driving axles are made from metal, including partially lockable differentials. Gearbox manufactured as planetary construc-tion; reduction ratio 15:1. Stainless steel drive shaft with cardan joints between gear and front axle differential; also, cardan joints between gear and rear axle differ-ential

Hydraulic Hydraulic valves provided for the functions of lifting and lowering of the boom, dumping and lifting of the bucket as well as steering to the right and left-hand side.

Empfohlene Sprechen Sie mit Ihrem Händler.

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Art.-Nr. 3110

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Set of Hydraulics, Art.-No. 3110- 1 including the hydraulic pump plus oil filter, 2-fold control valve incl. the electrics, hoses plus small parts, and one bottle of oil.

Set of Electrics, Art.-No. 3110-2 including the electrical system, all-wheel 3 speed gearbox, electric motor 12V, NiMh battery pack 12V; 2,7 Ah, speed controller incl. the sound module plus loudspeaker.

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Touch up Paint, 50ml-bottle ....... Art.-No. 2015

Tip: The make-up of this instruction allows putting to-gether your own booklet if you wish so. For this purpose you have to fold and stick the pages as follows:

1. Turn round the first page with the English text fac-ing downwards , and lay the next page on top of the first, with the English text facing upwards .

2. Glue the two pages together at the left outer edge (e.g. using adhesive tip) and fold the top page across to the left (with the fold vertically in the middle).

3. Lay the next page on top of the previous one with the English text facing upwards , stick the left outer edges and fold over to the left again as before. Simi-larly add remaining pages.

4. Finally glue together all pages at the inner edges, too, and fold the original page over as a cover , sticking it firmly at the left hand edge.

© 2007 by WEDICO, Wartbugstrasse 21, D - 42285 Wuppertal, Germany. We can assume no liability for technical or typographical errors.

We reserve the right to incorporate technical modifications. Duplication and reproduction only with our express consent

Qty No. Assembly part Qty. No. Assembly part Qty. No. Assembly part Qty. No. Assembly part Qty. No. Assembly part

7 20016 Raised cheese head screw M3 x 6 4 29962 Pan head screw with cross recess M2,5 x 8 1 30784 Guide bush, steering triangle front 1 30920 Handrail, curved, rear, right 2 31072 Indicator body 15 20018 Raised cheese head screw M3 x 8 1 30030 Gearbox 1 30786 Cardan joint hexagon outside short 1 30922 Handrail, rear, right, inside 5 31074 Hexagon socket head cap screw M4 x 16 6 20020 Raised cheese head screw M3 x 10 1 30082 Bühler Motor 2 with pinion 14 tooth white 1 30788 Cardan joint hexagon inside Nm=10 1 30924 Handrail, middle, left 1 31076 Differential rear axle 2 20022 Raised cheese head screw M3 x 12 2 30122 Hexagon head bolts M3 x 12 1 30802 Profile hind carriage right 1 30926 Handrail, curved, rear, left 1 31078 Differential rear axle 15° 18 20024 Raised cheese head screw M3 x 16 4 30494 Raised cheese head screw M2 x 20 1 30804 Profile hind carriage left 1 30928 Step with lateral holes, front, right 1 31080 Differential front axle 34 20028 Countersunk screw M3 x 6 12 30568 Prevailing torque type hexagon nuts M3 1 30806 Thrust collar 1 30930 Step with lateral holes, top, right 2 31082 Prevailing torque type hexagon nuts M4 10 20030 Countersunk screw M3 x 8 6 30620 Axle suspension 1 30808 Holder angle, rear profile 1 30932 Step with lateral holes, front, left 1 31084 Countersunk screw M4 x 16 4 20032 Countersunk screw M3 x 12 8 30622 Spring plate 1 30810 Holder triangle 1 30934 Step with lateral holes, top, left 4 31086 Bed plate left 18 20034 Countersunk screw M3 x 10 4 30624 Rubber-bonded spring 10 x 10, M4 1 30812 Motor trough 1 30936 Radiator grill 1 31088 Holder, body of a trough tipping wagon 2 20036 Hexagon head bolts M4 x 8 2 30630 Bow, rear axle 2 30814 Mud flap, body of a trough 2 30938 Light box 6 31092 Retaining bushing, big (H021) φ 3,1mm 37 20040 Nut M3 1 30646 Conductor of a bore hole 1 30816 Front pieces, body of a trough tipping wagon 1 30942 Manufaction mark 1 31100 Cardan joint hexagon inside NL = 15mm 2 20046 Washer φ 3,2 1 30648 Dump-bell shaft 1 30818 Trough, body of a trough tipping wagon 2 30944 Foglamp, lens 2 31102 Cardan joint hexagon inside NL = 20mm 2 20048 Washer φ 4,3 2 30652 bolt, steering cylinder front 1 30820 safety loop 4 30946 Headligth, lens 2 31104 Cardan joint hexagon inside NL = 27,5mm 2 20052 Pan head tapping screw 2,2 x 4,5 2 30654 bolt, steering cylinder rear 1 30822 Side panel right 2 30948 Indicator, lens 2 31106 Cardan joint hexagon outside NL = 10mm 2 20054 Serrate washer φ 3,2 1 30662 Retainer, steering triangle 1 30824 Side panel left 1 30950 Plat, bow engine bonnet 2 31108 Cardan joint hexagon outside NL = 22,5mm 6 20058 Retaining washer for shafts φ 3,2 1 30664 Seat, steering triangle 1 30826 Couver strip rear 14 30952 Step with lateral holes, mud guard 1 31110 Cardan joint hexagon outside - outside 4 20262 Countersunk screw M3 x 20 1 30666 Guide bush 2 30828 Holder loop 4 30960 Handrail support, straight, 4 holes 2 31112 Thrust ball bearing 20-35-10 (51104) 10 20410 Adhesive pad, double-sided 1 30668 Steering triangle rear left 1 30830 Frame end 2 30962 Handrail support, straight, 3 holes 4 31114 Countersunk screw M2 x 20

218 21208 Nut M2 1 30670 Steering triangle rear right 2 30832 Transverse beam 2 30964 Handrail support, curved, 3 holes, front 1 31116 Reverse light lens 2 21210 Washer φ 2,2 1 30672 Holder rear hind carriage 2 30834 Side rail left 2 30966 Handrail support, curved, 4 holes 1 31138 Hydraulik-pump complete 8 21268 Raised cheese head screw M2 x 6 1 30674 Retainer, steering triangle front 4 30836 Bed plate right 2 30968 Handrail support, curved, 4 holes, rear 1 31142 Hydraulic pump 10 21269 Raised cheese head screw M2 x 8 1 30676 Holder, retainer stering triangle front 2 30838 Holder, cylinder body of a trough tipping

wagon 1 30970 Mirror support, left 1 31146 Hose H052 φ 3,00mm

12 22898 Retaining washer for shafts φ 5 1 30680 Steering triangle front right 2 30842 Terminel strip, mud flap 2 30974 Lamp holder 1 31152 Decor 2 22900 Washer, big φ 3,2 1 30682 Axle, steering triangle front 1 30844 Holder, reverse light 2 30976 Step with lateral holes, ladder 8 31462 Set nut M3 2 22904 Washer, big φ 4,3 1 30684 Axle, steering triangle right 1 30846 Below receiver, reverse light 4 30978 Support, step with lateral holes 6 23492 Raised cheese head screw M2 x 16 2 30686 Guide bush 1 30848 Exhaust manifold clamp 1 30980 Mud guard, front, right, outside 3 23710 Countersunk screw M3 x 35 1 30688 Holder, differential front right 1 30850 Drivers cabin roof 1 30982 Mud guard, front, right 6 23742 Hexagon socket head cap screw M4 x 30 1 30692 Holder, differential front left 1 30852 Drivers cabin top unit 1 30984 Mud guard, rear, right 4 24868 Pan head tapping screw φ 2,2 x 9,5 1 30694 Holder, gear right 1 30854 Side panel rear right 1 30986 Mud guard, front, left, outside 2 25072 Cross recessed countersunk head tapping

screw φ 2,2 x 4,5 1 30696 Holder, gear left 1 30856 Drivers cabin below unit 1 30988 Mud guard, front, left

60 25224 Countersunk screw M2 x 5 6 30700 Adapter rim 1 30858 Windows 1 30990 Mud guard, rear, left 6 26240 Raised cheese head screw M2 x 12 2 30706 Holder lifting cylinder 1 30860 Side panel rear left 1 30992 Side part, right

124 26248 Countersunk screw M2 x 6 2 30708 Bearing bush lifting cylinder 1 30862 Ventilation grid 1 30994 Side part, left 8 26650 Serrated washer φ 4,3 2 30710 Holder, steering cylinder front 1 30864 Exhaust panel 1 30996 Mud guard, body, right 26 26688 Countersunk screw M2 x 8 1 30712 Holder hind carriage 1 30866 Drivers cabin inside 1 30998 Supporting plate, right 6 26902 Raised cheese head screw M2 x 10 1 30714 Guide bush front 1 30868 Side panel inside 1 31000 Mud guard, body, left 2 27410 Countersunk screw M2 x 12 1 30728 Holder, center pivot steered top 1 30870 Drivers seat below unit 1 31002 Supporting plate, left 4 27412 Bolt with thread, brass M2 1 30730 Holder, center pivot steered below 1 30872 Drivers seat armrest 4 31006 Holder, step with lateral holes, front 4 28018 Pan head tapping screw φ 2,9 x 9,5 1 30732 Holder, vertical bearing 1 30874 Drivers seat squab 2 31008 Holder, step with lateral holes, rear, left 2 28120 Pan head screw with cross recess M2,5 x 5 1 30734 Distance bow big 1 30876 Drivers seat 2 31010 Holder, step with lateral holes, rear, right 1 28388 Switch panel for 796 2 30736 Bearing hind carriage 1 30878 Co-drivers seat 2 31012 Mirror foil for CAT740-A-19-PL+20-PL 1 28390 Control board for 796 4 30738 Bearing front carriage 1 30880 Dashboard 1 31014 Trellis, engine 1 28392 Lighting board front for 796 1 30740 Side panel, small outside 1 30882 Exhaust half, right 4 31016 Bolt lifting cylinder-frame / trunk 1 28394 Lighting board rear for 796 1 30742 Side panel, small inside 1 30884 Exhaust half, left 4 31018 Bolt, center pivot steered top / trunk 9 28576 Countersunk screw M2 x 10 1 30744 Side panel, big outside 1 30886 Holder roof, right 2 31020 Rear light lens 4 28676 Threaded bushing M3 x 18 1 30746 Side panel, big inside 1 30888 Holder roof, left 2 31022 Rear light body 9 28820 Bolt Cardan Ø 3x 10 1 30748 Cap pieces of the bearing front 1 30890 Steering wheel 1 31024 Holder pump - control valve block - oil filter 2 28874 Ball bearing 8 x 4 x 3 ZZ 1 30750 Cap pieces of the bearing rear 1 30892 Direction indicator-windscreen box 1 31026 Holder, mud guard, left 9 28980 Grooved pin 1 30752 Distance bow 2 30894 Shift gears 1 31028 Holder, mud guard, right 1 28984 Ball bearing 15 x 10 x 4 ZZ 2 30754 Bearing steering triangle 1 30896 Bumper 1 31030 Holder, oil filter 6 29334 Tyre GOODYEAR 2 30756 Rear light (left-right) 1 30898 Engine bonnet 1 31040 Holder, loudspeaker 6 29484 Distance sleeve tyre 2 30758 Cover rear light 1 30900 Bow engine bonnet 1 31046 Control valve block with 2-fold control valve 1 29494 Loudspeaker 50mm 1 30760 Holder, body of a trough tipping wagon 2 30902 Rail front bow 1 31050 Oil filter DUMPER 4 29566 Raised cheese head screw M3 x 4 7 30762 Threaded pin M3 x 3 2 30904 Rail front stay 1 31052 Steering cylinder, right, with screw fitting 28 29832 Hexagon socket head cap screw M2 x 8 8 30764 Cardan joint, hole 4 M3 2 30906 Handrail front 1 31054 Steering cylinder, left, with screw fitting 60 29834 Hexagon socket head cap screw M2 x 10 2 30768 Cardan joint hexagon outside NM = 22,5 2 30908 Rail transition piece, front 2 31056 Lifting cylinder, with screw fitting 12 29860 Rim CAT yellow 8 30770 Cardan joint hexaeder 2 30910 Rail adaptor vertical 1 31060 AKKU DUMPER 12 V 3000mAh 12 29954 Retaining bushing 2 30776 Cardan joint hexagon inside NM = 20 2 30912 Rail transition piece, middle 1 31062 Speedcontroller with sound module,

DUMPER

10 29956 Retaining bushing inside diameter φ 3,3mm 2 30778 Cardan joint hexagon inside NM = 27,5 1 30914 Handrail, middle, right 2 31068 Indicator lens, yellow 2 29958 T-piece small H016 for φ 3,00mm hose 2 30780 Cardan joint hexagon outside NM = 10 2 30916 Handrail, rear, outside 2 31069 Indicator lens, red 2 29960 T-piece big H017 for φ 3,90mm hose 1 30782 Holder, steering triangle rear 2 30918 Rail adaptor vertical, rear 4 31070 Reflector reverse light 4 31502 Hexagon socket head cap screw M3 x 35 1 30678 Steering triangle front left 2 30840 Holder angle, mud flap 1 30972 Mirror support, right 1 31148 Hose H058 φ 3,90mm

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Please follow the steps of assembly ac-cordingly to the instructions. Each single assembly step is described and illus-trated, and furthermore do the parts lists indicate the required components for the actual construction step. Carefully ob-serve the notes explaining the various steps of assembly and use only those parts which are provided. This will in-sure a correct result of assembly. For easier identification of different screws and washers, on this page we are adding an illustration of the most important parts at original scale. Not illustrated parts are to be identified by comparing the proportion. Additionally, on the right side of this page you find a complete list including each single item. Some of the small parts are packed in a higher number of pieces than necessary. It is the static model version only which is generally shown in the illustration. Components shown in the illustration but making part of the accessory sets of either the Hydraulics or the Electrics, are specially marked by broken lines and provided with special notes. The illustrations do not always include all the before-hand mounted parts if these are not belonging to the actual assembly step. In order to join those components not to be screwed, use customary all-purpose glue. For screws to be screwed directly into plastic parts: Before you start mounting the plastic components, first cut the necessary threadings with help of the screw provided for this purpose.

Cross recessed countersunk flat head screw M2 x 8 Artikel Nr.: 26688 DIN 965



Pan head tapping screw φφφφ 2,9 x 9,5 Artikel-Nr.28018 DIN 7981



Hexagon socket head cap screw M2 x 10 Artikel-Nr.29834 DIN 912

Hexagon socket head cap screw M2 x 8 Artikel-Nr.29832 DIN 912

Hexagon nut M3 Artikel-Nr.20040 DIN 934

Hexagon nut M2 Artikel-Nr.21208 DIN 934

Prevailing torque type hexagon nut M4 Artikel 31082 DIN 985

Prevailing torque type hexagon nut M3 Artikel 30568 DIN 985

Washer with outside diameter φ φ φ φ 4,3 x 12 x 1 Artikel-Nr.22904 DIN 9021

Washer φ φ φ φ 4,3 Artikel-Nr.20048 DIN 125

Washer with outside diameter φ φ φ φ 3,2 Artikel-Nr.22900 DIN 9021

Washer φ φ φ φ 3,2 Artikel-Nr.20046 DIN 125

Shim ring φφφφ 3 x 6 x 0,3 Artikel-Nr.25620 DIN 988

Washer φ φ φ φ 2,2 Artikel-Nr.21210 DIN125

Serrated washer φ φ φ φ 4,3 Artikel-Nr.26650 DIN 6798

Serrated washer φ φ φ φ 3,2 Artikel-Nr.20054 DIN 6798

Retaining washer for shaft φφφφ 5 Artikel-Nr.22898 DIN 6799

Retaining washer for shaft φ φ φ φ 4 Artikel-Nr.21836 DIN 6799

Retaining washer for shaft φ φ φ φ 3,2 Artikel-Nr.20058 DIN 6799

Set nut M3 Artikel-Nr. 31462

Qty. No Assembly part 7 20016 Raised cheese head screw M3 x 6

15 20018 Raised cheese head screw M3 x 8




34 20028 Countersunk screw M3 x 6




2 20036 Hexagon head bolts M4 x 8 37 20040 Nut M3 2 20046 Washer φ 3,2 2 20048 Washer φ 4,3 2 20052 Pan head tapping screw 2,2 x 4,5 2 20054 Serrated washer φ 3,2 6 20058 Retaining washer for shafts φ 3,2 4 20262 Countersunk screw M3 x 20

218 21208 Nut M2 2 21210 Washer φ 2,2 8 21268 Raised cheese head screw M2 x 6


12 22898 Retaining washer for shafts φ 5 2 22900 Washer, big φ 3,2 2 22904 Washer, big φ 4,3 6 23492 Raised cheese head screw M2 x 16


6 23742 Hexagon socket head cap screw M4 x 30 4 24868 Pan head tapping screw φ 2,2 x 9,5 2 25072 Cross recessed countersunk head tapping screw

φ 2,2 x 4,5 60 25224 Countersunk screw M2 x 5



8 26650 Serrated washer φ 4,3 26 26688 Countersunk screw M2 x 8



4 27412 Bolt with thread, brass M2 4 28018 Pan head tapping screw φ 2,9 x 9,5 2 28120 Pan head screw with cross recess M2,5 x 5 9 28576 Countersunk screw M2 x 10

4 28676 Threaded bushing M3 x 18 4 29566 Raised cheese head screw M3 x 4

28 29832 Hexagon socket head cap screw M2 x 8 60 29834 Hexagon socket head cap screw M2 x 10 4 29962 Pan head screw with cross recess M2,5 x 8 2 30122 Hexagon head bolts M3 x 12 4 30494 Raised cheese head screw M2 x 20

12 30568 Prevailing torque type hexagon nuts M3 7 30762 Threaded pin M3 x 3

5 31074 Hexagon socket head cap screw M4 x 16 2 31082 Prevailing torque type hexagon nuts M4 1 31084 Hexagon socket countersunk head screw M4 x 16

4 31114 Countersunk screw M2 x 20 8 31462 Set nut M3

4 31502 Hexagon socket head cap screw M3 x 35

Hexagon head bolt M4 x 8 Artikel Nr.: 20036 DIN 933

Hexagon head bolt M3 x 12 Artikel 30122 DIN 931

Raised cheese head screw M3 x 16 Artikel Nr.: 20024 DIN 7985

Raised cheese head screw M3 x 12 Artikel Nr. 20224 DIN7985










Hexagon socket head cap screw with low head M4 x 16 Artikel Nr. 31074 DIN 7984

Hexagon socket head cap screw with low head M4 x 30 Article Nr. 23742 DIN 7984

Hexagon socket countersunk head screw M4 x 16 Article Nr. 31084 DIN 965

Hexagon socket head cap screw with low head M3 x 35 Article Nr. 31502 DIN 7984









Screws and hardware 1:1

Overview of screws DUMPER Catarpillar 740

3110-es3.DOC / CAT740

3110 es4..DOC / CAT740

31074

20034

20034

30670

30668

31082

30662

20048

30666

30568

30782

29832Inbus M2 x 8

30620Achsauflage

30620Achsauflage

Linse M2 x 6 gegenüber21268

29832Inbus M2 x 8

21268Linse M2 x 6 gegenüber

22898

31082

20048

30664

20034

20034

3071422898

30676

30682

30674

31084

30678

30568

30568

30680

Inbus M2 x 8

21268

29832Inbus M2 x 8

Linse M2 x 6 gegenüber

Linse M2 x 6 gegenüber21268

30620Achsauflage

29832

30620Achsauflage

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N= PMSUMPMSUMPMSUMPMSUM==== píÉÉêáåÖ=íêá~åÖäÉ=Ñêçåí=êáÖÜí=

N= PMSUOPMSUOPMSUOPMSUO==== ^ñäÉI=ëíÉÉêáåÖ=íêá~åÖäÉ=Ñêçåí=

N= PMTNQPMTNQPMTNQPMTNQ==== dìáÇÉ=ÄìëÜ=Ñêçåí=

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N= PNMUQPNMUQPNMUQPNMUQ==== `çìåíÉêëìåâ=ëÅêÉï=jQ=ñ=NS==

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arjmbo=`~íÉêéáää~ê=TQM=Completion of assembly groups

30630

31074

30624

21268

31078

21268

30622

31076

30620

31070

30844

3102231072

30760

30756

30758

yellowbulb 5 Volt

31020

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30846

21210

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31068

31116

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31069 red

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20052countersunk head tapping

26688countersunk M2 x 8

26902raised cheese head

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3110es5.DOC \ CAT 740


28676

21530

20410

23492 Linsen M2 x 16

21208 Mutter M2

3081020262

30684

30686

22898

30754

20020

20054

20040

3110 es6..DOC / CAT740

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NMK jçìåíáåÖ=ÜáåÇ=Å~êêá~ÖÉ=ÇêáîÉ=Ó=Ñê~ãÉ=mìí=íÜÉ=êÉ~ê=ÇêáîÉ=áåíç=íÜÉ=Ñê~ãÉK=píáÅâ=íÜÉ=íïç=ÄêçåòÉ=ÅçäçìêÉÇ=ÖìáÇÉ=ÄìëÜÉë=PMSUS=PMSUS=PMSUS=PMSUS=íÜêçìÖÜ=íÜÉ=ÜáåÇ=Ñê~ãÉ=çå=íç=íÜÉ=àìåÅíáçå=éáÉÅÉ=Ñçê=íÜÉ=íêá~åÖäÉ=êÉí~áåÉê=PMUNM=PMUNM=PMUNM=PMUNMK=qÜÉ= íïç= ÄêçåòÉ= ÅçäçìêÉÇ= ÄÉ~êáåÖ= ëíÉÉêáåÖ= íêá~åÖäÉë=PMTRQPMTRQPMTRQPMTRQ=~êÉ=éìí=áåíç=íÜÉ=íêá~åÖäÉ=ÄçïëKK=kçï=íÜÉ=~ñäÉ=çÑ=íÜÉ=ëíÉÉêáåÖ= íêá~åÖäÉ=PMSUQ=PMSUQ=PMSUQ=PMSUQ= áë=ëíìÅâ= íÜêçìÖÜ=~ää=ÖìáÇÉ=ÜçäÉëI=~åÇ=áë=éêçíÉÅíÉÇ=ïáíÜ=~=êÉí~áåáåÖ=ï~ëÜÉê=OOUVUOOUVUOOUVUOOUVU=3=RIMK=qÜÉ=íêá~åÖäÉ=êÉí~áåÉê=áå=Ñêçåí=áë=ÑáñÉÇ=ïáíÜ=O=ê~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉïë=OPQVSOPQVSOPQVSOPQVS=jP=ñ=NMI=O=ëÉêê~íÉ=ï~ëÜJÉêë=OMMRQOMMRQOMMRQOMMRQ=Õ=PIO=~åÇ=O=åìíë=OMMQM==OMMQM==OMMQM==OMMQM=jPK

Assembly step7 Bearing bush lifting cylinder

níóKníóKníóKníóK==== kçkçkçkç==== ^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó=é~êíë=é~êíë=é~êíë=é~êíë====

O= OMMPQOMMPQOMMPQOMMPQ==== `çìåíÉêëìåâ=jP=ñ=NM=

O= OOVMMOOVMMOOVMMOOVMM==== t~ëÜÉêI=ÄáÖ=3=Õ=PIO=

O= PMRSUPMRSUPMRSUPMRSU====mêÉî~áäáåÖ= íçêèìÉ= íóéÉ=ÜÉñ~Öçå=åìíë=jP==

O= PMTMSPMTMSPMTMSPMTMS==== oÉÅÉáîÉê=äáÑíáåÖ=ÅóäáåÇÉê==

O= PMTMUPMTMUPMTMUPMTMU==== _É~êáåÖ=ÄìëÜ=äáÑíáåÖ=ÅóäáåÇÉê==

N= PMUMOPMUMOPMUMOPMUMO==== mêçÑáä=ÜáåÇ=Å~êêá~ÖÉ=êáÖÜí==

N= PMUMQPMUMQPMUMQPMUMQ==== mêçÑáä=ÜáåÇ=Å~êêá~ÖÉ=äÉÑí=

Assembly step 8 Mounting frame hind carriage níóKníóKníóKníóK==== kçKkçKkçKkçK==== ^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó=é~êíë=é~êíë=é~êíë=é~êíë====

NM= OMMOQOMMOQOMMOQOMMOQ==== o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jP=ñ=NS=

OS= ONOMUONOMUONOMUONOMU==== kìí=jO=

NU= OSSUUOSSUUOSSUUOSSUU==== `çìåíÉêëìåâ=ëÅêÉï=jO=ñ=U=

N= PMTQMPMTQMPMTQMPMTQM==== páÇÉ=é~åÉäI=ëã~ää=çìíëáÇÉ=

N= PMTQOPMTQOPMTQOPMTQO==== páÇÉ=é~åÉäI=ëã~ää=áåëáÇÉ=

N= PMTQQPMTQQPMTQQPMTQQ==== páÇÉ=é~åÉäI=ÄáÖ=çìíëáÇÉ=

N= PMTQSPMTQSPMTQSPMTQS==== páÇÉ=é~åÉäI=ÄáÖ=áåëáÇÉ=

N= PMTROPMTROPMTROPMTRO==== aáëí~åÅÉ=Äçï==

N= PMUMUPMUMUPMUMUPMUMU==== eçäÇÉê=~åÖäÉI=êÉ~ê=éêçÑáäÉ==

O= PNNNQPNNNQPNNNQPNNNQ==== `çìåíÉêëìåâ=ëÅêÉï=jO=ñ=OM=

^ëëÉãÄäó=ëíÉé=V=jçìåíáåÖ=äáÖÜíáåÖ=Ó=m`_=ëìééçêí===

níóKníóKníóKníóK==== kçKkçKkçKkçK==== ^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó=é~êíë=é~êíë=é~êíë=é~êíë====

Q= OMOSOOMOSOOMOSOOMOSO==== `çìåíÉêëìåâ=ëÅêÉï=jP=ñ=OM==

O= OMQNMOMQNMOMQNMOMQNM==== ^ÇÜÉëáîÉ=é~ÇI=ÇçìÄäÉJëáÇÉÇ==

Q= ONOMUONOMUONOMUONOMU==== kìí=jO=

N= ONRPMONRPMONRPMONRPM==== m`_=ëìééçêí=ëã~ää=

Q= OPQVOOPQVOOPQVOOPQVO====o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jO=ñ=NS==

Q= OUSTSOUSTSOUSTSOUSTS==== qÜêÉ~ÇÉÇ=ÄìëÜáåÖ=jP=ñ=NU==

N= PMUNMPMUNMPMUNMPMUNM==== oÉÅÉáîÉêI=êÉí~áåÉê=íêá~åÖäÉ==

^ëëÉãÄäó=ëíÉé=NM=jçìåíáåÖ=ÇêáîÉ=J=Ñê~ãÉ==

níóKníóKníóKníóK==== kçKkçKkçKkçK==== ^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó^ëëÉãÄäó=é~êíë=é~êíë=é~êíë=é~êíë====

O= OMMOMOMMOMOMMOMOMMOM====o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jP=ñ=NM=

O= OMMQMOMMQMOMMQMOMMQM==== kìí=jP=

O= OMMRQOMMRQOMMRQOMMRQ==== pÉêê~íÉÇ=ï~ëÜÉê=3==PIO=

O= OOUVUOOUVUOOUVUOOUVU==== oÉí~áåáåÖ=ï~ëÜÉê=Ñçê=ëÜ~Ñíë=3==R=

N= PMSUQPMSUQPMSUQPMSUQ==== ^ñäÉI=ëíÉÉêáåÖ=íêá~åÖäÉ=êáÖÜí=

O= PMSUSPMSUSPMSUSPMSUS==== dìáÇÉ=ÄìëÜ=

O= PMTRQPMTRQPMTRQPMTRQ==== _É~êáåÖ=ëíÉÉêáåÖ=íêá~åÖäÉë=

nut M2

30740

30744

21208raised cheese head M2 x 8 21269

nut M2

30752

21208raised cheese head M2x16 23492

nut M2

30742

30746

21208Countersunk M2 x 20 31114

M2 nut 21208Countersunk M2 x 826688

nut

nut 21208 M2 x 8

Countersunk

M2

nut M2 21208 headM2x16

raised cheese 23492

M2 nut 21208Countersunk M2 x 8 26688

M2

26688

26688 Countersunk M2 x 8

21208

30808


Lagerung Hubzylinder Rahmen.SLDDRW

3110 es7.DOC / CAT740

21208

30762

20028

26248

30806

31502M3 x 6

30736

30712

30736

20028

M3 x 35

30568

M2 x 6

êáÖÜí=çê=äÉÑíêáÖÜí=çê=äÉÑíêáÖÜí=çê=äÉÑíêáÖÜí=çê=äÉÑí

30810

30808

30646

31112

^ñá~ä=êçí~íçêó=^ñá~ä=êçí~íçêó=^ñá~ä=êçí~íçêó=^ñá~ä=êçí~íçêó=ãçìîÉãÉåí=ãçìîÉãÉåí=ãçìîÉãÉåí=ãçìîÉãÉåí=ÇÉäáãáíÉÇ=íç=œ=PMø=ÇÉäáãáíÉÇ=íç=œ=PMø=ÇÉäáãáíÉÇ=íç=œ=PMø=ÇÉäáãáíÉÇ=íç=œ=PMø=

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6,5

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S= OMMOUOMMOUOMMOUOMMOU==== `çìåíÉêëìåâ=ëÅêÉï=jP=ñ=S=

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Q= OSOQUOSOQUOSOQUOSOQU==== `çìåíÉêëìåâ=ëÅêÉï=jO=ñ=S=

Q= PMRSUPMRSUPMRSUPMRSU==== mêÉî~áäáåÖ=íçêèìÉ=íóéÉ=ÜÉñ~Öçå=åìíë=jP=

N= PMSQSPMSQSPMSQSPMSQS==== `çåÇìÅíçê=çÑ=~=ÄçêÉ=ÜçäÉ=

N= PMTNOPMTNOPMTNOPMTNO==== eçäÇÉê=ÜáåÇ=Å~êêá~ÖÉ=

O= PMTPSPMTPSPMTPSPMTPS==== _É~êáåÖ=ÜáåÇ=Å~êêá~ÖÉ=

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N= PMUMSPMUMSPMUMSPMUMS==== qÜêìëí=Åçää~ê=

N= PMUMUPMUMUPMUMUPMUMU==== eçäÇÉê=~åÖäÉI=êÉ~ê=éêçÑáäÉ==

N= PMUNMPMUNMPMUNMPMUNM==== eçäÇÉêI=êÉí~áåÉê=íêá~åÖäÉ==

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Q= PNRMOPNRMOPNRMOPNRMO==== Hexagon socket head cap ëÅêÉï=jPñPR=

arjmbo=`~íÉêéáää~ê=TQM=

Completion of assembly groups

20034

20022

31088

30816

30818

30824

30822

30838

20030 20040

20028

30826

nut M2

30828

28576 Counter M2 x 10

21208


21208 Nut M2


21208 nut M2

30830

31086

30836

30832

30834

30834

31086

30836

Nut M2

Nut M221208Counter M2 x 626248

Nut M2 21208Counter M2 x 1227410

26248 Counter M2 x 621208

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NN= ONOMUONOMUONOMUONOMU==== kìí=jO=

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V= OURTSOURTSOURTSOURTS==== `çìåíÉêëìåâ=ëÅêÉï=jO=ñ=NM=

N= PMUOSPMUOSPMUOSPMUOS==== `çîÉê=ëíêáé=êÉ~ê==

O= PMUOUPMUOUPMUOUPMUOU==== eçäÇÉê=Äçï=

O= PMUPUPMUPUPMUPUPMUPU==== eçäÇÉêI=ÅóäáåÇÉê=ÄçÇó=çÑ=íÜÉ=íêçìÖÜ=


PNNM=ÉëUPNNM=ÉëUPNNM=ÉëUPNNM=ÉëUKal`L`^qTQM= m~ÖÉ=UUUU=

30762

28874

2887431104

30762

31102

30648

Hinterachsrahmen mit Kardan.SLDDRW

30814

30842

30842

30814

30840

26248 Counter M2 x 621208 Nut M2


21208 Nut M2

21269M2 x 8

21208

31016 Bolt φ 6 x 1122898 Retaining washer for shafts φ 5

31056



NSK jçìåíáåÖ=ÜáåÇ=Å~êêá~ÖÉ=

jìÇ=Ñä~é=

Terminal strip 30842, mud flap 30814 and angle holder 30840 are fixed each with 3 raised cheese head screws 21269 M2 x 8 and nuts 21208 M2. You can screw in the raised cheese head screws also from the other side, i.e. turned by 180°. You will get one each right and lef t mud flap. These are tightened to the trough each with 3 coun-tersunk screws 26248 M2 x 6 and 3 nuts 21208 M2.

NTK jçìåíáåÖ=ÜáåÇ=Å~êêá~ÖÉ=

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Assembly step 16 Mud flap

Qty. No Assembly part 12 21208 Nut M2 6 21269 Raised cheese head screw M2 x 8 6 26248 Countersunk screw M2 x 6 2 30814 Mud flap, body of a trough 2 30840 Angle holder, mud flap 2 30842 Terminal strip, mud flap

Assembly step 17 Trough - cylinder

Qty. No Assembly part 6 22898 Retaining washer for shafts φ 5mm 4 31016 Bolt φ S=ñ=NN=E`óäáåÇÉêF=

2 31018 Bolt φ S=ñ=NS=EqêçìÖÜÓÑê~ãÉF 2 31056 Lifting cylinder, with screw fitting

Assembly step 18 Cardan joint –turning knuckle

Qty. No Assembly part 2 28874 Ball bearing 8 x 4 x 3 ZZ 1 30648 Dump-bell shaft 2 30762 Threaded pin M3 x 3 1 31102 Cardan joint hexagon inside =1 31104 Cardan joint hexagon inside

Assembly step 19 Cardan joint – Diff. rear

Qty. No Assembly part 1 30108 Cardan joint hexagon outside NL = 22,5mm

A 3 30762 Threaded pin M3 x 3 1 31104 Cardan joint hexagon inside NL = 27,5mm 1 31106 Cardan joint hexagon outside NL = 10 mm

3110 es9.DOC / CAT740


3110 es10.DOC / CAT740

30850

30858

30856

30852

30854

31014

30886 right

25224Countersunk M2 x 5 21208

20030

30494


21208 Nut M2


21208 Nut M2

30862

30860

25072 Cross recessedcountersunk head tapping screw φ 2,2 x 4,5

30888 left26248 Countersunk M2 x 6

21208

30848

30882

3088421268M2 x 6

30864

30892

30890

30880

30878

30876

30874

30872

3087030868

30866

20018 M3 x 8

30894

20018 M3 x 8

Replace raised cheese head screw

eventually by countersunk screw

OMK jçìåíáåÖ=`~Äáå=

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ONK jçìåíáåÖ=`~Äáå=

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Assembly step 20 trim

Qty. No Assembly part 8 20018 Raised cheese head screw M3 x 8 2 20028 Countersunk screw M3 x 6 1 30866 I Drivers cabin inside 1 30868 Side panel inside 1 30870 Drivers seat below unit 1 30872 Drivers seat armrest 1 30874 Drivers seat squab 1 30876 Drivers seat 1 30878 Co-drivers seat 1 30880 Dashboard 1 30890 Steering wheel 1 30892 Direction indicator-windscreen box 2 30894 Gear-lever

Assembly step 21 Construction

Qty. No Assembly part 4 20030 Countersunk screw M3 x 8

13 21208 Nut M2 2 21268 Raised cheese head screw M2 x 6

2 25072 Cross recessed countersunk head tapping screw 2,2 x 4,5

4 25224 Countersunk screw M2 x 5 8 26248 Countersunk screw M2 x 6 2 26688 Countersunk screw M2 x 8 4 27412 Bolt with thread, brass M2 4 30494 Raised cheese head screw M2 x 20 1 30848 Exhaust manifold clamp 1 30850 Drivers cabin roof 1 30852 Drivers cabin top unit 1 30854 Side panel rear right 1 30856 Drivers cabin below unit 1 30858 Windows 1 30860 Side panel rear left 1 30862 Ventilation grid 1 30864 Exhaust panel 1 30882 Exhaust half, right 1 30884 Exhaust half, left 1 30886 Holder roof, right 1 30888 Holder roof, left 1 31014 Trellis, engine

arjmbo=`~íÉêéáää~ê=TQM=Completion af assembly groups

3110 es11.DOC / CAT740

PMTRMPMTRMPMTRMPMTRM PMTPOPMTPOPMTPOPMTPO

PMTPQPMTPQPMTPQPMTPQ

OMMQMOMMQMOMMQMOMMQM

OUVUQOUVUQOUVUQOUVUQ

PMTPUPMTPUPMTPUPMTPU

PMTQUPMTQUPMTQUPMTQU

OOUVUOOUVUOOUVUOOUVU

OSOQUOSOQUOSOQUOSOQU PMTOUPMTOUPMTOUPMTOU

PMTPMPMTPMPMTPMPMTPM

PNMNUPNMNUPNMNUPNMNU

ONOMUONOMUONOMUONOMUjO

OSOQUOSOQUOSOQUOSOQUjO=ñ=S

OMMPOOMMPOOMMPOOMMPOjP=ñ=NO

OSOQUOSOQUOSOQUOSOQUpÉåâ=jO=ñ=S

OMMPMOMMPMOMMPMOMMPMjP=ñ=U

OMMQMOMMQMOMMQMOMMQMjP

SECTION G-G Scale 2 : 1

G G

OOK jçìåíáåÖ=Ñêçåí=Å~êêá~ÖÉ=

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Assembly step 22 Turning knuckle

Qty. No Assembly part 4 20030 Countersunk screw M3 x 8 4 20032 Countersunk screw M3 x 12 8 20040 Nut M3 4 21208 Nut M2 2 22898 Retaining washer for shafts 5 φ R=8 26248 Countersunk screw M2 x 6 1 28984 Ball bearing 15 x 10 x 4 ZZ 1 30728 Holder, center pivot steered top 1 30730 Holder, center pivot steered below 1 30732 Holder, vertikal bearing 1 30734 Distance bow big 4 30738 Bearing front carriage 1 30748 Cap pieces of the bearing front 1 30750 Cap pieces of the bearing rear 2 31018 Bolt φ S=ñ=NS=


PMVMM

PMUVS

PMVRM

OMMNUjP=ñ=U

OMMOQjP=ñNS

OSVMOjO=ñNMOMMNS

jP=ñS

OMMQM

PMVVS

PMVVU

PMVVO

PMVVQ

PNMMM

PNMMO

OSOQMjO=ñNO

OMMPQjP=ñ=NM

OMMPQjP=ñ=NM

OMMQMjP

PMUNO

OSOQU

OSOQU

PMVPM

PMVVU

PMVOU

PMVVS

ONOMU

OPK jçìåíáåÖ=Ñêçåí=Å~êêá~ÖÉ=

cê~ãÉ=

Fix the steps 30930 und 30934 on the supporting plates 30998 and 31002 with each 9 countersunk screws 26248 M2 x 6 and 9 nuts 21208 M2. Fit the bow of the bonnet 30900 into the bumper 30896 and secure it with the fixing plate of the bonnet bow 30950 and raised cheese head screws 20018 M3 x 8. Screw both side parts 30992 and 30994 on to the bumper, and mount at the same time the bodies of the mud guards 30996 and 31000 with 4 raised cheese head screws 20024 M3 x 16, and fix them from inside with 4 nuts 20040. Fix the bodies additionally with 2 raised cheese head screws 20016 M3 x 6 to the bumper. Now push the motor trough 30812 between the side parts. Each 1 raised cheese head screw 26902 M2 x 10 and nut 21208 fix the trough in the front area. It is completely tightened with each 3 raised cheese head screws 26240 M2 x 12 and nuts 21208 M2. Now insert the pre-mounted knee-joint at the end of the fame and fix it with 8 countersunk screws 20034 M3 x 10 and 8 nuts 20040 M3.

Assembly step 23 frame

Qty. No Assembly parts 2 20016 Raised cheese head screw M3 x 6 2 20018 Raised cheese head screw M3 x 8 4 20024 Raised cheese head screw M3 x 16 8 20034 Countersunk screw M3 x 10

12 20040 Nut M3 17 21208 Nut M2 6 26240 Raised cheese head screw M2 x 12

18 26248 Countersunk screw M2 x 6 2 26902 Raised cheese head screw M2 x 10 1 30812 Motor trough 1 30896 Bumper 1 30900 Bow of the bonnet 1 30928 Step with lateral holes, front, right 1 30930 Step with lateral holes, top, right 1 30932 Step with lateral holes, front, left 1 30934 Step with lateral holes, top, left 1 30950 Plat, bow engine bonnet 1 30992 Side part, right 1 30994 Side part, left 1 30996 Mud guard, body, right 1 30998 Supporting plate, right 1 31000 Mud guard, body, left 1 31002 Supporting plate, left

3110 es12DOC / CAT740


20018M3 x 10

20030sunk M3x10

aêáîÉ=ìåáíëaêáîÉ=ìåáíëaêáîÉ=ìåáíëaêáîÉ=ìåáíë

PMSVSPMSVSPMSVSPMSVS

OMMOQM3 x 16

OSVMOM2 x 10

ONOMUM2

OMMPOOMMPOOMMPOOMMPOM3 x 12

OMMQMOMMQMOMMQMOMMQMjP

20058

30710

PMSROPMSROPMSROPMSRO

31104

31108

31080

PMSUUêáÖÜí

PMSVOäÉÑí

26650

Important !When mounting the engine

Pay attention that all junctionsAre in lateral position.

20040M3

PMSVQPMSVQPMSVQPMSVQ

OMMPSM4 x 8

M33146231462

M3

31462M3

Mounting SET-NUT M3

m~ó=~ííÉåíáçå=íÜ~í=~ää=àìåÅíáçåë

29496

^êÉ=áå=ä~íÉê~ä=éçëáíáçåK

30762

27962

28118

28120

30084

27962

30030

28212fãéçêí~åí=>fãéçêí~åí=>fãéçêí~åí=>fãéçêí~åí=>

tÜÉå=ãçìåíáåÖ=íÜÉ=ÉåÖáåÉ

27964

2817421269

21208

OQK jçìåíáåÖ=Ñêçåí=Å~êêá~ÖÉ=

dÉ~ê=Ó=jçíçê=J=pÉêîç=

qÉ~ê= íÜÉ=ïÜáíÉ= éáåáçå=ïáíÜ= NQ= íÉÉíÜ= çÑÑ= íÜÉ=ÉåÖáåÉ= ëÜ~Ñí= PMMUQPMMUQPMMUQPMMUQ=~åÇ=éìí=ìé=íÜÉ=ëìééäáÉÇ=NO=íÉÉíÜ=éáåáçå=OTVSQOTVSQOTVSQOTVSQ=Ñêçã=Äê~ëëI=~åÇ=Ñáñ=áí=ïáíÜ=íÜÉ=íÜêÉ~ÇÉÇ=éáå=PMTSOPMTSOPMTSOPMTSOK=qÜÉ=ÉåÖáåÉ=ëÜ~Ñí=áë=áå=îÉêíáÅ~ä=éçëáíáçå=íç=íÜÉ=íÜêÉ~ÇÉÇ=éáåK=^=ëìáí~ÄäÉ=ÜÉñ~Öçå=âÉó=áë=ëìééäáÉÇI=íççK=mìí=íÜÉ=ÅçîÉê=éä~íÉ=OVQVSOVQVSOVQVSOVQVS=çå=íÜÉ=Ä~ÅâëáÇÉ=çÑ=íÜÉ=ÖÉ~ê=Äçñ=PMMPMPMMPMPMMPMPMMPM= ~åÇ= íÜÉå= Ñ~ëíÉå= íÜÉ= ÉåÖáåÉ= ïáíÜ= P= ÅçìåíÉêëìåâ= ëÅêÉïë=OUONOOUONOOUONOOUONO=jP=ñ=PR=íç=íÜÉ=ÖÉ~êK=

_ÉÑçêÉ= éìííáåÖ= íÜÉ= ëÉêîç= äÉîÉê= çå= íÜÉ= ëÉêîçI=ã~âÉ= ëìêÉ=ïáíÜ= ~=ëÉêîç=íÉëíÉê=íÜ~í=áí= áë=áå=ãáÇÇäÉ=éçëáíáçåK=qÜÉ=äÉîÉê=áë=éìí=çå=~åÇ=íáÖÜíÉåÉÇK=

Advice! léÉê~íÉ=íÜÉ=ÖÉ~ê=ÅÜ~åÖÉ=çåäó=áå=ëíçé=éçëáíáçåK==

qÜÉ=ÖÉ~ê=Äçñ=Ü~ë=íÜÉ=ÑçääçïáåÖ=êÉÇìÅíáçåëW=

1. gear 12 :1 (gear lever in front) 2. Gear 6 : 1 (gear lever in middle position) 3. gear 3 : 1 (gear lever in the rear)

ORKORKORKORK jçjçjçjçìåìåìåìåííííáåÖáåÖáåÖáåÖ=Ñêçåí=Å~êêá~ÖÉ=Ñêçåí=Å~êêá~ÖÉ=Ñêçåí=Å~êêá~ÖÉ=Ñêçåí=Å~êêá~ÖÉ====

aêáîÉ=~ëëÉãÄäóaêáîÉ=~ëëÉãÄäóaêáîÉ=~ëëÉãÄäóaêáîÉ=~ëëÉãÄäó====

====cáñ=íÜÉ=ÜçäÇÉêë=çÑ=íÜÉ=ëíÉÉêáåÖ=ÅóäáåÇÉê=PMTNMPMTNMPMTNMPMTNM=É~ÅÜ=ïáíÜ=O=ÅçìåíÉêëìåâ=ëÅêÉïë=OMMPO=OMMPO=OMMPO=OMMPO=jP=ñ=NO=~åÇ=O=åìíë=OMMQMOMMQMOMMQMOMMQM=jP=~í=íÜÉ=Ñê~ãÉK=qÜÉ=ÇáÑÑÉêÉåíá~ä=~í=íÜÉ=Ñêçåí=~ñäÉ=PNMUMPNMUMPNMUMPNMUM=áë=~äëç=ÑáñÉÇ=íç=íÜÉ=Ñê~ãÉ=Äó=ãÉ~åë=çÑ=íïç=ÜçäÇÉêë=PMSUUPMSUUPMSUUPMSUU=~åÇ=PMSVOPMSVOPMSVOPMSVO=ïáíÜ=É~ÅÜ=O=ê~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉïë=jO=ñ=NM=~åÇ=O=åìíë=ONOMUONOMUONOMUONOMU=jO=~ë=ïÉää=~ë=N=ÜÉñ~Öçå=ÜÉ~Ç=Äçäí=OMMPSOMMPSOMMPSOMMPS=jQñU=ïáíÜ=ëÉêê~íÉÇ=ï~ëÜÉê=Õ=QI=PK=mäÉ~ëÉ=åçíÉW=qÜÉ=ÜçäÇÉêë=çÑ=íÜÉ=ÇáÑÑÉêÉåíá~ä=~êÉ=ÄÉîÉääÉÇK=^ÑíÉê=ëÅêÉïáåÖ=çå=íÜÉ=ÄÉîÉääÉÇ=ëáÇÉë=íÜÉëÉ=~êÉ=áå=é~ê~ääÉä=éçëáíáçåI=~åÇ=íÜìë=Éèì~äáòÉ=íÜÉ=áåÅäáåáåÖ=Ñê~ãÉK=qÜÉ=Å~êÇ~å=àçáåí=PNNMUPNNMUPNNMUPNNMU=áë=éìëÜÉÇ=çå=íÜÉ=ëÜ~Ñí=çÑ=íÜÉ=ÇáÑÑÉêÉåíá~ä=~åÇ=ÑáñÉÇ=ïáíÜ=~=íÜêÉ~ÇÉÇ=éáå=PMTSOPMTSOPMTSOPMTSO=jP=ñ=PK=pÉÅìêÉ=áí=ïáíÜ=~=Çêçé=çÑ=~ÇÜÉëáîÉ=áå=Å~ëÉ=íÜáë=ãçìåíáåÖ=áë=éÉêÑÉÅíK=qÜÉ=ÉåÖáåÉ=~åÇ=íÜÉ=ëÉêîçI=~äêÉ~Çó=Ñä~åÖÉÇ=~í=íÜÉ=ÖÉ~êI=åçï=íÜÉ=ÖÉ~ê=ÜçäÇÉêëI=êáÖÜí=PMSVQPMSVQPMSVQPMSVQ=~åÇ=äÉÑí=PMSVSI=PMSVSI=PMSVSI=PMSVSI=~êÉ=ãçìåíÉÇ====íç=íÜÉ=ÖÉ~êK _ÉÑçêÉ=íÜáë=áë=ÇçåÉI=éêÉëë=áå=Q=ëÉí=åìíë=PNQSOPNQSOPNQSOPNQSO=jP=É~ÅÜK=q~âÉ=çåÉ=ëÉí=åìíI=çåÉ=ÜÉñ=ëÅêÉï=jP=~åÇ=çåÉ=ï~ëÜÉê=Õ=PIO=~åÇ=éìí=íÜÉëÉ=íçÖÉíÜÉê=E~äï~óë=Ñêçã=áåëáÇÉF=~åÇ=íÉ~ê=íÜÉ=ÜÉñ=ëÅêÉï=ëäçïäóK==^äáÖå=íÜÉ=ëÉí=åìí=Éñ~Åíäó=ÅçåÅÉåíêáÅ=íç=íÜÉ=ÄçêÉ=ÜçäÉ=~åÇ=íÜÉå=íáÖÜíÉå=áí=áåíç=íÜÉ=ÄçêÉ=ÜçäÉK==kçï=í~âÉ=íïç=ÅçìåíÉêëìåâ=ëÅêÉïë=OMMPM=OMMPM=OMMPM=OMMPM=jP=ñ=NM=Ñçê=íÜÉ=éêçîáÇÉÇ=Üçääçïë=áå=íÜÉ=ÖÉ~ê=~åÇ=íïç=ê~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉïë=OMMNUOMMNUOMMNUOMMNU==j=P=ñ=NMK=qÜÉ=Ö~é=ÄÉíïÉÉå=ÖÉ~ê=~åÇ=ÖÉ~ê=ÜçäÇÉê=áë=ÑáääÉÇ=ìé=ïáíÜ=~=åìí=OMMQMOMMQMOMMQMOMMQM=jPK=qÜÉ=Å~êÇ~å=àçáåí=PNNMQPNNMQPNNMQPNNMQ=áë=éìëÜÉÇ=çå=íÜÉ=ÉåÇ=çÑ=íÜÉ=ÖÉ~ê=ëÜ~Ñí=~åÇ=~äëç=ëÉÅìêÉÇ=ïáíÜ=~=íÜêÉ~ÇÉÇ=éáåK=kçï=áåëÉêí=íÜÉ=ÅçãéäÉíÉ=ìåáí=áåíç=íÜÉ=Ñêçåí=Å~êêá~ÖÉ=~åÇ=ëÅêÉï=íÜÉ=ÜçäÇÉêë=ïáíÜ=íÜÉ=Ñê~ãÉ=ïáíÜ=Q=ê~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉïë=OMMOQOMMOQOMMOQOMMOQ=jP=ñ=NS=~åÇ=Ñáí=íÜÉ=íïç=Å~êÇ~å=àçáåíë=íçÖÉíÜÉêK=^äêÉ~Çó=åçï=íÜÉ=Äçäíë=PMRSOPMRSOPMRSOPMRSO=Ñçê=íÜÉ=ëíÉÉêáåÖ=ÅóäáåÇÉê=~êÉ=ÑáñÉÇ=~í=íÜÉ=ÜçäÇÉêë=~åÇ=É~ÅÜ=ëÉÅìêÉÇ=Äó=~=êÉJí~áåáåÖ=ï~ëÜÉê=OMMRUOMMRUOMMRUOMMRU====Õ=PIOK=

====

Assembly step 24 Motor – Gear - Servo

Qty. No Assembly part O= ONOMUONOMUONOMUONOMU==== kìí=jO=

O= ONOSVONOSVONOSVONOSV==== o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jO=ñ=U==

P= OUONOOUONOOUONOOUONO==== `çìåíÉêëìåâ=ëÅêÉï=jP=ñ=PR=

O= OTVSOOTVSOOTVSOOTVSO==== päáÇ=êçÇ=

N= OTVSQOTVSQOTVSQOTVSQ==== jçíçê=éáåáçåI=Äê~ëëI=ïáíÜ=NO=íÉÉíÜ=

N= OUNNUOUNNUOUNNUOUNNU==== `ä~ãé=Ñçê=ëäáÇÉ=êçÇ=

O= OUNOMOUNOMOUNOMOUNOM==== m~å=ÜÉ~Ç=ëÅêÉï=ïáíÜ=Åêçëë=êÉÅÉëë=jOIR=ñ=R==

O= OUNTQOUNTQOUNTQOUNTQ==== rJéä~íÉ=O=

N= OVQVSOVQVSOVQVSOVQVS==== `çîÉê=éä~íÉ=Ñçê=ÖÉ~êÄçñ=

N= PMMPMPMMPMPMMPMPMMPM==== ^ääJïÜÉÉä=ÖÉ~êÄçñ=

N= PMMUQPMMUQPMMUQPMMUQ==== _ΩÜäÉê=jçíçê=áåÅäK=NQ=íÉÉíÜ=éáåáçå=

N= PMTSOPMTSOPMTSOPMTSO==== qÜêÉ~ÇÉÇ=éáå=jP=ñ=P=

Assembly step 25 Drive assembly==

Qty. No Assembly part O= OMMNUOMMNUOMMNUOMMNU==== o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jP=ñ=U=

Q= OMMOQOMMOQOMMOQOMMOQ==== o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jP=ñ=NS=

O= OMMPMOMMPMOMMPMOMMPM==== `çìåíÉêëìåâ=ëÅêÉï=jP=ñ=U=

Q= OMMPOOMMPOOMMPOOMMPO==== `çìåíÉêëìåâ=ëÅêÉï=jP=ñ=NO=

O= OMMPSOMMPSOMMPSOMMPS==== eÉñ~Öçå=ÜÉ~Ç=Äçäíë=jQ=ñ=U=

U= OMMQMOMMQMOMMQMOMMQM==== kìí=jP=

O= OMMRUOMMRUOMMRUOMMRU==== oÉí~áåáåÖ=ï~ëÜÉê=Ñçê=ëÜ~Ñíë= φ=PIO=Q= ONOMUONOMUONOMUONOMU==== kìí=jO=

O= OSSRMOSSRMOSSRMOSSRM==== pÉêê~íÉÇ=ï~ëÜÉê=φ==QIP=Q= OSVMOOSVMOOSVMOOSVMO==== o~áëÉÇ=ÅÜÉÉëÉ=ÜÉ~Ç=ëÅêÉï=jO=ñ=NM=

O= PMSROPMSROPMSROPMSRO==== _çäí= φ=Q=ñ=NNãã=N= PMSUUPMSUUPMSUUPMSUU==== eçäÇÉêI=ÇáÑÑÉêÉåíá~ä=Ñêçåí=êáÖÜí=

N= PMSVOPMSVOPMSVOPMSVO==== eçäÇÉêI=ÇáÑÑÉêÉåíá~ä=Ñêçåí=äÉÑí=

N= PMSVQPMSVQPMSVQPMSVQ==== eçäÇÉêI=ÖÉ~ê=êáÖÜí=

N= PMSVSPMSVSPMSVSPMSVS==== eçäÇÉêI=ÖÉ~ê=äÉÑí=

O= PMTNMPMTNMPMTNMPMTNM==== eçäÇÉêI=ëíÉÉêáåÖ=ÅóäáåÇÉê=Ñêçåí=

N= PMTSOPMTSOPMTSOPMTSO==== qÜêÉ~ÇÉÇ=éáå=jP=ñ=P=

N= PNMUMPNMUMPNMUMPNMUM==== aáÑÑÉêÉåíá~ä=Ñêçåí=~ñäÉ=

N= PNNMQPNNMQPNNMQPNNMQ==== `~êÇ~å=àçáåí=ÜÉñ~Öçå=áåëáÇÉ=ki=Z=OTIRãã=

N= PNNMUPNNMUPNNMUPNNMU==== `~êÇ~å=àçáåí=ÜÉñ~Öçå=çìíëáÇÉ=ki=Z=OOIRãã==

N= PNQSOPNQSOPNQSOPNQSO==== pÉí=åìí=jP=

3110 es13.DOC / CAT740


qçé=îáÉïqçé=îáÉïqçé=îáÉïqçé=îáÉï

cêçåí=îáÉïcêçåí=îáÉïcêçåí=îáÉïcêçåí=îáÉï

Lever arm on the servo

léÉê~íáåÖ=~êã=çÑ=íÜÉ=ÖÉ~ê

jO=ñ=S

PNMOUjO=ñ=R

OROOQ

OROOQ

ONOMU

PNMNM

PMVRO

ONOMU

PNMMU

PNMMS

jO

jO=ñ=S

OSOQU

PMVROOROOQ

jO=ñ=R

OROOQ

OSOQU

jO

jO=ñ=R

jO

jO=ñ=R

OSOQUjO=ñ=S

ONOMU=

PMVUQ

PMVUO

30980

jO=ñ=S

OSOQU

jO=ñ=S

OSOQUjO=ñ=S

OSOQUjO=ñ=S

ONOMUjO

OSOQUjO=ñ=S

ONOMUjO

OSOQU

jO=ñ=S

OSOQU

jOONOMU

PMVTMPMVTMPMVTMPMVTM

PMVOQPMVOQPMVOQPMVOQ

PMVOMPMVOMPMVOMPMVOM

PMVSUPMVSUPMVSUPMVSUPMVNSPMVNSPMVNSPMVNS

PMVNUPMVNUPMVNUPMVNU

PMVOOPMVOOPMVOOPMVOO

PMVTUPMVTUPMVTUPMVTU

PMVTSPMVTSPMVTSPMVTS

ONOMUONOMUONOMUONOMU

ONOMUONOMUONOMUONOMUjO

ONOSVONOSVONOSVONOSVjO=ñ=U

PMVSMPMVSMPMVSMPMVSMPMVSOPMVSOPMVSOPMVSO

PMVMSPMVMSPMVMSPMVMS

PMVSQPMVSQPMVSQPMVSQ

PMVMOPMVMOPMVMOPMVMO

PMVSSPMVSSPMVSSPMVSS

PMVNMPMVNMPMVNMPMVNM

PMVNOPMVNOPMVNOPMVNO

PMVSMPMVSMPMVSMPMVSM

PMVMUPMVMUPMVMUPMVMU

PMVMQPMVMQPMVMQPMVMQ

ONOSVONOSVONOSVONOSVjO=ñ=U

ONOMUONOMUONOMUONOMU

PNMNOPNMNOPNMNOPNMNO

ONONMONONMONONMONONMrJpÅÜÉáÄÉ=φ=OIO

OTK jçìåíáåÖ=Ñêçåí=Å~êêá~ÖÉ=

jìÇ=Öì~êÇ=Ó=ëíÉé=ïáíÜ=ä~íÉê~ä=ÜçäÉë==

pí~êí= ïáíÜ= íÜÉ= ëìééçêíë= çÑ=íÜÉ= Ñêçåí= ëíÉéë= PNMMS== PNMMS== PNMMS== PNMMS=~åÇ= Ñáñ= íÜÉëÉ= ~í= íÜÉ=ãìÇJÖì~êÇ=PMVUO=PMVUO=PMVUO=PMVUO=ïáíÜ=É~ÅÜ= O= ÅçìåíÉêëìåâ=ëÅêÉïë= OSOQUOSOQUOSOQUOSOQU= jO= ñ= S=~åÇ= O= åìíë= ONOMUONOMUONOMUONOMU=jOK=qÜÉ=íïç=píÉé= ëìééçêíë= êÉ~ê=äÉÑí= ~åÇ= êáÖÜíI= PNMMUPNMMUPNMMUPNMMU=~åÇ= PNMNM=PNMNM=PNMNM=PNMNM= ~êÉ=~äëç=ÑáñÉÇ=íç=íÜÉ=ãìÇJÖì~êÇ==oÉ~ê=êáÖÜí=PMVUQ=PMVUQ=PMVUQ=PMVUQ= ïáíÜ= É~ÅÜ= P=ÅçìåíÉêëìåâ=ëÅêÉïë=OSOQU=OSOQU=OSOQU=OSOQU=jO=ñ=S=~åÇ=P=åìíë=ONOMU=ONOMU=ONOMU=ONOMU=jOK=qÜÉ= ëíÉéë= PMVRO=PMVRO=PMVRO=PMVRO= ~êÉ= ~íí~ÅÜÉÇ=ïáíÜ= Q=ÅçìåíÉêëìåâ=ëÅêÉïë= OROOQ=OROOQ=OROOQ=OROOQ= jO= ñ= R= ÄÉíïÉÉå= íÜÉ= ëìééçêíëI= ~åÇ= íÜÉ=ëìééçêí= Ñçê= íÜÉ= ãìÇJÖì~êÇ= PNMOU=PNMOU=PNMOU=PNMOU= áë= ÑáñÉÇ= Ñêçã= áåëáÇÉ=ïáíÜ= O= ÅçìåíÉêëìåâ= ëÅêÉïë= OSOQU=OSOQU=OSOQU=OSOQU= jO= ñ= S= ~åÇ= O= åìíë=ONOMU=ONOMU=ONOMU=ONOMU=jOK=qÜÉ= Ñêçåí=~åÇ= íÜÉ= êÉ~ê=ãìÇ=Öì~êÇ=~êÉ=ÄçíÜ=~íí~ÅÜÉÇ=ïáíÜ=íÜÉ=ÅçìåíÉêëìåâ=ëÅêÉïë=OSOQU=OSOQU=OSOQU=OSOQU=jO=ñ=S=~åÇ=åìíë=ONOMU=ONOMU=ONOMU=ONOMU=jOI=tÜáÅÜ= ìëÉ= íçç= Ñçê= ÑáñáåÖ= íÜÉ= ãìÇ= Öì~êÇ= áå= ÑêçåíI= êáÖÜí=çìíëáÇÉI=PMVUMK=PMVUMK=PMVUMK=PMVUMK=qÜÉ=~ëëÉãÄäó=~åÇ=~íí~ÅÜãÉåí=çÑ=íÜÉ=äÉÑí=ãìÇ=Öì~êÇ=áë=ÇçåÉ=áå=ãáêêçê=áã~ÖÉK=============================

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Assembly step 27 Mud guard

Qty. No Assembly part 60 21208 Nut M2 56 25224 Countersunk screw M2 x 5 60 26248 Countersunk screw M2 x 6 14 30952 Step with lateral holes, mud guard 1 30980 Mud guard, front, right, outside 1 30982 Mud guard, front, right 1 30984 Mud guard, rear, right 1 30986 Mud guard, front, left, outside 1 30988 Mud guard, front, left 1 30990 Mud guard, rear, left 4 31006 Support, step with lateral holes, front 2 31008 Support, step with lateral holes, rear, left 2 31010 Support, step with lateral holes, rear, right 1 31026 Support, mud guard, left 1 31028 Support, mud guard, right

Assembly step 28 Rail handrail

Qty. No Assembly part 42 21208 Nut M2 8 21210 Washer φ 2,2 4 21269 Raised cheese head screw M2 x 8 2 30902 Rail front bow 2 30904 Rail front stay 2 30906 Handrail front 2 30908 Rail transition piece, front 2 30910 Rail adaptor vertical 2 30912 Rail transition piece, middle 1 30914 Handrail, middle, right 2 30916 Handrail, rear, outside 2 30918 Rail adaptor vertical, rear 1 30920 Handrail, cuved, rear, right 1 30922 Handrail, rear, right, inside 1 30924 Handrail, middle, left 1 30926 Handrail, curved, rear, left 4 30960 Handrail support, straight, 4 holes 2 30962 Handrail support, straight, 3 holes 2 30964 Handrail support, cuved, 3 holes, front 2 30966 Handrail support, cuved, 4 holes 1 30968 Handrail support, cuved, 4 holes, rear 1 30970 Mirror support, left 1 30972 Mirror support, right 2 30976 Step with lateral holes, ladder 4 30978 Support, step with lateral holes 1 31012 Mirror foil for CAT 740

3110 es15.DOC / CAT740 Page 15


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Assembly step 30 Engine bonnet

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Assembly step 31 wheel

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Assembly step 32 Steering cylinder

Qty. No Assembly part 1 31054 Steering cylinder, left, with screw fitting 1 31052 Steering cylinder, right, with screw fitting 2 30652 Bolt φ Q=ñ=NN=2 30654 Bolt φ Q=ñ=NP 4 20058 Retaining washer for shafts f 3,2

Assembly step 33 Electronic

Qty. No Assembly part 2 20410 Adhesive pad, double-sided 1 21531 PCB support, big 1 30040 Akku 12 volt 2700mAh 1 31062 Speedcontroller with sound module, DUMPER



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WEDICO is offering this Set of Electrics specially for the WDUMPER 740, Art.-No. 3110. The set includes the following components: Electri-cal System „MF“, Electric motor 12V, All-Wheel 3-speed gearbox includ-ing cardan joints, NiMh battery 12V 3,0 Ah, Speed controller along with sound module, loudspeaker and antenna. Detailed drawing as well as all notes concerning the attachment of the single components are included with the Assembly Instructions supplied with the wheel loader.

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The speed controller is matched to the WEDICO-Bühler motor. The sound module has been constructed in SMD technics using a microcon-troller, specially produced for WEDICO. Produced by a so called "Sound sampling" the electronic circuit generates a true to life engine noise ana-logue to the engine speed. This method digitises the original noise - in this case of the CATERPILLAR wheel loader. The electronic part of the Speed Controller is installed into a case which may not be opened. Opening the case cancels the guarantee! Important! After having switched on the electric system you need to wait at least five seconds before you start the programming procedure of the speed controller itself – otherwise programming cannot be executed!

®WEDICO

pÉí=çÑ=bäÉÅíêáÅë=for DUMPER CATERPILLAR 740

^êíK^êíK^êíK^êíKJJJJkçK==PNkçK==PNkçK==PNkçK==PNNMNMNMNMJJJJNNNN====

ASSEMBLY INSTRAKTIONS

Note!

Alternatevily you may install either both indica-tors bulbs or the reverse lights.

© 2007 by WEDICO, P.O. Box 20 04 18, D - 42 204 Wuppertal, Germany. We can assume no liability for technical or typographical errors.

We reserve the right to incorporate technical modifications. Duplication and reproduction only with our express consent.

3110-e.DOC / CAT 23.07.2007 Page 1

Pay attention that all electrical connections have clean soldered points and correctly clamped sockets in order

to avoid any fault that hardly can be found.

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The wiring diagram on page 1 shows the different functions of ach switch. There is a two-colour lighting diode on the switch side: at normal state it lights up In colour green, at inferior volt-age (abt. 10V) the diode lights up in colour red. In that case the NiCad motor battery must be recharged. =`çååÉÅí=íÜÉ=Ä~ííÉêó=äáåÉ=çÑ=íÜÉ=êÉÅÉáîÉê=íç=íÉêãáå~ä=N=EHF=~åÇ=íç=íÉêãáJå~ä=O=EJF=çÑ=íÜÉ=_b`=îçäí~ÖÉK=m~ó=~ííÉåíáçå=íç=~ÄëçäìíÉ=ÅçêêÉÅí=éçä~êJáíóK=qÜÉ=ã~ñK=çìíéìí= áë=O=~ãéK=^=iba=~í= íÜÉ=Ä~ÅâëáÇÉ=çÑ= íÜÉ=Äç~êÇ=ÅçåÑáêãë=íÜÉ=ÅçêêÉÅí=îçäí~ÖÉ=çÑ=Rs=~í=É~ÅÜ=íÉêãáå~ä=Äó=äáÖÜíáåÖ=ìé=áå=óÉääçï= ÅçäçìêK= = fÑ= íÜáë= iba= ÇçÉë= åçí= ëÜáåÉI= ÅÜÉÅâ= ïÜÉíÜÉê= íÜÉ= OJ~ãéÉêÉ=ÑìëÉ=páNÒ=áë=Ñ~ìäíó=çê=ïÜÉíÜÉê=íÜÉ=ÉñíÉêå~ä=îçäí~ÖÉ=êÉÖìä~íçê=áë=ëíìÅâ=ÅçêêÉÅíäó=íç=íÜÉ=PJéçäÉ=éäìÖ=Äç~êÇK==`çååÉÅí= íÜÉ= êÉÇJÄä~Åâ= Å~ÄäÉ= íç= íÜÉ= Åä~ãéë=N= ~åÇ=O= Ñçê= íÜÉ= ÉåÖáåÉ=ÅçååÉÅíáçå=~åÇ=ëçäÇÉê= áí=çå=íç=íÜÉ= àìåÅíáçå=éçáåíë=çÑ=íÜÉ=ÇêáîáåÖ=ÉåJÖáåÉK=qÜÉ=êÉîÉêëÉ=äáÖÜí=~åÇ=íÜÉ=Äê~âÉ=äáÖÜí=~êÉ=çéÉê~íÉÇ=Äó=íÜáë=Å~ÄäÉK=pÜçìäÇ= íÜÉ= êÉ~ê= äáÖÜíë=ëÜáåÉ=ÇìêáåÖ= íÜÉ= Ñçêï~êÇ=ÇêáîÉI=ÉñÅÜ~åÖÉ= íÜÉ=ÉåÖáåÉ=ÅçååÉÅíáçåë=çå=íÜÉ=ëïáíÅÜ=é~åÉä=~Ö~áåëí=É~ÅÜ=çíÜÉêK==qÜÉ= NMJéçäÉ= êáÄÄçå= Å~ÄäÉ= ïáíÜ= ëçÅâÉí= éäìÖ= Ñ~ëíÉåÉÇ= ~í= íÜÉ= ëïáíÅÜ=é~åÉä=áë=ëíìÅâ=íç=íÜÉ=NMJéçäÉ=éäìÖ=Äç~êÇ=çÑ=íÜÉ=ÅÉåíê~ä=Åçåíêçä=Äç~êÇK=qÜáë= Å~ÄäÉ= ëìééäáÉë= íÜÉ= îçäí~ÖÉ= Ñçê= íÜÉ= ÅÉåíê~ä= Åçåíêçä= Äç~êÇ= ~åÇ=ÄçíÜ=äáÖÜíáåÖ=Äç~êÇëI=ïÜ~í=áë=ÅçåÑáêãÉÇ=Äó=íÜÉ=äáÖÜíáåÖ=ìé=çÑ=íÜÉ=óÉäJäçï=ibaK=líÜÉêïáëÉ=ÅÜÉÅâ= íÜÉ=ïáêáåÖ=~åÇ= íÜÉ=Q=~ãéK= ÑìëÉ=páOÒ=Äó=ïÜáÅÜ=íÜÉ=îçäí~ÖÉ=áë=éêçíÉÅíÉÇK==`çååÉÅí=íÜÉ=NOs=Ä~ííÉêó=íç=íÜÉ=^jm=éäìÖ=~åÇ=íÜÉ=ëéÉÉÇ=ÅçåíêçääÉê=íç=íÜÉ=^jm=ëçÅâÉíK=mäìÖ=íÜÉ=Å~ÄäÉ=çÑ=íÜÉ=SJéçäÉ=ÅÜ~êÖáåÖ=ëçÅâÉí=íç=íÜÉ=OJéçäÉ=éäìÖ=Äç~êÇK=Ej~ñK=ÅÜ~êÖáåÖ=ÅìêêÉåí=~í=íÜÉ==SJéçäÉ=ëçÅâÉíW=O^=>F=

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=`ìí= íÜÉ=ëìééäáÉÇ=Ää~Åâ=Å~ÄäÉ= EP=ñ=MINQãã=ïÜáíÉJÖêÉÉåJÄêçïåF= íç=~=ëìáí~ÄäÉ=äÉåÖíÜ=~åÇ=ìëÉ=áí=íç=ÅçååÉÅí=íÜÉ=êÉ~ê=äáÖÜíáåÖ=Äç~êÇ=íç=íÉêãáJå~äë= NI= O= ~åÇ= P= çÑ= íÜÉ= PJéçäÉ= ëÅêÉï= íÉêãáå~ä= çå= íÜÉ= ÅÉåíê~ä= Äç~êÇ=Eé~ó= ~ííÉåíáçå= íç= ÅçêêÉÅí= éçä~êáíó= >F= qÜÉ= éÉêÑÉÅí= ÅçååÉÅíáçå= áë= ÅçåJÑáêãÉÇ=Äó=íÜÉ=äáÖÜíáåÖ=ìé=çÑ=íÜÉ=óÉääçï=iba=ïÜÉå=ëóëíÉã=áë=ëïáíÅÜÉÇ=çåK=líÜÉêïáëÉ=ÅÜÉÅâ=íÜÉ=ïáêáåÖ=~åÇ=íÜÉ=MIR=~ãéK=ÑìëÉ=páÒK=cçääçï=íÜÉ=ïáêáåÖ=Çá~Öê~ã=çå=é~ÖÉ=N=íç=~ÇÇ=íÜÉ=Rs=ÄìäÄë=íç=íÜÉ=NOJéçäÉ= ëÅêÉï= íÉêãáå~ä= Äç~êÇK=tÜÉå= ÅçååÉÅíáåÖ= O= ÄìäÄë= É~ÅÜ= Ñçê= íÜÉ=ÑçÖ=í~áä=äáÖÜí==Ó=áÑ=ÉñáëíáåÖ=Ó=~åÇ=íÜÉ=êÉ~ê=äáÖÜíáåÖI=ÄêáÇÖÉë=N=~åÇ=O=~êÉ=éäìÖÖÉÇ=áåK=fÑ=çåäó=çåÉ=ÄìäÄ=áë=ÅçååÉÅíÉÇ=Ñçê=íÜÉ=ÑçÖ=í~áä=äáÖÜíI=êÉãçîÉ=ÄêáÇÖÉ=OI=~åÇ=êÉãçîÉ=ÄêáÇÖÉ=N=áÑ=çåäó=çåÉ=ÄìäÄ=áë=ÅçååÉÅíÉÇ=Ñçê=íÜÉ=êÉ~ê=äáÖÜíáåÖK=_ÉëáÇÉ=íÜÉ=ÄêáÇÖÉë=íÜÉêÉ=áë=~=OJéçäÉ=éáå=íÉêãáå~ä=Ñçê=íÜÉ=ÅçååÉÅíáçå=çÑ=íÜÉ=~äëç=ëìééäáÉÇ=ENOsLOMã^FI=íÜ~í=fë=ëïáíÅÜÉÇ=çå=~ìíçã~íáÅ~ääó=ïáíÜ=íÜÉ=êÉîÉêëÉ=ÖÉ~êK=

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qÜÉ=ÜóÇê~ìäáÅ=éìãé=áë=ÅçååÉÅíÉÇ=íç=íÜÉ=çíÜÉê=^jm=ëçÅâÉí=çÑ=íÜÉ=NOs=Ä~ííÉêóK=^ÑíÉê= íÜÉ= ê~Çáç=Åçåíêçä=~åÇ=íÜÉ=ÉäÉÅíêçåáÅ=çÑ=íÜÉ=ÇìãéÉê=~êÉ=ëïáíÅÜÉÇ=çå=~åÇ=êÉ~Çó=íç=ÖçI=ëí~êí=íÜÉ=ÜóÇê~ìäáÅ=éìãé=ïáíÜ=íÜÉ=çåLçÑÑ=ëïáíÅÜK= fí= êìåë= éÉêã~åÉåíäóK= qÜáë= ÉåëìêÉë= íÜ~í= ~ää= ÑìåÅíáçåë=ã~ó=ÄÉ=çéÉê~íÉÇ=~í=~åó=íáãÉK=

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péÉÉÇ=ÅçåíêçääÉê=ïáíÜ=ëçìåÇ=ãçÇìäÉ=

=Both green cables are soldered to the supplied loud-speaker. Con-nect the AMP socket with the yellow cables to the corresponding AMP plug at the driving engine. Connect the AMP socket with the red-black cables to the AMP plug of the Control board. The connec-tion of the green-yellow cables of the brate light is dropped (please, wind up and insulate them). Attach the connection socket with the brown-red-orange cable to one of the receiver terminals. Should the socket not suit to the receiver you must use an adapter cable (not contained in the kit).

=

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If you have installed the indicator bulbs, next the warning light blinks once. Afterwards the brate lights start working for approx. 6 – 7 se-conds. Now the system is ready to operate. This test running is done each time when the electrical system is switched on.

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Spare parts

O=ÑìëÉë=páNÒ==O^=~åÇ O=ÑìëÉë=páOÒ==Q^=~åÇ== Art.-No. 798 Q=ÑìëÉë=páÒ==MIR^ R=ÄìäÄë===Rs=L=SMã^ Art.-No. 799

Low beam

HOOTER

LOW BEAM

ENGINE NOISE

WARNING FLASHER

LOW BEAM

WARNING FLASHER

HOOTER ENGINE NOISE

7 = INDICATOR LEFT 8 = INDICATOR RIGHT

LOW BEAM WARNING FLASHER

HOOTER ENGINE NOISE

Graupner: 16-channel-NAUTIC-Expert-Modul

Robbe Futaba: Multi-Switch 16 Modul

MULTIPLEX: MULTInaut top Geber-Baustein

Indicatet numbers are assigments on switchin

Indicated numbers are assigments on switching

Indicatet numbers are assigments on switching cahnennels

INDICATOR LEFT

INDICATOR RIGHT

INDICATOR LEFT

INDICATOR RIGHT

Qty. Assembly part EDP-No. 1 Cable 3 x 0,14, 1500mm long --- 2 Shrinkdown plastic tubing for PCB support rear --- 3 Screw M3 x 8 20018 3 Nut M3 20040 8 Adhesive pad, double sided 20410 1 Antenna socket complete. 20430 1 Antenna wiht ball 20432 2 PCB support small 21530 1 PCB support, big 21531 1 Bühler motor incl. 14 teeth pinion 22298 1 Insulation socket for voltage regulator 25120 1 Adjusting angle for potentiometer 25369 1 Charging cable 26700 1 Motor pinion, brass with 12 teeth 27964

16 Bulb 5V / 60mA 28360 1 Switchpanel for 796 28388 1 Centrel controlboard for 796 28390 1 Lighting board front for 796 28392 1 Lighting board rear for 796 28394 1 Voltage regulatorgler 5 Volt 7805 28402 1 Charging socket for 796 28458 1 Loudspeaker BL-50, 8 Ohm 29494 1 Insulation strip for voltage regulator 29950 1 NiMh-Akku 12V, 2700 mAh 30040 1 Speedcontroller with sound module, DUMPER 31062

Please use EDP no when ordering spare parts



3110-e.DOC / CAT Page 2

The new electrical MF system (start of delivery 15th April 2005) works ei-ther with a 16 channel modul or with radio control units that provide 2 or 3 proportional channels (for ex. 3 steps-up switch) for the switch functions. While the use of 2 channels is obligatory, 3 channels can be use, too. Ex-cept switch 1 all channels have two functions with different activations times. When the proportional channels are in use the jumper on the con-trol board must be plugged-on. When using a 16 channel modul the con-tact is off. For the proportional system the following functions are working: Switch 1 (S 1) (pulse line is connected to terminal 3 of the 4-pole plug-in strip of the control circuit board) Blinker left hand Blinker right hand Switch 2 (S 2) (pulse line is connected to terminal 2 of the 4-pole plug-in strip of the control circuit board) Short up = low beam Long up = warning flasher Short down = engine noise Long down = hooter Switch 3 (S 3) (pulse line is connected to terminal 1 of the 4-pole plug-in strip of the control circuit board) Short up = high beam Long up = fog light / fog tail light Short down =switching channel 1 Long down = headlamp flasher (high beam / fog light)

Hooter and headlamp flasher work only as long as the switch is activated (push or switch it). When the switch is detached the function will stop (no latch). All other functions stay working and stop only after the switch is pressed again (latch).The switch positions “UP” and “DOWN” can be exchanged corre-sponding to the system. Before the proportional systems are activated all switches must be put to the CENTRAL POSITION. After switching first make a functional test. In particular the functions are shown by lamp-signals: Switch 1 = 3 x blinker right Switch 2 = 3 x blinker left Switch 3 = 3 x low beam

péÉÅá~ä=~ÇàìëíãÉåíë=Åçåíêçä=ÅáêÅìí=Äç~êÇ=Adjustment and funktion of the control circut board for proportional systems

Adjustment and funktion of the control circut board for decoder systems Assigment of the switch channels

Jumper must be plagged on

12 V

12 V -

+

+

1 2

+

+

+

Fre

e

Blin

ker

F 1

F 2

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Eng

ine

Hoo

ter

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

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hann

el

Sw

itchi

ng c

hann

el

Sw

itchi

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el

Sw

itchi

ng c

hann

el

Eng

ine

Hoo

ter

12 V

12 V -

+

+

1 2

+

+

+

Dec

oder

Blin

ker

Ser

vo 1

Ser

vo 2

Jumper unplagged

S 1 S 2

up

down

forward

l e f t

reverse

r i g h t

T=Ó=`Ü~ååÉä=ëóëíÉã=S 3

indicater left

indicater right

Engine noise hooter

Change gear

Low beam (short) Anticollisions light (long)



lifting

Let down

High beam (short) Fog light (long)

Switching channel (short) Headlamp flasher (long)

up up

down down

3110-e.DOC / CAT Page 3

Attention!

Do not fill the Hydraulic oil, Art.-No. 296!

hose outside φ 3,00mmiáÑíáåÖ=ÅóäáåÇÉêiáÑíáåÖ=ÅóäáåÇÉêiáÑíáåÖ=ÅóäáåÇÉêiáÑíáåÖ=ÅóäáåÇÉê

iáÑíáåÖ=ÅóäáåÇÉêiáÑíáåÖ=ÅóäáåÇÉêiáÑíáåÖ=ÅóäáåÇÉêiáÑíáåÖ=ÅóäáåÇÉê

píÉÉêáåÖ=ÅóäáåÇÉêpíÉÉêáåÖ=ÅóäáåÇÉêpíÉÉêáåÖ=ÅóäáåÇÉêpíÉÉêáåÖ=ÅóäáåÇÉê

píÉÉêáåÖ=ÅóäáåÇÉê=píÉÉêáåÖ=ÅóäáåÇÉê=píÉÉêáåÖ=ÅóäáåÇÉê=píÉÉêáåÖ=ÅóäáåÇÉê=

3,90mm

q~åâq~åâq~åâq~åâ

mìãémìãémìãémìãé

aêáîáåÖ=ãçíçêaêáîáåÖ=ãçíçêaêáîáåÖ=ãçíçêaêáîáåÖ=ãçíçê

Connecting point "T"

Connecting point "P"

Connecting point "P"

Connecting point "T"

láä=ÑáäíÉêláä=ÑáäíÉêláä=ÑáäíÉêláä=ÑáäíÉê

H 52

the steering cylinders crosswise! Please connct the nipples of

Note!

for steering cylinder with hose H 058for lifting cylinders with hose H 052

2 x connecting points A und B

H 58hose outside φ

`çåíêçä=î~äîÉ=ÄäçÅâ`çåíêçä=î~äîÉ=ÄäçÅâ`çåíêçä=î~äîÉ=ÄäçÅâ`çåíêçä=î~äîÉ=ÄäçÅâ

Hoses pieces of approx. 8cm length,

T - piece smallfor hose with

outside diameter φ = 3,0mm

T - piece bigfor hose with

outside diameter φ = 3,9mm retaining bushing

with inside diameter φ 3,1mm

dÉåÉê~ä=

This hydraulic system is offered by WEDICO es-pecially for Dumper CATERPILLAR 740, Art.-No. 3110. It allows to operate the functions lifting and lowering of the trunk as well as steering to the left and to the right. The set consists of a hy-draulic pump with oil filter and a 2-fold control valve.

eóÇê~ìäáÅ=éìãé==

The hydraulic pump consists of a driving motor, the pump with pressure control unit, and a tank. The red marked connection of the motor is the positive pole. You find two connecting points on the pump body: The connecting point "P" supplies the pressure oil, while the connecting point "T" leads the oil back again to the tank. The connecting points you find on the proper tank unit serve for the aeration and to fill the oil. Through the PVC cover you may control the oil level.

láä=ÑáäíÉê==

The oil filter serves for the necessary cleansing of the oil. In order to clean the filter itself, un-screw the six screws on the cover, and take out the sinter cartridge. Use cleansing benzine to clean the sinter cartridge from residue. Please pay attention to the O-rings when re-assembling the unit!

`çåíêçä=î~äîÉ=ÄäçÅâ=

The control valve block includes the following connections: The connection "P" is connected via the oil filter to the pump and leads the pres-sure oil. The connection "T" is joined with the connection "T" of the pump; over that, the back running oil reaches again to the hydraulic tank. One pair of connections "A" plus "B" is provided for each control function; it is the cylinders which are connected to these points.

cáñáåÖ=íÜÉ=ÜçëÉ==

First slide a retaining bushing onto the hose end. Afterwards press the hose end by approx. 2/3 over the nipple, and then the retaining bushing over that. At the same time slide the hose onto the nipple until it catches.

eçëÉ=ÖìáÇ~åÅÉ=

Important: Do not interchange the connections „P“ and „T“, as this will cause leakage and mal-functions! Connect the connection „P“ of the pump to the oil filter. Connect the oil filter gate to the connection „P“ of the control valve block, and the connection "T" of the control valve block to the connection "T" of the pump. For all these purposes use the hose with the bigger opening outlet (H058). The pressure-free runback hose does not need a re-taining bushing! Connect the connecting points „A“ and „B“ with the cylinders. For the connection of the steering cylinders use the hose with the smaller opening (H052), and then connect the hoses crosswise to the nipples of the steering cylinders.

pí~êíáåÖ=íÜÉ=eóÇê~ìäáÅë=

Note: Should one of the knurled screws belong-ing to the control valve block become lost (e.g. on the transport), the "zero" position of the valve has to be re-adjusted. For this purpose, start the control valve (without servo) with the connected cylinders and with the pump. When adjusting the eccenter, make sure that the cyl-inders will stop in the center position (half-way extended). The zero-position you have deter-mined by this method has then to be fixed with the knurled screw. If yet not done, connect the hydraulic servos to your remote-control equip-ment. Fill the tank of the hydraulic pump with hydraulic oil. For this purpose, never use any other oil type than the special one we put on offer. For the initial start, connect the pump to a volt-age of approx. 6 to 8 volts. On less voltage the pump will not work with full power, which on the other hand will keep power and speed of the oil flow at lower level. This slower inlet of the oil-air mix from the cylinders into the tank avoids eventual foaming of the oil. Refill the tank as often as necessary to get all cylinders filled. Alternately, please activate all single functions until the complete equipment becomes filled (de-aerate). At least, the tank itself should be half-filled. Now, the equipment is ready to run and can be operated with full 12 volts power. Please control the oil level in the tank.

láä=ÅÜ~åÖÉ=

On standard use, we recommend to control the oil after approx. six months. Change the oil as soon as it becomes soiled (very dark). By turn-ing and pushing, take the tank off the pump. Empty the tank and, with help of cleansing benzine, wash the tank. Once you have re-attached the tank onto the pump you can refill it with hydraulic oil. Start the equipment and get all cylinders moved for several times. After-wards, once again change the oil in the pump tank. Repeat this procedure until the oil in the tank remains clean. Please remind that also the filter inset will have to be cleaned respectively changed. Used oil: For managing the waste, please ask either your gasoline station or a specialized delivery point for used oil.

m~áåíáåÖ=íÜÉ=ÅóäáåÇÉêë=

If you wish to paint your hydraulic cylinders in a different colour, please make absolutely sure that neither dissolver, nor paint can run into the cylinders. This would damage the gaskets and allow the oil to run out of the cylinders. There-fore, at the cylinder mouth provided for the pis-ton rod, carefully close the mouth with adhesive tape. Non-observance of this note will cause termination of any guarantee!

®WEDICO

eóÇê~ìäáâJpÉí=für Radlader CATERPILLAR 966G Series II

^êíK^êíK^êíK^êíKJJJJkêK==PNMNkêK==PNMNkêK==PNMNkêK==PNMN====

®WEDICO

pÉí=çÑ=eóÇê~ìäáÅë=for DUMPER CATERPILLAR 740

^êíK^êíK^êíK^êíKJJJJkçK==PNkçK==PNkçK==PNkçK==PNNMNMNMNMJJJJOOOO====

Dumper Hydraulikplan

p~ÑÉíó=êÉÖìä~íáçåë=

Prior to supply, all components belonging to this hydraulics are proved in terms of safety regulations and are supplied in perfect condition. In order keep this perfect state, please note as follows: The hydraulic components have been constructed exception-

ally for modelling use, and may serve for this purpose only. Carefully note the technical data! The max. operating pressure

of 12bar may not exceed, and the nominal voltage of the motor has strictly to be kept.

No other oil type may be used than the special hydraulic oil which is included in this set of hydraulics.

It is not allowed to use the equipment in an area surrounded by dust, gas or steam.

Any necessary type of repair may be executed by the manu-facturer only!

All hydraulic components have absolutely to be kept away from small children!

Starting and operating of the hydraulic system by minors may be executed under supervision of a legal guardian only. Although manufactured at reduced scale, with working mechanics this hydraulic system for model makers produces remarkable power. These forces may cause considerable contusions on ones limbs.

Parts list of the package:

Qty. Assembly part EDP-No. 1 Oil filter .......................................................................29878 1 Bottle of Hydraulic oil, 0.25l ........................................29936

12 Retaining bushing, small (H022)................................29954 10 Retaining bushing, big (H021) ....................................29956 2 T-piece, small (H016) .................................................29958 2 T-piece, big (H017) .....................................................29960 1 Control valve block DUMPER......................................31046 1 Steering cylinder right 31052 1 Steering cylinder left 31054 2 Lifting cylinder 31056 6 Retaining bushing, big (H021) 31092 1 Hydraulic pump 12V , with cable and switch................31058 1 Hose (H052) 2,00m ....................................................31146 1 Hose (H058) 2,00m ....................................................31148

please use EDP-number when ordering spare parts

NOTE!

The length of the hoses does not correspond to the reality. The illustration just shows where and how to connect the single components.

27.07.2007 3110-e2.DOC / DUMP


We reserve the right to incorporate technical modifications. Duplication and reproduction only with our express consentc.

WEDICO aìãéÉê - CAMIONS-RC.FR · Dear modelling enthusiast! We are glad that you have decided...

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