WEBER-HYDRAULIK Renewables Made in Germany AHK ... · WEBER - HYDRAULIK COMPANIES March, 2011 Page...

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WEBER - HYDRAULIK COMPANIES March, 2011 Page 1 WEBER-HYDRAULIK Renewables Made in Germany AHK Auslandshandelskammern Solar Energy Business Delegation & Conference Denver Colorado USA WEBER-HYDRAULIK, INC. A Subsidiary of Weber-Hydraulik GmbH, Gueglingen, Germany Prepared: Ed Estepani Sales Manager

Transcript of WEBER-HYDRAULIK Renewables Made in Germany AHK ... · WEBER - HYDRAULIK COMPANIES March, 2011 Page...

WEBER - HYDRAULIK COMPANIES March, 2011Page 1

WEBER-HYDRAULIK

Renewables Made in Germany

AHK Auslandshandelskammern

Solar Energy Business Delegation & Conference

Denver Colorado USA

WEBER-HYDRAULIK, INC.

A Subsidiary of Weber-Hydraulik GmbH, Gueglingen, Germany

Prepared: Ed Estepani

Sales Manager

WEBER - HYDRAULIK COMPANIES March, 2011Page 2

WEBER-HYDRAULIKGroup

Hydraulic Cylinderand Power Units for Solar Applications

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WEBER-HYDRAULIK Group (fiscal year 2010)

Year of foundation: 1939 in Stuttgart-UntertürkheimParent company: since 1944 in Güglingen (near Heilbronn)Employees: approx. 1.100Turnover: approx. 200 Mio. €Company structure: 100 % family ownedCertified acc. to: DIN EN ISO 9001

ISO/TS 16949DIN EN ISO 14001

Managing director: Bernhard Herzig

Production volume:

Cylinders, partly incl. valves approx. 1.200.000 pcs.Hydraulic Power Units approx. 350.000 pcs.Control units and valves approx. 200.000 pcs. Larg Hydraulic power units approx. 10.000 pcs.Rescue equipment approx. 10.000 pcs.

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JV ART, USA

JV WEBER-BOVENAU, Brazil

WEBER-HYDRAULIK AFRICA, South Africa

WEBER-HYDRAULIK,Singapore

WEBER-HYDRAULIK, Austria

WEBER-HYDRAULIK, Germany

WEBER-HYDRAULIKA, Poland

WEBER-HYDRAULIK INC. USA

Fluid Team GmbH, Germany

LOG Hydraulik GmbH, Germany

Premises throughout the World

WEBER-HYDRAULIK LATIN AMERICA Chile

WEBER-Rescue NL, Netherlands

WEBER-Rescue, Italy

WEBER-Rescue, Great Britain

sales representatives hydraulic rescue equipmentproduction facilities and distribution centers hydraulic cylinders and -systems

WEBER-HYDRAULIK, India

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WEBER-HYDRAULIK GmbH, Güglingen/Germany

Germany

GüglingenStuttgart

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90 100 90 90110 120

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2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 20100

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Mio. € Employees

Development of the WEBER-Group

0

2.000

4.000

6.000

8.000

10.000

12.000

14.000

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

InvestmentsTsd. €

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References

Renewable

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Solar Power technology

Hydraulic cylinder

Controller

Hydraulik Power Unit

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Pressure: Up to 600 bar (1.200 kN)Dimension: Piston diameter up to 500 mm

Stroke length up to 3.000 mmPiston rods: Hardened steel, grinded and chromium plated Sealing: Friction optimized compact sealing Measurement systems: Positioning transducer Mounting: Customer specificVarnishing: Customer specific (phosphated)Integrated functions: Load lowering/counter balanced valves as

well as switching and proportional valves

Hydraulic Cylinders

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Hydraulic Cylinders for CSP Drives

Hydraulic cylinder requirements in solar application• Harsh environmental conditions (sun, sand, extreme temperature),

the steeples operation mode and the need to control the movement easily

• Highest requirements with regard to toughness and durability

• Highest quality and compliance with all statutory regulations are essential

• Friction-optimised cylinders constitute the basis for a well-matched control system

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Hydraulic Cylinder for CSP Drives

• Piston head– reinforced design

• Ball bearings– maintenance free, length adjustment

• Piston rod– High performance corrosion resistance (diff. Layer)– Tensile strength 580 N/mm²– Hardened rod resist dust abrasion

• Sealing system for pressure peaks up to 600bar– Rod sealing: Primary + Secondary seal => low leakage– Polyurethane wiper => UV - resistant– Piston seal: stick-slip-free

• Valve block with counterbalance valves– Adjustable pressure limits up to 300 bar– Screwed pipe => best accessibility and change – Optional connectors for measurement

• Painting– Corrosion- and UV - resistant – Excellent adhesion and abrasion resistance

• Optional: oil filled shipment

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Power Units for CSP Drives

Standard Aggregate

Compact under-oil unit with accumulators

Compact under-oil unit

Power-Pack unit

Additional / Optional Parameters:- compact engine under oil unit

- Power-Pack solution assembled on cylinder

- special valve technique to prevent pressure peaks,leakage free seat-valve technique and proportional valves for micro-controllable flow of 0,01 liter/min.

- reduced pump starts by accumulators andenergy-saving by accumulator operation mode

- emergency function while hurting connector or electrical malfunction

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Scope of Supply - Power-Pack Unit

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Aluminum CastingTwo sizes available (20 and 30 liter)

Welded Steel TankCustomized design available

Oil Tank Design for Power Units

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Hydraulic Schematic - Power Units

Cylinder

Power-Unit

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Electrical connection

Controller

AMP

CPC

-16

PIN

-

AMP

AMP

AMP

Signal connection:Valves and Electric Motor Signal12 VDC or 24 VDC

Sun sensorSensor Signal

(0 - 20 mA)

Power supply110 VAC / 250 W

Angle signalLinear Sensor

(0 - 20 mA)

Controller- Connection scheme -

Supply Unit

AMP

Power unit

Electric MotorPower supply110 VAC

AMP

CPC

-6 P

IN -

AMP

or a

ny o

ther

con

nect

ors

Installation concept

Other sensors---------

2 * Temperature(0 – 20 mA)

InterfaceUSB 3.0

Remote controlcustomized

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WestEast

Angle Diagram- Notation -

View from the north direction

Going East

Going West

Switch Pos. 1 Switch Pos. 2

Switch Pos. 1Switch

Pos. 2

Max. Pos.West

Max. Pos.East

EmergencyWest (-20°)

MaintananceEast ( 210°)

Park Pos.(175°)

Operating range - 5° to + 175°Emergency parking - 20°Maintenance Pos. 210°

90°

180°

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Complete hydraulic overall solutions for solar technology

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We are looking forward to new challenges.