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SECTION 11160

LOADING DOCK EQUIPMENTDisplay hidden notes to specifier. (Don't know how? Click Here)

Copyright 2008 - 2016 ARCAT, Inc. - All rights reserved

PART 1 GENERAL

1.1 SECTION INCLUDES

A. Loading dock equipment of the following types:1. Dock seals.2. Dock shelters.3. Vehicle (truck) restraints.4. Mechanical dock levelers.5. Hydraulic dock levelers.6. Air powered dock levelers.7. Vertical dock levelers.8. Dock safety package.9. Dock lifts.10. Control stations.11. Dock bumpers.

1.2 RELATED SECTIONS

A. Section 03100 - Concrete Forms and Accessories: Placement of anchors into concrete.

B. Section 03300 - Cast-In-Place Concrete: Docks and pits.

C. Section 05500 - Metal Fabrications: Metal angles for edge of dock.

1.3 REFERENCES

A. American National Standards Institute (ANSI):1. ANSI MH29.1 - Industrial Scissor Lifts.2. ANSI MH30.1 - Industrial Loading Dock Boards (Ramps).3. ANSI MH30.3 - Vehicle Restraining Devices (Safety, Performance, and Testing).

1.4 SUBMITTALS

A. Section 01330 - Submittals Procedures: Procedures for submittals.

B. Product Data: For each product specified. Indicate unit dimensions, method of anchorage, and details of construction. Indicate materials and finish, installation details, roughing-in measurements, and operation of unit.

C. Shop Drawings:1. Indicate required opening dimensions, tolerances of opening dimensions, placement

dimensions, and perimeter conditions of construction.2. Wiring diagrams including location of control stations and disconnect switches.

D. Assurance/Control Submittals:

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1. Certificates: Manufacturer's certificate that Products meet or exceed specified requirements.

2. Qualification Documentation: Submit documentation of experience indicating compliance with specified qualification requirements.

1.5 QUALITY ASSURANCE

A. Dock Lifts: Conform to requirements of ANSI MH29.1.

B. Dock Levelers: Conform to requirements of ANSI MH30.1.

C. Vehicle Restraints: Conform to requirements of ANSI MH30.3.

D. Manufacturer Qualifications:1. Manufacturer specializing in manufacturing Products specified with minimum 30 years'

experience.2. Manufacturer to have quality assurance improvement programs and ISO certified.3. Manufacturer shall be associated with Loading Dock Equipment Manufacturers

(LODEM) setting ANSI standards.4. Manufacturers welding procedure compliant with A.W.S.D1.1 specifications.

E. Installer Qualifications: Company specializing in performing the Work of this Section with minimum 5 years' experience.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver, store and handle materials and products in strict compliance with manufacturer's instructions and recommendations and industry standards. Store materials within absolute limits for temperature and humidity recommended by manufacturer. Protect from damage.

B. Store products in manufacturer's labeled packaging until ready for installation.

1.7 WARRANTY

A. Warranty: Provide manufacturer's standard warranty.

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Acceptable Manufacturer: Blue Giant Equipment Corporation, which is located at: 410 Admiral Blvd.; Mississauga, ON, Canada L5T 2N6; Toll Free Tel: 800-872-2583; Tel: 905-457-3900; Fax: 905-457-2313; Email:[email protected]; Web:https://www.bluegiant.com

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of Section 01600.

2.2 DOCK SEALS

A. Dock Door Seal: Fixed Head Pad as manufactured by Blue Giant.1. Type: Fixed Head Pad Truck Dock Seal.

a. Compression dock seals with foam-filled head and side pads.b. Cover Fabric Weight: 22 oz vinyl.c. Cover Fabric Weight: 40 oz vinyl (standard).d. Cover Fabric Weight: 50 oz vinyl.

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e. Cover Fabric Weight: 16 oz rubberized fabric.f. Cover Fabric Weight: 40 oz rubberized fabric.g. Color: __.h. Unit projection __ inches (__ mm).i. Exposure on Vertical Flaps: 4 inches (102 mm).j. Exposure on Vertical Flaps: 6 inches (152 mm). (standard)k. Exposure on Vertical Flaps: 8 inches (203 mm).

2. Finish and Color: Polyurethane foam core with 98 percent memory maintaining flexibility at -40 degrees C / -40 degrees F. The foam core shall be continuously bonded to the kiln dried lumber backing with a high quality adhesive. Head Pad shall be fixed type 119 inches wide x 12 inches high x 10 inches deep (3023 mm wide x 305 mm high x 250 mm deep) to suit a variety of trucks from 144 inches to 156 inches (3650 mm to 3960 mm) high. Side pads shall be 96 inches high x 12 inches wide x 10 inches deep (2438 mm high x 305 mm wide x 250 mm deep) with a 4 inches wide by 24 inches high (100 mm wide x 610 mm high) yellow guide stripe. Overlapping flaps shall be applied to side pads 11.5 inches x 10 inches (292 mm x 250 mm). All mounting hardware included shall be galvanized.

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Additional projection per inch / 25 mm (up to 16 inches/406 mm).

______(specify additional length).b. 18 inches (457 mm) head pad- recommended for sealing trailers up to 162

inches (4115 mm).c. 12 inches (305 mm) header drop curtain with Velcro.d. 12 inches (305 mm) PVC drop curtain.e. Header flaps across entire head pad.f. Bottom flaps on verticals (each side).g. 48 inches (1219 mm) high skid guards on verticals (pair).h. Full height yellow guide stripe.i. Pressure-treated lumber.j. Wood build-out per inch.k. Fabric rain shroud.l. Soft foam.m. Galvanized steel backer.n. Fire retardant fabric.

B. Dock Door Seal: Head Curtain as manufactured by Blue Giant.1. Type: Head Curtain Loading Dock Seal.

a. Compression dock seals with curtain style head member and foam filled side pads.

b. Cover Fabric Weight: 22 oz vinyl.c. Cover Fabric Weight: 40 oz vinyl (standard).d. Cover Fabric Weight: 50 oz vinyl.e. Cover Fabric Weight: 16 oz rubberized fabric.f. Cover Fabric Weight: 40 oz rubberized fabric.g. Color: __.h. Unit projection __ inches (__ mm).i. Exposure on Vertical Flaps: 4 inches (102 mm).j. Exposure on Vertical Flaps: 6 inches (152 mm). (standard)k. Exposure on Vertical Flaps: 8 inches (203 mm).

2. Finish and Color: Polyurethane foam core with 98 percent memory unaffected by moisture heat or cold, maintaining flexibility at -40 degrees C / -40 degrees F. The foam core shall be continuously bonded to the kiln dried lumber backing with a high quality adhesive. Head curtain shall be an adjustable type (24 inches/ 610 mm drop) with a rope and pulley system to seal a wide range of trucks from 144 inches to 162 inches (3657 mm to 4110 mm) high. Side pads shall be 12 inches wide x 10 inches deep (305 mm wide x 250 mm deep) with a 4 inches wide by 24 inches high (100 mm

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wide x 610 mm high) yellow guide stripe. Overlapping flaps shall be applied to side pads 11.5 inches x 10 inches (292 mm x 250 mm). All mounting hardware included shall be galvanized.

3. Optional features/Accessories: Provide the following optional features/accessories:a. Additional projection per inch / 25 mm (up to 16 inches (406 mm)).

______(specify additional length)b. Additional drop in Head Curtain (per inch/25 mm). ______(specify additional

drop length)c. Fixed Head Curtain.d. Foam in non-Adjustable Head Curtain.e. Header flaps across entire head pad.f. PVC Drop Curtain (8 inches / 203 mm Low Temp c/w 2 inches / 51 mm O/L).g. Galvanized steel backing in lieu of wood.h. 48 inches (1219 mm) high skid guards on verticals (pair).i. Competitive split head curtain.j. Velcro split head curtain.k. 1/2 Foam Face / Split Velcro Head Curtain.l. Full Foam Face / Split Velcro Head Curtain.m. Full Yellow Guide Stripe.n. Wood Build Out (per inch / 25 mm). ______(specify additional length)o. Pressure-Treated Lumber.p. Soft foam.q. Fire-retardant fabric.

C. Dock Door Seal: Elite Series Adjustable Inflatable as manufactured by Blue Giant.1. Type: Adjustable Inflatable Loading Dock Seal.

a. Cover Fabric Weight on Header: 14 oz vinyl (standard).b. Cover Fabric Weight on Header: 16 oz rubberized fabric.c. Cover Fabric Weight on Vertical Air Bags: 22 oz (standard).d. Cover Fabric Weight on Vertical Air Bags: 16 oz rubberized fabric.e. Color: __.

2. Construction: Dock seal shall be manufactured to fit door sizes up to and including 8'W x 10'H (2438mm x 3048mm). Unit shall consist of one inflatable header unit 116" (2944mm) wide by 28" (710mm) projection by 50" (1270mm) drop and two vertical air units 124" (3147mm) high by 14" (355mm) projection with a 10" (254mm) wide design with a 4" (102mm) bottom flap and 24" (610mm) yellow guide stripe. Includes pressure-treated lumber 1/2HP motor and blower assembly, and mounting hardware for standard brick wall.

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Additional height in verticals (per inch/25 mm). ______(specify additional

projection)b. Additional drop in head bag (per inch/25 mm). ______(specify additional drop)c. Galvanized head frame.

D. Dock Door Seal: Adjustable Head Pad as manufactured by Blue Giant.1. Type: Adjustable Head Pad Loading Dock Seal.

a. Compression dock seals with foam-filled head and side pads.b. Cover Fabric Weight: 22 oz vinyl.c. Cover Fabric Weight: 40 oz vinyl (standard).d. Cover Fabric Weight: 50 oz vinyl.e. Cover Fabric Weight: 16 oz rubberized fabric.f. Cover Fabric Weight: 40 oz rubberized fabric.g. Color: __.h. Unit projection __ inches (__ mm).i. Exposure on Vertical Flaps: 4 inches (102 mm).j. Exposure on Vertical Flaps: 6 inches (152 mm). (standard)

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k. Exposure on Vertical Flaps: 8 inches (203 mm).2. Construction: Polyurethane foam core with 98 percent memory unaffected by

moisture heat or cold, maintaining flexibility at -40C. The foam core shall be continuously bonded to the kiln dried lumber backing with a high quality adhesive. Head Pad shall be adjustable type 12 inches high x 10 inches projection x 96 inches wide (305 mm x 254 mm x 2440). Head Pad shall be raised and lowered in a 2 inches (51 mm) track system with an oil tempered retractable torsion spring system with a 36 inches travel (914 mm) to seal a wide range of trucks from 132 inches to 162 inches (3353 mm to 4115 mm) high. Side pads shall be 12 inches wide x 10 inches projection x 120 inches high (305 mm x 254 mm x 3050 mm) with a 4 inches wide x 24 inches high (102 mm x 610 mm) yellow aiming stripe. Overlapping flaps shall be applied to side pads 11.5 inches wide x 10 inches high (292 mm x 254 mm) with minimum 6 inches (152 mm) exposure. Torsion spring to be covered by a 5 inches deep x 120 inches wide (127 mm x 3050 mm) galvanized protective canopy. All mounting hardware included shall be galvanized.

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Additional projection per inch / 25 mm (up to 16 inches/406 mm).

______(specify additional length)b. 48 inches (1219 mm) travel in head pad.c. Bottom flaps on verticals (each side).d. 48 inches (1219 mm) high skid guards on verticals (pair).e. Full height yellow guide stripe.f. Pressure-treated lumber.g. Soft foam.h. Wood build-out per inch. ______(specify additional length)

E. Dock Door Seal: Full Access as manufactured by Blue Giant.1. Type: Full Access Loading Dock Seal.

a. Cover Fabric Weight: 22 oz vinyl (standard).b. Cover Fabric Weight: 16 oz rubberized fabric.c. Wear Pleat Fabric Weight: 22 oz vinyl.d. Wear Pleat Fabric Weight: 40 oz vinyl.e. Wear Pleat Fabric Weight: 50 oz vinyl.f. Wear Pleat Fabric Weight: 40 oz rubberized fabric.g. Color: __.h. Exposure Size on Vertical Flaps: 4 inches (102 mm).i. Exposure Size on Vertical Flaps: 6 inches (152 mm). (standard)j. Exposure Size on Vertical Flaps: 8 inches (203 mm).k. Construction: Dock seal shall be manufactured to fit standard door size of 10'

wide X 10' high (3048mm x 3048mm). Unit shall consist of one Velcro-split adjustable head curtain and two foam side pads. Designed to seal trailer heights ranging from 12' to 13.5' (3658mm to 4115mm) on a typical 4' (1219mm) dock height. Unit shall consist of a polyurethane foam core with 98% memory unaffected by moisture heat or cold, maintaining flexibility at -40 degrees C / -40 degrees F. The foam core shall be continuously bonded to the kiln dried lumber backing with a high quality adhesive. Velcro-split head curtain shall be an adjustable type (30"/ 762mm drop) with a rope and pulley system to seal a wide range of trucks from 144" to 162" (3.6m to 4.1m) high. Side pads shall be 126" high x 20" wide x 16" projection (508mm wide x 406mm projection) with a 4" wide by 24" high (100mm wide x 610mm high) yellow guide stripe. All mounting hardware included (manufacturer's standard).

2. Optional Features/Accessories: Provide the following optional features/accessories:a. Additional projection (per inch/25 mm). ______(specify additional projection)b. Additional drop in head curtain (per inch/25 mm). ______(specify additional

drop)c. PVC drop curtain.

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d. Velcro split head curtain.e. 1/2 Foam Face / Split Velcro Head Curtain.f. Full Foam Face / Split Velcro Head Curtain.g. Full yellow guide stripe.h. Wood build-out per inch______. (specify additional length)

2.3 DOCK SHELTERS

A. Dock Shelters: The HingeMaster as manufactured by Blue Giant.1. Type: Full access dock shelter.

a. Stationary dock shelter with head curtain and two vertical foam side pads.b. Cover Fabric Weight: 22 oz vinyl (standard).c. Cover Fabric Weight: 40 oz vinyl.d. Cover Fabric Weight: 50 oz vinyl.e. Cover Fabric Weight: 40 oz rubberized fabric.f. Color: __.

2. Construction: Dock seal shall be manufactured to fit door sizes up to and including 10 feet W x 10.5 feet H (3048mm x 3200mm). Unit shall consist of one header unit 140 inches (3556mm) wide by 21 inches (533mm) projection by 36 inches (914mm) drop and two vertical side units. Head frame shall be made with pressure treated non-rot wood covered with polyethylene sheeting with UV inhibitors to prevent cracking and fading in sunlight. Raked frame diverts water, preventing accumulation. Unit shall have one top curtain and two side curtains. Top curtain must have a minimum of 6 support stiffeners and cover full width and sides of head frame with a 36 inch (914mm) drop. Side curtains shall consist of 9 support stiffeners with a 25 inch (635mm) width. Unit shall consist of two replaceable foam bottom draft pads. Interchangeable polypropylene J-hooks seal exposed hinge gaps around the trailer doors without obstructing forklift access to loads. All mounting hardware included (manufacturer's standard).

3. Optional features/Accessories: Provide the following optional features/accessories:a. Galvanized steel frameb. Gussets in head curtainc. Extra projection (per inch/25 mm). ______(specify additional projection)d. Additional drop in Head Curtain (per inch/25 mm). ______(specify additional

drop length)e. Tapered side pads

B. Dock Shelters: Rigid Frame Truck Shelter as manufactured by Blue Giant.1. Type: Rigid Frame Truck Shelter.

a. Stationary dock shelter with core framing made from pressure-treated wood or sturdy galvanized tubing

b. Cover Fabric Weight: 22 oz vinyl.c. Cover Fabric Weight: 40 oz vinyl (standard).d. Cover Fabric Weight: 50 oz vinyl.e. Cover Fabric Weight: 16 oz rubberized fabric.f. Cover Fabric Weight: 40 oz rubberized fabric.g. Color: __.

2. Overall Projection: 24 inches (610 mm) overall projection.3. Overall Projection: 30 inches (762 mm) overall projection.4. Overall Projection: 36 inches (914 mm) overall projection.5. Overall Projection: 42 inches (1067 mm) overall projection.6. Overall Projection: 48 inches (1219 mm) overall projection.7. Construction: Dock shelter shall be manufactured to fit door size standard door size

of 120 inches x 120 inches (3050 mm x 3050 mm). Designed to seal trailer heights ranging from 144 inches to 162 inches (3658 mm to 4110 mm). Wood frames shall be pressure treated lumber covered with UV50 polyethylene translucent sheeting. The

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header frame shall be peaked in the center to allow for adequate drainage. All exterior front frame edges shall have a minimum 1.5 inches x 2.5 inches (40 mm x 65 mm) galvanized trim angle to provide a neat clean finish. Frames shall be protected by structural steel guards. Minimum 5 inches (127 mm) and 7 inches (178 mm) front face. Cover material shall have an unbalanced distribution coating of 90/10 to allow for superior abrasion on contact surface. Head curtain shall have a 36 inches (915 mm) drop and have full fiberglass stays and 10 inches x 20 inches (254 mm x 508 mm) protective flaps at trailer impact area. Head curtain shall have heavy duty rubber tarp straps to keep panel in position. Side curtains shall be 24 inches (610 mm) wide with a 4 inch (100 mm) wide x 24 inch (610 mm) high yellow guide stripe. Side curtain shall have fiberglass stays and a double layer of fabric on the bottom 24 inches (610 mm). Top of side curtains shall be supported by heavy duty tarp. All mounting hardware included shall be galvanized.

8. Optional Features/Accessories: Provide the following optional features/accessories:a. Gussets in head curtain.b. Additional drop in head curtain (per inch/25 mm). ______(specify additional

drop length)c. Additional width on side curtains (per inch / 25 mm). ______(specify additional

width)d. No steel guards (pair).e. No bottom buns (pair).f. Reinforced edge on verticals.g. Units wider than 138 inches (3505 mm) per inch/25mm. ______(specify

additional width)h. Units higher than 132 inches (3353 mm) per inch/25mm. ______(specify

additional height)i. Galvanized steel frame.j. Painted steel frame (24 inches / 610 mm).

C. Dock Shelters: Elite Series Stationary Inflatable as manufactured by Blue Giant.1. Type: Stationary Inflatable Truck Shelter.

a. Stationary inflatable dock shelter with core framing made from pressure-treated wood or sturdy galvanized tubing.

b. Cover Fabric Weight: 14 oz vinyl (standard).c. Cover Fabric Weight: 16 oz rubberized fabric.d. Color: __.

2. Overall Projection: 24 inches (610 mm) overall projection.3. Overall Projection: 30 inches (762 mm) overall projection.4. Overall Projection: 36 inches (914 mm) overall projection.5. Overall Projection: 42 inches (1067 mm) overall projection.6. Overall Projection: 48 inches (1219 mm) overall projection.7. Construction: Dock shelter shall be manufactured to fit door size standard door size

of 126 inches wide x 126 inches high (3200mm x 3200mm). Designed to seal trailer heights ranging from 144 inches to 162 inches (3958mm to 4112mm). Unit shall consist of one inflatable header unit 138 inches (3505mm) wide x 36 inches (915mm) projection x 50 inches (1270mm) drop and two inflatable vertical units 134 inches high (3940mm) high x 24 inch (610mm) projection and a 24 inch(610mm) inward projection. Head frame shall be made with pressure treated non-rot wood covered with polyethylene sheeting with UV inhibitors to prevent cracking and fading in sunlight. Raked frame diverts water, preventing accumulation. Storage curtain shall consist of one top curtain and two side curtains. Storage curtains to be made with 40 oz vinyl. Top curtain must have 2 yellow aiming stripes with a minimum of 7 support stiffeners and cover full width and sides of head frame with a 25 inch (635mm) drop. Side curtain shall consist of 7 support stiffeners with a 15 inch (380mm) width. Unit shall consist of two replaceable foam bottom draft pads. Inflate mechanism includes-1/2 HP motor and blower assembly. All mounting hardware included (manufacturer's

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standard).8. Optional Features/Accessories: Provide the following optional features/accessories:

a. Galvanized frame.b. Additional height on verticals (per inch/25 mm). ______(specify additional

height)c. Additional width on verticals (per inch/25 mm). ______(specify additional width)d. Additional drop on head bag (per inch / 25 mm). ______(specify additional drop

length)

D. Dock Shelters: Retractable Truck Shelter as manufactured by Blue Giant.1. Type: Retractable Truck Shelter.

a. Cover Fabric Weight: 22 oz vinyl (standard).b. Cover Fabric Weight: 40 oz vinyl.c. Cover Fabric Weight: 50 oz vinyl.d. Cover Fabric Weight: 40 oz rubberized fabric.e. Color: __.f. Overall Projection: 24 inches (610 mm) overall projection.g. Overall Projection: 36 inches (914 mm) overall projection.h. Overall Projection: 48 inches (1219 mm) overall projection.

2. Construction: Unit shall be made from galvanized steel framing made from 2 inches x 2 inches (51 mm x 51 mm) square tubing with x 24 inches (610 mm) projection. Frames shall be constructed with a pivot hinge system to allow frames to retract upon impact from incoming trailers. The header frame shall be peaked in the center to allow for adequate drainage. All exterior front frame edges shall have a minimum 1.5 inches x 2.5 inches x 11g (38 mm x 64 mm) galvanized trim angle to provide a neat clean finish. Frames shall be protected by two 10 inches (254 mm) structural "I" beams. Covers shall have #1 grommets every 12 inches (305 mm) fastened to frames with #14 x 1 inches (25 mm) Tek screws zinc plated. Head curtain shall have a 36 inches (914 mm) drop and have full fiberglass stays and 20 inches wide x 10 inches high (508 mm x 254 mm) protective flaps at trailer impact area. Head curtain shall heavy duty rubber tarp straps to keep panel in position. Curtain material shall have an unbalanced distribution coating of 90/10 to allow for superior abrasion on contact surface. Side curtains shall be 24 inches wide (610 mm) wide with a 4 inches wide x 24 inches high (102 mm x 610 mm) yellow aiming stripe. Side curtain shall have fiberglass stays and a double layer of fabric on the bottom 24 inches (610 mm) of curtain. Top of side curtains shall be supported by heavy duty tarp straps. Curtain shall have an unbalanced distribution coating of 90/10 to allow for superior abrasion on contact surface. All mounting hard-ware included shall be galvanized.

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Gussets in head curtain.b. Additional drop in head curtain (per inch/25 mm). ______(specify additional

drop length)c. Additional width on side curtains (per inch / 25 mm).______ (specify additional

width)d. Reinforced edge on verticals.e. Units wider than 138 inches (3505 mm) per inch/25mm. ______(specify

additional width)f. Units higher than 132 inches (3353 mm) per inch/25mm. ______ (specify

additional height)

E. Dock Shelters: Elite Series Air Frame Inflatable as manufactured by Blue Giant.1. Type: Air Frame Inflatable Dock Shelter.

a. Cover Fabric Weight: 14 oz vinyl (standard).b. Cover Fabric Weight: 16 oz rubberized fabric.c. Color: __.

2. Construction: Dock shelter shall be manufactured to fit door size standard door size

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of 126 inches wide x 126 inches high (3200mm x 3200mm). Designed to seal trailer heights ranging from 144 inches to 162 inches (3958mm to 4112mm). Unit shall consist of one inflatable header unit 136 inches (3451mm) wide x 36 inches (915mm) projection x 50 inch (1270mm) drop and two vertical air frame units 128 inches high (3250mm) high x 24 inch (610mm) projection and a 24 inch (610mm) inward projection. Head frame shall be made with pressure treated non-rot wood covered with polyethylene sheeting with UV inhibitors to prevent cracking and fading in sunlight. Unit shall consist of two replaceable bottom draft flaps. Inflate mechanism includes-1/2 HP motor and blower assembly. All mounting hardware included (manufacturer's standard).

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Galvanized frame.b. Additional height on verticals (per inch/25 mm). ______(specify additional

height)c. Additional width on unit (per inch/25 mm). ______(specify additional width)d. Additional drop on head bag (per inch/25 mm). ______(specify additional drop

length)

F. Dock Shelters: Foam Dock Shelter as manufactured by Blue Giant.1. Type: Foam Dock Shelter.

a. Cover Fabric Weight: 22 oz vinyl.b. Cover Fabric Weight: 40 oz vinyl (standard).c. Cover Fabric Weight: 50 oz vinyl.d. Cover Fabric Weight: 16 oz rubberized fabric.e. Cover Fabric Weight: 40 oz rubberized fabric.f. Color: __.

2. Construction: Wood frames shall be pressure treated lumber covered with fiberglass translucent sheeting. The header frame shall be peaked in the center to allow for adequate drainage. All exterior front frame edges shall have a minimum 1.5 inch x 2.5 inch (40mm x 65mm) galvanized trim angle to provide a neat clean finish. Standard projection is 18 inches (457mm). Polyurethane foam core with 98% memory unaffected by moisture heat or cold, maintaining flexibility at -40C. The foam core shall be continuously bonded to the kiln dried lumber backing with a high quality adhesive. Head curtain shall have a 36 inch (914mm) drop and have full fiberglass stays and 20 inches wide x 10 inch high (508mm x 254mm) protective flaps at trailer impact area. Head curtain shall have heavy duty rubber tarp straps to keep panel in position. Curtain material shall have an unbalanced distribution coating of 90/10 to allow for superior abrasion on contact surface. Side curtains shall be 24 inches wide (610mm) wide with a 4 inches wide x 24 inches high (102mm x 610mm) yellow aiming stripe. Side curtain shall have fiberglass stays. Top of side curtains shall be supported by heavy duty tarp straps. Curtain material shall have an unbalanced distribution coating of 90/10 to allow for superior abrasion on contact surface. Side pads shall be 8 inches wide x 18 inch projection (203mm wide x 457mm projection) with a 4 inch wide by 24 inch high (100mm wide x 610mm high) yellow guide stripe. All mounting hardware included shall be galvanized (manufacturer's standard).

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Projection over 24 inches (610mm) up to 28 inches (711mm) _______ (specify

projection length).b. Wood build-out box (over 28 inches / 711mm) ______ (specify additional

length).c. Additional drop in head curtain ______ (specify additional drop length).d. Gussets in head curtain.e. Full height yellow guide stripe.f. Tapered side pads (over 3% only).g. Galvanized steel head frame.h. Additional width in head curtain ______(specify additional width).

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i. Additional width in head frame _______ (specify additional width) .j. Additional width on side curtains ______ (specify additional width).k. Additional height on side pads and side curtains _______(specify additional

height).

G. Dock Shelters: Rain Shroud as manufactured by Blue Giant.1. Type: Rain Shroud.

a. Cover Fabric Weight: 40 oz Vinyl (standard).b. Cover Fabric Weight: 50 oz Vinyl.c. Color: __.d. Overall Projection: 24 inches (610 mm) overall projection.e. Overall Projection: 30 inches (762 mm) overall projection.f. Overall Projection: 36 inches (914 mm) overall projection.g. Overall Projection: 48 inches (1219 mm) overall projection.

2. Construction: Unit shall be manufactured to fit door size standard door size of 120 inches wide x 120 inches high (3048mm x 3048mm). Designed to seal trailer heights ranging from 156 inches to 162 inches (3960mm to 4112mm). Unit shall consist of header frame assembly w/foam pad, one storage curtain w/trim angle and two galvanized side support mounting brackets. Minimum unit mounting height is 180 inches (4569mm) from grade. Polyurethane dual density foam core with 99% memory unaffected by moisture heat or cold, maintaining flexibility at -40C. The foam core shall be continuously bonded to the pressure-treated lumber (includes UV translucent sheeting) with a high quality adhesive. Cover material shall be a polyester base with a 40oz vinyl finished weight covered by a second layer of 40oz vinyl on front impact area of pad for a total of 80oz of protection. Foam pad shall have 40oz vinyl protective flaps on contact area of each side of unit with a minimum 6 inches exposure. Storage curtain shall have a 24 inch (610mm) drop and 120 inches (3050mm) width and made from 22oz vinyl. Storage curtain must be three sided and have special gussets on each side to prevent air gaps when truck is backed up into Rain Shroud. Head frame shall be made with pressure treated non-rot wood covered with polyethylene sheeting with UV inhibitors to prevent cracking and fading in sunlight. All mounting hardware included shall be galvanized.

3. Optional Features/Accessories: Provide the following optional features/accessories:a. Additional drop on pad (per inch/25mm). ______ (specify additional drop

length).b. Additional width on unit (per inch/25mm). ______ (specify additional width).c. Galvanized framing.d. Snow load supports (set of two).

2.4 VEHICLE (TRUCK) RESTRAINTS

A. Vehicle Restraint: Model StrongArm TL85 - Hydraulic as manufactured by BLUE GIANT.1. Type: Electro-hydraulic operated non-impact design. Wall or ground mounted. Comes

complete with Blue Genius Touch Controls with interior/exterior communications light package and driver warning signs.

2. Size: Overall body dimension 13 inches W by 28 inches L by 11-3/4 inches H (330 by 711 by 298 mm) plus back mounting plate.

3. Function:a. Vertical Restraining Range: From 12 inches to 26 inches (305mm to 660 mm)

above grade.b. Horizontal Restraining Range: From 0 inch to 12 inches (0 mm to 305 mm)

beyond the face of the dock.c. Mounting System: Dock face mounting using 6 wedge anchor bolts 5/8 inch

diameter by 6 inches long (16mm by 152 mm). Transfer of pulling force to driveway improves restraining strength by equalizing forces on anchors. Trailer rear impact guard (ICC bar) during backing in does not impact restraint's body.

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4. Operation:a. Operating System: 1/2 HP remote wall-mounted pack. VersaLock securing

technology allows the restraint arm to lock at any angle between 45 and 90 degrees. 24VDC control, NEMA4X/IP65 (Wet and corrosion resistant) rated control station with touch buttons for engage or disengage or reset of restraint. Onboard diagnostics and communications feature a user-friendly, LCD intelligent display and keypad with supervisory override features. Stop button limits motion of restraint and interlocked components.

b. Control Station: The Blue Genius Gold Series II is a multiple touch button control station with constant pressure "ENGAGE", and "RELEASE" buttons. NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (287 x 190 x 140 mm). Onboard diagnostics and communications feature a user-friendly, LCD intelligent display and keypad with supervisory override features. STOP button provides complete motion freeze of restraint and interlocked components.

c. Control Station For Dock Leveler - Vehicle Restraint Combination (Only): Blue Genius Gold Series III Control Panel to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control station with constant pressure "DECK", "LIP", "ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (287 x 190 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.

d. Control Station For Dock Leveler - Vehicle Restraint Combination: Blue Genius Platinum Series Master Control Panel to control a combination of dock equipment including dock leveler, vehicle restraint, overhead doors, dock light and inflatable seal. The Blue Genius Platinum Series Master Control Panel has a software-based operating sequence which can be customized to suit application requirements. Equipment is controlled via touch buttons that correspond to the equipment's function It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inches D (523 x 356 x 140 mm). For added safety, the control station has a 'STOP' button that halts or limits the motion of connected dock equipment.

e. Lights Communication System: Interior red, yellow, and green indicator lights mounted on the control station. Exterior LED red and green high visibility traffic style lights and direct mirror image driver's warning signs. The lighting system alerts both dock attendant and truck driver to the status of the restraint. If vehicle has no restraining ICC bar, the control station light will flash yellow and the LCD message screen will advise dock attendant that the vehicle is not secured and wheel chocks are required.

5. Rated Capacity:a. Welding procedure compliant with A.W.S.D1.1 specifications. Unit provides

restraining strength 32,000 lb (14,454 kg) and mounting force of 100,000 lb (45,454 kg).

6. Power: __ V, __ Amps, __ Phase.7. Construction and Finish:

a. Vehicle restraint: Welded structural steel housing. Restraint arm is constructed of 1-1/2 inch (38 mm) thick solid steel. The housing protects all components from damage from weather, dirt and debris. NEMA4 weather rated wand sensors, remote power pack location and cylinder vented to power pack reservoir protects from water damage. To resist corrosion and reduce maintenance, the unit is zinc plated, main hinge pin is made of stainless steel and cylinder rod has nitride coating.

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b. Exterior LED Traffic Lights: Housing shall be one-piece, weatherproof constructed and made of ultra-high molecular weight plastic. The lights shall be 4 inches (102 mm) diameter of red and green color. Overall body 5 inch W x 11-1/2 inch L x-1/2 inch D (127 x 292 x 13 mm) in size.

8. Warranty: Warranties are subject to standard limitations on liability. Consult manufacturer for full details on warranty information and product registration.

9. Oil: Standard oil (temperature range of -41 to 200 degrees C).10. Oil: Arctic oil (temperature range of -57 to 150 degrees C).11. Oil: Biodegradable oil (temperature range of -36 to 230 degrees C).12. Accessories: Provide the following standard accessories.

a. Six mounting bolts.b. Wall bracket for power pack and 20 foot (6096 mm) hydraulic hose.c. Manual release (to lower the restraining arm in the event of a power failure).d. Interlock control station with interlock sensor to advise when dock is parked.e. Vehicle restraint bypass (allows the control station and traffic lights to be

manually operated if the restraint cannot be engaged).f. Fifty degree actuated arm lock, which increases service range.g. Stop button that permits the operator to cut power to the restraint should an

unsafe condition arise.h. 'Ice breaker' feature that breaks apart or dislodges obstructions that prevent the

restraint arm from parking.13. Optional Features/Accessories: Provide the following optional features/accessories:

a. Extension plates to suit extended dock leveler pits and edge of dock levelers.b. Self-contained power pack (consult factory).c. Pit-mounted hydraulic power pack with 14 feet (4267 mm) of hose.d. Enhanced security feature: Enable or disable the restraint via supervisory

code.

B. Vehicle Restraint: Model StrongArm ML10 -Manual as manufactured by BLUE GIANT.1. Type: Manually operated non-impact design.2. Size: Overall body dimension 10 inches W by 19 inches L by 10-3/4 inches H (254 by

483 by 273 mm) plus back mounting plate.3. Function:

a. Vertical Restraining Range: From 11 inches to 26 inches (279 mm to 330 mm) above grade.

b. Horizontal Restraining Range: From 0 inch to 13 inches ( 0 mm to 330 mm) beyond the face of the dock.

c. Mounting System: Dock face mounting using 6 wedge anchor bolts, 5/8 inch diameter by 6 inches long (16 by 152 mm). Transfer of pulling force to driveway improves restraining strength by equalizing forces on anchors. Trailers rear impact guard (ICC bar) during backing in does not impact restraint body.

4. Operation:a. Operating System: Dock attendant deploys and releases restraint arm

manually with control handle supplied with unit. PosiLock dual mechanical lock system guards against accidental trailer separation and ensures safe, reliable performance during all stages of the engagement cycle.

b. Communication Sign Package: Exterior driver mirror image warning sign.5. Rated Capacity:

a. Welding procedure compliant with A.W.S.D1.1 specifications. The ML10 unit provides restraint strength 30,000 lb (13,600 kg) and mounting force of 75,000 lb (34,090 kg).

6. Power: __ V, __ Amps, __ Phase.7. Construction and Finish: Welded structural steel housing. Restraining arm is

constructed of 1 inch (25 mm) thick steel. To resist corrosion and reduce maintenance, restraint is zinc plated and main hinge pin is made of stainless steel.

8. Warranty: Warranties are subject to standard limitations on liability. Consult

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manufacturer for full details on warranty information and product registration.9. Optional Features/Accessories: Provide the following optional features/accessories:

a. Extension plates to suit extended dock leveler pit, edge of dock levelers, and bumper depths.

b. Manual Light Communication Package (model TLC24-M): Lights are manually operated via a keyed selector switch. Includes LED interior bulbs and LED exterior traffic lights.

c. Automatic Light Communication Package (model TLC24-A): Lights are automatically operated via a 24VDC proximity switch or photo-eye sensor. Can be set to manual operation. Includes LED interior bulbs and LED exterior traffic lights.

C. Vehicle Restraint: Model StrongArm SVR303 -Hydraulic as manufactured by BLUE GIANT.1. Type: Electro-hydraulic operated non-impact design. Wall or ground mounted. Comes

complete with Blue Genius Touch Controls with interior/exterior communications light package and driver warning signs.

2. Size: Overall body dimensions 15-1/2 inches W by 33 inches L by 8 inches H (394 mm by 838 mm by 203 mm).

3. Function:a. Vertical Restraining Range: From 8 inches to 26 inches (203 mm to 660 mm)

above grade, minimum 4 inches (102 mm) contact required.b. Horizontal Restraining Range: From 0 inches to 13 inches (0 mm to 330mm)

beyond the face of the dock.c. Mounting System: Dock face mounting using 4 heavy duty wedge anchor bolts

3/4 inch diameter by 6 inches long (20 mm by 152 mm). Transfer of pulling force to driveway improves restraining strength by equalizing forces on anchors. Trailer rear impact guard (ICC bar) during backing-in does not impact restraint's body.

4. Operation:a. Operating System: 1 HP totally enclosed non-ventilated (TENV) motor

available in all standard voltages, to be mounted in remote location with 20 feet (6,096 mm) hydraulic hoses and bracket. PosiLock dual mechanical lock system that guards against accidental trailer separation and ensures safe, reliable performance during all stages of the engagement cycle. 24VDC control, NEMA4X/IP65 (Wet and Corrosion resistant) rated control station with touch buttons for engage or disengage or reset of restraint. Intelligent positioning system shall ensure proper communications and positive locking of the restraint arm.

b. Control Station: The Blue Genius Gold Series II is a multiple touch button control station with constant pressure "ENGAGE", and "RELEASE" buttons. NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 111/4"L x 71/2"W x 51/2"D (287 x 190 x 140 mm). Onboard diagnostics and communications feature a user-friendly, LCD intelligent display and keypad with supervisory override features. STOP button provides complete motion freeze of restraint and interlocked components.

c. Control Station For Dock Leveler - Vehicle Restraint Combination (Only): Blue Genius Gold Series III Control Panel to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control station with constant pressure "DECK", "LIP", "ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 111/4"L x 71/2"W x 51/2"D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.

d. Control Station For Dock Leveler - Vehicle Restraint Combination: Blue Genius Platinum Series Master Control Panel to control a combination of dock

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equipment including dock leveler, vehicle restraint, overhead doors, dock light and inflatable seal. The Blue Genius Platinum Series Master Control Panel has a software-based operating sequence which can be customized to suit application requirements. Equipment is controlled via touch buttons that correspond to the equipment's function It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inches D (523 x 356 x 140 mm). For added safety, the control station has a 'STOP' button that halts or limits the motion of connected dock equipment.

e. Lights Communication System: Interior red, yellow, and green indicator lights mounted on the control station. Exterior LED red and green high visibility traffic style lights and direct mirror image driver's warning signs. The lighting system alerts both dock attendant and truck driver to the status of the restraint. If vehicle has no restraining ICC bar, the control station light will flash yellow and the LCD message screen will advise dock attendant that the vehicle is not secured and wheel chocks are required.

5. Rated Capacity:a. Welding procedure is compliant with A.W.S.D1.1 specifications. Unit provides

restraining strength 35,000 lb (15,909 kg) and mounting force of 100,000 lb (45,454 kg). Rated in compliance with ANSI MH30.3.

6. Power: __ V, __ Amps, __ Phase.7. Construction and Finish:

a. Vehicle restraint: Welded structural steel housing. Restraint arm is constructed of two 1-1/4 inch (32 mm) thick solid steel. The housing protects all components from damage from weather, dirt and debris. To resist corrosion and reduce maintenance, housing is zinc plated, main hinge pin is made of stainless steel, includes self-lubricating bushings and bearings and dual double acting cylinder rod has chrome coating. Overall dimensions including back mounting plate 15-1/2 inch W x 33 inch L x 13 inch H (394 x 838 x 332 mm).

b. Exterior LED Traffic Lights: Housing shall be one-piece, weatherproof constructed and made of ultra-high molecular weight plastic. The lights shall be 4 inch (102 mm) diameter of red and green color. Overall body 5 inches W x 11-1/2 inch L x 1/2 inch D (127 x 292 x 13 mm) in size.


9. Oil: Standard oil (temperature range of -41 to 200 degrees C).10. Oil: Arctic oil (temperature range of -57 to 150 degrees C).11. Oil: Biodegradable oil (temperature range of -36 to 230 degrees C).12. Accessories: Provide the following standard accessories.

a. Wall bracket for power pack and 20 foot (6,096 mm) hydraulic hoses.b. Manual release (to lower the restraining arm in event of power failure).c. Four mounting bolts.d. Interlock control station with interlock sensor to advise when dock is parked.e. Stop button that permits the operator to cut power to the restraint should an

unsafe condition arise.f. 'Ice breaker' feature that breaks apart or dislodges obstructions that prevent the

restraint arm from parking.13. Optional Features/Accessories: Provide the following optional features/accessories:


b. 4 ' (1219 mm) manual release key to unlock the restraint arm.c. Pour-in place bracket for new construction installation.d. Weather/debris seal kit, includes vinyl bellows for extreme environmental

conditions.e. Pit-mounted hydraulic power pack with 14 feet (4267 mm) of hose.f. Enhanced security feature: Enable or disable the restraint via supervisory

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code.

D. Vehicle Restraint: Model StrongArm HVR303 -Electric as manufactured by Blue Giant.1. Type: Electrically operated impact-style design. Wall mounted. Comes complete with

Blue Genius Touch Controls with interior/exterior communications light package and driver warning signs.a. Overall Body Dimensions: 18 inches W by 31-3/4 inches L by 27-7/8 inches H

(457 mm by 806 mm by 708 mm).2. Function:

a. Vertical Restraining Range: From 9 inches to 25 inches (229 mm to 635 mm) above grade, minimum 4 inches (102 mm) contact required.

b. Restraint Type: Rotating yellow zinc dichromate steel hook.c. Mounting System: Dock face mounting using 15 anchor bolts 5/8 inch diameter

by 4 inch long (16 mm by 102 mm).3. Operation:

a. Operating System: Hook-style restraint arm is activated by control station's "ENGAGE" button and secures the ICC-bar in a constant pressure hold. A spring-based compensation float ensures compatibility with air-ride suspension systems and a constant-force restraining grip prevents accidental separation due to cross-docking bounce and vibration. The sliding nose extension enables the restraint carriage to automatically position itself in accordance with each incoming truck's design, without damaging either the restraint or the ICC bar.

b. Control Station: The Blue Genius Gold Series II is a multiple touch button control station with constant pressure "ENGAGE", and "RELEASE" buttons. NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (287 x 190 x 140 mm). Onboard diagnostics and communications feature a user-friendly LCD intelligent display and keypad with supervisory override features. STOP button provides complete motion freeze of restraint and interlocked components. The 'ESC' touch button activates the release function.

c. Control Station For Dock Leveler - Vehicle Restraint Combination (Only): Blue Genius Gold Series III Control Panel to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control station with constant pressure "DECK", "LIP", "ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 71/2 inches W x 5-1/2 inches D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.


e. Lights Communication System: Interior red, yellow, and green indicator lights mounted on the control station. Exterior LED red and green high visibility traffic style lights and direct mirror image driver's warning signs. The lighting system alerts both dock attendant and truck driver to the status of the restraint. If vehicle has no restraining ICC bar, the control station light will flash yellow and the LCD message screen will advise dock attendant that the vehicle is not

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secured and wheel chocks are required.4. Rated Capacity: Welding procedure compliant with ANSI AWS D1.1 (2008)

specifications. Unit provides restraining strength of 32,000lbs (14,500 kg).5. Construction and Finish:

a. Vehicle restraint: Restraint arm is constructed of one 1-1/4 inch (32 mm) thick solid steel. The housing protects all components from damage from weather, dirt and debris. To resist corrosion and reduce maintenance, housing is zinc plated.

b. Exterior LED Traffic Lights: Housing shall be one-piece, weatherproof constructed and made of ultra-high molecular weight plastic. The lights shall be 4 inch (102 mm) diameter of red and green color. Overall body 5 inches W x 11-1/2 inch L x 1/2 inch D (127 x 292 x 13 mm) in size.


7. Accessories: Provide the following standard accessories.a. Lip guide to prevent dock leveler lip from impacting the restraintb. 15 heavy-duty wedge anchor boltsc. Interlock control station with interlock sensor to advise when dock is parked.d. Stop button that permits the operator to cut power to the restraint should an

unsafe condition arise.8. Optional Features/Accessories: Provide the following optional features/accessories:


b. 4 feet (1219 mm) manual release key to unlock the hook.c. Dock / pit support reinforcement bracket for dock face below 26 inches (660

mm).d. Bracket for brick / block dock face with added support for concrete ground

mount.e. Enhanced security feature: Enable or disable the restraint via supervisory

code.

E. Vehicle restraint shall be Model RVR303 as manufactured by BLUE GIANT.1. Type: Electro-hydraulic operated non-impact and recessed design. Comes complete

with Blue Genius Touch Controls with interior/exterior communications light package and driver warning signs.

2. Size: Overall body dimensions 24-1/2 inches W by 56 3/4 inches L by 24 1/2 inches H (610 mm by 1441 mm by 122 mm). Refer to approval drawing for compete dimensional details.

3. Function:a. Vertical Restraining Range: From 8 inches to 30 inches (203 mm to 762 mm)

above grade, minimum 4 inches (102 mm) contact required.b. Horizontal Restraining Range: From 0 inches to 14 inches (0 mm to 356 mm)

beyond the face of the dock.c. Mounting System: Below-pit recessed mounting using nelson studs on the

back and sides. Trailer rear impact guard (RIG bar) during backing-in does not impact restraint's body.

4. Operation:a. Operating System: 1 HP totally enclosed non-ventilated (TENV) motor

available in all standard voltages, to be mounted in remote location with hydraulic hoses and bracket. VersaLock securing technology lets the hook lock securely at multiple positions. Strong extension spring delivers an upward force to ensure constant and snug contact with the ICC bar. 24V control, NEMA4X/IP65 (wet and corrosion resistant) rated control station with touch buttons for engage, disengage, or reset of restraint.

b. Lights Communication System: Advanced communication package includes LED interior red/yellow/green lights mounted on controller and LED exterior

11160-16

red/green traffic lights mounted on wall, along with mirror image driver warning signs. The lighting system alerts both dock attendant and truck driver to the status of the restraint. If vehicle has no restraining RIG bar, the interior communications lights will remain red, the exterior traffic lights will remain red and an alarm will sound, warning the dock attendant that the vehicle is not secured and requires wheel chocks.

c. Control Station: The Blue Genius Gold Series II is a multiple touch button control station with "ENGAGE", and "RELEASE" touch buttons. NEMA4X/IP65 (wet and corrosion-resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (287 x 190 x 140 mm). Onboard diagnostics and communications feature a user-friendly LCD intelligent display and keypad with supervisory override features. STOP button cuts power to the restraint: should the hook be in mid-travel, it will immediately stop.

5. Rated Capacity:a. Welding procedure is compliant with A.W.S.D1.1 specifications. Unit provides

restraining strength of 35,000 lb (15,909kg).6. Construction and Finish:

a. Vehicle restraint: Welded structural steel housing. High-visibility restraint hook is constructed from dichromated zinc-plated solid steel. The internal installation method and brush weather seal at the entrance protects all components from damage from weather, dirt and debris. External housing is painted metal. Overall dimensions are 24-1/2 inches W by 56 3/4 inches L by 24 1/2 inches H (610 mm by 1441 mm by 122 mm).

b. Exterior LED Traffic Lights: Housing shall be one-piece, weatherproof constructed and made of ultra-high molecular weight plastic. The lights shall be 4 inch (102 mm) diameter of red and green color. Overall body 5 inches W x 11-1/2 inch L x 1/2 inch D (127 x 292 x 13 mm) in size. Slim profile limits the risk of impact damage. Rated NEMA6 (resistant to wet, corrosive, or flooded conditions).

7. Warranty:a. Warranties are subject to standard limitations on liability. Please consult Blue

Giant warranties at http://www.BlueGiant.com for full details on warranty information and product registration.

8. Standard Accessories:a. Pit-mounted hydraulic power pack with 5 feet (1828mm) of hydraulic hose.b. Painted metal pour-in pan / embedment box.c. Vehicle restraint bypass (allows the control station and traffic lights to be

manually operated if the restraint cannot be engaged).d. Interlock control station with dock leveler interlock sensor to advise when dock

is parked.e. 'STOP' button that permits the operator to halt the restraint in mid-motion

should an unsafe condition arise.f. Audible alarm (aids in alerting the dock attendant of unsafe or override

conditions when the trailers rear impact guard is not secured).g. Audible touch buttons and keypad on the Blue Genius provide instant sound

feedback to user input.9. Optional Accessories:

a. Wall-mounted hydraulic power pack with 17 feet (5182mm) of hydraulic hose.b. Post-mounted hydraulic power pack with 9 feet(2743mm) of hydraulic hose.c. Painted checkplate cover (recommended for vertical storing dock levelers).d. Painted flat plate cover (recommended for pit style dock levelers).e. Hot dipped galvanized checkplate cover with insulated foam spray.f. Zinc-plated pour-in pan.g. 5 inch (127 mm) higher pour-in pan.h. 8 inch (203mm) higher pour-in pan.

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i. Arctic oil (temperature range of -57 to 150 degrees C) in lieu of standard hydraulic oil.

j. Biodegradable oil (temperature range of -36 to 230 degrees C) in lieu of standard hydraulic oil.

2.5 MECHANICAL DOCK LEVELERS

A. Mechanical Dock Levelers: 'A' Series Dock Levelers, Model 'MA' as manufactured by BLUE GIANT.1. Type: Recessed, pit installed hinged dock leveler. Manually operated dock leveler

shall be mechanical and complete with cable locking hold down mechanism and 4 inches (102 mm) assured motion float (maintained deck tilt). Pit Depth: Front 20 inches (508 mm) and Rear 19-1/2 inches (495 mm). Deck length includes 16 inches (406 mm) lip.a. Model MA6006: Deck Size - 72 inches (1829 mm) W by 75-1/2 inches 1918

mm) L.b. Model MA6008: Deck Size - 72 inches (1829 mm) W by 99-1/2 inches (2527

mm) L.c. Model MA6010: Deck Size - 72 inches (1829 mm) W by 123-1/2 inches (3137

mm) L.d. Model MA6606: Deck Size - 78 inches (1981 mm) W by 75-1/2 inches (1918

mm) L.e. Model MA6608: Deck Size - 78 inches (1981 mm) W by 99-1/2 inches (2527

mm) L.f. Model MA6610: Deck Size - 78 inches (1981 mm) W by 123-1/2 inches (3137

mm) L.g. Model MA7006: Deck Size - 83 inches (2108 mm) W by 75-1/2 inches (1918

mm) L.h. Model MA7008: Deck Size - 83 inches (2108 mm) W by 99-1/2 inches (2527

mm) L.i. Model MA7010: Deck Size - 83 inches (2108 mm) W by 123-1/2 inches (3137

mm) L.2. Function:

a. Vertical Travel: Working range of 12 inches (305 mm) above and 12 inches (305 mm) below dock level.

b. Automatic Vertical Compensation: Unit provides float of 12 inches (305 mm) above and 12 inches (305 mm) below dock level.

c. Automatic Lateral Compensation: Provides maintained side-to-side deck tilt of up to 4 inches (102 mm) to compensate for canted truck beds.

d. Lip Operation: Mechanically operated lip that automatically extends and locks into position. Lip will yield under impact of incoming truck and will automatically drop pendant upon truck's departure. The length of the lip extension shall not be less than 16 inches (406 mm) from the ramp edge.

3. Operation:a. Mechanical Operating System: No manual lifting involved. Attendant pulls

release chain that activates the locking hold down system designed to minimize cross traffic bounce and provide instant hold. The deck is driven up by heavy-duty lift springs and the lip is smoothly powered out. Dock is then "walked" down onto the truck bed. A second chain is pulled to disengage the fall safe legs and allow below level operation. When the truck departs, the lip releases, allowing the unit to be returned to the cross-traffic position.

4. Rated Capacity:a. Welding procedure compliant with A.W.S.D1.1 specifications. All units rated in

compliance with ANSI MH30.1. Structural deck support to include minimum six each high-tensile solid steel I-beam members.

b. Capacity: 30,000 lb (13,608 kg).

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c. Capacity: 35,000 lb (15,909 kg).d. Capacity: 40,000 lb (18,144 kg).e. Capacity: 45,000 lb (20412 kg).f. Capacity: 50,000 lb (22680 kg).

5. Standard Safety Devices:a. Mechanical fall safe legs to limit free fall and below level lip control for end-

loading; standard only in the US; optional in Canada.b. Toe Guard: Working range metal toe guard protection.c. Cross traffic support - lip engaged in saddles.d. Corner safety stops.e. Telescopic v-grooved maintenance strut, integral to unit.f. Beveled lip.

6. Finish and Color:a. Toe guards painted safety yellow as specified by ANSI Z535.1. High visibility

OSHA safety striping on stationary side toe guards.b. Remainder of unit primed with 2 factory applied coats of rust-inhibiting primer

base under colored finish coating.c. Remainder of unit painted blue, standard.d. Remainder of unit painted grey.e. Remainder of unit painted black.f. Remainder of unit galvanized coated.


8. Standard Accessories:a. Night Locks.b. 16 inch (406mm) long lip.

9. Dock Bumpers: Standard, two model DB411 laminated bumpers 14 inches (356 mm) W by 10 inches (254 mm) H by 4.5 inches (114 mm) D.

10. Lip Extensions: 18 inches (457 mm) long lip.11. Lip Extensions: 20 inches (508 mm) long lip.12. Optional Features/Accessories: Provide the following optional features/accessories:

a. Foam insulation underside of deck.b. Side weather seals, rubber style.c. Side weather seals, nylon brush style.d. Side weather seals, safety brush, yellow black zebra striped.e. Rear weather seals, rubber style.f. Rear weather seals, nylon brush style.g. Pour-In Pan: Dock leveler welded to a steel pan, allowing it to be "poured in

place" after concrete slab is poured.h. Clean pit frame.i. Three wheel forklift center deck support, up to 45,000 lb (20,412 kg) capacity.j. Mechanical fall safe legs to limit free fall and below level lip control for end-

loading, supplied as standard in the US; optional in Canada.k. Manual Light Communication Package (model TLC24-M): Lights are manually

operated via a keyed selector switch. Includes LED interior bulbs and LED exterior traffic lights.

l. Automatic Light Communication Package (model TLC24-A): Lights are automatically operated via a 24VDC proximity switch or photo-eye sensor. Can be set to manual operation. Includes LED interior bulbs and LED exterior traffic lights.

B. Mechanical Dock Levelers: "U" series mechanical dock levelers, Model 'MU' as manufactured by BLUE GIANT.1. Type: Recessed, pit installed hinged dock leveler. Manually operated complete with

locking hold down mechanism and rear fixed hinge with 4 inches (102 mm) lateral ramp flex. Pit Depth: Front 20 inches (508 mm) and Rear 19-1/2 inches (495 mm).

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Deck length includes 16 inches (406 mm) lip.a. Model MU6006: Deck Size - 72 inches (1829 mm) W by 75-1/2 inches (1918

mm) L.b. Model MU6008: Deck Size - 72 inches (1829 mm) W by 99-1/2 inches (2527

mm) L.c. Model MU6010: Deck Size - 72 inches (1829 mm) W by 120 inches (3048 mm)

L.d. Model MU6606: Deck Size - 78 inches (1981 mm) W by 75-1/2 inches (1918

mm) L.e. Model MU6608: Deck Size - 78 inches (1981 mm) W by 99-1/2 inches (2527

mm) L.f. Model MU6610: Deck Size - 78 inches (1981 mm) W by 120 inches (3048 mm)

L.g. Model MU7006: Deck Size - 83 inches (2108 mm) W by 75-1/2 inches (1918

mm) L.h. Model MU7008: Deck Size - 83 inches (2108 mm) W by 99-1/2 inches (2527

mm) L.i. Model MU7010: Deck Size - 83 inches (2108 mm) W by 120 inches (3048 mm)

L.2. Function:



c. Automatic Lateral Compensation: Leveler shall have deck flex up to 4 inches (102 mm) to compensate for non-level trailer beds. Rear hinge fixed and does not come up above floor level.

d. Lip Operation: Mechanically operated lip that automatically extends and locks into position. Lip will yield under impact of incoming truck and will automatically drop pendant upon truck's departure. The length of the lip extension shall not be less than 16 inches (406 mm) from the ramp edge.

3. Operation:a. Mechanical Operating System: No manual lifting involved. Attendant pulls

release chain that activates the locking hold down system designed to minimize cross traffic bounce and provide instant hold. The deck is driven up by heavy-duty lift springs and the lip is smoothly powered out. Dock is then "walked" down onto the truck bed. A second chain is pulled to disengage the fall safe legs and allow below level operation. When the truck departs, the lip releases, allowing the unit to be returned to the cross-traffic position.

4. Rated Capacity:a. Welding procedure compliant with A.W.S.D1 .1 specifications. All units rated in

compliance with ANSI standards. Structural deck support to include minimum six each high tensile formed steel members.

b. Capacity: 30,000 lb (13,636 kg).c. Capacity: 35,000 lb (15,909 kg).d. Capacity: 40,000 lb (18,144 kg).e. Capacity: 45,000 lb (20,412 kg).

5. Standard Safety Devices:a. Toe Guard: Full working range metal toe guard protection.b. Mechanical fall safe legs to limit free fall and below level lip control for end-

loading, supplied as standard in the US; optional in Canada.c. Cross traffic support - lip engaged in saddles.d. Corner below level stops.e. Telescopic v-grooved maintenance strut, integral to unit.f. Beveled lip.

6. Finish and Color:

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a. Toe guards painted safety yellow as specified by ANSI Z535.1. High visibility OSHA safety striping on stationary side toe guards.

b. Remainder of unit primed with 2 factory applied coats of rust-inhibiting primer base under colored finish coating.

c. Remainder of unit painted blue, standard.d. Remainder of unit painted grey.e. Remainder of unit painted black.f. Remainder of unit galvanized coated.


8. Standard Accessories:a. Night Locks.b. 16 inch (406mm) long lip


10. Lip Extensions: Standard, 16 inch (406 mm) long lip.11. Lip Extensions: 18 inch (457 mm) long lip.12. Lip Extensions: 20 inch (508 mm) long lip.13. Optional Features/Accessories: Provide the following optional features/accessories:

a. Side weather seals, rubber style.b. Side weather seals, nylon brush style.c. Side weather seals, safety brush, yellow black zebra striped.d. Rear weather seals, rubber style.e. Rear weather seals, nylon brush style.f. Foam insulation underside of deck.g. Pour-in pan (dock leveler welded to a steel pan, allowing it to be "poured in

place" after concrete slab is poured).h. Three wheel forklift center deck support, up to 45,000 lb (20,412 kg) capacity.i. Mechanical fall safe legs to limit free fall and below level lip control for end-

loading.j. Clean Pit Frame.k. Toe Guard: Full operating range metal toe guard protection.l. Manual Light Communication Package (model TLC24-M): Lights are manually

operated via a keyed selector switch. Includes LED interior bulbs and LED exterior traffic lights.

m. Automatic Light Communication Package (model TLC24-A): Lights are automatically operated via a 24VDC proximity switch or photo-eye sensor. Can be set to manual operation. Includes LED interior bulbs and LED exterior traffic lights.

C. Mechanical Dock Levelers: Edge-of-Dock (EOD) Series Dock Levelers, Model MDC-M as manufactured by BLUE GIANT.1. Type: Mechanical edge-of-dock, hinged dock leveler welded to 8 inches (203 mm)

pour-in channel embedment within foundation dock face and comes complete with wall mounted bumper blocks. Deck length includes 15 inches (381 mm) lip when extended.a. Model MDC6620M: 66 inches (1676 mm) W by 27 inches (686 mm) L.b. Model MDC7220M: 72 inches (1829 mm) W by 27 inches (686 mm) L.c. Model MDC6630M: 66 inches (1676 mm) W by 27 inches (686 mm) L.d. Model MDC7230M: 72 inches (1829 mm) W by 27 inches (686 mm) L.

2. Function:a. Vertical Travel: Working range up to 5 inches (127 mm) above and below dock

level.b. Automatic Vertical Compensation: Unit provides float up to 5 inches (127 mm)

above and below dock level.c. Lip Operation: Lip automatically extends as unit is lowered onto truck bed. Lip

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is returned to stored position upon truck's departure. The length of the lip shall not be less than 15 inches (381 mm) overall length.

3. Operation:a. Mechanical Model: Pulling the removable comfort grip handle back raises the

spring-assisted deck to a vertical position. Pushing the comfort grip handle forward lowers deck, and lip automatically extends.

4. Rated Capacity: Welding procedure compliant with A.W.S.D1.1 specifications. ANSI/NFPA70 approved electrical components.a. Capacity: 20,000 lb (9,090 kg).b. Capacity: 30,000 lb (13,636 kg).

5. Finish and Color:a. Unit painted grey (standard).b. Unit painted blue.c. Unit painted black.




9. Lip Extensions: Standard, 15 inch (381 mm) long lip.10. Lip Extensions: 17 inch (432 mm) long lip.11. Optional Features/Accessories: Provide the following optional features/accessories:

a. Manual Light Communication Package (model TLC24-M): Lights are manually operated via a keyed selector switch. Includes LED interior bulbs and LED exterior traffic lights.

b. Automatic Light Communication Package (model TLC24-A): Lights are automatically operated via a 24VDC proximity switch or photo-eye sensor. Can be set to manual operation. Includes LED interior bulbs and LED exterior traffic lights.

c. 8 inch (205 mm) pour-in channel.

2.6 HYDRAULIC DOCK LEVELERS

A. Hydraulic Dock Levelers: 'A' Series Dock Levelers, Model 'HA' as manufactured by BLUE GIANT.1. Type: Recessed, pit installed hinged dock leveler. Electro-hydraulically operated dock

leveler complete with hydraulic lip and deck cylinders and 4 inches (102 mm) assured motion float (maintained deck tilt). Pit Depth: Front 20 inches (508 mm) and Rear 19-1/2 inches (495 mm). Deck length includes 16 inches (406 mm) lip.a. Model HA6006: Deck Size - 72 inches (1829 mm) W by 75-1/2 inches (1918

mm) L.b. Model HA6008: Deck Size - 72 inches (1829 mm) W by 99-1/2 inches (2527

mm) L.c. Model HA6010: Deck Size - 72 inches (1829 mm) W by 123-1/2 inches (3137

mm) L.d. Model HA6012: Deck Size - 72 inches (1829 mm) W by 147-1/2 inches (3747

mm) L.e. Model HA6606: Deck Size - 78 inches (1981 mm) W by 75-1/2 inches (1918

mm) L.f. Model HA6608: Deck Size - 78 inches (1981 mm) W by 99-1/2 inches (2527

mm) L.g. Model HA6610: Deck Size - 78 inches (1981 mm) W by 123-1/2 inches (3137

mm) L.h. Model HA6612: Deck Size - 78 inches (1981 mm) W by 147-1/2 inches (3747

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mm) L.i. Model HA7006: Deck Size - 83 inches (2108 mm) W by 75-1/2 inches (1918

mm) L.j. Model HA7008: Deck Size - 83 inches (2108 mm) W by 99-1/2 inches (2427

mm) L.k. Model HA7010: Deck Size - 83 inches (2108 mm) W by 123-1/2 inches (3137

mm) L.l. Model HA7012: Deck Size - 83 inches (2108 mm) W by 147-1/2 inches (3747

mm) L.2. Function:



c. Automatic Lateral Compensation: Provides maintained side-to-side deck tilt of up to 4 inches (102 mm) to compensate for canted truck beds.

3. Lip Operation: Hydraulic lip automatically extends and locks into position. Lip will yield under impact of incoming truck and automatically drop pendant upon truck's departure

4. Operation:a. Hydraulic Operating System: Easy to operate, quiet and smooth cycling.

Electro-hydraulic raising and hydraulic lowering of the dock leveler controlled from a remote pushbutton station. Includes means of lowering the dock leveler below platform level with lip retracted behind dock bumpers. The loaded ramp's free fall is limited to not over 3 inches (76 mm) by a hydraulic velocity fuse. Unit shall come complete with a 1HP TENV motor and equipped with overload protection. Power pack mounted underneath the deck.

b. Control Station: Model SP1. Remote push-button control station. Pro-vide a single push button control station with constant pressure "I" (UP) button. Control station is NEMA4X / IP65 rated, 3-1/4 inch W x 6-1/2 inch W x 5-1/8 inch D (83 mm x 165 mm x 130 mm) in size) (standard).

c. Control Station: Model SP2. Remote push-button control station. Provide a single push button control station with constant pressure UP button. The running timer shuts down the motor after a specific interval to prevent excessive motor activity. Onboard diagnostics alert user to equipment status via a red LED light inside the control box. Control station is NEMA4X / IP65 rated, 5 15/16 inches L x 6 15/32 inches W x 4 inches D (151 x 164 x 102 mm).

d. Control Station: Remote touch button control station. The Blue Genius Gold Series I is a multiple touch-button control station with constant pressure "DECK", and "LIP" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 111/4"L x 71/2"W x 51/2"D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will cause the deck and lip to stop in mid-travel when touched. The 'ESC' touch button activates the release function.

e. Control Station: Blue Genius Gold Series III Control Panel (for dock leveler-vehicle restraint combos only): to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control station with constant pressure "DECK", "LIP", "ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4"L x 7-1/2"W x 5-1/2"D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.

f. Control Station For Dock Leveler - Vehicle Restraint Combination: Blue Genius Platinum Series Master Control Panel to control a combination of dock equipment including dock leveler, vehicle restraint, overhead doors, dock light

11160-23

and inflatable seal. The Blue Genius Platinum Series Master Control Panel has a software-based operating sequence which can be customized to suit application requirements. Equipment is controlled via touch buttons that correspond to the equipment's function It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inches D (523 x 356 x 140 mm). For added safety, the control station has a 'STOP' button that halts or limits the motion of connected dock equipment.

5. Rated Capacity:a. Welding procedure compliant with ANSI AWS D1.1 specifications. All units

rated in compliance with ANSI MH30.1. ANSI/NFPA70 approved electrical components. Structural deck support to include minimum six each high-tensile solid steel I-beam members.

b. Capacity: 30,000 lb (13,608 kg).c. Capacity: 35,000 lb (15,909 kg).d. Capacity: 40,000 lb (18,144 kg).e. Capacity: 45,000 lb (20,412 kg).f. Capacity: 50,000 lb (22,680 kg).g. Capacity: 60,000 lb (27,216 kg).h. Capacity: 80,000 lb (36,288 kg).

6. Power: __ V, __ Amps, __ Phase.7. Standard Safety Devices:

a. Full operating range metal toe guard protection.b. Hydraulic velocity fuse "fall safe" to limit free fall up to 3 inches (76 mm).c. Cross traffic support - lip engaged in saddles.d. Corner safety stops.e. Telescopic v-grooved maintenance strut, integral to unit.f. Beveled lip.

8. Finish and Color:a. Dock Levelers: Toe guards painted safety yellow as specified by ANSI Z535.1.

High visibility OSHA safety striping on stationary side toe guards.b. Remainder of unit primed with 2 factory applied coats of rust-inhibiting primer




11. Oil: Standard oil (temperature range of -41 to 200 degrees C).12. Oil: Arctic oil (temperature range of -57 to 150 degrees C).13. Oil: Biodegradable oil (temperature range of -36 to 230 degrees C).14. Dock Bumpers: Standard, two model DB411 laminated bumpers 14 inches (356 mm)

W by 10 inches (254 mm) H by 4.5 inches (114 mm) D.15. Lip Extensions: 16 inches (406 mm) from the ramp edge.16. Lip Extensions: 18 inch (457 mm) long lips.17. Lip Extensions: 20 inch (508 mm) long lips.18. Lip Extensions: Tapered Lip for 72 inches (1829 mm) and 78 inches (1981 mm) wide

models.19. Lip Extensions: Non-tapered lip for 83 inches (2104 mm) wide models.20. Optional Features/Accessories: Provide the following optional features/accessories:

a. Side weather seals, rubber style.b. Side weather seals, nylon brush style.

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c. Side weather seals, safety brush, yellow black zebra striped.d. Rear weather seals, rubber style.e. Rear weather seals, nylon brush style.f. Rear weather seals, safety brush, yellow black zebra striped.g. Foam insulation underside of deck.h. Remote mounted power pack on 18 feet (5486 mm) hydraulic hose.i. Pour-in pan (dock leveler welded to a steel pan, allowing it to be "poured in

place" after concrete slab is poured).j. Clean pit frame.k. Three wheel forklift center deck support, up to 45,000 lb (20,412 kg) capacity.l. Blue Genius advanced communication package (includes LED interior

red/yellow/green and exterior red/green traffic lights and driver warning signs) with security features (activate / deactivate via code).

m. Auto-Park: Automatic ramp return should the vehicle depart unexpectedly.n. Dock lip safety barrier: 5 inch / 127 mm steel barrier extending above the deck

surface when the dock is not in use, preventing warehouse traffic from rolling off the edge of the dock.

B. Hydraulic Dock Levelers: "U" Series Hydraulic Dock Levelers, Model 'HU' as manufactured by BLUE GIANT.1. Type: Recessed, pit installed hinged dock leveler. Electro-hydraulically operated with

independent control of deck and lip complete with hydraulic lip and deck cylinders and rear fixed hinge with 4 inches (102 mm) lateral ramp flex. Pit Depth: Front 20 inches (508 mm) and Rear 19-1/2 inches (495 mm). Deck length includes 16 inches (406 mm) lip.a. Model HU6006: Deck Size - 72 inches (1829 mm) W by 75-1/2 inches (1918

mm) L.b. Model HU6008: Deck Size - 72 inches (1829 mm) W by 99-1/2 inches (2527

mm) L.c. Model HU6010: Deck Size - 72 inches (1829 mm) W by 123-1/2 inches (3137

mm) L.d. Model HU6606: Deck Size - 78 inches (1981 mm) W by 75-1/2 inches (1918

mm) L.e. Model HU6608: Deck Size - 78 inches (1981 mm) W by 99-1/2 inches (2527

mm) L.f. Model HU6610: Deck Size - 78 inches (1981 mm) W by 123-1/2 inches (3137

mm) L.g. Model HU7006: Deck Size - 83 inches (2108 mm) W by 74 inches (1880 mm)

L.h. Model HU7008: Deck Size - 83 inches (2108 mm) W by 99-1/2 inches (2527

mm) L.i. Model HU7010: Deck Size - 83 inches (2108 mm) W by 123-1/2 inches (3137

mm) L.2. Function:



c. Automatic Lateral Compensation: Leveler shall have deck flex up to 4 inches (102 mm) to compensate for non-level trailer beds. Rear hinge fixed and does not come up above floor level.

3. Lip Operation: Hydraulic lip automatically extends and locks into position. Lip will yield under impact of incoming truck and automatically drop pendant upon truck's departure.

4. Operation:a. Hydraulic Operating System: Easy to operate, quiet and smooth cycling.

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Electro-hydraulic raising and hydraulic lowering of the dock leveler controlled from a remote control station. Includes means of lowering the dock leveler below platform level with lip retracted behind dock bumpers. The loaded ramp's free fall is limited to not over 3 inches (76 mm) by a hydraulic velocity fuse. Unit shall come complete with a 1HP TENV motor. Power pack mounted underneath the deck.

b. Control Station: Model SP1. Remote push-button control station. Pro-vide a single push button control station with constant pressure "I" (UP) button. Control station is NEMA4X / IP65 rated, 3-1/4 inch W x 6-1/2 inch W x 5-1/8 inch D (83 mm x 165 mm x 130 mm) in size) (standard).

c. Control Station: Control Station: Model SP2. Remote push-button control station. Provide a single push button control station with constant pressure UP button. The running timer shuts down the motor after a specific interval to prevent excessive motor activity. Onboard diagnostics alert user to equipment status via a red LED light inside the control box. Control station is NEMA4X / IP65 rated, 5 15/16 inches L x 6 15/32 inches W x 4 inches D (151 x 164 x 102 mm).

d. Control Station: Remote touch button control station. The Blue Genius Gold Series I is a multiple touch-button control station with constant pressure "DECK", and "LIP" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 111/4"L x 71/2"W x 51/2"D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will cause the deck and lip to stop in mid-travel when touched. The 'ESC' touch button activates the release function.

e. Control Station Blue Genius Gold Series III Control Panel (for dock leveler-vehicle restraint combos only): to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control station with constant pressure "DECK", "LIP", "ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4"L x 7-1/2"W x 5-1/2"D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.

f. Control Station For Dock Leveler - Vehicle Restraint Combination: Blue Genius Platinum Series Master Control Panel to control a combination of dock equipment including dock leveler, vehicle restraint, overhead doors, dock light and inflatable seal. The Blue Genius Platinum Series Master Control Panel has a software-based operating sequence which can be customized to suit application requirements. Equipment is controlled via touch buttons that correspond to the equipment's function It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inches D (523 x 356 x 140 mm). For added safety, the control station has a 'STOP' button that halts or limits the motion of connected dock equipment.

5. Rated Capacity:a. Welding procedure compliant with ANSI AWS D1.1 specifications. All units

rated in compliance with ANSI MH30.1. ANSI/NFPA70 approved electrical components. Structural deck support to include minimum six each high-tensile solid steel U-beam members.

b. Capacity: 30,000 lb (13,608 kg).c. Capacity: 35,000 lb (15,909 kg).d. Capacity: 40,000 lb (18,144 kg).e. Capacity: 45,000 lb (20,412 kg).

6. Power: __ V, __ Amps, __ Phase.7. Safety Devices:

a. Toe Guard: Full operating range metal toe guard protection.

11160-26

b. Cross traffic support - lip engaged in saddles (standard).c. Corner below level stops (standard).d. Telescopic v-grooved maintenance strut, integral to unit (standard).e. Beveled lip (standard).

8. Finish and Color:a. Toe guards painted safety yellow as specified by ANSI Z535.1. High visibility

OSHA safety striping on stationary side toe guards.b. Remainder of unit primed with 2 factory applied coats of rust-inhibiting primer



10. Standard Accessories:a. Night Locks.b. 16 inches (406mm) long lip.


W by 10 inches (254 mm) H by 4.5 inches (114 mm) D.15. Lip Extensions: 16 inches (406 mm) from the ramp edge.16. Lip Extensions: 18 inch (457 mm) long lips.17. Lip Extensions: 20 inch (508 mm) long lips.18. Lip Extensions: Tapered Lip for 72 inches (1829 mm) and 78 inches (1981 mm) wide

models.19. Lip Extensions: Non-tapered lip for 83 inches (2104 mm) wide models.20. Features/Accessories: Provide the following optional features/accessories:

a. Side weather seals, rubber style.b. Side weather seals, nylon brush style.c. Side weather seals, safety brush, yellow black zebra striped.d. Rear weather seals, rubber style.e. Rear weather seals, nylon brush style.f. Rear weather seals, safety brush, yellow black zebra striped.g. Foam insulation underside of deck.h. Remote mounted power pack on 18 feet (5,486 mm) hydraulic hose.i. Pour-in pan (dock leveler welded to a steel pan, allowing it to be "poured in

place" after concrete slab is poured).j. Clean pit frame.k. Three wheel forklift center deck support, up to 45,000 lb (20,412 kg) capacity.l. Blue Genius advanced communication package (includes LED interior

red/yellow/green and exterior red/green traffic lights and driver warning signs) with security features (activate / deactivate via code)

m. Auto-Park: Automatic ramp return should the vehicle depart unexpectedly.n. Assured motion float: 4 inch / 102 mm maintained deck tilt.o. Dock lip safety barrier: 5 inch / 127 mm steel barrier extending above the deck


C. Hydraulic Dock Levelers: Edge-of-Dock (EOD) Dock Levelers, Model MDC-H as manufactured by BLUE GIANT.1. Type: Hydraulic edge-of-dock, hinged dock leveler welded to 8 inches (203 mm)

pour-in channel embedment within foundation dock face and comes complete with wall mounted bumper blocks. Deck length includes 15 inches (381 mm) lip when

11160-27

extended.a. Model: MDC7230H: 72 inches (1829 mm) W by 27 inches (686 mm) L.b. Model: MDC7830H: 78 inches (1981 mm) W by 27 inches (686 mm) L.

2. Function:a. Vertical Travel: Working range up to 5 inches (127 mm) above and below dock

level.b. Automatic Vertical Compensation: Unit provides float up to 5 inches (127 mm)

above and below dock level.c. Lip Operation: Lip automatically extends as unit is lowered onto truck bed. Lip

is returned to stored position upon truck's departure. The length of the lip shall not be less than 15 inches (381 mm) overall length.

3. Operation:a. Hydraulic Model: Electro-hydraulic raising of the deck, controlled from a remote

mounted NEMA4X rated push-button control station, 3-1/4 inches W x 8 inches H x 5-3/4 inches D (83 x 165 x 130 mm) in size. Attendant presses the constant pressure type push-button and deck is hydraulically powered to the vertical position. Attendant releases push button and lip extends while deck lowers. Supplied with a 1 HP motor.

b. Remote push-button control station: Provide a single operation push button control station with constant pressure "I" (UP) button. Control station is NEMA4X/IP65 rated, 3-1/4 inches W x 6 -1/2 inches H x 5 1/8-inches D (83 x 165 x 130 mm) in size.

4. Rated Capacity: Welding procedure compliant with A.W.S.D1 .1 98 specifications. UL approved electrical components.a. Capacity: 30,000 lb (13,636 kg).

5. Finish and Color:a. Unit painted grey.


7. Standard Accessories:a. Night Locks.b. 15 inches (381mm) long lip.


W by 10 inches (254 mm) H by 4.5 inches (114 mm) D.12. Lip Extensions: Standard, 15 inch (381mm) long lip.13. Lip Extensions: 18 inch (457 mm) long lip.14. Lip Extensions: 20 inch (508 mm) long lip.15. Features/Accessories: Provide the following optional features/accessories:

a. Manual Light Communication Package (model TLC24-M): Lights are manually operated via a keyed selector switch. Includes LED interior bulbs and LED exterior traffic lights.

b. Automatic Light Communication Package (model TLC24-A): Lights are automatically operated via a 24VDC proximity switch or photo-eye sensor. Can be set to manual operation. Includes LED interior bulbs and LED exterior traffic lights.

c. 8 inch (205 mm) pour-in channel.

2.7 AIR-POWERED DOCK LEVELERS

A. Air Powered Dock Levelers: AB Series Dock Levelers as manufactured by BLUE GIANT.1. Type: Recessed, pit installed hinged airbag dock leveler. Air-powered and rear fixed

hinge with 4 inches (102 mm) lateral ramp flex. Clean pit frame. Pit Depth: 20 inches (508mm) and rear 19.5 inches (495mm). Deck length includes 16 inches (406 mm) lip.

11160-28

a. Model AB6006: Deck Size - 72 inches (1829 mm) W by 75-1/2 inches (1918 mm) L. Pit - 74 inches (1878 mm) W by 61-1/4 inches (1556 mm) L.

b. Model AB6008: Deck Size - 72 inches (1829 mm) W by 99-1/2 inches (2527 mm) L. Pit - 74 inches (1878 mm) W by 85-1/4 inches (2165 mm) L.

c. Model AB6010: Deck Size - 72 inches (1878 mm) W by 123-1/2 inches (3137 mm) L. Pit - 74 inches (1878 mm) W by 110-1/4 inches (2800 mm) L.

d. Model AB6606: Deck Size - 78 inches (1981 mm) W by 75-1/2 inches (1918 mm) L. Pit - 80 inches (2032 mm) W by 61-1/4 inches (1556 mm) L.

e. Model AB6608: Deck Size - 78 inches (1981 mm) W by 99-1/2 inches (2527 mm) L. Pit - 80 inches (2032 mm) W by 85-1/4 inches (2165 mm) L.

f. Model AB6610: Deck Size - 78 inches (1981 mm) W by 123-1/2 inches (3137 mm) L. Pit - 80 inches (2032 mm) W by 110-1/4 inches (2800 mm) L.

g. Model AB7006: Deck Size - 83 inches (2108 mm) W by 75-1/2 inches (1918 mm) L. Pit - 85 inches (2159 mm) W by 61-1/4 inches (1556 mm) L.

h. Model AB7008: Deck Size - 83 inches (2108 mm) W by 99-1/2 inches (2427 mm) L. Pit - 85 inches (2159 mm) W by 85-1/4 inches (2165 mm) L.

i. Model AB7010: Deck Size - 83 inches (2108 mm) W by 123-1/2 inches (3137 mm) L. Pit - 85 inches (2159 mm) W by 110-1/4 inches (2800 mm) L.

2. Function:a. Vertical Travel: Working range of 12 inches (305 mm) above and 11 inches

(279 mm) below dock level.b. Automatic Vertical Compensation: Unit provides float of 12 inches (305 mm)

above and 12 inches (305 mm) below dock level.c. Automatic Lateral Compensation: Leveler shall have deck flex up to 4 inches

(102 mm) to compensate for non-level trailer beds. Rear hinge is fixed and does not come up above floor level.

3. Lip Operation: Powered lip automatically extends and locks into position. Lip will yield and automatically drop pendant upon truck's departure.

4. Operation:a. Air-Powered System: Smooth cycling. Airbags inflate and deflate, raising and

lowering the dock leveler and controlling lip deployment. Unit is controlled by a remote single push button control station. Includes means of lowering the dock leveler below platform level with lip retracted behind dock bumpers. Mechanical fall safe legs limit free fall and below level lip control is available for end-loading. Unit shall come complete with a single phase blower motor. Air power pack is pit-mounted.

b. Control Station: Model SP1 (standard). Remote push-button control station. Pro-vide a single push button control station with constant pressure "I" (UP) button. Control station is NEMA4X / IP65 rated, 3-1/4 inch W x 6-1/2 inch W x 5-1/8 inch D (83 mm x 165 mm x 130 mm) in size).

c. Control Station: Model SP2. Remote push-button control station. Provide a single push button control station with constant pressure UP button. The running timer shuts down the motor after a specific interval to prevent excessive motor activity. Onboard diagnostics alert user to equipment status via a red LED light inside the control box. Control station is NEMA4X / IP65 rated, 5 15/16 inches L x 6 15/32 inches W x 4 inches D (151 x 164 x 102 mm).

d. Control Station: Remote touch button control station. The Blue Genius Gold Series I is a multiple touch-button control station with constant pressure "DECK" touch button. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 111/4 inches L x 71/2 inches W x 51/2 inches D (286 x 191 x 140mm). For added safety, the control station has a 'STOP' touch button that will cause the deck and lip to stop in mid-travel when touched. The 'ESC' touch button activates the release function.

e. Control Station: Blue Genius Gold Series III Control Panel (for dock leveler-vehicle restraint combinations only) to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control

11160-29

station with constant pressure "DECK", "ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (286 x 191 x 140mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.

f. Control Station For Dock Leveler - Vehicle Restraint Combination: Blue Genius Platinum Series Master Control Panel to control a combination of dock equipment including dock leveler, vehicle restraint, overhead doors, dock light and inflatable seal. The Blue Genius Platinum Series Master Control Panel has a software-based operating sequence which can be customized to suit application requirements. Equipment is controlled via touch buttons that correspond to the equipment's function It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inches D (523 x 356 x 140 mm). For added safety, the control station has a 'STOP' button that halts or limits the motion of connected dock equipment.

5. Rated Capacity: Welding procedure compliant with ANSI AWS D1.1 specifications. All units rated in compliance with ANSI MH30.1. Structural deck support to include minimum six each high-tensile solid steel U-beam members.a. Capacity: 30,000 lb (13,608 kg).b. Capacity: 35,000 lb (15,909 kg).c. Capacity: 40,000 lb (18,144 kg).d. Capacity: 45,000 lb (20,412 kg).

6. Power: 115V / 1PH Range: 110-130V / 50-60Hz.7. Power: 230V / 1PH Range: 208-240V / 50-60Hz.8. Standard Safety Devices:

a. Full operating range metal toe guard protection.b. Mechanical fall safe legs to limit free fall and below level lip control for end-

loading.c. Cross traffic support - lip engaged in saddles.d. Corner safety stops.e. V-grooved maintenance strut, integral to unit.f. Beveled lip.

9. Finish and Color: Toe guards painted safety yellow as specified by ANSI Z535.1. High visibility OSHA safety striping on stationary side toe guards.a. Remainder of unit primed with 2 factory applied coats of rust-inhibiting primer

base under colored finish coating.b. Remainder of unit painted blue, standard.c. Remainder of unit painted grey.d. Remainder of unit painted black.e. Remainder of unit galvanized coated.




13. Lip Extensions:a. Lip Extensions: 16 inches (406 mm) from the ramp edge.b. Lip Extensions: 18 inch (457 mm) long lips.c. Lip Extensions: 20 inch (508mm) long lips.d. Lip Extensions: Tapered Lip for 72 inches (1829 mm) and 78 inches (1981

mm) wide models.e. Lip Extensions: Non-tapered lip for 83 inches (2104 mm) wide models.

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14. Optional Features/Accessories: Provide the following features/accessories:a. Side weather seals, rubber style.b. Side weather seals, nylon brush style.c. Side weather seals, safety brush, yellow black zebra striped.d. Rear weather seals, rubber style.e. Rear weather seals, nylon brush style.f. Foam insulation underside of deck.g. Pour-in Pan (dock leveler welded to a steel pan, allowing it to be "poured in

place" after concrete slab is poured).h. Pour-in Pan Closed 3 Sides and Bottom.i. Three wheel forklift center deck support, up to 45,000 lb (20,412 kg) capacity.j. Dock lip safety barrier: 5 inch (127 mm) steel barrier extending above the deck


2.8 VERTICAL DOCK LEVELERS

A. Vertical Storing Hydraulic Dock Levelers: Hydraulic Dock Levelers, Model 'VL' as manufactured by BLUE GIANT.1. Type: Recessed, pit installed hinged dock leveler in vertical storing category. Electro-

hydraulically operated with independent control of deck and lip complete with hydraulic lip and deck cylinders and fixed rear hinge. Remote wall-mounted power pack. Pit depth, front 12.5 inches (318mm) and rear 12 inches (305mm). Deck length includes 18 inch (457mm) lip.a. Model VL6005: Deck Size - 72 inches (1829mm) W by 62 inches (1575mm) L.

Pit - 45-1/2 inches (1158mm) L.b. Model VL6006: Deck Size - 72 inches (1829mm) W by 74 inches (1880mm) L.

Pit - 57-1/2 inches (1461mm) L.c. Model VL6008: Deck Size - 72 inches (1829mm) W by 98 inches (2489mm) L.

Pit - 81-1/2 inches (2070mm) L.d. Model VL6606: Deck Size - 78 inches (1981mm) W by 74 inches (1880mm) L.

Pit - 57-1/2 inches (1461mm) L.e. Model VL6608: Deck Size - 78 inches (1981mm) W by 98 inches (2489mm) L.

Pit - 81-1/2 inches (2070mm) L.f. Model VL7006: Deck Size - 83 inches (2108mm) W by 74 inches (1880mm) L.

Pit - 57-1/2 inches (1461mm) L.g. Model VL7008: Deck Size - 83 inches (2108mm) W by 98 inches (2489mm) L.

Pit - 81-1/2 inches (2070mm) L.2. Function:

a. Vertical Travel (for docks with standard 18 inch / 457mm lip): Working range for 6' docks is 9 inches (229mm) above and 8 inches (203mm) below dock level. Working range for 8' docks is 13 inches (330mm) above and 7.5 inches (191mm) below dock level.

b. Automatic Vertical Compensation (for docks with standard 16 inch / 406mm lip): Unit provides full electronic float of 9 inches (229mm) above and 7.5 inches (191mm) below dock level for 6' docks and 13 inches (330mm) above and 7 inches (178mm) below for 8' docks.

3. Lip Operation: Hydraulically powered lip controlled independently of main deck (double acting) cylinder. 18 inch (457mm) lip will yield under impact of incoming truck.

4. Operation:a. Operating System: 24VDC control, NEMA4X/IP65 (Wet and corrosion resistant)

rated control station with touch buttons for engage or disengage or reset of restraint. Onboard diagnostics and communications feature a user-friendly, LCD intelligent display and keypad with supervisory override features. Stop button halts the dock in mid-travel.

b. Hydraulic Operating System: Easy to operate, quiet and smooth cycling.

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Electro-hydraulic raising and hydraulic lowering of the dock leveler controlled from a remote control station. Includes means of lowering the dock leveler below platform level with lip retracted behind dock bumpers. SoftPark protective cushioning safeguards the deck cylinder while the unit is being parked. Specially designed inclinometer's IntelliTilt feature supports greater accuracy in deck positioning. SmartFloat positioning technology allows the deck to match trailer movement during loading and unloading. EasyClean deck hinge configuration eliminates dirt entrapment points, preserving hygiene levels and enabling smooth cross-docking at any grade angle. The loaded ramp's free fall is limited to not over 3 inches (76mm) by a hydraulic velocity fuse. Unit shall come complete with a 1HP motor. Remote power pack is standard.

c. Control Station: Remote touch button control station. The Blue Genius Gold Series I is a multiple touch-button control station with constant pressure "DECK", "LIP", and "DOWN' touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 1-11/4 inches L x 7-1/2 inches W x 5-1/2 inches D (286 x 191 x 140mm). For added safety, the LED control station lights (red / green / yellow) signal safety conditions to dock personnel and a 'STOP' touch button will cause the deck and lip to stop in mid-travel when touched. The 'ESC' touch button activates the release function.

d. Control Station: Blue Genius Gold Series III Control Panel (for dock leveler-vehicle restraint combos only): to interlock dock leveler and restraint functions. The Blue Genius Gold Series III is a multiple touch-button control station with constant pressure "DECK", "LIP", "DOWN","ENGAGE", and "RELEASE" touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.

e. Control Station For Dock Leveler - Vehicle Restraint Combination: Blue Genius Platinum Series Master Control Panel to control a combination of dock equipment including dock leveler, vehicle restraint, overhead doors, dock light and inflatable seal. The Blue Genius Platinum Series Master Control Panel has a software-based operating sequence which can be customized to suit application requirements. Equipment is controlled via touch buttons that correspond to the equipment's function It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inches D (523 x 356 x 140 mm). For added safety, the control station has a 'STOP' button that halts or limits the motion of connected dock equipment.

5. Rated Capacity:a. Welding procedure compliant with ANSI AWS D1.1 (2008) specifications. All

units rated in compliance with ANSI MH30.1 (2007). ANSI/NFPA70 approved electrical components. Dock Leveler capacities available from 30,000lb to 45,000lb (13,636 kg to 20,412 kg).Structural deck support to include minimum six each high-tensile U-beams.


a. 3 inch (76 mm) high run off guardsb. Hydraulic fall safe (velocity fuse) to limit free fall.c. Maintenance stand that supports deck and enables safe under-deck

inspections and maintenance.d. Integral safety stand for additional security during under-deck repairs and

servicinge. Beveled lip.f. Tapered toe guards.

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8. Finish and Color:a. Unit painted blue. High visibility OSHA safety striping on beveled toe guards at

sides.9. Warranty: Warranties are subject to standard limitations on liability. Consult

manufacturer for full details on warranty information and product registration.10. Standard Accessories:

a. Lockout on maintenance stand.b. 18 inch (457mm) long lip.c. 16 inch (406mm) long lip.


W by 20 inches (508 mm) H by 4.5 inches (114 mm) D. Includes 12 inch (305mm) risers.

15. Lip Extensions: 20 inch (508 mm) long lips.16. Optional Accessories:

a. Self-contained power packb. Post-mounted power packc. Draft padd. Hot dipped galvanizing (deck and / or rear frame)e. Stainless steel lip pinsf. Stainless rear hinge pinsg. Three wheel forklift center deck supporth. Wall-mounted lip keepersi. Embedded 15 inch (381mm) deep back framej. Weld-on back frame (10.5", 12" or 15" / 268mm, 305mm, or 381mm)k. Blue Genius advanced communication package for verticals (consists of

exterior red/green traffic lights and driver warning sign).

2.9 DOCK SAFETY PACKAGE

A. Dock Safety Packages: Hydraulic, Xtra Dock Safety Leveler as manufactured by BLUE GIANT.1. Dock Leveler: Recessed, pit installed hinged dock leveler comes with automatically

operated roll off guard/barrier. Electro-hydraulically operated with independent control of deck and lip.

2. Door and Dock Guard: Electro-hydraulically operated solid steel barrier incorporated into the deck. It is designed to protect forklifts from accidental roll-off when the overhead door is open, and protects overhead door panels and tracks from impact damage when the door is closed. Overall dimension is 7.5 inches (190 mm) high x full width of deck less 6 inches (152 mm) per side x minimum 3/8 inch (9.5 mm) thick high tensile steel checker plate.a. Model XDS2066: 6 feet (1829 mm) W by 6 feet-3 inches (1905 mm) L.b. Model XDS2068: 6 feet (1829 mm) W by 8 feet-3 inches (2515 mm) L.c. Model XDS20610: 6 feet (1829 mm) W by 10 feet-3 inches (3124 mm) L.d. Model XDS20612: 6 feet (1829 mm) W by 12 feet-3 inches (3734 mm) L.e. Model XDS20666: 6 feet 6 inches (1981 mm) W by 6 feet-3 inches (1905 mm)

L.f. Model XDS20668: 6 feet 6 inches (1981 mm) W by 8 feet-3 inches (2515 mm)

L.g. Model XDS206610: 6 feet 6 inches (1981 mm) W by 10 feet-3 inches (3124

mm) L.h. Model XDS206612: 6 feet 6 inches (1981 mm) W by 12 feet-3 inches (3734

mm) L.i. Model XDS2076: 6 feet 11 inches (2108 mm) W by 6 feet-3 inches (1905 mm)

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L.j. Model XDS2078: 6 feet 11 inches (2108 mm) W by 8 feet-3 inches (2515 mm)

L.k. Model XDS20710: 6 feet 11 inches (2108 mm) W by 10 feet-3 inches (3124

mm) L.l. Model XDS20712: 6 feet 11 inches (2108 mm) W by 12 feet-3 inches (3734

mm) L.3. Dock Leveler Function:



c. Automatic Lateral Compensation: Provides maintained side-to-side deck tilt of up to 4 inches (102 mm) to compensate for canted vehicle beds.

4. Lip Operation: Hydraulically powered lip, controlled independently of main deck cylinder. Lip will yield under impact of incoming vehicle and will automatically drop pendant upon vehicle's departure. The length of the lip extension shall not be less than 16 inches (406 mm) from the ramp edge.

5. Operation:a. Dock Leveler: Hydraulic Operating System. Easy to operate, quiet, and smooth

cycling. Electro-hydraulic raising and hydraulic lowering of the dock leveler controlled from a remote multi pushbutton station. Includes means of lowering the dock leveler below platform level with lip retracted behind dock bumpers. The loaded ramp's free fall is limited to not over 3 inches (76 mm) by a hydraulic velocity fuse. Unit shall come complete with a 1HP motor. Power pack mounted underneath the deck.

b. Door and Dock Guard: Hydraulic Operating System. Easy to operate, quiet, smooth and automatic cycling. Door and Dock Guard is kept in the upright position by upward biased spring tension and is retracted with power down hydraulics. Upon cycling of the dock leveler, the guard automatically retracts and lies flush with the deck, providing unobstructed flow of traffic. When the dock is cycled and returned to the stored position, the guard automatically returns to the upright position. Supervisor override keypad with indicator light is provided on the control station for end-loading and ground level hand bombing requirements.

c. Control Station: The Blue Genius Gold Series I is a multiple touch-button control station with constant pressure "DECK", "LIP", and "DOWN' touch buttons. It has a NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 111/4"L x 71/2"W x 51/2"D (286 x 191 x 140 mm). For added safety, the control station has a 'STOP' touch button that will limit equipment motion when touched. The 'ESC' touch button activates the release function.


e. Lights Communication System: The lights communication system consists of LED red/yellow/green lights mounted on the control station and a set of exterior red/green traffic lights mounted on exterior wall, on the driver's side of the dock

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entrance. This system alerts both dock attendant and truck driver to current safety conditions. Interior override indicator light for door and dock guard to signal guard is temporarily down during unique loading/offloading applications.

6. Rated Capacities:a. Welding procedure compliant with A.W.S.D1 .1 (2008) specifications. All units

rated in compliance with ANSI MH30.1 (2007). ANSI/NFPA70 approved electrical components. Structural deck support to includes minimum six each high-tensile solid steel I-beam members. Door and Dock Guard rated to stop 10,000 lb (4,545 kg) rolling loads at 4 MPH (6 KMH).

b. Capacity: 30,000 lb (13,608 kg).c. Capacity: 35,000 lb (15,909 kg).d. Capacity: 40,000 lb (18,144 kg).e. Capacity: 50,000 lb (22,680 kg).f. Capacity: 60,000 lb (27,216 kg).g. Capacity: 80,000 lb (36,288 kg).


a. Full operating range metal toe guard protection in high visibility color.b. Hydraulic velocity fuse "fall safe" to limit free fall up to 3 inches (76 mm).c. Cross traffic support - lip engaged in saddles.d. Corner safety stops.e. Telescopic v-grooved maintenance strut, integral to unit.f. Beveled lip.g. Blue Genius advanced communication package with security features

(activate / deactivate via code).h. Door interlock terminals, 24VDC provided.

9. Finish and Color:a. Dock Leveler: Toe guards painted safety yellow as specified by ANSI Z535.1.

High visibility OSHA safety striping on stationary side toe guards.b. Door and Dock Guard: Painted high visibility safety yellow.c. LED Traffic Lights: The housing shall be one-piece, weatherproof constructed

and made of ultra high molecular weight plastic. The lights shall be 4 inches (102 mm) diameter for red and green. Overall body 5 inches W x 11-1/2 inches L x 1/2 inch D (127 x 292 x 13 mm) in size.

d. Remainder of unit primed with 2 factory applied coats of rust-inhibiting primer base under colored finish coating.

e. Remainder of unit painted blue, standard.f. Remainder of unit painted grey.g. Remainder of unit painted black.h. Remainder of unit galvanized coated.




13. Lip Extensions: 16 inches (406 mm) from the ramp edge.14. Lip Extensions: 18 inches (457 mm) from the ramp edge.15. Lip Extensions: 20 inches (508 mm) from the ramp edge.16. Lip Extensions: Tapered Lip for 72 inches (1829 mm) and 78 inches (1981 mm) wide

models.17. Lip Extensions: Non-tapered lip for 83 inches (2104 mm) wide models.18. Oil: Standard oil (temperature range of -41 to 200 degrees C).19. Oil: Arctic oil (temperature range of -57 to 150 degrees C).20. Oil: Biodegradable oil (temperature range of -36 to 230 degrees C).

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21. Optional Features/Accessories: Provide the following optional features/accessories:a. SVR303 hydraulic vehicle restraint.b. TL85 hydraulic vehicle restraint.c. HVR303 electric vehicle restraint.d. RVR303 hydraulic vehicle restraint.e. Side weather seals, rubber style.f. Side weather seals, nylon brush style.g. Side weather seals, safety brush, yellow black zebra striped.h. Rear weather seals, rubber style.i. Rear weather seals, nylon brush style.j. Foam insulation underside of deck.k. Remote mounted power pack on 24 feet (7,315 mm) hydraulic hose.l. Pour-in pan (dock leveler welded to a steel pan, allowing it to be "poured in

place" after concrete slab is poured).m. Clean pit frame.n. Overhead door interlock switch.

2.10 DOCK LIFTS

A. Scissor Dock Lifts: Stationary type LoMaster Series Model ED - Stationary Hydraulic as manufactured by BLUE GIANT.1. Type: Floor or pit installed, single scissor dock lift. Electro-hydraulic operated. Lift

speed based on evenly distributed loads. Single axle rolling load capacity 80 percent across ends and 50 percent across sides. Other lowered heights available. Consult factory.

2. Model ED4/60x96-10S3: Deck Size - 60 inches (1524 mm) W by 96 inches (2438 mm) L. Lowered height - 10 inches (254 mm). Vertical Travel - 59 inches (1499 mm), Lift Speed - 16.5 fpm (5 mpm).




6. Model ED4/60x108-14S3: Deck Size - 60 inches (1524 mm) W by 108 inches (2743 mm) L. Lowered height - 14 inches (356 mm). Vertical Travel - 59 inches (1499 mm), Lift Speed - 11.5 fpm (3.5 mpm).






12. Model ED4/84x120-14S3: Deck Size - 84 inches (2134 mm) W by 120 inches (3048

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mm) L. Lowered height - 14 inches (356 mm). Vertical Travel - 59 inches (1499 mm), Lift Speed - 10.8 fpm (3.3 mpm).



















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49. Model ED6/96x144-14S3: Deck Size - 96 inches (2438 mm) W by 144 inches (3658 mm) L. Lowered height - 14 inches (356 mm). Vertical Travel - 59 inches (1499 mm),

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Lift Speed - 6.9 fpm (2.1 mpm).50. Model ED8/60x96-14S3: Deck Size - 60 inches (1524 mm) W by 96 inches (2438




















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105. Model ED15/96x108-21S3: Deck Size - 96 inches (2438 mm) W by 108 inches (2743 mm) L. Lowered height - 21 inches (533 mm). Vertical Travel - 59 inches (1499 mm),

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Lift Speed - 6.7 fpm (2.0 mpm).106. Model ED15/60x120-21S3: Deck Size - 60 inches (1524 mm) W by 120 inches (3048




















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130. Function:a. Lowered Height: ________________.b. Vertical Travel: Standard available 59 inch (1499 mm).c. Travel Speed: As indicated by model number. Lowering speed is factory preset

for safe lowering with rated load.131. Operation:

a. Power Unit: Remote 5HP (up to 12,000 lb (5443 kg) capacity models) or 7-1/2 HP (15,000 to 20,000 lb (6804 to 9072 kg) capacity models) power pack on 12 feet (3,657 mm) hydraulic hose. Includes all major components, motor, high-pressure gear pump, manifold, oil filters and oil reservoir. Power unit includes a pressure relief valve, load holding check valve, fixed pressure compensated flow control valve and poppet-type lowering solenoid valve. Oil filter located in the valve manifold (oil reservoir).

b. Remote push-button control station: Remote on 12 feet (3,657 mm) electrical cord. NEMA4 rated dual button control station, constant pressure type, complete with 'UP' and 'DOWN' buttons, 2-1/4 inches W by 4 inches H by 2-1/2 inches D (57 by 102 by 64 mm) in size. Controller includes a three pole magnetic motor starter with adjustable overload and a fuse protected 120-volt control transformer. Terminals provided for incoming power connection. Controller components are installed in NEMA12 rated enclosure, pre-wired and dielectric tested.

132. Construction:a. Platform: Fabricated of heavy non-skid high tensile steel checker plate and

reinforced with steel beams for maximum strength and rigidity. Platform sides have 8 inch (203 mm) beveled toe guard protection.

b. Hinged Bridge: Standard lip is piano-hinge type, 18 inches long by 60 inches wide (457 mm by 1,524 mm), and is fabricated of non-skid high tensile steel checker plate. Lip edge is Beveled. Plated lifting chain is provided.

c. Removable Handrails: Steel pipe 1.5 inches (38 mm) construction, 42 inches (1,067 mm) high, with mid-rail and 4 inches (102 mm) high kick plate. Handrail sockets are flush with platform surface. Chains are provided at both open ends between the rails.

d. Scissor Mechanism: Legs are fabricated of solid steel sections.e. Cylinders: Minimum two piston type hydraulic cylinders. Rods constructed of

hard-chrome steel and include self-adjusting polyurethane seals, positive internal stops, and fitted with vent lines. Hydraulic velocity fuse "fall safe" to prevent platform free fall is attached to each cylinder.

f. Bearings: All pivot points fitted with permanently lubricated Teflon impregnated bushings. Pivot pins made of hard-chrome plated steel.

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133. Rated Capacity:a. Welding procedure compliant with A.W.S.D1.1 specifications. All units are

constructed in compliance with ANSI MH29.1-1994. UL approved electrical components. All units are rated for evenly distributed loads. Single axle rolling load capacities are 80 percent across the ends and 50 percent across the sides.


a. Built-in, maintenance stop hinged to frame.b. Safety velocity fuses on each cylinder.c. Tapered toe guard protection and safety striping.d. Warning labels.e. Handrails and safety chain.

136. Finish and Color:a. Toe guards supplied with high visibility yellow/black warning striping. Handrails

painted safety yellow.b. Unit painted blue.


138. Custom lip size and configuration.139. Spring assisted lips for ease of handling on heavier capacity.140. Aluminum lips.141. Hydraulically actuated lip.142. Electric trip bars (to stop unit in case of down travel obstruction).143. Accordion safety skirting.144. 3 HP remote power packs.145. 10HP remote power packs.146. Mechanical roll-off barrier.147. Warning bell (to indicate lift in motion).148. Warning horn with adjustable volume control mounted on power unit (to indicate lift in

motion).149. Flashing amber warning beacon mounted on power pack.150. 24VAC control.151. Up travel limit switch.152. Return line oil filter.

B. Scissor Dock Lifts: Semi-portable type, Model 'S' as manufactured by BLUE GIANT.1. Type: Floor installed, single scissor dock lift. Electro-hydraulic operated. Capacity

based on evenly distributed loads. Single axle rolling load capacity 50 percent across ends and 20 percent across sides. Deck dimension between cylinder posts is 18 inches (457 mm) less than overall width. Lowered Height - 5 inches (127 mm) minimum, Vertical Travel - 55 inches (1397 mm), Raised Height - 60 inches (1524 mm) minimum. Lowered and raised heights are nominal.a. Model 4S/72x96: Deck Size - 72 inches (1829 mm) W by 96 inches (2438 mm)

L. Lowered height - 5 inches (127 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

b. Model 4S/72x120: Deck Size - 72 inches (1829 mm) W by 120 inches (3048 mm) L. Lowered height - 5 inches (127 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

c. Model 4S/84x96: Deck Size - 84 inches (2134 mm) W by 96 inches (2438 mm) L. Lowered height - 5.25 inches (133 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

d. Model 4S/84x120: Deck Size - 84 inches (2134 mm) W by 120 inches (3048 mm) L. Lowered height - 5.25 inches (133 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

e. Model 4S/96x120: Deck Size - 96 inches (2438 mm) W by 120 inches (3048

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mm) L. Lowered height - 5.25 inches (133 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

f. Model 5S/72x96: Deck Size - 72 inches (1829 mm) W by 96 inches (2438 mm) L. Lowered height - 5 inches (127 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

g. Model 5S/72x120: Deck Size - 72 inches (1829 mm) W by 120 inches (3048 mm) L. Lowered height - 5.25 inches (133 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

h. Model 5S/84x96: Deck Size - 84 inches (2134 mm) W by 96 inches (2438 mm) L. Lowered height - 5 inches (127 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

i. Model 5S/84x120: Deck Size - 84 inches (2134 mm) W by 120 inches (3048 mm) L. Lowered height - 5.25 inches (133 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

j. Model 5S/96x120: Deck Size - 96 inches (2438 mm) W by 120 inches (3048 mm) L. Lowered height - 5.25 inches (133 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

k. Model 6S/72x96: Deck Size - 72 inches (1829 mm) W by 96 inches Lowered height - 5 inches (127 mm). Vertical Travel - 55 inches (1397 mm), Lift Speed - maximum 25 fpm (7 mpm).

2. Travel Speed: Recommended standard available up to 25 FPM (7 MPM). Lowering speed is factory preset for safe lowering with rated load. Consult factory.

3. Operation:a. Power Unit: Remote 5HP power pack on 12 feet (3,657 mm) hydraulic hose.

Includes all major components, motor, high-pressure gear pump, manifold, oil filters and oil reservoir. Power unit includes a pressure relief valve, load holding check valve, fixed pressure compensated flow control valve and poppet-type lowering solenoid valve. Oil filter located in the valve manifold (oil reservoir).

b. Control Station: Remote on 12 feet (3,657 mm) electrical cord. NEMA4 rated dual button control station, constant pressure type, complete with 'UP' and 'DOWN' buttons, 2-1/4 inches W by 4 inches H by 2-1/2 inches D (57 by 102 by 64 mm) in size. Controller includes a three pole magnetic motor starter with adjustable overload and a fuse protected 120-volt control transformer. Terminals provided for incoming power connection. Controller components are installed in NEMA12 rated enclosure, pre-wired and dielectric tested.

4. Construction:a. Platform: Fabricated of heavy non-skid high tensile steel checker plate and

reinforced with steel beams for maximum strength and rigidity. Safety indicator bars provide four sided toe protection.

b. Hinged Bridge: Standard lip is piano-hinge type, 18 inches long by 60 inches wide (457 mm by 1,524 mm), and is fabricated of non-skid high tensile steel checker plate. Lip edge is Beveled. Plated lifting chain is provided.

c. Removable Handrails: Steel pipe 1.5 inches (38 mm) construction, 42 inches (1,067 mm) high, with mid-rail and 4 inches (102 mm) high kick plate. Handrail sockets are flush with platform surface. Chains are provided at both open ends between the rails.

d. Scissor Mechanism: Legs are fabricated of solid steel sections.e. Cylinders: Two piston-type hydraulic cylinders. Each cylinder is encased in a 9

inches (229 mm) W weather resistant steel housing (post) located on the top of the deck at end corners. Rods constructed of hard-chrome steel and include self-adjusting polyurethane seals, positive internal stops, and fitted with vent lines. Hydraulic velocity fuse "fall safe" to prevent platform free fall is attached to each cylinder.

f. Bearings: All pivot points fitted with permanently lubricated Teflon impregnated bushings. Pivot pins made of hard-chrome plated steel.

5. Rated Capacity:

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a. Welding procedure compliant with A.W.S.D1.1 specifications. All units are constructed in compliance with ANSI MH29.1. UL approved electrical components. All units are rated for evenly distributed loads. Single axle rolling load capacities are 50 percent across the ends and 20 percent across the sides.


a. Safety velocity fuses on each cylinder.b. Safety Indicator bars (acts as a warning in the event of down travel

obstruction).c. Safety striping and warning labels.d. Handrails and safety chain.

8. Finish and Color:a. Safety indicator bars and handrails painted safety yellow.b. Unit painted blue.


10. Custom lip size and configuration.11. Spring assisted lips for ease of handling on heavier capacity.12. Aluminum lips.13. Portable dolly (makes unit portable).14. Electric trip bars (to stop unit in case of down travel obstruction).15. Warning bell (to indicate lift in motion).16. Warning horn with adjustable volume control mounted on power unit (to indicate lift in

motion).17. Flashing amber warning beacon mounted on power pack.18. 24VAC control.19. Up travel limit switch.20. Return line oil filter.

2.11 CONTROL STATIONS

A. Blue Genius Gold Series I Dock Control Panels: As manufactured by BLUE GIANT.1. Type: Multiple touch button control station, includes independent lip, stop and LED

message interface.2. Standard Features:

a. NEMA4X /IP65 polycarbonate enclosure- resistant to both corrosion and wet conditions.

b. Printed circuit board technology.c. Keypad with supervisory override option.d. Network connections- bidirectional communication and power wiring.e. Onboard diagnostics and self-testing.f. LCD intelligent display.g. Programmable ports; two inputs and one output for interlocking purposes.h. Finger safeguard against risk of shock.i. UL/CSA approved.j. Audible alarm (mounted externally to the control station; aids alerting the dock

attendant of unsafe or override conditions when the trailers rear impact guard is not secured).

k. Audible touch buttons and keypad on the Blue Genius provide instant sound feedback to user input.

3. Function: The Blue Genius Gold Series I- Dock Control Panel controls an independent hydraulic dock leveler via constant pressure 'Deck' and 'Lip' touch buttons. The hydraulically powered lip is controlled independently of the main deck cylinder, with driver warning signs. Safety devices include door interlock terminals (24VDC provided) and a 'STOP' touch button that will freeze the unit in mid-motion

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when pressed. The 'Esc' touch button releases the unit from the stopped condition.4. Operation: Operating System: Loading dock equipment connected to the Blue

Genius Control Panel is controlled via touch buttons that correspond to the equipment's function. The Stop button halts or limits the motion of connected dock equipment.

5. Power: __ V, __ Amps, __ Phase.6. Construction and Finish: The Blue Genius is a multiple touch button control station.

NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (287 x 190 x 140 mm).


8. Optional Accessories:a. Auto-Park: Automatic ramp return should the vehicle depart unexpectedly.b. Exterior LED Traffic Lights.c. Blue Genius advanced communication package (includes LED interior

red/yellow/green and exterior red/green traffic lights and driver warning signs) with security features (activate / deactivate via code).

B. Blue Genius Gold Series II Vehicle Restraint Control Panel: As manufactured by BLUE GIANT.1. Type: Multiple touch button control station.2. Standard Features:

a. NEMA4X/ IP65 polycarbonate enclosure- resistant to both corrosion and wet conditions.

b. Printed circuit board technology.c. Keypad with supervisory override option.d. Network connections- bidirectional communication and power wiring.e. Onboard diagnostics and self-testing.f. LCD intelligent display.g. Red/Green/Yellow LED interior Lights Communication System.h. Programmable ports; two inputs and one output for interlocking purposes.i. Finger safeguard against risk of shock.j. UL/CSA approved.k. Audible alarm (mounted externally to the control station; aids alerting the dock

attendant of unsafe or override conditions when the trailers rear impact guard is not secured).

l. Audible touch buttons and keypad on the Blue Genius provide instant sound feedback to user input.

3. Function: The Blue Genius Gold Series II- Restraint Control Panel controls a powered vehicle restraint via 'Engage' and 'Release' touch buttons. The LED Lights Communication System (Red, Yellow, and Green) is mounted on the controller and supplemented by driver warning signs. For added safety, the control station has a 'STOP' touch button that will freeze the unit in mid- motion when pressed. The 'Esc' touch button releases the unit from the stopped condition. Comes with exterior LED traffic lights package.

4. Operation: Operating System: Loading dock equipment connected to the Blue Genius Control Panel is controlled via touch buttons that correspond to the equipment's function. The Stop button halts or limits the motion of connected dock equipment.

5. Lights Communication System: The lights communication system consists of LED red/yellow/green lights mounted on the control station and a set of exterior red/green traffic lights mounted on exterior wall, on the driver's side of the dock entrance. This system alerts both dock attendant and truck driver to current safety conditions.


NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall

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dimensions 11-1/4 inches L x 7-1/2 inches W x 5-1/2 inches D (287 x 190 x 140 mm).8. Exterior LED Traffic Lights: The housing shall be one-piece, weatherproof

constructed and made of ultra high molecular weight plastic. The lights shall be 4 inches (102 mm) diameter of red and green color. Overall body 5 inches W x 11-1/2 inches L x 1/2 inch D (127 x 292 x 13 mm) in size.


C. Blue Genius Gold Series III Combination Control Panels: As manufactured by BLUE GIANT.1. Type: Multiple touch button control station.2. Standard Features:

a. NEMA4X / IP65 polycarbonate enclosure- resistant to both corrosion and wet conditions.

b. Printed circuit board technology.c. Keypad with supervisory override option.d. Network connections- bidirectional communication and power wiring.e. Onboard diagnostics and self-testing.f. LCD intelligent display.g. Red/Green/Yellow LED interior Lights Communication System.h. Programmable ports; two inputs and one output for interlocking purposes.i. Finger safeguard against risk of shock.j. UL/CSA approved.

3. Function: The Blue Genius Gold Series III- Combination Control Panel controls a combination of powered dock leveler and vehicle restraint via 'Deck', 'Lip', 'Release', and 'Engage' touch buttons. The LED Lights Communication System (Red, Yellow, and Green) is mounted on the controller and supplemented by driver warning signs. Safety devices include door interlock terminals (24VDC provided) and a 'STOP' button that halts or limits the motion of connected dock equipment. The 'Esc' touch button releases the unit from the stopped condition.

4. Operating System: Loading dock equipment connected to the Blue Genius Control Panel is controlled via touch buttons that correspond to the equipment's function. The 'STOP' button that halts or limits the motion of connected dock equipment.



NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 11-1/4 inch L x 7-1/2 inch W x 5-1/2 inch D (287 x 190 x 140 mm).

8. Exterior LED Traffic Lights: The housing shall be one-piece, weatherproof constructed and made of ultra high molecular weight plastic. The lights shall be 4 inches (102 mm) diameter of red and green color. Overall body 5 inches W x 11-1/2 inches L x 1/2 inch D (127 x 292 x 13 mm) in size.


D. Blue Genius Platinum Series Master Control Panel: As manufactured by BLUE GIANT.1. Type: Multiple touch button control station.2. Standard Features:

a. NEMA4X / IP65 polycarbonate enclosure- resistant to both corrosion and wet conditions.

b. Printed circuit board technology.c. Keypad with supervisory override option.d. Network connections- bidirectional communication and power wiring.e. Onboard diagnostics and self-testing.

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f. LCD intelligent display.g. Red/Green/Yellow LED interior Lights Communication System.h. Integral rotary disconnect (nonfused)i. Duplex receptacle / step-down transformer: 4 ampj. Finger safeguard against risk of shock.k. UL/CSA approved.

3. Function: The Blue Genius Platinum Series Master Control Panel controls a combination of dock equipment: dock leveler, vehicle restraint, overhead doors, dock light and inflatable seal. Software-based operating sequence can be customized to suit application requirements. The LED Lights Communication System (Red, Yellow, and Green) is mounted on the controller and supplemented by driver warning signs. Safety devices include door interlock terminals (24VDC provided) and a 'STOP' touch button that will limit or halt equipment motion.

4. Operating System: Loading dock equipment connected to the Blue Genius Platinum Series Master Control Panel Control Panel is controlled via touch buttons that correspond to the equipment's function. The 'STOP' button that halts or limits the motion of connected dock equipment


6. Power: __ V, __ Amps, __ Phase.7. Construction and Finish: The Blue Genius is a multiple touch button control station

NEMA4X/IP65 (wet and corrosion resistant) rated polycarbonate enclosure. Overall dimensions 20.59 inches L x 14 inches W x 5-1/2 inch D (523 x 356 x 140 mm).

8. Exterior LED Traffic Lights: The housing shall be one-piece, weatherproof constructed and made of ultra high molecular weight plastic. The lights shall be 4 inches (102 mm) diameter of red and green color. Overall body 5 inches W x 11-1/2 inches L x 1/2 inch D (127 x 292 x 13 mm) in size.


10. Optional Accessories:a. 15 amp step-down transformer for dock light or inflatable seal (if equipment

voltage does not match the power).

E. Single Push Button Control Stations: SP1 as manufactured by BLUE GIANT.1. Type: Model SP1; single push button control station.2. Standard Features:

a. NEMA4X/IP65 plastic enclosure- resistant to both corrosion and wet conditions.b. UL/CSA/CE approved.

3. Operation: Operating System: The single push button control station raises an independent hydraulic dock leveler via a constant pressure "I" (UP) button.

4. Power: __ V, __ Amps, __ Phase.5. Construction and Finish: NEMA4X/IP65 (wet and corrosion resistant) rated plastic

enclosure. Overall dimensions 6-1/2 inch L x 3 -1/4 inch W x 5-1/8 inch D (165 x 83 x 130 mm).


F. Single Push Button Control Stations: SP2 for OHD provision and running timer as manufactured by BLUE GIANT.1. Type: Model SP2; single push button control station.2. Standard Features:

a. NEMA4X/IP65 plastic enclosure- resistant to both corrosion and wet conditions.b. UL/CSA/CE approved.

3. Operation: Operating System: The single push button control station raises an

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independent hydraulic dock leveler via a constant pressure "I" (UP) button.4. Power: __ V, __ Amps, __ Phase.5. Construction and Finish: NEMA4X/IP65 (wet and corrosion resistant) rated plastic

enclosure. Overall dimensions 6-1/2 inch L x 3 -1/4 inch W x 5-1/8 inch D (165 x 83 x 130 mm).


7. Auto-Park: Automatic ramp return should the vehicle depart unexpectedly.

2.12 DOCK BUMPERS

A. Dock Bumpers: Two per dock leveler as manufactured by Blue Giant.1. Type: Molded and shall be made of nylon cord reinforced rubber compound.

Mounting holes are shall be recessed to prevent damage.a. Model DB13: 4 inches D by 10 inches W by 13 inches H (102 mm D by 254

mm W by 330 mm H).b. Model DB18: 4 inches D by 10 inches W by 18 inches H (102 mm D by 254

mm W by 457 mm H).c. Model DB18L: 4 inches D by 18 inches W by 18 inches H (102 mm D by 457

mm W by 457 mm H).d. Model DB30: 4 inches D by 10 inches W by 30 inches H (102 mm D by 254

mm W by 762 mm H).2. Type: Laminated and shall be made of nylon impregnated heavy-duty industrial

rubber and punched to receive 5/8 inch (16 mm) supporting rod. Bumper material shall be assembled with two 3 inches by 3 inches by 1/4 inch (76 by 76 by 6 mm) thick steel angles, factory painted and fastened with threaded rod and nut. Dimensions include angle iron for laminated bumpers.a. Model DB411: 4-1/2 inches D by 14 inches W by 10 inches H (114 mm D by

356 mm W by 254 mm H).b. Model DB511: 5-1/2 inches D by 14 inches W by 10 inches H (140 mm D by

356 mm W by 254 mm H).c. Model DB412: 4-1/2 inches D by 14 inches W by 20 inches H (114 mm D by

356 mm W by 508 mm H).d. Model DB512: 5-1/2 inches D by 14 inches W by 20 inches H (140 mm D by

356 mm W by 508 mm H).e. Model DB421: 4-1/2 inches D by 24 inches W by 10 inches H (114 mm D by

610 mm W by 254 mm H).f. Model DB521: 5-1/2 inches D by 24 inches W by 10 inches H (140 mm D by

610 mm W by 254 mm H).g. Model DB431: 4-1/2 inches D by 36 inches W by 10 inches H (114 mm D by

914 mm W by 254 mm H).h. Model DB531: 5-1/2 inches D by 36 inches W by 10 inches H (140 mm D by

914 mm W by 254 mm H).3. Type: Single flange (for wider docks), laminated and shall be made of nylon

impregnated heavy-duty industrial rubber and punched to receive 5/8 inch (16 mm) supporting rod. Bumper material shall be assembled with two 3 inches by 3 inches by 1/4 inch (76 by 76 by 6 mm) thick steel angles, factory painted and fastened with threaded rod and nut. Dimensions include angle iron for laminated bumpers.a. Model DB411WB: 4-1/2 inches D by 11-1/4 inches W by 10 inches H (114 mm

D by 286 mm W by 254 mm H).b. Model DB511WB: 5-1/2 inches D by 11-1/4 inches W by 10 inches H (140 mm

D by 286 mm W by 254 mm H).c. Model DB412WB: 4-1/2 inches D by 11-1/4 inches W by 20 inches H (114 mm

D by 286 mm W by 508 mm H).d. Model DB512WB: 5-1/2 inches D by 11-1/4 inches W by 20 inches H (140 mm

D by 286 mm W by 508 mm H).

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4. Type: Steel faced bumpers, molded and shall be made of nylon cord reinforced rubber compound. Mounting holes are shall be recessed to prevent damage.a. Model DB13FP: 4 inches D by 10 inches W by 13 inches H (102 mm D by 254

mm W by 330 mm H).b. Model DB18FP: 4 inches D by 10 inches W by 18 inches H (102 mm D by 254

mm W by 457 mm H).5. Type: Steel faced bumpers, laminated and shall be made of nylon impregnated

heavy-duty industrial rubber and punched to receive 5/8 inch (16 mm) supporting rod. Bumper material shall be assembled with two 3 inches by 3 inches by 1/4 inch (76 by 76 by 6 mm) thick steel angles, factory painted and fastened with threaded rod and nut. Dimensions include angle iron for laminated bumpers. Comes with minimum 1/2 inch (13mm) steel face plate to reduce bumper wear.a. Model DB411FP: 5 inches D by 14 inches W by 10 inches H (127 mm D by

356 mm W by 254 mm H).b. Model DB511FP: 6 inches D by 14 inches W by 10 inches H (152 mm D by

356 mm W by 254 mm H).c. Model DB412FP: 5 inches D by 14 inches W by 20 inches H (127 mm D by

356 mm W by 508 mm H).d. Model DB512FP: 6 inches D by 14 inches W by 20 inches H (152 mm D by

356 mm W by 508 mm H).6. Type: Steel faced bumpers, laminated and shall be made of nylon impregnated

heavy-duty industrial rubber and punched to receive 5/8 inch (16 mm) supporting rod. Bumper material shall be assembled with two 3 inches by 3 inches by 1/4 inch (76 by 76 by 6 mm) thick steel angles, factory painted and fastened with threaded rod and nut. Dimensions include angle iron for laminated bumpers. Comes with minimum-1/2 inch (13mm) steel face plate to reduce bumper wear.a. Model DB411WB-FP: 5 inches D by 11-1/4 inches W by 10 inches H (127 mm

D by 286 mm W by 254 mm H).b. Model DB511WB-FP: 6 inches D by 11-1/4 inches W by 10 inches H (152 mm

D by 286 mm W by 254 mm H).c. Model DB412WB-FP: 5 inches D by 11-1/4 inches W by 20 inches H (127 mm

D by 286 mm W by 508 mm H).d. Model DB512WB-FP: 6 inches D by 11-1/4 inches W by 20 inches H (152 mm

D by 286 mm W by 508 mm H).7. Optional Features/Accessories: Provide the following optional features/accessories:

a. Bumper risers (vertical).b. Bumper extensions (horizontal).

PART 3 EXECUTION

3.1 EXAMINATION

A. Do not proceed with installation until substrates have been properly prepared and deviations from manufacturer's recommended tolerances are corrected. Commencement of installation constitutes acceptance of conditions.

B. Prepare substrates using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.

C. If preparation is the responsibility of another installer, notify Architect in writing of deviations from manufacturer's recommended installation tolerances and conditions.

D. Verification of Conditions: Verify that field measurements, surfaces, substrates and conditions are as required, and ready to receive Work.

3.2 INSTALLATION

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A. Install products in prepared opening in accordance with manufacturer's instructions. Set square and level. Anchor unit securely, flush with dock. Weld back of dock leveler to pit frame. Touch-up welds with matching paint.

B. Install dock bumpers in accordance with manufacturer's instructions.

3.3 ADJUSTING

A. Adjust installed unit for smooth and balanced operation.

END OF SECTION

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