Wear and Repair

12
WELDING CONSUMABLES FOR WEAR AND REPAIR

description

UTP WLDING CONSUMABLES

Transcript of Wear and Repair

Page 1: Wear and Repair

WELDING CONSUMABLESFOR WEAR AND REPAIR

Page 2: Wear and Repair

UTP Manual ElectrodesUTPdesignation

StandardDIN 8555 / 8573*AWS A 5.13 / 5.15*

HardnessWeld metal

Currenttype

Current adjustment

ø x length Ampere

General maintenance

Cast iron

DUR 250

DUR 300

DUR 350

DUR 400

DUR 600

DUR 650 Kb

670

67 S

CHRONOS

7200

BMC

LEDURIT 60

LEDURIT 61

LEDURIT 65

8

83 FN

85 FN

86 FN

E 1-UM-250

E 1-UM-300

E 1-UM-350

E 1-UM-400

E 6-UM-60

E 6-UM-60

E 6-UM-60

E 6-UM-60-S

E 7-UM-200-KP

E 7-UM-250-KP~ E FeMn-A

E 7-UM-250-KP

E 10-UM-60-GRZ

E 10-UM-60-GRZ~ E FeCr-A 1

E 10-UM-65-GRZ

E Ni-BG 12*E Ni-CI*

E NiFe-1BG 23*E NiFe-CI*

E NiFe-1 BG 23*E NiFe-CI*

E NiFe-1 BG 12*E NiFe-CI*

appr. 270 HB

appr. 300 HB

appr. 370 HB

appr. 450 HB

56 - 58 HRC

58 - 60 HRC

appr. 58 HRC

56 - 58 HRC

appr. 220 HBup to 550 HV (work hardening)

200 - 250 HBup to 450 HV (work hardening)

appr. 260 HBup to 550 HV (work hardening)

appr. 60 HRC

appr. 60 HRC

appr. 65 HRC

appr. 180 HB

appr. 190 HB

appr. 200 HB

appr. 220 HB

= + / ~

= +

= + / ~

= + / ~

= + / ~

= + / ~

= + / ~

= + / ~= -

= + / ~

= + / ~

= + / ~

= + / ~

= + / ~

= + / ~

= - / ~

= + / ~

= + / ~

= - / ~

3,2 x 450 100 - 1404,0 x 450 140 - 1805,0 x 450 180 - 230

3,2 x 450 90 - 1404,0 x 450 140 - 1805,0 x 450 170 - 210

3,2 x 450 100 - 1404,0 x 450 140 - 1805,0 x 450 180 - 230

3,2 x 450 120 - 1604,0 x 450 140 - 1905,0 x 450 190 - 260

3,2 x 450 100 - 1404,0 x 450 140 - 1805,0 x 450 160 - 200

3,2 x 450 80 - 1104,0 x 450 130 - 1705,0 x 450 160 - 200

3,2 x 450 90 - 1204,0 x 450 130 - 1605,0 x 450 170 - 210

3,2 x 350 70 - 1004,0 x 350 110 - 1405,0 x 450 140 - 170

3,2 x 450 120 - 1504,0 x 450 150 - 1805,0 x 450 180 - 210

3,2 x 350 110 - 1404,0 x 450 150 - 1805,0 x 450 180 - 210

3,2 x 350 110 - 1504,0 x 450 140 - 1905,0 x 450 190 - 240

3,2 x 350 120 - 1604,0 x 350 170 - 2105,0 x 450 200 - 230

3,2 x 350 90 - 1304,0 x 450 100 - 1505,0 x 450 140 - 190

3,2 x 350 110 - 1504,0 x 450 140 - 2005,0 x 450 190 - 250

3,2 x 300 60 - 804,0 x 300 80 - 1005,0 x 400 110 - 140

2,5 x 250 60 - 903,2 x 300 90 - 1204,0 x 400 110 - 150

2,5 x 300 50 - 703,2 x 350 70 - 1004,0 x 400 100 - 130

2,5 x 300 65 - 903,2 x 350 90 - 1404,0 x 400 100 - 170

Page 3: Wear and Repair

Application field

Basic-coated electrode for easily machinable, tough surfaces. Recovery 100 %. Recommended for overlays on rail, guide rolls, shafts,gear components, agriculture- and building industry machinery.

Basic-coated electrode for medium-hard and tough surfacing. Recovery 110 %. Recommended for rails, shafts, gear components, wheels.

Basic-coated electrode for wear-resistant overlays. Recovery 125 %. Recommended for wheel rims, rolls, slides, running surfaces, chainwheels.

Basic-coated high-yield electrode for wear-resistant overlays. Recovery 200 %. For overlaying gear components, guide rails, beaters, ham-mers, punches and similar applications.

Basic-coated hardfacing electrode for impact and abrasion. Recovery 115 %. Applications include overlays on earth-moving machinery,mineral crushers, cold working tools, crusher jaws, breaker cones, impact breaker strips, crusher hammers, other parts in mineral proces-sing plants.

Basic-coated electrode, overlays are resistant to impact and abrasion. Recovery 120 %. Recommended for overlays on tools, earth-moving equipment, mineral processing plants and cold-working tools.

Basic-coated hardfacing electrode resisting pressure, impact and abrasion. Recovery 150 %. Preferred applications are rollers, runningsurfaces, rolls, tracks, wheel rims, edge runners, screw conveyors, beaters.

Basic-coated alloyed core with hardfacing electrode for pressure, impact, abrasion. Applications are cutting edges of cold working tools inautomotive industry, rolls, parts of excavators, switch tongues, control cams, rails.

Basic-coated Mn-hardfacing electrode for pressure and impact. Recovery 110 %. Main applications: Regeneration of crusher jaws andcones, impact breaker strips, excavator teeth and buckets, rails, mineral processing plants, crusher parts.

Basic-coated Mn-electrode CrNi alloyed for extreme pressure and impact. Recovery 130 %. Main applications are in the building industryand mineral- and ore processing plants. Surfacing has been successful on parts of excavators buckets, crusher rolls and cones, powershovel teeth, crusher hammers.

Basic-coated Mn-electrode chrome-alloyed for high-duty wear-resistant overlays for pressure and impact. Recovery 130 %. Applicationsare in mining, cement- and mineral processing plants, rails, furbishment of crusher jaws, impact breaker strips, hammers, roll spindles,cams and cloves in steel work.

Rutile-coated high-efficiency electrode for high-abrasion resisting hardfacing. Recovery 165 %. For applications involving mineral abrasionbut little impact. Suitable for hardfacing on screw conveyor, excavator bucket teeth, sand and slurry pumps, mixer paddles.

Rutile-basic-coated hardfacing electrode for abrasion and medium impact stress. Recovery 140 %. Suitable for screw conveyors, excava-tor bucket teeth, mixer paddles, slurry pumps. Top layer on breaker jaws.

Basic-coated high-efficiency electrode for resistance against extreme mineral abrasion. Recovery 240 %. Main applications are hardfacingon earth-moving machinery, wearing parts in cement and brick making industries as well as steel industry. Fire grate bars and teeth in sin-tering plant at elevated temperatures of up to 500° C / 932° F.

Cast iron cold welding electrode. (Outstanding welding properties.) For repair welding on grey cast iron as well as joining. Weld beadshould not be longer than 10 times the electrode diameter. Remove slag immediately after welding, peen the weld metal carefully. Avoid overheating.

Ferro-nickel cast iron cold welding electrode with increased deposition. Recovery 115 %. Suitable for joining and overlay welding on allnormal cast iron grades.

Ferro-nickel cold welding electrode with high deposition efficiency. Suitable for joining and overlay on all cast iron grades, grey, malleableand spheroidal.

Ferro-nickel electrode with high mechanical properties. Generally recommended for repair- and construction work on all cast iron grades.Ideally suited for combination welding with UTP 8.

Page 4: Wear and Repair

UTP Manual ElectrodesUTPdesignation

StandardDIN 8555AWS A 5.13

HardnessWeld metal

Currenttype

Current adjustment

ø x length Ampere

Tools

Hardfacing

73 G 2

73 G 3

73 G 4

694

702

673

690

7000

7010

CELSIT 721

CELSIT 706

CELSIT V

CELSIT 712

E 3-UM-55-ST

E 3-UM-45-T

E 3-UM-40-PT

E 3-UM-45-T

E 3-UM-350-T

E 3-UM-60-ST

E 4-UM-60-STE Fe 5-B

E 23-UM-200-CKTZ

E 20-UM-250-CKTZ

E-20-UM-300-CKTZ

E 20-UM-40-CTZE CoCr-A

E 20-UM-40-CTZE CoCr-A

E 20-UM-50-CSTZ~E CoCr-B

55 - 58 HRC

45 - 48 HRC

38 - 42 HRC

appr. 45 HRC

34 - 37 HRC50 - 54 HRC(hardened 4 h/ 895° F/480° C)

appr. 58 HRC

appr. 62 HRC

appr. 200 HBappr. 450 HB (work hardening)

appr. 230 HBup to 450 HB (work hardening)

30 - 32 HRCappr. 45 HRC (working hardening)appr. 240 HB 600° C

40 - 42 HRCappr. 33 HRC 600° C

40 - 42 HRCappr. 33 HRC 600° C

48 - 50 HRCappr. 40 HRC 600° C

= + / ~

= + / ~

= + / ~

= +

= +

= + / ~= -

= + / ~

= + / ~

= +

= + / ~

= + / ~

= +

= + / ~

2,5 x 300 60 - 90 3,2 x 350 80 - 1004,0 x 400 100 - 140

2,5 x 300 60 - 903,2 x 350 80 - 1004,0 x 400 100 - 140

2,5 x 300 60 - 903,2 x 350 80 - 1104,0 x 400 100 - 140

2,5 x 300 70 - 1003,2 x 350 100 - 1304,0 x 400 120 - 160

2,5 x 250 70 - 903,2 x 350 100 - 1204,0 x 350 120 - 140

2,5 x 300 50 - 703,2 x 350 90 - 1204,0 x 400 130 - 160

2,5 x 300 70 - 903,2 x 350 90 - 1104,0 x 400 110 - 130

3,2 x 350 100 - 1204,0 x 350 130 - 1605,0 x 400 180 - 220

3,2 x 300 70 - 1104,0 x 350 100 - 150

3,2 x 300 80 - 1204,0 x 350 110 - 140

3,2 x 300 70 - 1104,0 x 350 90 - 130

3,2 x 300 70 - 1104,0 x 350 90 - 130

3,2 x 300 70 - 1104,0 x 350 90 - 130

CELSIT SN E 20-UM-50-CTZ~E CoCr-B

48 - 50 HRCappr. 40 HRC 600° C

= + 3,2 x 300 70 - 1104,0 x 350 90 - 130

CELSIT 701 E 20-UM-55-CSTZE CoCr-C

54 - 56 HRCappr. 42 HRC 600° Cappr. 34 HRC 800° C

= + / ~ 3,2 x 300 70 - 1104,0 x 350 90 - 130

75 E 21-UM-65-G appr. 65 HRCappr. 2500 HV (tungsten carbide)

= - / ~ 4,0 x 300 110 - 1405,0 x 300 140 - 170

Page 5: Wear and Repair

Application field

Basic-coated wear-resistant electrode for surfacings of hot and cold work steels. Applications are dead centres, tongs, slide- and guideways, hot- and cold cut-off attachments, valves, slides, hot shear blades, extrusion press pistons, dies, strippers, deburrers, sheet puching tools.

Basic-coated electrode for wear-resistant surfacings on hot steel exposed to impact, compression and abrasion. Recommended for surfa-cing on machine components and tools, such as cutting edges for hot and cold shearing blades, guillotine shears, dies, swages, hammers,aluminium pressure die, casting dies.

Basic-coated electrode for tough, high-temperature surfacings exposed to impact, compression and abrasion. Applications: Forging dies,pressure casting, rolls, drive clover leaves, hot shearing blades, pipe overlays in thermal power stations.

Basic-coated electrode for wear-resistant surfacings on hot working steels. Recovery 120 %. Recommended for surfacings on hot workingtools, shearing blades, engravings on forging tools, guide rails and surfacings on slideways.

Basic-coated martensitic-hardenable electrode for high-duty wear-resistant surfacing on tools such as punches, dies, cold shears blades,drawing, punching and deburring tools, hot cutters, aluminium pressure casting dies, dies for plastic processing and cold forging dies.

Rutile-coated electrode for wear-resistant surfacings for exposure to pressure and abrasion. Suitable for cutting edges, hot shear blades,deburring tools. Also suitable for general overlay as protection against abrasion.

Rutile-coated electrode 150 % recovery for wear-resistant surfacings on hot and cold work tools. Such as: Cutting edges and surfacing togive a high speed steel deposit.

Rutile-coated Nickel-based electrode with 180 % recovery the deposit is resistant to heat, corrosion, impact. Recommended for surfacingof thermal-stressed hot working tools like forge saddles, forging dies, hot-work punches, cutting edges etc.

Basic-coated Cobalt-based electrode for surfacing, resistant to heat, thermal shock and impact. Applications such as hot work dies, presstools, press dies, ingot and billet shears, hot deburring tools, punches, extrusion press pistons, swages can be overlaid with this electrode.

Rutile-coated Cobalt-based electrode, manufactured from fully alloyed core wire. Recommended for hard surfacing of the sealing faces offittings for gas, water, steam and acids, valve seats and cones in combustion engines, wear parts in gas turbines, hot working tools subjectto thermal shocks.

Rutile-coated Cobalt-based electrode, manufactured from fully alloyed core wire. Recommended for sealing faces of fittings, valve seatsand cones in combustion engines, sliding surfaces and metal boring tools.

Basic-coated Cobalt-based electrode manufactured from fully alloyed core wire. Applications are sealing faces of fittings, valve sealing facesin combustion engines, sliding surfaces, highly stressed hot working tools with no thermal shocks, mixer paddles, boring tools, crushers.

Rutile-coated Cobalt-based electrode, manufactured from fully alloyed core wire. Applications are sealing and sliding surfaces on fittingsand pumps, tools for processing plastics, wood and paper, crushing tools, high-duty hot working tools with no thermal shock.

Basic-coated Cobalt-based electrode manufactured from fully alloyed core wire. For hardsurfacing of sealing faces of valves and fittings ofall types, tools for the processing of wood, plastics and paper, crushing tools, high-duty hot working tools with no thermal shock stress.

Rutile-coated Cobalt-based electrode, manufactured from fully alloyed core wire. Applications in chemical industry, sealing faces and sliding surfaces on fittings, valve seats and cones for combustion engines, cutting and crushing tools, severely stressed hot working toolswith no thermal shock stress, mixer paddles, drilling tools.

Basic-coated electrode with sintered tungsten carbide core wire. Recommended for buildups on sand mixer blades, screw conveyors inceramic industry, deep drilling tools, brick pressing equipment, fillgrate teeth and fire grate bars in iron and steel industry, excavator andpower shovel teeth, asphalt stripper etc.

Page 6: Wear and Repair

Successful and economic solutions for

The extensive range of UTP weld fillermaterials is ideally suited for applicationsin diverse industries such as cementmanufacture, earth moving equipment,drop forging and general cast iron repairs.

Page 7: Wear and Repair

wear and repair

UTP´s range of weld filler materials is extremely resistant to wear by impact,abrasion, heat and corrosion.

Page 8: Wear and Repair

UTP Bare Wire Electrodes and Spooled WiresUTPdesignation

StandardDIN 8555 / 8573*AWS A 5.13 / 5.15*

HardnessWeld metal

Forms of supplyRods ø x 1000

Current adjustment

ø x Spools Ampere

General maintenance

A DUR 250

A DUR 350

A DUR 600

A DUR 650

Tools

A 73 G 2

A 73 G 3

A 73 G 4

A 694

A 702

A 673

Cast iron

A 8051 Ti

5

Hardfacing

A LEDURIT 60

A CELSIT 721

A CELSIT 706 V

A CELSIT F

A CELSIT 712 SN

A CELSIT 701 N

* available upon request

MSG 1-GZ-250

MSG 2-GZ-400

W/MSG 6 GZ-60-S

MSG 3-GZ-60

W/MSG 3-GZ-55-ST

W/MSG 3-GZ-45-T

W/MSG 3-GZ-40-T

MSG 3-GZ-50-T

W/MSG 3-GZ-350-T

W/MSG 3-GZ-60-ST

MSG NiFe-2 *

G FeC-1-G0 *R-Cl *

G/WSG 10-G0-55-GR

G/WSG 20-G0-300-CKTZ

G/WSG 20-G0-40-CTZR CoCr-A

G/WSG 20-G0-45-CTZ

G/WSG 20-G0-50-CSTZ~R CoCr-B

G/WSG 20-G0-55-CSTZR CoCr-C

appr. 250 HB

appr. 450 HB

54 - 60 HRC

55 - 60 HRC

53 - 58 HRC

42 - 46 HRC

38 - 42 HRC

50 - 52 HRC

32 - 35 HRC50 - 54 HRC 4 h / 480° C

57 - 60 HRC

appr. 200 HB

appr. 200 HB

57 - 60 HRCappr. 340 HB 600° C

30 - 32 HRCappr. 45 HRC (work hardening)appr. 240 HB 600° C

40 - 42 HRCappr. 33 HRC 600° C

45 - 48 HRCappr. 300 HB 600° C

48 - 50 RCappr. 40 HRC 600° C

54 - 56 HRappr. 42 HRC 600°Cappr. 34 HRC 800°C

1,62,02,4

1,62,02,4

1,62,02,4

1,62,02,4

1,62,02,4

1,62,02,4

4, 6, 8, 10 x 500 mm

3,04,0

3,04,0

3,04,0

3,04,0

3,04,0

3,04,0

1,21,6

1,21,6

1,01,21,6

1,21,6

1,21,6

1,01,21,6

1,21,6

1,01,21,6

1,21,6

1,2

130 - 260190 - 350

130 - 260190 - 350

105 - 200135 - 260190 - 355

135 - 260190 - 350

130 - 260190 - 350

105 - 200135 - 260190 - 355

135 - 260190 - 350

105 - 200135 - 260190 - 350

135 - 260190 - 350

140 - 180

70 - 110100 - 130

70 - 110100 - 130

70 - 110100 - 130

70 - 110100 - 130

70 - 110100 - 130

70 - 110100 - 130

Page 9: Wear and Repair

Application field

Copper-coated solid wire for surfacing. Tough, easily machinable deposits for rolling wear such as rails, rail crossings, guide rolls, gears,machine- and gear components, crane wheels, shafts.

Copper-coated solid wire for medium-hard, wear-resistant surfacing such as dies, machine- and gear components, caterpillar-tracks.

Copper-coated solid wire. Very tough and highly wear-resistant, against impact and abrasion. Applications are quarries, mineral-processingindustry, mining, steel works, cutting tools and dies for automotive industry, cement industry.

Copper-coated solid wire for highly wear-resistant hardfacing exposed to impact and abrasion. Heat-resisting. Applications are pickham-mers, crusher hammers, mineral-processing, chisel grips.

Copper-coated solid wire for highly wear-resistant surfacing on hot and cold working tool and forging steels, extrusion press pistons, hotshear blades, straightening rolls.

Copper-coated solid wire for production and repair of hot and cold working tools, such as dies and moulds, swages, hot pressing dies, hotshear blades, injection moulds, repair welding of engravings, aluminium and drop forging dies.

Copper-coated solid welding wire for tough, heat- and wear-resistant surfacing of hot working tools like swages, hot pressing dies, injectionmouldings, guide rails, continuous-casting-rolls and wear-resistant surfacing on boiler tubes in thermal power stations.

Copper-coated solid welding wire for wear-resisting overlay welding on hot working tools, such as hot pressing dies, injection moulds,deburring plates, swages.

A high-alloyed, age-hardenable welding wire for hardfacing of tools, such as dies, shears, deburring plates, aluminium pressure-castingtools, drawing, stamping and chamfering tools.

Copper-coated solid welding wire for production and repair of hot and cold working cutting tools. Suitable for hardfacing of pressure castingdies, forging tools, stamping, drawing and chamfering tools, deburring plates, extrusion press pistons.

Nickel-iron welding wire for joining and overlay-welding of nodular cast iron. Special applications are welding of ductile spun-cast pipes, joining flanges to pipes.

Cast iron gas welding rod for welding grey cast iron of similar structure and colour. For repair welds and surfacing new castings. Engineand pump castings are typical applications. On request also available as coated electrodes UTP 5 E.

Chrome-carbide welding rod for TIG and gas welding. Suitable for hardfacing of screw conveyors, impellers, agitators, beaters, slag crus-hers, kneaders, power shovel teeth, crusher rolls, breaker cones.

CoCrW-alloyed welding rod for TIG and gas welding. Suitable for high-duty overlays of sealing faces and moving parts of valves / valveseats of combustion engines, for pumps and fittings for gas, water, steam and acids, gas turbines, hot working tools with high alternatingtemperatures.

CoCrW-alloyed welding rod for TIG and gas welding. Recommended for overlaying of sealing faces on fittings, valve seats and valvecones of combustion engines, metal-on-metal sliding, high-duty hot working tools with no thermal shock, mixer, boring tools, agitators.

CoCrNiW-alloyed welding rod for TIG and gas welding. Recommended for high-duty hardfacing of seal faces and moving parts of fittingsand pumps, valve seats and valve cones in high-duty combustion engines resisting hot-gas erosion.

CoCrW-alloyed welding rod for TIG and gas welding. For hardfacing of sealing facings and moving parts of fittings and pumps, valve seatsand valve cones for combustion engines, cutters and tools for processing wood, paper and plastics, sliding surfaces, metal-on-metal,boring tools, mixer, agitators.

CoCrW-alloyed welding rod for TIG and gas welding. For extreme conditions. Hardfacing of moving parts in chemical industry, sealingfacings and moving parts of fittings, valve seats and valve cones for combustion engines, cutting and crushing tools, severely stressed hotworking tools with no thermal shocks, agitators, mixer, boring tools.

Page 10: Wear and Repair

UTP Flux-cored wiresUTPdesignation

StandardDIN 8555AWS A 5.13

HardnessWeld metal

Currenttype

Current adjustment

ø x Spools Ampere

General maintenance

AF DUR 250

AF DUR 350

AF DUR 600

AF DUR 600 MP

AF DUR 650

AF DUR 650 MP

AF BM

AF BMC

AF A7

AF LEDURIT 60

AF LEDURIT 68

AF LEDURIT 70

AF LEDURIT 76

Hardfacing alloys Cobald-based

AF CELSIT 721

AF CELSIT 706

AF CELSIT 712

AF CELSIT 701

* available upon request

MF 1-GF-250

MF 1-GF-350

MF 4-GF-55-ST

MF 6-GF-60-ST

MF 4-GF-60-ST

MF 3-GF-60-ST

MF 7-GF-200-KP

MF 7-GF-250-KP

MF 8-GF-200-ZRKN

MF 10-GF-60-GR

MF 10-GF-65-GR

MF 10-GF-70-GRTZ

MF 10-GF-70-GRTZ

MF 20-GF-300-CKTZ

MF 20-GF-40-CTZ

MF 20-GF-50-CSTZ

MF 20-GF-55-CSTZ

appr. 280 HB

appr. 370 HB

55 - 58 HRC

55 - 60 HRC

58 - 62 HRC

55 - 60 HRC

appr. 200 HBup to 450 HB(work hardening)

appr. 260 HBup to 550 HV(work hardening)

appr. 200 HBappr. 400 HV(work hardening)

56 - 58 HRC

63 - 65 HRC

appr. 68 HRC

appr. 68 HRCappr. 59 HRC 500° Cappr. 55 HRC 600° Cappr. 46 HRC 700° C

30 - 35 HRCappr. 45 HRC (work hardening)appr. 240 HB 600° C

38 - 42 HRCappr. 32 HRC 600° C

48 - 50 HRCappr. 37 HRC 600° C

54 - 56 HRCappr. 42 HRC 600° Cappr. 34 HRC 800° C

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

= +

1,6 *2,0 *2,42,8

1,6 *2,0 *2,42,8

1,6 *2,0 *2,42,8

1,21,6 *

1,6 *2,0 *2,42,8

1,21,6 *

2,42,8

2,42,8

2,42,8

1,6 *2,0 *2,42,8

1,62,42,8

2,42,8

2,42,8

1,2 *1,6

1,2 *1,6

1,2 *1,6

1,2 *1,6

150 - 350200 - 400250 - 450300 - 500

150 - 350200 - 400250 - 450300 - 500

150 - 350200 - 400250 - 450300 - 500

150 - 300200 - 350

150 - 350200 - 400250 - 450300 - 500

150 - 300200 - 350

250 - 450300 - 500

250 - 500300 - 500

250 - 500300 - 500

150 - 350200 - 400250 - 450300 - 500

150 - 350250 - 450300 - 500

250 - 450300 - 500

250 - 450300 - 500

120 - 250150 - 350

120 - 250150 - 350

120 - 250150 - 350

120 - 250150 - 350

Page 11: Wear and Repair

Application field

Flux-cored wire producing tough, easily machinable deposits mainly for metal-to-metal frictional wear. Example: slide and guideways inmechanical engineering, running wheels, guide rails, shafts, crane and rail wheels, tyres, couplings. Also suitable for buffer layers prior to hardfacing. No shielding gas required.

Flux-cored wire producing medium-hard tough buildups. Examples: track components, crane wheels, roller shafts, rope pulleys, wobbler,wheels. No shielding gas required.

Flux-cored wire producing extremely wear-resistant hardfacings. Deposite applications are components in stone quarries and mining, shovelbuckets and teeth crusher hammers, jaws, cone crushers, screw conveyors, shredders, dredging buckets. No shielding gas required.

MAG-Flux-cored wire for tough and abrasion resistant deposits. Recommended for shovel bucket teeth, breaker jaws, baffle plates, coaldredger, cutting tools, die blocks etc. Shielding gas: Argon with 18 % CO2.

Flux-cored wire producing a high integrity overlay. Examples are crusher hammers, tools for mining and road building, track tampingpicks, mineral processing. No shielding gas required.

MAG-Flux-cored wire for tough, wear-resistant surfacings, suitable for higher temperatures. Examples: cutting edges and surfaces of hotand cold steels, forging tools, deburring tools, straightening rollers, extrusion press pistons, rotors and breaker bars in mineral and stonecrushing plants. Shielding gas: Argon with 18 % CO2.

Flux-cored wire for wear-resistant hardfacings on austenitic manganese-steels. Suitable for breaker bars, jaws, rails, baffle plates, sand-blasting equipment, railway points. No shielding gas required.

Flux-cored wire for wear-resistant hardfacings, exposed to impact and pressure. Main applications: Mining, cement and mineral proces-sing plants, railways, steelworks. Breaker jaws, crusher hammers, breaker bars, shaft spindles, cams and wobblers, clover leaves. Noshielding gas required.

Austenitic CrNiMn-Flux-cored wire for buffer layers and crack-free joining. No shielding gas required.

Chrome-carbide flux-cored wire for highly-wear-resistant surfacings, exposed to abrasion. Applications: screw conveyors, sand / slurrypumps, mixer blades, dredging buckets, bucket teeth, grinding rolls and wear plates in coal pulverising mills, guide elements, baffle plates.No shielding gas required.

Chrome-Nb-carbide flux-cored wire for highly wear-resistant surfacings, exposed to abrasion. Recommended for hardfacing of grindingrolls, grinding plates, conveyor screws, mixers, chutes, ventilator blades, sand slinger, slag-, coke- and coal breaker, press screws, excavator parts. No shielding gas required.

Chrome-Nb-W-carbide flux-cored wire for hardfacings subject to elevated working up to 600° C / 1112° F temperatures and extreme mine-ral abrasion. Applications are sinter crushers and grate bars in iron or sintering plants, blast furnace chutes, bells and hoppers, sledgerunners of coke dischargers, fan blades, hammer mills for cement and clinker crushers, clinker conveyors. No shielding gas required.

Chrome-Nb-V-B-carbide flux-cored wire for extremely resistant hardfacings elevated working temperatures up to 700° C / 1292° F andabrasion. Applications are found in steel, cement and mining industry, e. g. crusher stars, grates and sintering plants, blast furnace bells inburden area / chutes and wear components of blast furnace systems, bucket teeth and edges of excavators used in coal mining, clinkercrusher, conveyor screws, cement and concrete pumps, gravel washing plants. No shielding gas required.

CoCrW-alloyed flux-cored wire with high resisting against corrosion, abrasion and thermal shocks. For hardfacings on sealing faces andsliding surfaces of fittings for gas, water, steam and acids, valve seats and -cones for combustion engines, wear parts in gas turbines, hotworking tools with high thermal stresses. Shielding gas: Argon.

CoCrW-alloyed flux-cored wire resisting heat, corrosion and wear. Applications: sealing faces of fittings, valve seats and cones for com-bustion engines, sliding surfaces metal-on-metal, high-duty hot working tools, grinding, mixing and drilling tools. Shielding gas: Argon.

CoCrW-alloyed flux-cored wire resisting heat, corrosion and wear. Applications are tight surfaces and sealing faces of pumps and valves,processing tools for wood, paper and plastic, shredding tools, highly stressed tools with no thermal shocks. Shielding gas: Argon.

CoCrW-alloyed flux-cored wire resisting heat, corrosion and wear. Applications: wearing parts in chemical industry, tight surfaces and sea-ling faces on fittings, valve seats and cones for combustion engines, cutting and shredding tools, severely stressed hot working tools withno thermal shocks, grinding, mixing, drilling tools. Shielding gas: Argon.

Page 12: Wear and Repair

UTP Schweissmaterial GmbHElsässer Strasse 10D - 79189 Bad KrozingenGermany

Fon: +49 (0) 76 33 - 4 09 - 01 (24-h-Serviceline)Fax: +49 (0) 76 33 - 4 09 - 2 22E-mail: [email protected]: www.utp.de

Member of the BÖHLER UDDEHOLM Group

UTP is a certificated company.TÜV-certification according to DIN EN ISO 9001

DIN EN ISO 14001