Global Travel Entrepreneur Challenge 2016 - Turn your dream into reality
we turn concepts into reality
Transcript of we turn concepts into reality
2 JCP IS A KNOWLEDGE BASED COMPANY EMPLOYING PROFESSIONAL ENGINEERS AND PROJECT MANAGERS WHO HAVE GAINED MANY YEARS OF TECHNICAL AND OPERATIONAL EXPERIENCE IN THE SECTORS WE SERVE.OUR COMPAMY IS FOUNDED ON QUALITY, PROCESS, KNOWLEDGE, MA-NUFACTURING, AND ENGINEERING TECHNOLOGY, WHICH ARE USED TO PROVIDE CLIENTS WITH A FULL TURNKEY SOLUTION, FROM CONCEPT DESIGN THROUGH TO INSTALLATION, COMMISSIONING AND AFTER SA-LES SUPPORT.
who we are
our engineering
Our highly skilled team of acoustic engi-neers have over 150 years of industry ex-perience. Utilising cutting-edge acoustics software, we are able to perform complex simulations for a wide range of silencer types and acoustical problems.
Using both experience and simulation soft-ware, we can easily tune our products to achieve maximum performance at the lo-west cost to our clients. Our noise mapping software helps us to provide accurate near and far field noise predictions for the most complex sites.
We offer attenuation solutions to a wide range of industry applications, including the following
• GasTurbines
• MechanicallyDrivenEquipment
• Fans,Blowers,Compressors
• DieselEngines
• SoundBarriers
• AcousticDoors
• Aero/IndustrialTestFacilities
Our capabilities extend to site acoustic sur-veying and reporting to the latest globally recognised standards.
Wherelownoiseisachallenge,2JCPisthesolution.
With a dedicated team of structural engi-neers boasting over 200 years of experien-ce, there is no structure too complex and no environment too extreme for 2JCP‘sstructuralengineers. Invaluableexperien-ce is complimented by the latest advanced structural design suites, including
• AutodeskInventor
• Advancesteel
• TeclaStructures
• SCIA
• FEAT
• SCAD
• Ansys
OfferingfullFEAcapability,realitytrulyisatour fingertips; we ensure a seamless tran-sition from the bid-support phase through to contract execution and delivery to meet our clients varying site design conditions.
ACOUSTIC ENGINEERING
MECHANICAL ENGINEERING
STRUCTURAL ENGINEERING
Detail anD Manufacturing engineeringBOASTING A HIGHLY PROFICIENT AND DYNAMIC IN-HOUSE TEAM OF MECHANICAL AND ELECTRICAL DRAUGHTSMAN, 2 JCP IS ACCOMPLISHED IN PRESENTING DETAILED 2D AND 3D DRAWINGS AND MODELS TO ANY GLOBAL STANDARD OR CUSTOMER FORMAT.
AT THE TOP OF OUR AGENDA IS LISTENING TO OUR CUSTOMER‘S NEEDS SO THAT CONTRACT DRAWINGS ARE DELIVERED RIGHT, FIRST-TIME AND ON-TIME.
THROUGHOUT THE CONTRACT EXECUTION PROCESS, OUR DESIGNS EVOLVE FROM 3D PARASOLID MODELS AND 2D SYSTEM LAYOUT DRAWINGS TO FULLY DETAILED MANUFACTURING DRAWINGS. THESE CAN BE CONVERTED AT OUR STATE-OF-THE-ART MANUFACTURING FACILITY INTO HIGH-QUALITY PRODUCT, IF HARDWARE IS WITHIN OUR SCOPE OF SUPPLY.
Our organisation benefits from a global team of 28 degree qualified mechani-cal engineers. With access to the latest cutting-edge software suites, we are agile in respondingquickly tomarket lead-timedemands.MechanicalandThermodynamicengineering, whether calculated from first principles or in-house software, is backed upbyhigh-qualitytechnicalreporting.
We offer in-house mechanical engineering across a wide range of disciplines, inclu-ding the following
• Structuralanalysis andSteelworkdesign
• ComputationalFluidDynamics(CFD)
• HeatTransferStudies
• Liftingcalculations
• Pipingdesignforhigh and low pressure
• Civilfoundation load calculations
• Designforwind/ seismic/blast/ extreme environments
our gt filtration anD inlet conDitioning
„2 JCP DESIGNED AND MANUFACTURED INNOVATIVE AND HIGH QUALITY FIL-TER HOUSE RETROFIT SYSTEMS FOR TWO OF OUR GAS TURBINE UPGRADE PROJECTS. ALL ASPECTS OF THE PROJECT WERE DELIVERED AS PROMISED AND 2 JCP WERE RESPONSIVE THROUGHOUT.“
STELLAR ENERGY (AMERICAS)
2JCP provides an array of air inlet solutions tailored to meetthe needs of each gas turbine. We have designed inlet filter houses for some of the world’s toughest operating environments. Our solutions improve the filtration system to combat fouling, erosion, corrosion and degradation of gas turbine performance
new air inlet filter houses
• Self-Cleaning(Pulse)FilterHouse
• Barrier(Static)FilterHouse
• HybridFilterHouse
filter house options & retrofits
• HEPAFilters
• Multi-StageSolutions(onlinechange-out)
• MoistureManagement
• EvaporativeCoolers
• ChillingCoils
• Anti-IceRakes
• InfraredLamps
• SteamorHotWaterCoils
filter elements
2JCPFilterHouseUpgradesareoftendevelopedtoimprovethe airfiltration system. Our filter elements provide protection against fouling, water and salt. 2JCP supplies GT OEM compliant HEPAor non-HEPA filter elements. Our filtration experts will provideobjective filtration analysis and choose the best value filter on the market for your project without bias for a particular vendor.
GAS TURBINE AIR INLET SYSTEMS
GAS TURBINE ACOUSTICS
2JCP supplyawiderangeofnoisecontrolproductsfortheEnergy,OilandGas,RenewableEnergyandIndustrialsectors.Whethertheproject is Onshore or Offshore, we are able to provide the optimum acoustic product.
• GasTurbineEnclosures
• CombustionIntakeSilencers
• Ducting
• VentilationFans,SilencersandDucting
• Dampers
• CombustionSilencersandStacks
• DrivenEnclosures
• PipingSystems
• SystemsSupportSteelwork
gas turbine & Driven enclosures
OurhighperformanceEnclosuresprotectyourpersonnelfromthehighlevelsofnoiseandheatassociatedwithGasTurbines,whilstalso protecting the sensitive equipment contained within fromthe outside environment. We are able to provide enclosures with pre-installed electrical and fire and gas components in order to minimize assembly time at our customer’s facility. Our capabilities extend to fire rated and blast resistant enclosures.
combustion Silencers and Stacks
We have vast experience in dealing with the challenge of low noise,
hotExhaustSystems inchallengingenvironments. InconjunctionwiththeCombustionIntake,weareabletofinelytuneourdesignsto ensure optimum acoustic and dynamic performance is achieved. We are able to provide Combustion Exhaust Stacks in excess of100 ft (30m) for high wind and seismic environments. We havesolutionsfor„hot-case“and„cold-casedesigns“,includingATEX.
combustion intake Silencers and Ducting
WeareabletofinelytuneourCombustionIntakeSystemdesignstoensure optimum acoustic and dynamic performance is achieved in allenvironments.CleanlinessandPoweroutputisatheforefrontofour minds when designing and building our systems.
Ventilation fans, Silencers & Dampers
Theinherentchallengesassociatedwithcontainingequipmentwithinan enclosure include high levels of heat and risk of gas cloud formation.
Our ventilation systems are designed to ensure optimum acoustic performance is achieved whist providing effective cooling and gas dispersion. We are also able to provide extinguishant and fire rated dampers, axial and centrifugal flow fans and all other equipmentassociatedwithVentilationSystems.
expansion Joints
We are able to provide expansion and flexible joints for a range of systems, including; Combustion Intake, Combustion Exhaust,VentilationandGeneralductingsystems.Designedtoaccommodatehigh levels of expansion due to extreme operating temperatures and facilitate fast assembly on site.
Oursubseasystemcustomerscontinuetogrow.We‘reyourfirstchoi-ceforthehighestqualityfabricationofsubseasystemswithon-timedelivery and capacity to execute major international projects.
Our subsea products include
• SubseaDistributionUnit(SDU)Mudmat
• UmbilicalTerminationAssembly(UTA)Frames
• PortableCommunicationsInter-faceUnit(PCIU) MountingBase
• HydraulicChemicalDistributionModule(HCDM)
• MEGDistributionManifold(MDM)
• ParkingFrames
• RotorRingsforTidalTurbines
Quality approvals in place
• 2JCP‘sweldingprocessqualificationisapproved tolatestGEO&GVGSstandardsforcarbonsteelstructures
• 2JCP‘spaintingprocessqualificationisapprovedtolatest GEO&GVGSstandards
Ideal logistics location
• 2JCPislocatedjust10kmsfromthelargestriverport intheCzechRepublic,Mělník,whichisconnectedtoall NorthernEuropeandeepseaports
• Thisallowstoperformmostofworktobedoneatshop at shop rates which brings large cost savings
OUR MANUFACTURE OF SUBSEA SYSTEMS
• InthecaseoftheENIGhanaproject,100%ofthework was completed within our own facility
• 2JCPhasafacilityinAntwerpwherelargeexceeding 7,000 mm in width can be fully fabrications assembled
Engineering support
• 2JCPproposefreeengineeringsupportinFlorence, Italyduringdesigntooptimizedesignforcosts
• Freeparalleldetailengineeringin2JCPinCZ
Proposed project execution
• 2JCPtofabricatebufferstockofUTAframesincludingpainting toallowGEO&Gtodointernalfitupattheirconvenience
• UTAframewithoutmudmatcanbetransportedbytruckatlow costs(approx£600perframe)toNailseaforinternalfitup
• AfterfitupcompletedUTAwillbeshippedbackto2JCP (againlowcosts)toweldonsubstructureandmudmat
• 2JCPwillcompleteassembly,performFATtest and store units
• Completedunitscanbeshippedusingriverbargetoany NorthEuropeandeepseaport(ourpreferenceAntwerpen)
• Thiswilleliminatelergelogisticscostsaswellaspremium rates for working at external sites
Large available capacity
• 2JCPhaslargeavailablecapacityof10,000manhours per month
• ThiswillallowtofabricatebufferstocksofMudmats, UTAframesandUTAmountingbases.
our Manufacture of PiPing, PreSSure VeSSelS anD PiPeS
non-Pressure Piping
Stainless Steel Pipe Size & type
• Pipediameterfrom1“to12“(25to305mm)
• Wallthicknessfromsh5toch80(1.65tom12.7mm)
• TypicalalloysareausteniticstainlesssteelasAISI304 or316type
• Alsoqualifiedforaferriticorduplexsteelsandnickel alloys and theirs combinations
Man Power
• 48xcertifiedTIGwelders
• 17xcertifiedVT/DPTinspectors
• 5xcertifiedUT/X-RAY/LTinspectors
Main manufacturing standards
• Fornon-pressurepiping
• ISO15614-1
• ASMEIXcode
• AWSD1.6
Standard for Pressure Piping
• PED97/23/CEdirective
• ASMEB31.1code
• ASMEB31.3code
Manufacturing Process
• AllpipingisareweldedbyTIGweldingprocess
• Smallborepipingupto2“(50mm)byorbitalhead
• Biggersizesbymanualwelding
• Theinternalcorrosionresistancecanbesuitedbychoice ofpurginggastype.Wearequalifiedforfollowingtypes:
• 100%Argon
• 98%Argon+2%Hydrogen
• 10%Nitrogen+90%Hydrogen
Allexternalsurfacesandweldscanbecleanedbyawetpassivati-onofnitricacid,wecanoffer:
• Localweldpastepassivationor
• Completesurfacepassivationappliedbyspraying at2JCPinCZ
leak test Processing Process
• Basedoncustomerorindustrystandards(PED/ASME)we perform the following leak tests, typically up to 150 bar
• Smoketesting
• Bubbletesting
• Pneumaticpressuretesting–bycompressedair
• Hydrostaticpressuretesting–bypressurizedwater
inspection Process
Allpipingisvisuallyinspected:
• Externalsurfaceandwelding(e.g.weldsize,surface smoothnessandlackofcontamination)
• Internalrootqualitybyvideo-scopeormirrors (e.g.penetration,oxidecoloring,residualdust)
• Customerscommonlyorderadyepenetrationtesting on butt welds
Fordemandingapplicationswecanofferextendedtestingby:
• Ultrasonictesting,forthickwallpiping‘s
• X-Raytesting,forthinwallpiping‘s
Pressure equipment fabrication
2JCPprovidesfabricationanddeliveryofpressurevessels andpressurepipingtofollowingstandards:
• PED97/23/CEdirective
• ASMEVIII(withoutU-stamp)
• ASMEB31.1code
• ASMEB31.3code
• PED97/23/EC-Overview
• Lloyd‘sRegisterEMEA–DesignAppraisal accordingtoPED
• ModuleB1+F(CategoryIII)DeacidificationColumn 64600L,1Barg
• ModuleB1+FDischargeVessel535L,2.5Barg
• ModuleB1+FDistillateReceiverVessel2010L,2.5Barg
OUR MANUFACTURE OF PIPING, PRESSURE VESSELS AND PIPES
industrial Processing fabrication
2JCP provides fabrication and delivery of industrial processing productsincludinginternalweldandsurfacepolishingto0.8Ra.
Wesupplyfollowingequipment:
• Industrialdryers
• Calciners
• Coatingdrums
• Rotarydryers
• Ringdryers
food Processing fabrication
2JCPprovidesfabricationanddeliveryoffoodprocessingproductsincludinginternalweldandsurfacepolishingto0.8Ra.
2JCPsuppliesthefollowingequipment:
• SCFdryers
• Jetzonedryers
• Nutroasters
• Cereallines
• Canwashersanddryers
• Canpaintbakingovens
• Spraychambers
INDUSTRIAL AND FOOD PROCESSING EQUIPMENT
STORAGERoofedstoragearea–3,000sqm
CARBON STEEL SHOPShopsize–3,200squaremetersDoorsize–5,500x5,700mmNumberofcranes–4Max.liftingcapacity–10,000KgMax.liftheight–7,750mm
FINAL ASSEMBLY SHOPShopsize–3,200squaremetersDoorsize–6,500x6,000mmNumberofcranes–4Max.liftingcapacity–25,000KgMax.liftheight–9,000mm
PREPARATION SHOPShopsize–3,300squaremetersDoorsize–6,000x6,000mmNumberofcranes–4Max.liftingcapacity–10,000KgMax.liftheight–9,000mm
TWO STAINLESS STEEL SHOPS1stShopsize–3,300squaremeters2ndShopsize–1,860squaremetersDoorsize–6,000x6,000mmNumberofcranes–9Max.liftingcapacity–10,000KgMax.liftheight–9,000mm
PAINTING SHOPShopsize–3,200squaremetersDoorsize–6,500x6,000mmNumberofcranes–2Max.liftingcapacity–25,000KgMax.liftheight–9.000mm
Our core fabrication services are:
• Sheetandplatemetalmanufacturing,welding, laser cutting
• Weldingandinternalsurfacepolishingto0.8Ra
• Pipingfabrication
• Picklingandpassivation
• Blastingandpainting
• Siteinstallationandcommissioning
We process these materials in fully segregated modern workshops:
• Carbonsteel
• Austenticstainlesssteel
• Ferriticstainlesssteel
• AluminiumandAluminiumalloys
• Duplexsteel
• Nickelalloys
Welding standards for non-pressure equipment
• ISO15614-1
• ASMEIXcode
• AWSD1.1,AWSD1.6
Welding standards for pressure equipment
• PED97/23/CEdirective
• ASMEB31.1code
• ASMEB31.3code
OurstateoftheartproductionsiteinRacicewasbuiltin1997as agreenfieldinvestment.Itshowcasestheourfabricationfacilitiesavailable worldwide.
Main production sites:
• Preparationshop(3,300sqm)
• Twostainlesssteelshops(3,300sqmand1,860sqm) (secondfromMarch2011)
• Carbonsteelshop(3,200sqm)
• Finalassemblyshop(3,200sqm)
• Stainlesssteelstorage(1,500sqm)
• Carbonsteelstorage(1,500sqm)
• Paintingshop(3,000sqm)
Other facilities:
• Officespace(1,600sqm)
• Outsideconcretestoragesufaces(15,000sqm)
OUR FABRICATION
FABRICATION FACILITIES
• Modernlatesttechnologyequipmentmade inWesternEurope
• AllequipmentisCNCenabledtoensurebestproductivity and accuracy
• Allmachinescompatiblewith3Dengineeringonline connected to our company engineering office.
List of main equipment
• 2No.CNCLasercuttingmachines
• 1No.CNCPlasmacuttingmachine
• 3No.CNCPressbrakes
• 3No.CNCRollerssheetsandsections
• 1No.CNCSpinningmachine
• 2No.CNCRoboticwelders
• 2No.CNCShears
• 100+No.Synergicweldingsets
Other facilities:
• Blastingwithnon-ferrousandferrousmedia
• Airlesswetpaintsprayingbooths
OUR FABRICATION EQUIPMENT
LASER CUTTING MACHINES TRUMPFTruLaserTruFlow5,000WMaxsheetsize–6,000x2,000mmMaxcutthicknessinmm–Stainlesssteel20mm,Carbonsteel25,Aluminium10TruLaserTruFlow6,000WMaxsheetsize–6,000x2,000mmMaxcutthicknessinmm–Stainlesssteel25mm,Carbonsteel25,Aluminium15
ROBOTIC WELDER1OFF-FroniusFCP2100/2SUse–LongitudialbutweldingofroundedsectionsMaxsectiondiameter–2,200mmMaxsectionlenght–2,100mmWeldingmethodes–Mig,Mag,Tig
BLAST ROOMc/wabrasiverecyclingsystemwithdustcollectorsSizes(l,w,h):18x6x6,5mAbrasive:Steelgrit,Corrundum
PRESS BRAKES1 OFF - Trubend 5320Bendlenght–4mPerformance–320tons1 OFF – Trubend 8500Bendlengh–5mPerformance–450tons1 OFF – Trubend S400Bendlengh–6mPerformance–500tons
ROLLING MACHINE1 OFF Roundo AB PASS – 360Manufacturer–ROUNDOItalyWidthofrolls–3,000mmNumberofrolls–4OFFMaxthkofrolledplate–34mmradius>3,000mm on 1.000 mm wide sheetEnsuredparallelismofrollsevenwithmaximumloadHydraulicallyoperateddropend
SPINNING MACHINE1 OFF - Nodi Horizontal Universal Spinning MachineUse–AxialFans,InletSectionsandrolledflanges of round sectionsMaxsectiondiameter–5,600mmMaxsectionlenght–2,000mmRangeofuse–3to12mmsheetthkMaterialtypes–carbonsteel,stainlesssteel and aluminium alloysRollingmaterialyieldstrength–upto600N/mm²
2 JCPRačice126,41108ŠtetíCzechRepublic
2 JCP 1108A1ANorth,STE101-102PonteVedraBeach,Florida32082USA
2 JCPHeageRoad,RipleyDerbyshire,DE53GHGreatBritain
2JCPa.s.wasfoundedin1992asa manu-facturingfamilybussines.The companyhasthree shareholders, all engaged in the ma-nagementof2JCP.Wearesignificatsupp-lierofhighqualityproductsandservicesforInternationalOil&GasandPowerGenera-tioncompaniesaswellasPressurevesselsor Food Processing Equipment. Offeringdesign, complete project management, in house manufacture including shop electri-cal and mechanical assebly, deliveries, site installations and commissioning.
2JCPLLCwas foundedasGT ICE in2012intheUSAdesigningbestvalueandperfor-manceGTair intakesystems. Customersachieved more reliability and improved performance from their gas turbines with innovative filtration, temperature and noise control solutions. We offer both standard designs and wide flexibility to customize new systems or upgrades worldwide. Our goal is to work with customers as valued partners and collaborators in developing greater energy efficiency around the globe.
2JCP Ltd., founded in 2017 in the UnitedKingdom,wasalogicalstepinourcompanystructure development. The creation of a strong, experienced en-gineering and operational team in theUKunderthe2JCPbrandname,continuesonfromthesuccessesofourGTFiltrationandConditioningEquipmentwith2JCPLLC inthe United States. This allows us to offerthecomplete rangeofGasTurbineAuxili-ary Systemswith our own noise enginee-red, in-house developed and manufactured products.
2 JCP, CZ 2 JCP, USA 2 JCP, UK
25 3
10 500Years in Business Engineering Offices
Worldwide
ManufacturingPlants Employees