WE CONTROL ETHYLENE - Everfresheverfresh.co.nz/wp-content/uploads/2014/01/Everfresh-Profile.pdfWHAT...

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W E C O N T R O L E T H Y L E N E

Transcript of WE CONTROL ETHYLENE - Everfresheverfresh.co.nz/wp-content/uploads/2014/01/Everfresh-Profile.pdfWHAT...

W E C O N T R O L E T H Y L E N E

W E C O N T R O L E T H Y L E N E

WHO WE AREWe are a New Zealand owned and operated company located in the Bay of Plenty, at thecentre of the kiwifruit industry.

We specialise in Ethylene Control of fresh produce. Our people are from the horticultural industry - we understand the causes and consequencesof Ethylene contamination at every point in the cool-chain, from orchard to market.

Our trained sta� o�er a skilled technical service with prompt attention to customer needs.

We employ people who understand your industry, speak your language, so we are able toprovide the exact solution to your Ethylene Control requirements.

All of our products are manufactured locally, this means a more competitive price structureand faster service delivery.

WHAT WE DOWHAT WE DO

We work with packhouses, coolstores, marketing companies, trucking and shippingorganisations, shops and supermarkets to implement Ethylene Control procedures.

Our �rst action is always to provide our customers with a detailed analysis of their speci�cconcerns relating to Ethylene contamination using scienti�c data as a basis to minimise riskand maximise pro�tability.

We manage every aspect of the Ethylene Control process for our Customers using ourEverfresh product range

We have speci�c solutions for every point in the cool-chain where Ethylene is likely tonegatively impact the quality of the produce prior to sale to the consumer.

W e C o n t r o l E t h y l e n e

W E C O N T R O L E T H Y L E N E

WHAT IS ETHYLENE?WHAT IS ETHYLENE?The ripening of fruit and vegetables is started by Ethylene which is a natural, odorless,colorless and harmless gas - a plant hormone - that is emitted by fruits and vegetablesduring storage. Ethylene gas initiates and accelerates the ripening process and ultimatelycauses fresh produce to lose shelf life.

Wastage caused by Ethylene contamination during storage and transport is a signi�canteconomic issue for the post-harvest industry, marketers, retailers and commercial distributors. Fresh produce that is notorious for producing Ethylene includes apples, avocados, bananas,melons, peaches, pears, and tomatoes. When stored along with Ethylene sensitive producesuch as kiwifruit, broccoli, cabbage, cauli�ower, leafy greens, lettuce and others (refer to theproduce chart) Ethylene damage is triggered causing deterioration, loss of shelf-life andwastage. In addition to the natural emission of Ethylene gas by certain fresh produce, Ethylene gas canalso be emitted by engines. Propane, diesel, and gasoline powered engines all produceEthylene in amounts large enough to cause damage to Ethylene sensitive produce duringstorage. By removing Ethylene surrounding or in the vicinity of fresh produce and cut-�owers, shelf-life can be greatly extended and spoilage avoided. Everfresh Technologies Ltd. manufactures a range of products designed to absorb Ethylene. Our products utilise Potassium Permanganate (KMnO4) granules to absorb and removeEthylene. Potassium Permanganate media is widely used and proven in the horticultureindustry. It is an e�ective, simple and safe method of removing Ethylene even at very lowlevels. It is important to understand that Ethylene can have a negative e�ect on produce. Therefore,to keep stored produce fresher for longer, contact Everfresh Technologies Ltd, for an e�ective solution to your produce storage needs.

 

W E C O N T R O L E T H Y L E N E

OUR DIFFERENCEOUR DIFFERENCE

THE COOL-CHAIN

We specialise in �ling-the-gaps in the cool-chain where Ethylene threatens the quality offresh produce on its journey to market.

We respond rapidly to every enquiry. We know the problems caused to fresh produce bythe presence of ethylene. We are local and customer service is our priority.

We customise solutions. We do not operate on either a one-size-�ts-all nor on ano�-the-shelf basis. We manufacture our products locally based on the scope, requirementor complexity of the project.

We maximise the e�ciency of Ethylene Control by calculating the likely Ethylene emissionduring the storage period using technical and scienti�c research data.

We employ people who understand the pressures of the horticulture industry.

 

 

Fresh produce

picked and packed

Produce in

the cool-store

environment

Produce

transported to

distribution point

Produce

presented to

consumer

W E C O N T R O L E T H Y L E N E

HOW WE DO ITHOW WE DO ITPotassium Permanganate is the ‘media’ that is used to absorb Ethylene. This media is usedin a range of products that we manufacture for speci�c Ethylene Control situations in orderthat all potential Ethylene contamination gaps in the cool-chain can be controlled.

The media that we use is highly e�ective with a minimum 8% ratio of potassium permanganate.All Potassium Permanganate Active Media used within Everfresh Technologies Ltd �lters comesfrom source with ‘ISO 9001 Certi�ed (2008)’ Status ensuring compliance with its speci�edmanufacturing standard. We manufacture products for use in every possible situation and location where Ethylene mightthreaten the quality of produce. Such locations include:

Coolstores Shipping Containers Road Transporters Chillers Storage Rooms Trays, Cartons or Pallets Supermarket Shelving We can control Ethylene by selecting the most appropriate product in the Everfresh range to�t the Ethylene problem which has been identi�ed.

We o�er a full management service which allows our customers to concentrate on theircore business while we do what we do best.....

 

 

WE CONTROL E THYLENE

W E C O N T R O L E T H Y L E N E

HOW THE ETHYVENT MACHINES WORKHOW THE ETHYVENT MACHINES WORKModel Illustrated is the EFM 1000

can easily be replaced on site with a quick operational check to keep on sitedisruption to a minimum.

Stale air intake

Clean air output

active media

fresh active media

saturated media

W E C O N T R O L E T H Y L E N E

The Active Ingredient in the entire Everfresh product range is known as Potassium Permanganate.

The Potassium is impregnated into a suitable carrier substrate with an internal surface areastructure far larger than the external surface would suggest. For example, 1gm of our Active Mediacan support an internal surface area of up to 1500m2!

The Active Media becomes saturated with Ethylene as the molecules pass through the media.As a natural consequence of this chemical reaction, the Active Media begins to turn from brightpurple in colour through to a dark brown when totally saturated. The Active Media is �rstlydiscoloured on the outside surface and becomes further discoloured internally as the outer layersbecome totally saturated with Ethylene.

To ensure continuous protection, it is essential that on a timely basis, a very small sample ofActive Media be taken from the �lters where possible and crushed to expose the inner surfaceto determine the internal colour properties. If the media still shows purple or reddish colours,the media is still active. If the media is pale to dark brown, the media is approaching or is atthe end of its active life.

For our customers that lease our machines, calculations are made using basic informationsupplied by our clients to enable us to project the life of the Active Media within the type andsize of machine in that installation. This enables us to actively service machines in a timelymanner as required or ship required Active Media to the customer as required.

THE ACTIVE INGREDIENT - POTASSIUM PERMANGANATETHE ACTIVE INGREDIENT - POTASSIUM PERMANGANATE

W E C O N T R O L E T H Y L E N E

How Ethylene Gas Effects your ProduceHow Ethylene Gas Effects your ProduceE t hy l e n e p r o d u c t i o n a n d s e n s i t i v i t y l e ve l s o f s e l e c t e d f r e s h p r o d u ce

Low �esh pressureDecayDecayDecay

YellowingYellowingYellowingSofteningYellowing

DecayRusset spotting Russet spotting 

DecayDecayDecayDecayDecayDecayDecayDecayDecayDecay

Shrink, decayLose �rmness

YellowingYellowing

HHHHHHHHH

VHHHHHHHHHHHHHHHHH

VHHHMVLVLVLVLLL

VLVLMMHH

VHHHLMLML

VLVL

ApplesApricotsAvocadosBananasBroccoliBrussel SproutsCabbage Cauli�owerCucumbersKiwifruitLeafy GreensLettuce MangoesRock Melons NectarinesPapayaPassion Fruit PeachesPears PersimmonsPlums QuincesTomatoesWatermelonsCut FlowersParsely

ToughnessDecay

Brown SpotsMouldMouldMouldMould

Sprouting

MMMMMMMM

VLHL

VLVLVLVLVL

AsparagusCantaloupeEggplantGrapefruitLemonsLimesOranges Potatoes

MouldBitternessSoftening

MouldOdour, SproutingOdour, Sprouting

LLLLLL

LVLVLVLVLVL

BerryfruitCarrotsCherriesGrapesOnionsGarlic

Fruits & Vegetables Principal Reactionto Ethylene Gas

Level of EthyleneSensitivity

Rate of EthyleneProduction

VL = Very low, L = Low, M = Moderate, H=High, VH = Very High

W E C O N T R O L E T H Y L E N E

BEST PRACTICE GUIDE TO MINIMISINGWASTAGE AND LOSS OF PROFITS

IN FRUIT & VEGETABLES

Ethylene gas is an odourless and colourless gas that is emitted by many fruits and vegetablesthrough a natural respiration process.

Ethylene gas accelerates the ripening process which causes fruits in storage to decay andvegetables & �owers to yellow and wilt.

Removing ethylene gas prevents loss of shelf-life and wastage.

WHAT IS ETHYLENE?

All Everfresh Technologies Ltd ethylene control productsare detailed on www.everfresh.co.nz and in thebrochure that has been delivered to your o�ce.

Apples & PearsNashi

Ripe BananasCantaloupe Melon

Passion FruitFigs

Guavas

TECHNICAL SOLUTIONS

SAFE STORAGE CATEGORIES

SMART STOCK MANAGEMENT

Broccoli, Brussels Sprouts & Celery

Smart stock management decreases waste and improves pro�tability.Create ‘Safe Storage Categories’ by separating ethylene generating produce fromethylene sensitive produce. (see the lists below)Avoid a buildup of waste or decaying produce in key storage areas, this waste generateshigh ethylene gas levels.

Where possible separate products in the greencolumn from products in the orange column

Leafy Green Vegetables & Herbs

AvocadoKiwifruitTomato

Cucumber, Zucchini & EggplantCabbage & Cauli�ower

Rock Melon / WatermelonMango / Papaya

Persimmon & QuinceStone Fruits

Main Ethylene Generators Highly Ethylene Sensitive

Cut-Flowers

W E C O N T R O L E T H Y L E N E

CONTACT DETAILSCONTACT DETAILSEverfresh Technologies NZ Ltd

Unit 4, Artisan Business Park,11 Ashley Place, Papamoa, 3118,

New ZealandPhone: +64 7 542 1350

Ernst SlabbekoornMobile: +64 215 040 75Email: [email protected]

Phil MossmanMobile: +64 276 082 242Email: [email protected]

Max MobleyMobile: +64 275 143 435Email: [email protected]

W E C O N T R O L E T H Y L E N E

NEW PRODUCT RELEASENEW PRODUCT RELEASE

Supermarket customers can now be o�ered a product that adds real value to the shoppingexperience.

A signi�cant percentage of the fruit and vegetables your customers purchase are wastedas a result of softening, wilting and decay. Consequently, customers tend to buy theseproducts on a cautious or limited basis rather than in bulk.

All fruits and vegetables give o� ethylene gas as they ripen. Much of the produce in the homerefrigerator is sensitive to the presence of even very low levels of ethylene gas. Many otherproduce types emit signi�cant levels of ethylene. The domestic refrigerator acts as anenclosed ‘trap’ for the ethylene gas given o� by fresh produce thereby quickening theripening process.

W E C O N T R O L E T H Y L E N E

beFresh neutralises ethylene gas in the home refrigerator – more than doubling theshelf life of the stored produce. beFresh keeps fresh produce crisper and fresher for severalweeks longer. It delays wilting and yellowing of leafy green vegetables and decreases decayand wastage in most fruit types.

Consumers can declare their refrigerator an ‘ethylene gas free zone’ by keeping a beFreshpack in the crisper draw of their fridge.

beFresh is designed and developed to compliment the fruit and vegetable section of thesupermarket utilising convenient plastic hook-over dispensers which do not compete withshelf-space nor obstruct pricing.

W E C O N T R O L E T H Y L E N E

beFresh is a simple to use product that e�ciently neutralises ethylene gas.

A small pack designed to be a�xed by suction-pad to the inside wall of the

crisper draw of the home refrigerator.

Will last for 1 month.

Instructions clear, well detailed.

Non-toxic, safe to use, disposal via standard rubbish collection.

Attractive, eye catching and theme compatible with the fresh fruit and vegetable

section of a supermarket.

Uncomplicated and easy to use - has no moving or gadget parts.

To use, just remove outer cellophane wrap.

Very a�ordable – repeat and regular purchases a very high probability.

Promotes con�dence in bulk purchasing.

Fits well with current consumer thinking. A natural solution; environmentally

responsible.

EthySachet

W E C O N T R O L E T H Y L E N E

Purpose: Standard foodgrade sachet which can be placed into trays of fruit or bins of fruit. Can be made to contain any amount of media to suit requirement.

Standard Sizes: 4gm, 10gm, 20gm, 35gm, 50gm, 100gm

Box Quantities: Sachet size dependant. Minimum pack of 100. Maximum pack of 1,000.

EthyPallet

W E C O N T R O L E T H Y L E N E

Purpose: Non Standard foodgrade sachet designed to hang on straps on Pallets of fruit/vegetables. Can be made to contain any amount of media to suit requirement.

Standard Sizes: 50gm, 100gm, 150gm

Box Quantities: Sachet size dependant. Minimum pack of 100. Maximum pack of 500

EthyReefer

W E C O N T R O L E T H Y L E N E

Purpose: Hanging �lter designed to be mounted/hung within shipping container. Can be made to contain any amount of media to suit requirement.

Standard Sizes: 250gm, 500gm, 1,000gm

Box Quantities: 250gm = 20 per box 500gm = 10 per box 1,000gm = 5 per box

Consumables

W E C O N T R O L E T H Y L E N E

Purpose: Media supplied in various formats for use in EthyVent machines etc. Can be made to contain any amount of media to suit environment.

Standard Sizes: 500gm pouch, 2kg bag, 5kg bag, 20kg box, ‘V’ �lter re�ll

Box Quantities: 500gm x10 2kg x 5 5kg x 2 or x 4 20kg x 1 box ‘V’ �lter re�ll Single units

EthyVent MachinesO�ered on sale or lease terms

W E C O N T R O L E T H Y L E N E

Purpose: Designed to be sited within a coolroom. Independent power supply ensuring 24hr air �ltration. Multiple units may be used to provide best air �ltration across a large coolstore. Larger machines on wheels for easy transportation. Modular ‘V’ �lter cartridges for easy media replacement.

Standard Sizes: 200m3, 1,000m3, 2,000m3

Performance: EFM 200 = 200m3 air�ow per hour EFM 1000 = 1,000m3 air�ow per hour EFM 2000 = 2,000m3 air�ow per hour

Dimensions: EFM 200 = 270mm W x 180mm D x 310mm H EFM 1000 = 620mm W x 460mm D x 1000mm H EFM 2000 = 900mm W x 620mm D x 1000mm H

Box Quantities: Single

EthyGrade

W E C O N T R O L E T H Y L E N E

Purpose: Designed to be sited in a coolstore/repack area. Rollers to carry fruit trays to be inspected. Lighting above to enable accurate inspection of fruit. Forced air extraction above creating positive air�ow away from fruit as trays are opened, removing all air born contaminants and allowing ‘in spec’ fruit to be packed into fresh trays without cross contamination caused by air born contaminants.

*Can be supplied as complete unit - Stand, Rollers and Hood or Hood can be supplied and retro-�tted to existing grading tables.

Dimensions: 2,300mm H (including hood) x 1,650mm W x 670mm D

Box Quantities: 1

EthyScreen

W E C O N T R O L E T H Y L E N E

Purpose: Designed to be �xed to coolroom air handling units (Evaporators) to remove Ethylene as part of the cooling cycle. Can be made to contain any amount of media to suit environment.

Standard Sizes: 5kg & 10kg

Dimensions: 5kg = 400 W x 85 D x 300 H 10kg = 650 W x 85 D x 300 H

Box Quantities: Single