WBv12.1 Emag Tutorial2 Coil Steel Core

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    EMAG Tutorial 2: Coil

    wrapped on steel core

    EMAG Tutorial 2: Coil

    wrapped on steel core

    Tutorial 2

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    Module 2

    Electromagnetic Analysis

    Work

    Objectives: Model a

    cylindrical coil wrapped

    ench-S

    Create enclosure inwhich coil is immersed

    Define uniform current mu

    lati

    density in coil

    Define flux parallel

    boundary conditions on nEmag

    enclosure

    Calculate and post

    process B field

    o var a on o e

    along length of a path

    Use surface integral to

    evaluate net flux passing

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    inside coil

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    Module 2

    Electromagnetic Analysis

    Work

    ench-S

    tart or enc

    mu

    latinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    The Project Page Loads

    ench-Smu

    latinEmag

    Hold down LMB to

    drag Geometry into theProject Schematic

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    Module 2

    Electromagnetic Analysis

    Work

    ench-S

    Design Modeler GUI

    mu

    latinEmag

    Double Click on Geometry to

    bring up Design Modeler GUIChoose

    Meter

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    Module 2

    Electromagnetic Analysis

    Work

    Import bus bar geometry

    from coil_steel_core.stp

    ench-Smu

    latinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    ench-S

    c genera e o crea e

    the geometry in DM

    mu

    latinEmag

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    Module 2

    Electromagnetic Analysis

    WorkFrom Tools, go to Enclosure.

    ench-S

    Details View, ESPECIALLY MergeParts? to Yes!

    mu

    latinEmag

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    Module 2

    Electromagnetic Analysis

    WorkClick Generate to create the

    ench-SmulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    ench-S

    Now might be a good time tosave the project as

    mulati

    _ _

    nEmag

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    Module 2

    Electromagnetic Analysis

    Work

    ench-SmulatinEmag

    On the Project Page, drag aMagnetostatic Analysis

    System onto Geometry

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    Module 2

    Electromagnetic Analysis

    Work

    ench-SmulatinEmag

    Double click on Model

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    Module 2

    Electromagnetic Analysis

    Work

    ench-Smulati

    RMB

    nEmag

    When Mechanical GUI appears,

    create a variable in the variable

    manager named ansys 230x,set its value to 1, and check the

    active box.

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    Module 2

    Electromagnetic Analysis

    Work

    Return to the Project Page and open

    Engineering Data. From General

    ench-S

    a er a s a a source, you can a

    Copper Alloy to the list of materialsto be included in Engineering Data

    mulati

    available in the model).

    nEmag

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    Module 2

    Electromagnetic Analysis

    Work

    You can verify that Copper Alloy has

    been added by choosing Engineering

    ench-S

    a a an nspec ng e s con en s

    in the Outline Schematic. You shouldnow click Refresh Project at the top

    mulati

    into Mechanical. Verify

    nEmag

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    Module 2

    Electromagnetic Analysis

    Work

    ench-S

    ow a as een a e o

    the list of available materials,you can go back to the

    mulati

    the coil material property

    assignments to Copper Alloy. nEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Create a cylindrical coordinate

    system to define direction of

    ench-SPick the

    current flow in coil

    mulati

    cylindrical

    surfacenEmagPick the

    surface

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    Module 2

    Electromagnetic Analysis

    Work

    Consider renaming the new

    coordinate system to

    ench-S

    something like

    coil_current_directionRMB to producedrop down

    mulatinEmag

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    Module 2

    Electromagnetic Analysis

    WorkAssign the

    ench-S

    co _curren _ rec on

    coordinate system to the coil

    mulatinEmag

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    Module 2

    Electromagnetic Analysis

    WorkDeclare the coil to be a source

    conductor the set the

    ench-S

    conductor type to stranded and

    the number of turns to 50 and

    the conducting area to 5e-4 m2.Pick the

    mulati

    cylindrical

    surfacenEmagPick the

    surface

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    Module 2

    Electromagnetic Analysis

    WorkSet the per-turn

    ench-S

    current in the

    conductor to 1Ampere.

    mulatinEmag

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    Module 2

    Electromagnetic Analysis

    WorkAssign flux parallel boundary

    ench-S

    con ons

    mulati

    Use Ctrl-LMB to select

    all exterior surfaces

    nEmag

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    Module 2

    Electromagnetic Analysis

    WorkSolve the model (runs

    in under 1 minute

    ench-SmulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Request a plot of

    current density

    ench-S

    mulati

    the coil

    nEmag

    second plane

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    Module 2

    Electromagnetic Analysis

    Work

    ench-S

    RMB to roduce mulati

    drop down

    nEmag

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    Module 2

    Electromagnetic Analysis

    WorkBring up vector plot

    controls to ad ust

    ench-S

    appearance of plot

    mulati

    form

    nEmag

    Variablelength

    raligned

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    adjustment

    adjustment

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    Module 2

    Electromagnetic Analysis

    Work

    RMB Create a plot of the total magnetic flux

    density scoped to all bodies

    ench-SmulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Plot of total magnetic flux density

    ench-SmulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Create a section plotLMB, then drag a

    line to define the ench-S

    section plane

    mulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Adjust location of

    section planeench-Smul

    atinEmag

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    Module 2

    Electromagnetic Analysis

    Workench-S

    Adjust location ofsection plane after

    mulati

    re urn ng o

    contour plot mode

    nEmag

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    Module 2

    Electromagnetic Analysis

    Workench-SmulatinEmag

    Uncheck box to

    return to deactivate

    section plane

    Display Global

    Coordinate System

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    Module 2

    Electromagnetic Analysis

    Work

    Create a path with end

    coordinates as shownench-SmulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Insert a request for a z component

    B field plot on the pathench-SmulatinEmag

    RMB

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    Module 2

    Electromagnetic Analysis

    Work

    Z component B field plot on the path

    ench-SmulatinEmag

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    Module 2

    Electromagnetic Analysis

    Work

    Initiate the creation of a surface

    ench-SmulatinEmag

    By default, the surface will be based

    at the lobal Cartesian x lane

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    M d l 2

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    Module 2

    Electromagnetic Analysis

    Workench-S

    coordinate system

    mulatinEmag

    second surface

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    M d l 2

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    Module 2

    Electromagnetic Analysis

    Workench-S

    coordinate system tonet_core_flux. It will bemulati

    length of the core.

    nEmag

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    Module 2

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    Module 2

    Electromagnetic Analysis

    Workench-S

    based on coordinatesystem net_core_flux.mulatinEmag

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    Module 2

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    Module 2

    Electromagnetic Analysis

    Work

    Use the Worksheet to

    re uest a B vector lotench-Smulati

    RMB

    nEmag

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    Module 2

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    Module 2

    Electromagnetic Analysis

    Workench-S

    to the core body

    LMB on mulati

    the core

    nEmagChoose the

    r o y

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    Module 2

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    Module 2

    Electromagnetic Analysis

    Workench-S

    to the surface named

    surface

    mulatinEmag

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    Module 2

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    Module 2

    Electromagnetic Analysis

    WorkEvaluate B vectors

    of the surface ench-S

    cutting the core

    mulatinEmag

    Net flux crossing

    surface in core

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