WATERPROOFING REMEDIAL - Dr · PDF filecorrect application methodology to treat such common...

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WATERPROOFING REMEDIAL

Transcript of WATERPROOFING REMEDIAL - Dr · PDF filecorrect application methodology to treat such common...

Page 1: WATERPROOFING REMEDIAL - Dr · PDF filecorrect application methodology to treat such common ... DR. FIxIT SOluTIONS REMEDIAl TREATMENT FOR ExISTING ROOF DR ... COATING FOR EXTERNAL

WATERPROOFING REMEDIAL

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COMPANY PROFILE

Pidilite Industries has been the pioneer and market leader in adhesives and sealants, construction chemicals,

art & craft products and polymer emulsions in India. Pidilite has some of the biggest brands in adhesives and

sealants category. These brands include Fevicol, M-seal and Fevikwik. Fevicol have become synonymous with

adhesives to millions in India and is ranked amongst the most trusted brands in the country. Some of our other

major brands are Dr. Fixit, Pagel & Roff in Construction Chemicals, Cyclo and Motomax in auto care, Ranipal in

fabric care, Fevistik glue stick and Hobby Ideas that is a Do-It-Yourself range of hobby and craft products.

STATE-OF-THE-ART MANUFACTURING AND R&D

We develop most of our products in-house with the help of a strong, research-driven innovation led with

consumer insights. All the products are manufactured under ISO 9000 certification. Our R&D team works

closely with the marketing and technical service team to develop and enhance products that meet the

continuously changing requirements of our customers.

CONSTRUCTION CHEMICALS DIVISION

Pidilite manufactures and markets a wide range of construction chemical products under two brands Dr. Fixit &

Roff covering different aspects of construction like waterproofing, building repairs, tile fixing, sealants, flooring

and grouts. Our Construction Chemicals products are also available in over 30 other countries

STATE-OF-THE-ART WATERPROOFING SYSTEMS

Waterproofing is a process that is designed to prevent water from penetrating a structure. Typically

waterproofing is done in various layers and stages to create multiple barriers so that water cannot penetrate

the structure. A combination of such stages is referred to as creating a “Building Envelope”.

However, often not enough importance is given to this very crucial area while constructing new structures.

Over reliance on conventional and outdated systems, low awareness about modern waterproofing systems

and lack of trained expertise for application are some of the reasons for the same. Here’s where Dr. Fixit

can help you to get the best waterproofing solutions for your new constructions. Dr. Fixit is India’s leading

brand in Waterproofing with a wide variety of products and solutions to meet all your waterproofing needs

- from foundations to walls to roofs. With access to the latest global technologies through its international

subsidiaries and R&D centres,

Dr. Fixit constantly brings innovative waterproofing solutions. Dr. Fixit also offers full technical support with

large pool of trained applicators.

Call us now to benefit from our state-of-the-art waterproofing systems for your new constructions.

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The treatment of common problems in old constructions like damp walls,

plaster cracks, efflorescence, etc. needs specialised products backed with

the right application procedures to ensure their proper treatment and

durability.

Dr. Fixit, India’s leading waterproofing and repairs expert presents a

guide to treat leakages, providing details of the finest products and

correct application methodology to treat such common problems.

WATERPROOFING SYSTEMS

DR. FIxITSOluTIONS

REMEDIAl TREATMENT FOR ExISTING ROOF

DR. FIxIT NEWCOAT 6

DAMPNESS OF INTERNAl WAllS DR. FIxIT WONDERPROOF 7

COATING FOR ExTERNAl WAllS DR. FIxIT RAINCOAT 8

SOluTION FOR MASONRY AND PlASTER CRACKS

DR. FIxIT CRACK-x SHRINKFREE

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WATERPROOFING SOluTION FOR lEAKING BASEMENTS

DR. FIxIT Pu INjECTION 10

SOluTION FOR VOIDS IN CONCRETE PAGEl Zl 10 11

SOluTION FOR STRENGTHENING CONCRETE MEMBERS

DR. FIxIT EPOxY INjECTION 12

SYSTEMATIC APPROACH TO CONCRETE REPAIR

CONCRETE REPAIR 13

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DR. FIxIT ROOFSEAl

SURFACE PREPARATION

1. Mark the affected area to be repaired.

2. Remove all the existing paint, pop, painters putty, etc. completely from the surface till the cement sand plastered surface is exposed with the help of suitable tools.

3. Ensure to chip off an additional 2sq. ft. area on all four sides of the affected damp area.

APPLICATION

1. Add 25 - 30% water to Dr. Fixit Wonderproof 1 to make a slurry coating and apply over the entire surface.

2. Allow the first coat of Dr. Fixit Wonderproof 1 and leave it to dry for 4 to 6 hours.

3. Apply the second coat of Dr. Fixit Wonderproof 1 in a perpendicular direction to the first coat and allow it to dry for 4 hours. In case of severe dampness a third coat of Dr. Fixit Wonderproof 1 is recommended.

4. Prepare a putty/mortar by adding 35 – 40 % water to Dr. Fixit Wonderproof 2 and apply it over the completely dried Dr. Fixit Wonderproof1 treated surface for levelling.

5. After 20 to 30 minutes of the application of Dr. Fixit Wonderproof 2, level the surface using a putty blade/aluminium float. Check the level and undulations, if required repeat the process until the desired level is achieved.

6. After 20 – 30 mins with the help of a water brush finish the surface with a putty blade/trowel.

7. Allow Dr. Fixit Wonderproof 2 to dry completely prior to painting.

DAMPNESS OF WALL

Methodology

Dr. Fixit Wonderproof 1 - For severe internal damp walls Dr. Fixit Wonderproof 2 - Levelling plaster

DR. FIxIT WONDERPROOF

Unique waterproofing solution for severe dampness in internal walls

1 Brick wall

2 Plaster

3 Dr. Fixit Wonderproof 1

4 Dr. Fixit Wonderproof 2

5 Paint

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HIgH ADHEsIon WItH PlAstERED substRAtE

bREAtHAblE, AlloWs WAtER VAPouR to PAss

no WAtER CuRIngQuICK DRYIng tECHnologY

T

DR. FIxIT ROOFSEAl

Methodology

SURFACE PREPARATION

1. Cut open and clean cracks in the existing screed or brickbat coba systems with compressed air.

2. Repair these cracks with polymer modified mortar modified with Dr. Fixit Pidicrete uRP.

3. Clean the surface thoroughly of all contaminants like dust, traces of curing compound, oil and grease. Remove all surface imperfections, protrusions, structurally unsound and loose concrete.

4. Prime the surface with Dr. Fixit Primeseal and allow it to dry. Apply the first coat of Dr. Fixit newcoat.

5. While it is still wet, place a woven glass fibre mesh of measurements 2 mm x 2 mm and allow it to soak completely. Immediately apply the second coat with a roller or squeeze, to ensure complete coverage of the fibre mesh.

6. Apply the third coat after 6 to 8 hrs, once the second coat is dry.

7. For roofs below 2000 sq. ft., use 2 coats of Dr. Fixit newcoat Ezee.

DR. FIxIT NEWCOAT

REMEDIAL TREATMENT FOR EXISTING ROOF

Heavy Duty reinforced acrylic waterproof coating

1 Slab

2 Damaged Brickbat coba

3 Dr. Fixit Primeseal

4 Dr. Fixit Newcoat 1st coat

5 Glass fibre mesh

6 Dr. Fixit Newcoat 2nd coat

7 Dr. Fixit Newcoat 3rd coat

8 Drip mould

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High-performance waterproof coating for existing roofs

uV-REsIstAntHIgHlY ElAstIC AnD REsIlIEnt CoAtIng

sYstEM lIFE ExPECtAnCY – 5 yEARS

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DR. FIxIT ROOFSEAl

SURFACE PREPARATION

1. Check for surface cracks and treat them Dr. Fixit Crack-x Paste / shrinkfree— depending on the width of crack (use paste for cracks up to 3 - 5 mm and shrinkfree for cracks up to 10 mm).

2. Remove all surface imperfections and repair with polymer modified mortar using Dr. Fixit Pidicrete uRP.

PRIMING

Prime the surface with Dr. Fixit Primeseal diluted 2:1 with water, maintaining the saturated surface dry condition. Allow this to dry completely.

APPLICATION

1. Apply the first coat of Dr. Fixit Raincoat without dilution. Allow to dry for 6 to 8 hrs.

2. Apply the second coat in a direction perpendicular to the first coat, ensuring complete coverage of the area.

COATING FOR EXTERNAL WALLS

Methodology

1 Spalled Plaster

2 Exposed Brick Masonry

3 Plaster Reinstated Using PMM Mixed with Dr. Fixit Pidicrete URP

4 Column

5 Separation Joint Filled Using PMM Dr. Fixit Pidicrete URP

6 Plaster Cracks Filled with Dr. Fixit Crack-X Shrinkfree

7 Primer Coat of Dr. Fixit Primeseal

8 Separation Joint RCC-Masonry

9 2 Coats of Dr. Fixit Raincoat

10 Beam

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Exterior elastomeric coating that offers waterproofing as well as superior sheen

DR. FIxIT RAINCOAT

High performance acrylic elastomeric coating for waterproofing of external walls

suPERIoR sHEEn As AgAInst PAInt

no DIlutIon

ExCEllEnt AbIlItY to bRIDgE CRACKs

AlMost tWICE As tHICK As noRMAl PAInt

REsIstAnt to AlgAE AnD Fungus

sYstEM lIFE ExPECtAnCY – 7 yEARS

DR. FIxIT ROOFSEAlDR. FIxIT CRACK-x SHRINKFREE

SURFACE PREPARATION

1. Remove the existing PoP or painter’s putty till the plaster surface is exposed.

2. Moisten the surface before applying Dr. Fixit Crack-x shrinkfree.

APPLICATION

1. Press Dr. Fixit Crack-x shrinkfree firmly into the crack only one time, with a spatula or putty knife and level the surface

2. Allow it to dry in ambient conditions for 5 to 6 hours before painting for best results. A 7-day air curing is advised.

3. Further, apply PoP or painters’ putty once it is fully dry.

Methodology

One time shrink free filler for plaster cracks

SOLUTION FOR MASONRY AND PLASTER CRACKS

Non-shrinking crack filler for plastered walls

bRIDgEs CRACKs uP to 10 MM In sInglE APPlICAtIon

non-sHRInK EVEn AFtER CuRIng

DoEs not sHoW A DEPREssIon AFtER PAIntIng, lIKE otHER CRACK FIllERs

uV AnD

WEAtHER REsIstAnt

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DR. FIxIT ROOFSEAlDR. FIxIT Pu INjECTION

WATERPROOFING SOLUTION FOR LEAKING bASEMENTS

Injection grouting for leaking and damp basements (PU injection grouting)

In basements, where there is drip leakage with or without pressure, they must be treated with low viscosity, polyurethane resin injections. leakage from masonry walls or concrete members in the roof, walls, bathroom ceilings, etc. must be treated with polyurethane injection. these injection system is the single-component system which reacts with water to form a foam or gel based on the amount of water encountered and bond extremely well to arrest leakage and dampness.

Methodology

SURFACE PREPARATION ANd APPLICATION

1. Inject all cracks and voids actively leaking water with low viscosity, single-component polyurethane injection.

2. the injection packers may be fixed into holes drilled directly into the crack or drilled diagonally from concrete adjacent to the crack. In case of curtain wall injection; long packers to be used to reach the void between waterproofing and structural member.

3. Conduct fixing of packers with water-based epoxy putty that can set and harden in the presence of water.

4. If the void that needs to be filled is wider; then recommend a 4:1 ratio Dr. Fixit Pu Foam Injection: Water and if the void that need filling is too narrow then; 1:4 Dr. Fixit Pu Foam Injection: Water is recommended.

5. Inject Dr. Fixit Pu Foam Injection using injection packers fixed and 2-C pumps equipped with a flushing unit.

6. Dr. Fixit Pu Foam Injection can be injected to damp voids without water,alone , to seal the leaks permanently.

7. Complete injecting into all the ports and allow the gel formation.

8. over the next 1 or 2 days, the water leakage will get arrested and stop leaking through the cracks or voids. In certain cases if leakage still persist do the injection again to get best results.

9. this process is the same for all residential and public water-containing structures or even dams and aqueducts.

Effective polyurethane injection grouting system for leaking and damp basement

Arrest any active water leakage in concrete and masonry walls.

Low viscosity penetrating into the finest of cracks.

Excellent bond to concrete after setting.

DR. FIxIT ROOFSEAlPAGEl Zl 10

SURFACE PREPARATION

All areas marked as honeycombs and big voids will be filled and densified with this treatment. the appropriate injection equipment as advised by the Dr. Fixit technical team should be used to inject the Pagel Zl 10 ultra-fine injection, which is supplied in a dry powder form. Right amount of water must be added (i.e. 0.4 to 0.5 w/c ratio) that will make the Zl 10 mixture extremely fluid.

SmALL VOIdS ANd HONeyCOmbS

Appropriate nozzles generally used for any cementitious injection will serve the purpose. the nozzles can be fixed directly over the voids.

FOr LArge VOIdS IN CONCreTe

1. For large voids in concrete, remove the loose aggregates and cement laitance

2. Provide shuttering over these areas and fill them in with Pagel Zl 10 grout through the nozzles.

3. the grout will develop good strength and areas that are shuttered for injections, can be undone, preferably after 48 hours, to ensure that no site abuse can damage the surface of the newly filled honeycombs.

4. If needed, finish off the surface of the concrete with the repair mortar Pagel R 20 / 20, rapid cementitious repair mortar, to increase the protection of the area.

Methodology

All honeycombs and voids caused due to lack of proper compaction of concrete shall be taken up for treatment with injecting ultra-fine cementitious injections

SOLUTION FOR VOIDS IN CONCRETE

Concrete if not compacted well, develops honeycombs and weakens the structure

Treat honeycombs in concrete with cementitious injections.

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DR. FIxIT ROOFSEAlDR. FIxIT EPOxY INjECTION

SOLUTION FOR STRENGTHENINGCONCRETE MEMbERS

SURFACE PREPARATION ANd APPLICATION

1. Mark out the crack in the concrete member.

2. Drill holes directly over the length of the crack using a drilling machine, at intervals of 6 to 9 inches along the length of the crack.

3. In case of cracks up to 2 mm wide, fix the injection nozzles directly over the crack, using a drilling machine.

4. Affix a non-return type of injection ports / nozzles in these holes with fast-setting epoxy putty and let it dry for about 2 to 3 days.

5. Also, seal the crack between the ports with epoxy putty.

6. In cases where the crack is wider than 2 mm up to 4 to 5 mm, drill holes at the sides of the crack in a staggered fashion as shown in the picture, at intervals of 6 inches and affix them with epoxy putty as mentioned above.

7. Also, seal the face of the crack with a liberal application of the epoxy putty.

8. It is advised (since epoxy putty hardens sufficiently in a period of 2 to 3 days) to take sufficient pressure off the injection hose and the pressure that may develop while injecting the epoxy grout resin.

9. start pumping in Dr. Fixit Epoxy Injection after mixing it in a pail or a container, with an appropriate injection pump.

10. Pumping can stop once the pressure is felt and no more epoxy resin can be injected.

11. Allow the resin to set for at least 7 full days, while it will harden and cure the crack.

12. over-painting or coating can be done on the concrete after the ports have been cut and removed, and the epoxy seal putty is ground off with a rotary scrubbing machine for surface preparation.

Methodology

Effective solution for cracks in structural members like concrete retaining wall

Strengthens damaged concrete when injected.

Can be injected even if water or moisture is present.

DR. FIxIT ROOFSEAl

SURFACE PREPARATION

1. Mark out the area to be taken up for concrete repair and mechanically cut to a depth into the concrete well behind the re-bars so that the micro-concrete can be placed effectively over a treatment with the suitable bonding agent.

2. Coat the steel reinforcement bars with a single component Dr. Fixit Epoxy Zinc Primer as cathodic protection..

APPLICATION

1. use Dr. Fixit Epoxy bonding Agent for an area over 10 sq. ft. of concrete repair in the underside of slab or repair of the RCC wall.

2. For other general repairs, use Dr. Fixit Pidicrete MPb, an acrylic bonding agent, by applying it neatly over a pre-wetted surface.

3. After this dries, the cut area can be applied with Dr. Fixit Micro Concrete or Dr. Fixit Repair Mortar.

4. After the repair mortar sets, apply Dr. Fixit Raincoat (any choice of colour) as a waterproofing.

Methodology

CONCRETE REPAIR

SYSTEMATIC APPROACH TO CONCRETE REPAIR

1 Rebar

2 Dr. Fixit Epoxy Zinc Primer

3 Dr. Fixit Epoxy Bonding Agent

4 Dr. Fixit Micro Concrete

5 Concrete Column

6 Dr. Fixit Raincoat

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Three pronged system for effective concrete repair

Protect steel reinforcement bars with Dr. Fixit Epoxy Zinc Primer.

Use Dr. Fixit Epoxy Bonding agent for repair of RCC wall, underside of the slab.

Apply Dr. Fixit Micro Concrete to the cut area.

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Pidilite Industries LimitedConstruction Chemicals Division Ramkrishna Mandir Road, Post Box No. 17411 Andheri (E) Mumbai 400059 INDIATel +91-22-2835 7000 • Fax +91-22-2835 7008www.drfixit.co.in • [email protected]

DISCLAIMER The product information & application details given by the company & its agents has been provided in good faith & meant to serve only as a general guideline during usage. Users are advised to carry out tests & take trials to ensure on the suitability of products meeting their requirement prior to full scale usage of our products. Since the correct identification of the problems, quality of other materials used and on-site workmanship are factors beyond our control, there are no expressed or implied guarantee/ warranty as to the results obtained. The Company does not assume any liability or any consequential damage for unsatisfactory results, arising from the use of our products. RE

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