WATER PUMPING SYSTEM FOR INUNDATED …€¦ · Kedarnath and K. V. Ramana Water Pumping System for...

8
http://www.iaeme.com/IJME International Journal of Mecha Volume 8, Issue 5, May 2017, pp Available online at http://www.ia ISSN Print: 0976-6340 and ISSN © IAEME Publication WATER PUMP AGR P.Vamsi Krishna gupta, Mechani ABSTRACT It is well known pheno floods, due to excess rains has been made to fabrica agricultural fields. Centrif the mounting of pumps an system can pump out wate simultaneously by tapping belt drive. A prototype has Key words: Mounting fram Cite this Article: P.Vamsi Kedarnath and K. V. Rama Fields. International Journ pp. 482–489. http://www.iaeme.com/IJM 1. INTRODUCTION India’s unseasonal rains are Pradesh, Maharashtra, Haryan in a wide variety of crops suc as Oranges, Pomegranate, Gra crop damages could possibly reduction in production both thinking of some steps which c According to the GOI est tones, which is about 3% les tones. According to a reputed at harvesting stage, damaged d production of these crops. So some major crops such as Mu to a spike in prices of these c ET/index.asp 482 ed anical Engineering and Technology (IJMET) p. 482–489, Article ID: IJMET_08_05_051 aeme.com/IJMET/issues.asp?JType=IJMET&VTyp N Online: 0976-6359 Scopus Indexed PING SYSTEM FOR INU RICULTURAL FIELDS J.Priyatham Reddy, T.Pardha Saradhi, PV K. V. Ramana ical Department, KL University, AP, India. omenon that lakhs of agricultural crops go w s. Keeping the above thing in mind, in this pa ate a system to pump flooded slurry water fugal pumps are utilized to serve this purpos nd drive from engine is described in detail er at a rate of 96000 Liters/hr. The two pump g power from propeller shaft of a tractor with s been made as per the proposed system. me, Centrifugal pump, V- Belt drives. i Krishna gupta, J.Priyatham Reddy, T.Pardh ana Water Pumping System for Inundated Ag nal of Mechanical Engineering and Technolo MET/issues.asp?JType=IJMET&VType=8&I causing a huge damage to Rabi crops. St na, Punjab, and Rajasthan are likely to be mor ch as Potato, Mustard, Bengal Gram, wheat e apes, Mangoes are more hit compared to oth y lead to decrease in productivity of these h quality as well as quantity. Government can be helpful to farmers in their hard times. timates, in 2014-15 total crop production st ss than the previous year (2013-14) product agricultural research institution, most of the due to these untimely rains which played hav o, these rains will play a pivotal role in red ustard, Bengal gram, Black gram etc., which m crops. Excess rains lead to more damage. In [email protected] pe=8&IType=5 UNDATED VR Kedarnath, waste because of aper an attempt from inundated se. The layout of l. The proposed ps will be driven h the help of V- ha Saradhi, PVR gricultural ogy, 8(5), 2017, IType=5 tates such as Uttar re hit with damages etc. Fruit crops such her fruits. All these e crops, and hence of India (GOI) is tood at 25.70 crore tion of 26.55 crore e pulses which were voc in reducing the ducing the yields of may ultimately lead n general heavy and

Transcript of WATER PUMPING SYSTEM FOR INUNDATED …€¦ · Kedarnath and K. V. Ramana Water Pumping System for...

Page 1: WATER PUMPING SYSTEM FOR INUNDATED …€¦ · Kedarnath and K. V. Ramana Water Pumping System for Inundated ... power from propeller shaft with the help ... The stress analysis is

http://www.iaeme.com/IJMET/index.

International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 5, May 2017, pp.

Available online at http://www.iaeme.com/IJME

ISSN Print: 0976-6340 and ISSN Online: 0976

© IAEME Publication

WATER PUMPING SYSTEM

AGRICULTUR

P.Vamsi Krishna gupta,

Mechanical Department,

ABSTRACT

It is well known phenomenon that lakhs of agricultural crops go waste because of

floods, due to excess rains. Keeping the above thing in mind, in this paper an attempt

has been made to fabricate a system to pump flooded slurry water from inundated

agricultural fields. Centrifugal pumps are utilized to serve this purpose. The layout of

the mounting of pumps and drive from engine is described in detail. The

system can pump out water at a rate of 96000 Liters/hr. The two pumps will be driven

simultaneously by tapping power from propeller shaft

belt drive. A prototype has been made as per the proposed system.

Key words: Mounting frame, Centrifugal pump, V

Cite this Article: P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR

Kedarnath and K. V. Ramana Water Pumping System for Inundated Agricultural

Fields. International Journal of Mechanical Engineering and Technology

pp. 482–489.

http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=5

1. INTRODUCTION

India’s unseasonal rains are causing a huge damage to Rabi crops. States such as Uttar

Pradesh, Maharashtra, Haryana, Punjab, and Rajasthan are likely to be more hit with damages

in a wide variety of crops such as Potato, Mustard, Bengal Gram, wheat etc.

as Oranges, Pomegranate, Grapes, Mango

crop damages could possibly lead to decrease in productivity of these crops, and hence

reduction in production both quality as well as quantity. Government of India (GOI) is

thinking of some steps which can be helpful to farmers in their hard

According to the GOI estimates, in 2014

tones, which is about 3% less than the previous year (2013

tones. According to a reputed agricultural research institution, most of

at harvesting stage, damaged due to these untimely rains which played havoc in reducing the

production of these crops. So, these rains will play a pivotal role in reducing the yields of

some major crops such as Mustard, Bengal gram, Black gram etc., which may ultimately lead

to a spike in prices of these crops. Excess rains lead to more damage.

IJMET/index.asp 482 [email protected]

International Journal of Mechanical Engineering and Technology (IJMET) 2017, pp. 482–489, Article ID: IJMET_08_05_051

http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=5

6340 and ISSN Online: 0976-6359

Scopus Indexed

ATER PUMPING SYSTEM FOR INUNDATED

AGRICULTURAL FIELDS

J.Priyatham Reddy, T.Pardha Saradhi, PVR Kedarnath

K. V. Ramana

Mechanical Department, KL University, AP, India.

It is well known phenomenon that lakhs of agricultural crops go waste because of

o excess rains. Keeping the above thing in mind, in this paper an attempt

has been made to fabricate a system to pump flooded slurry water from inundated

agricultural fields. Centrifugal pumps are utilized to serve this purpose. The layout of

of pumps and drive from engine is described in detail. The

water at a rate of 96000 Liters/hr. The two pumps will be driven

simultaneously by tapping power from propeller shaft of a tractor with the help of V

otype has been made as per the proposed system.

: Mounting frame, Centrifugal pump, V- Belt drives.

i Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR

Kedarnath and K. V. Ramana Water Pumping System for Inundated Agricultural

International Journal of Mechanical Engineering and Technology

com/IJMET/issues.asp?JType=IJMET&VType=8&IType=5

India’s unseasonal rains are causing a huge damage to Rabi crops. States such as Uttar

sh, Maharashtra, Haryana, Punjab, and Rajasthan are likely to be more hit with damages

in a wide variety of crops such as Potato, Mustard, Bengal Gram, wheat etc.

as Oranges, Pomegranate, Grapes, Mangoes are more hit compared to other frui

crop damages could possibly lead to decrease in productivity of these crops, and hence

reduction in production both quality as well as quantity. Government of India (GOI) is

thinking of some steps which can be helpful to farmers in their hard times.

According to the GOI estimates, in 2014-15 total crop production stood at 25.70 crore

tones, which is about 3% less than the previous year (2013-14) production of 26.55 crore

tones. According to a reputed agricultural research institution, most of the pulses

at harvesting stage, damaged due to these untimely rains which played havoc in reducing the

of these crops. So, these rains will play a pivotal role in reducing the yields of

some major crops such as Mustard, Bengal gram, Black gram etc., which may ultimately lead

to a spike in prices of these crops. Excess rains lead to more damage. In general h

[email protected]

T&VType=8&IType=5

INUNDATED

, PVR Kedarnath,

It is well known phenomenon that lakhs of agricultural crops go waste because of

o excess rains. Keeping the above thing in mind, in this paper an attempt

has been made to fabricate a system to pump flooded slurry water from inundated

agricultural fields. Centrifugal pumps are utilized to serve this purpose. The layout of

of pumps and drive from engine is described in detail. The proposed

water at a rate of 96000 Liters/hr. The two pumps will be driven

with the help of V-

i Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR

Kedarnath and K. V. Ramana Water Pumping System for Inundated Agricultural

International Journal of Mechanical Engineering and Technology, 8(5), 2017,

com/IJMET/issues.asp?JType=IJMET&VType=8&IType=5

India’s unseasonal rains are causing a huge damage to Rabi crops. States such as Uttar

sh, Maharashtra, Haryana, Punjab, and Rajasthan are likely to be more hit with damages

in a wide variety of crops such as Potato, Mustard, Bengal Gram, wheat etc. Fruit crops such

are more hit compared to other fruits. All these

crop damages could possibly lead to decrease in productivity of these crops, and hence

reduction in production both quality as well as quantity. Government of India (GOI) is

15 total crop production stood at 25.70 crore

14) production of 26.55 crore

the pulses which were

at harvesting stage, damaged due to these untimely rains which played havoc in reducing the

of these crops. So, these rains will play a pivotal role in reducing the yields of

some major crops such as Mustard, Bengal gram, Black gram etc., which may ultimately lead

In general heavy and

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P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR

http://www.iaeme.com/IJMET/index.

untimely rains causing damage to the agricultural fields leading to a fall in economic growth

across the countries. Some of the existing water pum

Figure 1(a) Doctor’s water pump

Fig

From the literature it can be concluded that the existing methodologies incorporate the

accessories like couplings, connecting rod and other supporting structures.

The proposed system can be fixed to the tractor easily by means of bolts and nuts and can

be conveniently mounted on a tractor with ease and in less time, to pump the water at any

desired location.

2. PUMP AND BELT SPECIFICATIONS

Suction Delivery Size : 3 X 3 (inch

Head Range : 16 m

Weight : 14 kgf

Power : 4 (HP)

RPM : 3000

Cross-section symbol : B

Width of Cross-section

at the top : 17 mm

P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR Kedarnath and K. V. Ramana

IJMET/index.asp 483 [email protected]

untimely rains causing damage to the agricultural fields leading to a fall in economic growth

across the countries. Some of the existing water pumping systems are shown in Fig. 1.

Doctor’s water pump Fig. 1(b) Pumping system by the box

Figure 1(c) Model of stator driven pump

Figure 1 Water pumping system

From the literature it can be concluded that the existing methodologies incorporate the

accessories like couplings, connecting rod and other supporting structures.

The proposed system can be fixed to the tractor easily by means of bolts and nuts and can

e conveniently mounted on a tractor with ease and in less time, to pump the water at any

PECIFICATIONS

: 3 X 3 (inchXinch)

: 16 m

: 14 kgf

: 4 (HP)

: 3000

: 17 mm

Kedarnath and K. V. Ramana

[email protected]

untimely rains causing damage to the agricultural fields leading to a fall in economic growth

ping systems are shown in Fig. 1.

Pumping system by the box

From the literature it can be concluded that the existing methodologies incorporate the

The proposed system can be fixed to the tractor easily by means of bolts and nuts and can

e conveniently mounted on a tractor with ease and in less time, to pump the water at any

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Water Pumping System for Inundated Agricultural Fields

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Height of Cross-section : 11 mm

Belt included angle : 40o

Pitch length of Belt : 767 mm

The selected V- Belt is shown in Fig. 2 and Fig. 3 shows the pictorial view of driver and

driven pulley

Figure 2 Standard V-belt dimension

Figure 3 Driver and driven pulley

The selected belt is shown in Fig. 4

Figure 4 V belt

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P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR Kedarnath and K. V. Ramana

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The belt drive assembly is presented in Fig. 5

Figure 5 Belt Drive Assembly

3. ASSEMBLED VIEW

The layout of pump set in tune with the propeller shaft is shown in Fig. 6

Figure 6 Line diagram of proposed system

Fig. 7 represent the proposed assembly

• Two pumps which are fixed bolted to the mounting frame

• The tractor output shaft having pulley with 2 V-grooves

• V – Belt drives

Two pumps are coupled to the tractor output shaft having pulley with 2 grooves by means

of V-Belt drives. These two pumps are placed behind the driver seat on a mounting frame

which is dynamically balanced. The two pumps will be driven simultaneously by tapping

power from propeller shaft with the help of V-Belt drive. Pump delivery head is connected to

storage tank through pipes.

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4. MODELLING AND ANALYS

Computer Aided Three dimensional

modelling of mounting frame. The stress analysis is done in Ansys 12.1 work bench by

applying equally 16 kgf load on both sides of th

The meshing of mounting frame is done as shown in Fig. 8

Fig

Fig

Water Pumping System for Inundated Agricultural Fields

IJMET/index.asp 486 [email protected]

Figure 7 Top View of the Assembly

MODELLING AND ANALYSIS OF MOUNTING FRAME

hree dimensional Interactive Application (CATIA) is used for the

mounting frame. The stress analysis is done in Ansys 12.1 work bench by

applying equally 16 kgf load on both sides of the mounting frame.

The meshing of mounting frame is done as shown in Fig. 8

Figure 8(a) Meshing of mounting frame

Figure 8(b) Constraining of Fixed support

[email protected]

FRAME

pplication (CATIA) is used for the

mounting frame. The stress analysis is done in Ansys 12.1 work bench by

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P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR

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Figure

5. RESULTS

The following results are obtained after solving the model

As per the loading conditions and the design stress the factor of safety is 15. The result is

analysed by ANSYS V12.1 as presented in Fig. 9(a)

Figure

The total deformation of the mounting frame by the application of 16 kgf load is 8.2137e5

and the result is shown in Fig. 9(b)

P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR Kedarnath and K. V. Ramana

IJMET/index.asp 487 [email protected]

ure 8(c) Application of load on mounting frame

Figure 8 Modelling of frame

The following results are obtained after solving the model

As per the loading conditions and the design stress the factor of safety is 15. The result is

analysed by ANSYS V12.1 as presented in Fig. 9(a)

ure 9(a) Safety Factor of mounting frame

The total deformation of the mounting frame by the application of 16 kgf load is 8.2137e5

and the result is shown in Fig. 9(b)

Kedarnath and K. V. Ramana

[email protected]

As per the loading conditions and the design stress the factor of safety is 15. The result is

The total deformation of the mounting frame by the application of 16 kgf load is 8.2137e5

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Water Pumping System for Inundated Agricultural Fields

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Figure

Vonmises stress represent the stresses in all directions. The vonmises stress of the

mounting frame is 3.056e-6 maximum at the ends as

Fig

6. PROTOTYPE MODELIN

Fig. 10 Shows prototype model. Pumps, simultaneously tap power from the prime mover of

tractor Engine by means of V-

Water Pumping System for Inundated Agricultural Fields

IJMET/index.asp 488 [email protected]

ure 9(b) Total Deformation of mounting frame

Vonmises stress represent the stresses in all directions. The vonmises stress of the

6 maximum at the ends as given in Fig. 9(c)

Figure 9(c) Equivalent Elastic Stress

Figure 9 Analysis of frame

6. PROTOTYPE MODELING AND FABRICATION

Fig. 10 Shows prototype model. Pumps, simultaneously tap power from the prime mover of

-belt drive.

[email protected]

Vonmises stress represent the stresses in all directions. The vonmises stress of the

Fig. 10 Shows prototype model. Pumps, simultaneously tap power from the prime mover of

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P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR

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Fig

7. CONCLUSIONS

In this paper, the focus had been made on to pump flooded slurry water from inundated

agricultural fields. Centrifugal pumps are utilized to serve this purpose. The layout of the

mounting of pump and drive from engine axle is described in detail. The mechanism of the

system is fabricated to pump out water at the rate of 96000 liters/hr. The results of the FEA

are satisfactory as maximum deformation is 3.05*10^

15 and maximum Vonmisses stresses are absorbed to be 3.056e

simultaneously by tapping power from propeller shaft with the help of V

prototype is made as per the proposed model.

REFERENCES

[1] http://www.coopext.colost

[2] http://www.activeseals.cm/m

[3] http://subangjaya.all.biz/horizont

[4] http://www.devpumps.com/centrifugal

[5] http://www.doctorpumps.in/gearboxdri

[6] http://www.condorpumps.com/Pumps/F

[7] https://www.google.com/patents/US371

[8] http://www.promnasos.com.ua/eng/c

[9] T.Balamurugan, Dr.S.Manoharan , P.Sheeba and M.Savithri, “Design A Photovolatic

Array With Boost Converter Using Fuzzy Logi

Electrical Engineering & Technology (IJEET), Volume 3, Issue 2, 2012, pp. 444

ISSN Print : 0976-6545, ISSN Online: 0976

[10] Jadhav Sumedh Damodhar and Phatale Aruna Prashant, “Microcon

Photovoltaic Battery Charging System With Buck Converter” International Journal of

Electrical Engineering & Technology (IJEET), Volume 3, Issue 1, 2012, pp. 123

ISSN Print : 0976-6545, ISSN Online: 0976

P.Vamsi Krishna gupta, J.Priyatham Reddy, T.Pardha Saradhi, PVR Kedarnath and K. V. Ramana

IJMET/index.asp 489 [email protected]

Figure 10 Prototype of pump set assembly

In this paper, the focus had been made on to pump flooded slurry water from inundated

agricultural fields. Centrifugal pumps are utilized to serve this purpose. The layout of the

drive from engine axle is described in detail. The mechanism of the

system is fabricated to pump out water at the rate of 96000 liters/hr. The results of the FEA

are satisfactory as maximum deformation is 3.05*10^-5 mm which is negligible and FOS is

maximum Vonmisses stresses are absorbed to be 3.056e-6. The two pumps are driven

simultaneously by tapping power from propeller shaft with the help of V

prototype is made as per the proposed model.

http://www.coopext.colostate.edu .

http://www.activeseals.cm/mud-pump.html.

http://subangjaya.all.biz/horizontal- end- suction-pump .

http://www.devpumps.com/centrifugal_process.html.

http://www.doctorpumps.in/gearboxdrivantractorpumps.html.

http://www.condorpumps.com/Pumps/Flood-pumps.

https://www.google.com/patents/US3717045.

ttp://www.promnasos.com.ua/eng/catalog/nasos_vom/.

T.Balamurugan, Dr.S.Manoharan , P.Sheeba and M.Savithri, “Design A Photovolatic

Array With Boost Converter Using Fuzzy Logic Controller” International Journal of

Electrical Engineering & Technology (IJEET), Volume 3, Issue 2, 2012, pp. 444

6545, ISSN Online: 0976-6553 Published by IAEME.

Jadhav Sumedh Damodhar and Phatale Aruna Prashant, “Microcon

Photovoltaic Battery Charging System With Buck Converter” International Journal of

Electrical Engineering & Technology (IJEET), Volume 3, Issue 1, 2012, pp. 123

6545, ISSN Online: 0976-6553 Published by IAEME.

Kedarnath and K. V. Ramana

[email protected]

In this paper, the focus had been made on to pump flooded slurry water from inundated

agricultural fields. Centrifugal pumps are utilized to serve this purpose. The layout of the

drive from engine axle is described in detail. The mechanism of the

system is fabricated to pump out water at the rate of 96000 liters/hr. The results of the FEA

5 mm which is negligible and FOS is

6. The two pumps are driven

simultaneously by tapping power from propeller shaft with the help of V-belt drive. A

T.Balamurugan, Dr.S.Manoharan , P.Sheeba and M.Savithri, “Design A Photovolatic

c Controller” International Journal of

Electrical Engineering & Technology (IJEET), Volume 3, Issue 2, 2012, pp. 444 - 456,

6553 Published by IAEME.

Jadhav Sumedh Damodhar and Phatale Aruna Prashant, “Microcontroller Based

Photovoltaic Battery Charging System With Buck Converter” International Journal of

Electrical Engineering & Technology (IJEET), Volume 3, Issue 1, 2012, pp. 123 - 130,

6553 Published by IAEME.