Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd...

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Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series Leshan Shengxing Machine Co.,Ltd 2011

Transcript of Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd...

Page 1: Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment English Hot Line: (+86) 13981391202

Waste Rubber Granulator/ Spiral

Rubber Grinder LXF-Series

Leshan Shengxing Machine Co.,Ltd

2011

Page 2: Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment English Hot Line: (+86) 13981391202

Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment

English Hot Line: (+86) 13981391202 Mr. Li E-mail: [email protected] www.tirerecycleline.com

Address: No.9-1, Yingbin Dadao, Leshan High-tech development Zone, Sichuan, China 614000

Function:

The waste rubber granular / Spiral Rubber Grinder LXF-series is mainly used in the middle of

a tyre recycle line to process the tyre chips of several cm large into rubber granules with

average size of several mm( typically 4-8 mm). LXF Series uses a spiral rotor to squeeze the

rubber into granules and separate the rubber from the steel, by adjusting the machine,

granules of different average size can be produced, this procedure is usually called coarse

grinding, or granulizing.

Typical rubber granules produced by LXF-250, a mixture of different size rubber granules

LXF-series can be used in our professional series tyre recycle line, but many of our clients

also buy LXF-series separately and integrate into their own existing tyre recycling system.

With the rubber processed into much smaller granules, it is now possible to remove most of

the steel wires/cords mixed in the rubber. Therefore LXF-series granulators/ grinders are

usually used in combine with magnetic separators as a set.

LXF-250 in Jarkarta, Indonesia LXF-250 in Zhongshan, Guangdong

Page 3: Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment English Hot Line: (+86) 13981391202

Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment

English Hot Line: (+86) 13981391202 Mr. Li E-mail: [email protected] www.tirerecycleline.com

Address: No.9-1, Yingbin Dadao, Leshan High-tech development Zone, Sichuan, China 614000

Advantages of adding LXF series in a tyre recycle line / rubber

crumb production line:

,

Compare to the traditional method of making rubber powder, in which rubber pieces

produced by crushers/ shredders are directly sent into pulverizers, 3 significant advantages

are brought by adapting the coarse grinding procedure:

The purity of the rubber powder gets improved significantly, as much less tiny steel particles generated

during pulverization. This is very important for clients who makes high quality rubber products with the

recycled rubber.

The working life of rollers of the pulverizers becomes 3 times longer as they no longer need to handle

steel wires mixed in the rubber.

The productivity of rubber pulverizers can be increased by at least 60% because they only need to

handle pure, much smaller rubber granules.

more and more recycled rubber powder is being used to produce high quality rubber

products, such as new tyres, and new inner tubes of various vehicles to partly replace natural

raw rubber, Impurities such as metal particles can be very damaging to the quality.

Traditional tyre recycle procedure without coarse grinding procedures rubber chips

are pulverized directly by two-roller rubber pulverizer.

Page 4: Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment English Hot Line: (+86) 13981391202

Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment

English Hot Line: (+86) 13981391202 Mr. Li E-mail: [email protected] www.tirerecycleline.com

Address: No.9-1, Yingbin Dadao, Leshan High-tech development Zone, Sichuan, China 614000

Features:

*Shengxing patented product, patent No.ZL 98 2 28335.0

*Unique spiral rotor grinding mechanism brings much longer working life and lower

production cost compare to traditional method.

*High steel magnetic separating efficiency

*The steel, alloy surface rotor has long working life and is easy to repair

How the machine works:

1. First the rubber chips, usually produced by tyre crushers/shredders, are conveyed into

LXF- Series’ grinding chamber.

Conveying the rubber chips into the machine

2. The spiral rotor grinds the rubber chips into granules, the rubber and the steel wires of

radial tyres mixed in the rubber are now forced to be separated from each other. The

mixture of rubber and steel wires then be outputted to the output conveyor.

Outputting the processed mixture of rubber and steel wire

Page 5: Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment English Hot Line: (+86) 13981391202

Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment

English Hot Line: (+86) 13981391202 Mr. Li E-mail: [email protected] www.tirerecycleline.com

Address: No.9-1, Yingbin Dadao, Leshan High-tech development Zone, Sichuan, China 614000

3. Then magnetic separators are used to separate most of the steel wires from the rubber,

usually 2 magnetic separators are used, one roller-type or belt type, the other box type. The

separation rate of steel is over 98%, even 99%.

Specifications:

Model LXF-250 LXF-600

Max Material Size(mm) ≤80*80*60

Output Product Size(mm) ≤20

Production Capacity(kg/h) 400-550 1500-2400

Magnetic Separator Efficiency ≥98%

Main Motor Power(kw) 45 90

Dimension(mm) 2760*1350*1800 3300*2200*1500

Weight(kg) 4400 6500

Note:

The above mentioned specifications are for reference only, the actual parameters may be changed

in line with the improvements of product design.

The belt separator over the conveyor does the first

separation; most steel wires are removed by it.

The rest of the rubber is then be conveyed into the box

magnetic separator which is idea to remove the tiny steel

wires/ particles left.

Page 6: Waste Rubber Granulator/ Spiral Rubber Grinder LXF-Series...Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment English Hot Line: (+86) 13981391202

Leshan Shengxing Machine Co.,Ltd China’s Leading Manufacturer of Tire Recycling Equipment

English Hot Line: (+86) 13981391202 Mr. Li E-mail: [email protected] www.tirerecycleline.com

Address: No.9-1, Yingbin Dadao, Leshan High-tech development Zone, Sichuan, China 614000

Contact Us!

English Service Hot Line: (+86) 13981391202 Mr. Li Po

Telephone: (+86)833-2596021

Fax: (+86)833 -2596181

E-mail: [email protected]

MSN/Live messenger: [email protected]

Skype ID: lipo97751

Address:

N0.9-1 Yingbin Dadao

Leshan High-Tech Industrial Development Zone ,Sichuan,

China 614000

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