WASTE REFINERY & GENCOAL
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WASTE REFINERY & GENCOAL ® The sustainable way to valorise waste
Transcript of WASTE REFINERY & GENCOAL
WASTE REFINERY & GENCOAL® The sustainable way to valorise
waste
WASTE REFINERY and GENCOAL® The sustainable way to valorise municipal waste
YOUR WASTE
Municipal Waste streams are similar everywhere: inert materials, calorific materials (organics, paper, plastics, wood…) and water. Rather than putting everything through an INCINERATOR or on a landfill site, this proposal makes the best of it. WASTE is an asset for society, if treated in a clever way. WASTE REFINERY & GENCOAL puts the cost of waste treatment in an economic and an ecological perspective. We have a responsibility to make the best of what we called waste. It is better to see it as useful materials.
OUR PROCESS
The fresh waste stream is pushed through the WASTE REFINERY and turned completely into useful new end products: • Approx. 50 % (of the dry solid mass) becomes GENCOAL, a fuel comparable to coal. • Approx. 50 % of the total (dry solid) mass goes back to the market as raw materials. The water is used as process water, rather than being evaporated. The process is a WET SEPARATION LINE that includes cleaning the waste and separating the recyclable/ recoverable materials. Then ‘grinding’ and if needed, custom-made enhancement of the calorific value by using additives. Finally the GENCOAL can be pressed/pelletized to the wish of the end user.
YOUR NEW PRODUCTS
• New raw materials out of solid waste: ferrous metals, non-ferrous metals, stainless steel, sand and gravel/stone/glass find a direct way to the open market, as they are clean and ready for transport.
• The energetic end product, GENCOAL (= generated coal) has similar calorific value as hard coal and has a similar market value. By mixing with additives it can be adjusted for all existing combus- tion installations. GENCOAL is most suited for co-firing in city heating or electricity generation, but also for all other industrial and semi – industrial burners equipped with gas washing installations.
THE BIG ADVANTAGES OF OUR WET TECHNOLOGY
• Clean end products, with a higher market value. • Less leaching as little oxidation occurs. • Low energy need: no waste of energy in evaporation of water of heating of inert materials. • A maximum amount of metals can be recycled. • The size of the installation can be designed as desired by the client’s needs.
WASTE REFINERY & GENCOAL is the new and sustainable way to treat and valorise mixed waste streams. The first installations in Europe are ‘under development’ in Belgium, Czech Republic, Poland,... The big secret is that WASTE REFINERY & GENCOAL is an application of reliable technology from the coal mining sector. We have developed a new WET SEPARATION line, that does the job better than any other waste treatment process. Our people have over 30 years of hands on experience worldwide.
WASTE REFINERY and GENCOAL® The sustainable way to valorise municipal waste
THE BIG ADVANTAGES FOR SOCIETY
• An investment cost of 10 % of a waste incinerator, making use of solid proven technology.
• A cost per ton of approx. € 35, without the sale of the materials and the GENCOAL.
• Treatment of WASTE is no longer a burden for munici- palities, but a good chance to contribute to the new economy.
THE BUSINESS CASE
Example: WASTE REFINERY designed for the Karvina Region in Czech Republic in 2014. • Capacity: 80,000 ton per annum or 20 ton per hour.
Gate fee similar to landfill. • Investment cost: €7.000.000. • Cost of process per ton: €35. • Cost after sales of materials and GENCOAL: €20/ton. • Installation can run a yearly profit of €2.000.000. • Payback time between 2 and 3 years!
WASTE REFINERY AND GENCOAL
• Developed by transit_LAB and IPAS-separation technology. • Concept scientifically proofread and controlled by Professor Carlo Vandecasteele,
Department of Chemical Engineering of the Leuven University in Belgium. • GENCOAL tested by Technical University Ostrava in 2013. • GENCOAL certified by VVUU Radvanice in 2014.
Dex F
Clean water
F Feed DEX Screening for explosives Fe Iron RDF Refused Derived Fuel R Reject Ep End product T Temperature Sa Sand N.Fre Non-ferro O Organic Gr Gravel Ad Additive A Sand B Gravel
Legende
WASTE TO ENERGY & MATERIALS
A cooperative innovation and development company specialising in transition technologies and regional development programs. The initiators all have over 20 years of experience in regional de- velopment, architecture and planning, industrial processes and in the coal mining industry worldwide. Founded in 2012, it is new as a cooperative, wanting to spread knowledge and business in a broad platform of professionals and people. Transit_LAB wants to become the world’s first people owned and open source recon- version company, dealing with challenges of change and develop- ment. If you want to join this challenge, apply to become share- holder, colleague or partner, contact Paul Boutsen.
transit_LAB
CONTACT
Transit_LAB scrl/cvba
Rond Punt 7 3550 Heusden-Zolder Belgium Company ID: BE 0844 324 325 Tel 00 32 11 603019 www.transit-lab.be
Paul Boutsen - CEO [email protected] +32 477 632920
Etienne Schouterden - technology developer +32 475 984423
WASTE REFINERY & GENCOAL is represented in Belgium - Poland - Czech Republic - UK - Donbass/Ukraine - Kazakhstan & Russia.
representatives: Poland: Prof. Marian Kurzac, + 48 607340450, [email protected] Czech Republic: eslav Valošek, + 42 0724762850, [email protected] UK: Gerry Smith, + 44 7900885916, [email protected] Russian speaking countries: Yuriy Ponizovaniy, + 38 0676200250, [email protected]
IPAS, Industrial Processes – Active Services, designs and builds ‘tailor made’ installations as an independent and highly experienced partner for all refining and separation challenges. IPAS has over 30 years of international experience in • Optimizing industrial processes • Refining raw materials and waste • Separating coal, raw materials and waste • Applying wet and dry technologies
WASTE REFINERY and GENCOAL® The sustainable way to valorise municipal waste
YOUR WASTE
Municipal Waste streams are similar everywhere: inert materials, calorific materials (organics, paper, plastics, wood…) and water. Rather than putting everything through an INCINERATOR or on a landfill site, this proposal makes the best of it. WASTE is an asset for society, if treated in a clever way. WASTE REFINERY & GENCOAL puts the cost of waste treatment in an economic and an ecological perspective. We have a responsibility to make the best of what we called waste. It is better to see it as useful materials.
OUR PROCESS
The fresh waste stream is pushed through the WASTE REFINERY and turned completely into useful new end products: • Approx. 50 % (of the dry solid mass) becomes GENCOAL, a fuel comparable to coal. • Approx. 50 % of the total (dry solid) mass goes back to the market as raw materials. The water is used as process water, rather than being evaporated. The process is a WET SEPARATION LINE that includes cleaning the waste and separating the recyclable/ recoverable materials. Then ‘grinding’ and if needed, custom-made enhancement of the calorific value by using additives. Finally the GENCOAL can be pressed/pelletized to the wish of the end user.
YOUR NEW PRODUCTS
• New raw materials out of solid waste: ferrous metals, non-ferrous metals, stainless steel, sand and gravel/stone/glass find a direct way to the open market, as they are clean and ready for transport.
• The energetic end product, GENCOAL (= generated coal) has similar calorific value as hard coal and has a similar market value. By mixing with additives it can be adjusted for all existing combus- tion installations. GENCOAL is most suited for co-firing in city heating or electricity generation, but also for all other industrial and semi – industrial burners equipped with gas washing installations.
THE BIG ADVANTAGES OF OUR WET TECHNOLOGY
• Clean end products, with a higher market value. • Less leaching as little oxidation occurs. • Low energy need: no waste of energy in evaporation of water of heating of inert materials. • A maximum amount of metals can be recycled. • The size of the installation can be designed as desired by the client’s needs.
WASTE REFINERY & GENCOAL is the new and sustainable way to treat and valorise mixed waste streams. The first installations in Europe are ‘under development’ in Belgium, Czech Republic, Poland,... The big secret is that WASTE REFINERY & GENCOAL is an application of reliable technology from the coal mining sector. We have developed a new WET SEPARATION line, that does the job better than any other waste treatment process. Our people have over 30 years of hands on experience worldwide.
WASTE REFINERY and GENCOAL® The sustainable way to valorise municipal waste
THE BIG ADVANTAGES FOR SOCIETY
• An investment cost of 10 % of a waste incinerator, making use of solid proven technology.
• A cost per ton of approx. € 35, without the sale of the materials and the GENCOAL.
• Treatment of WASTE is no longer a burden for munici- palities, but a good chance to contribute to the new economy.
THE BUSINESS CASE
Example: WASTE REFINERY designed for the Karvina Region in Czech Republic in 2014. • Capacity: 80,000 ton per annum or 20 ton per hour.
Gate fee similar to landfill. • Investment cost: €7.000.000. • Cost of process per ton: €35. • Cost after sales of materials and GENCOAL: €20/ton. • Installation can run a yearly profit of €2.000.000. • Payback time between 2 and 3 years!
WASTE REFINERY AND GENCOAL
• Developed by transit_LAB and IPAS-separation technology. • Concept scientifically proofread and controlled by Professor Carlo Vandecasteele,
Department of Chemical Engineering of the Leuven University in Belgium. • GENCOAL tested by Technical University Ostrava in 2013. • GENCOAL certified by VVUU Radvanice in 2014.
Dex F
Clean water
F Feed DEX Screening for explosives Fe Iron RDF Refused Derived Fuel R Reject Ep End product T Temperature Sa Sand N.Fre Non-ferro O Organic Gr Gravel Ad Additive A Sand B Gravel
Legende
WASTE TO ENERGY & MATERIALS
A cooperative innovation and development company specialising in transition technologies and regional development programs. The initiators all have over 20 years of experience in regional de- velopment, architecture and planning, industrial processes and in the coal mining industry worldwide. Founded in 2012, it is new as a cooperative, wanting to spread knowledge and business in a broad platform of professionals and people. Transit_LAB wants to become the world’s first people owned and open source recon- version company, dealing with challenges of change and develop- ment. If you want to join this challenge, apply to become share- holder, colleague or partner, contact Paul Boutsen.
transit_LAB
CONTACT
Transit_LAB scrl/cvba
Rond Punt 7 3550 Heusden-Zolder Belgium Company ID: BE 0844 324 325 Tel 00 32 11 603019 www.transit-lab.be
Paul Boutsen - CEO [email protected] +32 477 632920
Etienne Schouterden - technology developer +32 475 984423
WASTE REFINERY & GENCOAL is represented in Belgium - Poland - Czech Republic - UK - Donbass/Ukraine - Kazakhstan & Russia.
representatives: Poland: Prof. Marian Kurzac, + 48 607340450, [email protected] Czech Republic: eslav Valošek, + 42 0724762850, [email protected] UK: Gerry Smith, + 44 7900885916, [email protected] Russian speaking countries: Yuriy Ponizovaniy, + 38 0676200250, [email protected]
IPAS, Industrial Processes – Active Services, designs and builds ‘tailor made’ installations as an independent and highly experienced partner for all refining and separation challenges. IPAS has over 30 years of international experience in • Optimizing industrial processes • Refining raw materials and waste • Separating coal, raw materials and waste • Applying wet and dry technologies
