a

b

a

- 22.722,3

d

d

Panel Door

3SB5 Mounting details for cylinder 22 mm

a = 30 mm (exceptions below)a = 50 mm for Mushroom Actuatorsa = 40 mm for Twin Push Button Actuatorsb = 40 mm for Contact Blocks with 1 contact (exceptions below)b = 50 mm for Mushroom Actuators and for Contact Blocks with 2 contactsb = 60 mm for Twin Push Button Actuatorsd = Cylinder diameter ( 22 mm)

1. Actuator 2. Panel Door 3. Holder 4. Pressure Screws 5. Contact Block 8. Shim10. Integrated LED illumination module 1

3SB5 Operating Instruction Manual

Operating Instructions

Warning :Hazardous Voltage can cause

Electric Shock and burns.Disconnect Power before proceeding

with any work on this equipment

1

2

3

4

5

10

8

11

22

33

44

57

Step 1: Pass the Actuator (1/6) through the Cutout from the front into the Holder (3)

Step 2: Lock the Actuator (1/6) with Holder (3) by turning it Clockwise

Step 3: Fix Holder (3) by tightening two pressure screws (4) of the holder (3) to make it both vibration-proof and twist proof (Maximum Tightening torque = 0.8 Nm)

Step 4: Fit the Contact Block (5) or Lamp holder (7) by snapping into the Slots of Holder (3)

DETAIL A

NOTE: 1NC/2NC Contact Block (5) should be assembled only in slot 12(See DETAIL A) of Holder (3). 1NO/2NO Contact Block (5) should be assembled only in slot 43 (See DETAIL A) of Holder (3). Lamp Holder (7) / Integrated LED (10) illumination modules should beassembled only in slot 56 (See DETAIL A) of the Holder (3). 2

1

2

3

1

3

43

2

2

3

6

6

3

4

3

2

DETAIL A

10

1

DETAIL B

DETAIL C

To remove Contact Block (5) from Holder (3), unlatch the snap-on feature by pressing the Shim (8) in the direction as shown in DETAIL B

To remove Lamp Holder (7) from Holder (3), unlatch the snap-on feature by pressing the Shim (9) in the direction as shown in DETAIL C

To mount and actuate the Contact Block (5) in the middle pole (Slot "56";Refer DETAIL A) of the Holder (3): - Two numbers of Thrust Pads (11) should be press fitted into the slots of Sliders (12) of Selector Actuator (6). - One number of Thrust Cap (13) should be press fitted into the pusher (14) of PushButton Actuator (1). CAUTION: Mounting the Contact Block in the middle pole is not possible for Luminous version.

For Actuating Contact Blocks in the Middle pole of the holder:11 .... Accessory Thrust Pad (3SB5912-0AN) for Selector Actuators13 .... Accessory Thrust Cap (3SB5902-0AA) for PushButton Actuators

Step 1: Pass the Compact Pilot Light / Compact LED (15) through the Cutout from the front into the Ring Holder (16)

Step 2: Tighten the Compact Pilot Light / Compact LED (15) with Ring Holder (16) by turning Ring Holder (16) Clockwise

Mounting of 3SB5 Compact Pilot light / 3SB5 Compact LED

3

DETAIL B

5

3 8

5

3

DETAIL C

7

3

9

7

3

11

12

6

1314

13

15

16

2 152

16

Mounting of 3SB5 Lens AssemblyStep 1: Pass the Lens assembly (24) through the Cutout from the front into the Holder (3).

Step 2: Lock the Lens assembly (24) with Holder (3) by turning it Clockwise.

Step 3: Fix Holder (3) by tightning two pessure screws (4) of the Holder (3) to make it both vibration proof and twist proof (Maximum Tightning torque = 0.8Nm)

Step 4: Fit the Lamp Holder (7) by snapping into the slots (5-6) of the Holder (3).

4

24

2 3

24

4

24

23 7

50$

50$

100$

50$

50$

50$50$

3 Position Momentary 2 Position Maintained 3 Position Maintained2 Position Momentary

3SB5 Selector Switch short knob positions

Mounting of 3SB5 Twin Push Button Actuator

Step 1: Pass Twin Push Button Actuator (35) through the cut out of the Panel (2) from front, into the Holder with Contact Blocks (36)

Step 2: Lock the Twin Push Button Actuator (35) into the Holder with Contact Blocks (36) by turning it clockwise.

Caution:1. The Twin Push button actuator (35) should be assembled in such a way that the Pusher with symbol '0' (37) of Twin Push button actuator (35) should be on the Top, & should actuate the NC Contact Block only.2. For illuminated Twin Push Button Actuator, only the "Integrated LED illumination module" to be used for illumination.

5

35

2 36

37

35

50$

50$

50$

50$

50$ 50$ 50

$ 50$ 50$ 50$

50$50$

50$ 50$50$

50$

3SB5 Key Actuator's Key positions

O I

K O I

K

O I

K K

2 Position Maintained 2 Position Momentary

O I

O

K

3 Position Maintained

O

III

K

I IIOK

K

I

O

II

K

K

K

3 Position Momentary

I

O

II

K

K- Key removal position.

Step 1: Unscrew the Push Button Front ring (17) and then unscrew the Disc (18)

Step 2: Replace the Lamp (19) by holding and gripping with Accessory "Lamp grip (20)" (3SB5902-2AD). After replacing tighten back the Disc & PushButton Front ring.

Step 1: Unscrew the Selector Front ring (21) and detach the Knob (22)

Step 2: Replace the Lamp (19) by holding and gripping with Accessory "Lamp grip (20)" (3SB5902-2AD). After replacing fit the knob (22) and tighten with screwing of Selector Front ring (21)

Replacement of 3SB5 BA9s Lamp/LED in Illuminated Push Button Actuators

Replacement of 3SB5 BA9s Lamp/LED in Illuminated Selector Actuators

Replacement of 3SB5 BA9s Lamp/LED in Compact Illuminated modulesStep 1: Delatch the Lens (23) by turning it anticlockwise and detach.

Step 2: Replace the Lamp (19) by holding and gripping with Accessory "Lamp grip (20)" (3SB5902-2AD). After replacing, fit the Lens (23) by turning it clockwiseon the housing of Compact Illuminated module.

I K

6

18

17

19

20

19

21

2219

20

19

23

1919

20

Replacement of "Indicator Cap" of Twin Push button with "Indicator lens (3SB5912-0BB)"

Step 1: Press both the pushers (37 & 38) simultaneously to their maximum travel with the fingers & then hold & pull the indicator cap (39) to remove it from the Twin Push button actuator (35).

Step 2: Press fit the "Indicator Lens", 40 (3SB5912-0BB) in between the Pushers (37 & 38), till the click sound is heard.

Step 3: Press both the Pushers (37 & 38) to their maximum travel to check their proper functioning.

7

3537

38

39

37

38

40

8

29

1...6

16,5 24

11

29

11

*

23

24

17

*36 47

45

40

27

40

24

24

2

30

21

17

17

17 17

17

Normal Push Button Actuator with Holder, 1NC Contact Blockand Integrated LED

Normal Push Button Actuator with Holder

Raised Push Button Actuator with Holder Selector Actuator with Holder

Mushroom Twist to release Actuator with Holder Mushroom Momentary Actuator with Holder

Key Actuator with Holder 2NO/2NC/1NO+1NC Contact Block(Front Mounting)

i) Finely Stranded Cable with end Sleeves: 2 X 0.5 to 1.5 sqmmii) Solid Conductor: 2 X 1 to 2.5 sqmm.iii) Solid Conductor with end sleeves: 2 X 0.5 to 0.75 sqmm.iv) Finely Stranded cable with end sleeves: 2 X 1 to 1.5 sqmm (for compact variants) i) M3.5 for all variants except compact variants. Tightening torque: 0.8 to 1.2 Nm

Supply input condition for the DC versions of 3SB5 Integrated LED and Compact LED illumination modules :

General Guidelines:For ease of viewing & operating, the mounting of the Holder (3)inside the panel door, should be in such a way that, the numberson the Holder (3) and the Shim (8 or 9) are on the top side

Conductor Cross-sections (Screw terminals):

Terminal Screw:

Permissible ambient temperature range:

Degree of Protection:

While mounting the actuators (Push Button, Selector orMushroom actuators) into the Holder (3), always hold theFront ring (17 or 21) only

ii) M3 for Compact variants (Compact LED and Compact BA9s) Tightening torque: 0.8 Nm

Screwdriver blade width: 5.5 mm

Input DC voltage: Filtered, Full wave, Bridge rectified.

In Operation: -25 $C to +60 $CStorage and transport conditions: -40 $C to +80 $C

IP65 : in general (exceptions below)IP67 : Push Buttons, illuminated push buttons, and Pilot lights with protective caps.IP54 : Key switches (Safety Locks with key mounting)IP20 : Terminals of contact modules and illumination modules (Contact blocks and lamp holder).

9

45

31

*20

*36 47

33

55

45

24,5

20,5

28

40

57

37,5

3015

6

20

11

28

11

*20

45

31

28

11

53

15

28,5

55

55

45

20,5

25,8

1NO/1NC Contact Block (Front Mounting) 1NC/1NO Contact Block (Base Mounting)

BA9s Lamp Holder

Lens assembly with Holder

Wide Band LED with Holder and Lens Assembly

Compact LED/BA9s Pilot Lightillumination module

Integrated LED

Lamp holder front connection

10

Twin Push Button Actuator with Holder

Terminal Screw M3.5

Assembly of 3SB5 Enclosures

Step 1: Press fit the 'Front connection contact Blocks (25)' or 'Lamp Holders' (not shown) in the 'mounting plate (26)' slots of 'Lower housing assembly (27)'

Step 2: Insert the '0 ring (28)' on the 'Actuator (29)'. And then insert that actuator inside thehole of 'Upper housing assembly (30)'.

Step 3: By Pressing the actuator firmly from front,turn it anticlockwise from back, using the "Mounting tool (3SB5902-2BX), 34".

Step 4: Lock the actuator movement using Screw (31) in Plastic Push button enclosures or screw-washer assembly (32) in Metal Push button enclosures.

Step 5: Assemble the Lower housing assembly (27) and Upper housing assembly (30) and tighten the 4 screws (33) provided in Upper housing assembly (30) (Tightening torque = 1.5 Nm 10%Nm)

11

2527

26

28

29

30

31/32

27

30

33

34

a50

18

80

b6

6

55

Numbers of command points a b c

1 88 76 M202 124 112 M203 162 150 M204 200 188 M256 276 264 M25

Earthing Screw (For metal Enclosures only)

Push Button Enclosures (Plastic & Metal)

12

For M4x30 mounting Screw 4X

c

68

80

6

a100

30

25

50

20

Numbers of command points a2 1243 162

Pendant Push button Enclosures (Metal only)

13

DisposalSiemens Products are environment friendly, whichpredominantly consist of recyclable materials.For disposal we recommend disassembling and separationinto following materials:METALS : Segregate into Ferrous & Non Ferrous types forrecycling through authorised dealer.

PLASTICS : Segregate as per material type for recyclingthrough authorised dealer.Because of the long lifetime of Siemens products the disposalguidelines may be replaced by other national regulations whentaking the product out of service.The local customer care service is available at any timeto answer disposal-related questions

Siemens Ltd.Industry SectorLV Control & Distribution ProductsThane Belapur Road, Thane 400601Fax: +91 22 27645627E-mail: lvsgr-mktg.indiasiemens.comCustomer Care Toll free no. 1800 220 987Email: adscs.indiasiemens.com Order No. A5E03018444000A-DS04

Siemens Ltd.SGR-01-102-071

Product development is a continuous process. Consequentlythe data indicated in this booklet is subject to change withoutprior notice.

14

Control Point configuration in Push Button stations using Front Connection Lamp Holder 230 V AC

Similar alternate control points to be used for 230 V AC in 2 way, 3 way & 6 way Push Button stations. (Metal / Plastic)

= Control point / ON

Representation shown for 4 WAY

Sheet 1Viewsnew_view_1new_view_3new_view_4new_view_95

Sheet 2Viewsnew_view_6new_view_7new_view_8new_view_59new_view_60new_view_61new_view_69left_70new_view_71left_72A

Sheet 3Viewsnew_view_75Bnew_view_77Cnew_view_89new_view_90new_view_91new_view_93new_view_94

Sheet 4Viewsnew_view_114new_view_115new_view_116new_view_119

Sheet 5Viewsnew_view_17new_view_18new_view_19new_view_20new_view_124new_view_125

Sheet 6Viewsnew_view_28new_view_29new_view_66new_view_67new_view_1new_view_2new_view_3new_view_4new_view_5new_view_6new_view_7new_view_8new_view_9new_view_96new_view_97

Sheet 7Viewsnew_view_138new_view_139new_view_140new_view_141

Sheet 8Viewsnew_view_31new_view_33

Sheet 9Viewsnew_view_42new_view_43new_view_44new_view_47new_view_50new_view_51new_view_53new_view_54

Sheet 10Viewsnew_view_45new_view_46new_view_48new_view_56new_view_58bottom_65new_view_101new_view_103new_view_107new_view_143top_144

Sheet 11Viewsnew_view_131new_view_132new_view_133new_view_134new_view_152

Sheet 12Viewsnew_view_35left_36bottom_37

Sheet 13Viewsnew_view_136left_137

Sheet 14Viewsnew_view_123new_view_149new_view_153