Wandres+dietronic light

35
Combined Brusher and Oiler Unit

description

Combined system for brushing and lubrication of blanks during the moulding process.

Transcript of Wandres+dietronic light

  • 1. CombinedBrusherandOiler Unit

2. Integrated brusher and Oiler unitSettable Options: Cleaning and oiling Only Cleaning Only Oiling Only transport 3. CombinedBrusher and Oiler Unit 4. CleaningCleaning in production4 reduces scrap and rework improves process safety ensures function of the product saves money! 5. Self-cleaning of linearbrushCompressed airwith sonic speedRoto-rackCentral suctionLinear brushWashing vs brushingWashing machinesWandresEvomat-CleanerCevomat-CleanerIngromat sprayer(transparent Ingromat fluidshown green for clarity)Advantage:Constant, maximumcleaning qualityNo washing medium necessary (environment)Cleaning of all kinds of blanks possible(steel, galvanised blanks, aluminium, black steel, tailored blanks) low operating cost small footprint 6. 6Washing vs brushingWashing machinesWandresEvomat-CleanerCevomat-CleanerAdvantage:Machine requires little spaceLow running costsLow acquisition costsGreater allowances if blanks aredamagedDrawbacks:Rotating brushes wear off unevenlySqueeze rollers may be damaged.Consequence: dents caused by oilstains, substantial costs for replacingrollersInsufficiant seal of squeeze rollers inpunching processes 7. 7170460670132502783206811400120010008006004002000costT Invest Energy/a Water/a Waste removal/atype of costWandres EVOMATwashingmachine74 Magnetto plants equipped withWandres brush cleaner EVOMAT:-Germany, two lines-Poland, two lines-Turkey, one line-Brazil, one lineCost comparison fromMagnetto Germany: 8. Sword Brush principle8 9. Video Sword Brush with pressure buffer Sword Brush BIP 46 Constant wiping force on uneven surfaces Optimum cleaning quality Compensation of filament wearing9 10. Belt cleaning10Before cleaningAfter cleaning 11. Cevomat: cleaning of coilCleaning afterslitting11 12. Lubrication stage12 13. We take care of the environmentWith our machines we ensure you significantenergy and lubricant savingsThanks to the controlled dosing systemAnd less oil mist dispersion thanks to the effectiveaspiration system 14. We take care of the environmentSistemi aContattoLubricants also affect postprocessing procedures such aswelding, compatibility withvarious materials , antirustprotection, die condition, partscleaning, paint quality,housekeeping, environmentalcompliance, health and safety,waste treatment, and disposalcosts. 15. The SAGOMA TechnologyDietronic Modular Manifold TechnologyAutomatic volume adjustablethrough HFV (High Frequencyvalve)DT HFVCONTROLHeating System integrated withtemperature control for eachDT TEMP manifoldCONTROL 16. SAGOMA HFV Technology ThecontrollerDT TEMP CONTROLDT HFV CONTROL 17. SAGOMA Spray box extraction 18. The quality of sprayVery good quality of spray application withminimum overspray to controlMinimum distance betweennozzles 100 mmEach nozzles covers 50 mmConventional spraysystemDietronic Modular Manifold Technology100 mmImprecision sprayapplication with moreoverspray to control 19. The quality of spray100mm distance200mm50mm distance200mmDue to the design of Dietronic solution (just 50 mm distance), instead a conventional spraymachine, there is a substantial reduction of spray-oil mist . 20. The quality of sprayDue to the design of Dietronic solution (just 50 mm distance), instead a conventional spraymachine, there is a substantial reduction of spray-oil mist . 21. The keep-cleaning logicOpen system cant keep cleanClosed System to avoid any environment.oil penetration keep cleanand dry environment 22. The keep-cleaning logicMinimum contact withsheet surface due ergometric design.Auto cleaning systemEasy replacement 23. The keep-cleaning logic Oil mist aspirator Special design of thevacuum system Minimum blank/nozzledistanceTotal absence of spray-oilmist drops on the insidewalls dropping onto thepassing blank. 24. Easily maintenanceEasy estraction of spraychamber for:-Easy maintenance-Easy replacement-Easy cleaning 25. Height adjustment system 26. Motorized conveyorThe speed is adjustablethrough the touch panel 27. Recovery filtering system60 10 1ST stage filter 2nd stage filter 3rd stage filter 28. Friendly softwareNo special programming knowledge is required to draw up thespray program on the a touch panel 29. Friendly software8 different colors identifies 8 different steps of quantity of oil from 0,5 up to 10 g/m2 30. Auto blank learning system 31. Manual nozzle test in 3 stepsThanks to the manual nozzle test it is possible to provethe correct functioning of every single nozzle- Position the device over the nozzle- Push the button- Immediate feedback on the screen 32. Project configurationDESIGN ON THE SCREEN 33. Project configuration...RESULT 34. Easily maintenanceAll devices use PLC and Smarttouch screen.Possibility to have assistance ondistance. 35. Thank you for your attentionVisit our web siteDieTronic S.r.lVia Cav. Angelo. Manzoni 28,26866 Sant' Angelo Lodigiano(Lodi) ItalyTel: +39 0371 210 129Email: [email protected]