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The RV Manufacturing RevolutionIntroducing Complite Walls, Floors and Roofs – Structural Insulated PanelsBuild faster with less labour to make a stronger, lighter and better RV

www.worthingtoncaravanandrv.com.au

The RV ManufacturingRevolution Is HereStructural insulated panels (SIPs) are revolutionising the way caravans and RVs are built. The ability to assemble pre-built, fully machined wall, floor and roof panels that are strong and lightweight is providing significant, positive benefits to manufacturers.

RV customers are increasingly demanding better built RVs. The weight of caravans and RVs is becoming a higher priority for consumers as the trend to tow with lighter vehicles continues, together with an increased focus on minimising expenditure on fuel over long trips.

To meet this demand, we've extended our range of leading composite panel solutions to include lightweight, high strength composite wall, roof and floor panels.

As a caravan or RV manufacturer, you'll appreciate how these revolutionary panels improve productivity, product design and performance. Key benefits of our unique complete panels include:

• Significant Labour Savings¥ No need for labour intensive wall building team

¥ Re-assign labour to higher value tasks

Build More Vans¥ A much more productive build process with pre-built walls,

floors and roofs

¥ More floor space for RV assembly by eliminating wall and roof building tables

Other Cost Savings¥ Reduce cost with potentially lighter weight chassis

¥ Reduce warranty costs with a structural, integrated shell

¥ Reduce material purchasing and storage requirements

¥ Reduce waste - no offcuts

More Flexible Design

Just in Time Production System Improving Your Efficiency

CNC Machined¥ Confidence of precise dimensions complete with profile,

openings and rebates

¥ Conveniently ready to assemble with all openings pre cut

Cabling Ready¥ Conduits or passageways for internal cabling can

be pre-installed

Bendable for Curved Applications¥ Easy to achieve the preferred radius

¥ See image next page

Meeting Customer Demand and Improving Customer Satisfaction

The Complite structural insulated panels deliver significant benefits for end customers:

Exceptional Strength¥ High performance skins and cores for optimal panel

performance¥ Reduced need for frames¥ Excellent impact resistance to minimise damage and

maintain appearance

Lightweight¥ Lower weight ratios for easier towing and better fuel

economy¥ Improved RV performance

Premium Insulation¥ Thermal (heat)¥ Acoustic (sound)¥ Superior energy efficiency

Advanced Water and Moisture Resistance¥ Rot proof skins and core¥ One piece panels¥ Reduced potential for water ingress

Enhanced Weather Resistance¥ Reduced fade effect of UV light¥ Hail resistant

Chemical Resistance¥ Minimal impact from salt and other corrosives

Scratch Resistance

Outstanding Appearance¥ Attractive¥ Easy to clean¥ Choice of finishes

Benefits To Manufacturers Benefits To End Customers

Solutions Tailored to Your NeedsOur Complite Walls, Floors and Roofs are the best quality composites available and are completely customisable. With increasing demands from customers, we can tailor walls, floors and roofs to your precise manufacturing and construction requirements.

Structural Insulated Panels

Ready To Assemble RV Panels

Fully Bendable Curves & Angles Precision Machining

Skins

Cores Reinforcement & Cable Trunking

Made to Order, Made to Save

Skin types to choose from:

Fibreglass (FRP)

Thicknesses, colours & textures:¥ 1.6mm Internal skin¥ 2.0mm External skin¥ 2.4mm Heavy Duty skin

3mm Aluminium Composite Panel (ACP)

¥ Premium 3A Dibond¥ Economical ACP

Other as requested

We have a range of core materials to suit your individual applications and cost requirements:

¥ High strength Extruded Polystyrene (XPS) core¥ Structural closed cell PVC and PET cores¥ Low duty Expanded Polystyrene (EPS) core¥ Ply for extra duty applications / reinforcements

The following sections and materials can be incorporated to suit your load requirements:

Box sections can be integrated to strengthen high load areas and to provide for trunking services (electric) and for cabinet anchoring. Choose from

¥ Aluminium Extrusion¥ Fibreglass Pultrusion

Inner Skin

Core

Optional Reinforcement

& Cable Trunking

Optional Channels

for Wiring & Plumbing

Outer SkinFibreglass

Gelcoat Laminate

or

ACP Aluminium Composite

Panel

Fibreglass or Aluminium Skin

The Worthington Difference

Our entire organisation is committed to:

As a division of Worthington Industries, a specialist manufacturer providing high-quality composites since 1975, we are proud of our intensive focus on strategic research and continuous improvement.

With investments in state of the art equipment and cutting edge technology, alongside proven and tested high quality materials and processes, we can provide the Caravan & RV industry with value- added composites and plywood products. We've built a reputation as a trusted supply partner to the RV industry. Our team of leading engineers, managers and manufacturing staff are dedicated to providing complete reliability in product, service and delivery.

Safety First

Competitive Pricing

On-Time Delivery

Customer Partnerships

Engineering & Design

Quality Assurance

Professional Service

Innovation Excellence

Australian Made

Experience That Counts

Full Integration Systems

Customisation & Technical SupportPotentially the greatest benefit for caravan and RV manufacturers is our ability to tailor composite panel solutions to suit your individual production techniques and design requirements.

Our dedicated technical support team of engineers will work with you to ensure that the transition to integrate Complite panels into your manufacturing process is as smooth as possible.

15 Enterprise Way, Bayswater Victoria 3153 Phone: (03) 9729 1277 Fax: (03) 9729 8664 enquiries@worthingtoncaravanandrv.com.au www.worthingtoncaravanandrv.com.au

A Certified BusinessFor your assurance and to support our mission as a professional, quality organisation, Worthington Industries is certified to:

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