Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout...

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Wafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director Silicon Systems Group Applied Materials

Transcript of Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout...

Page 1: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

Wafer-Level Packaging Inflection

Breakout Session 2

2011 Investor & Analyst Meeting

March 23, 2011

Sesh Ramaswami

Senior Director

Silicon Systems Group

Applied Materials

Page 2: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Safe Harbor Statement

This presentation contains forward-looking statements, including those

regarding Applied’s products, strategic position and growth opportunities.

These statements are subject to known and unknown risks and

uncertainties that could cause actual results to differ materially from those

expressed or implied by such statements, including but not limited to: the

level of demand for Applied’s products, which is subject to many factors,

including: uncertain global economic and industry conditions, business

and consumer spending, demand for electronic products and

semiconductors, and customers’ utilization rates and new technology and

capacity requirements; Applied’s ability to (i) develop, deliver and support

a broad range of products and expand its markets, (ii) obtain and protect

intellectual property rights in key technologies, and (iii) attract, motivate

and retain key employees; and other risks described in Applied’s SEC

filings. All forward-looking statements are based on management’s

estimates, projections and assumptions as of March 23, 2011, and

Applied undertakes no obligation to update any forward-looking

statements.

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Page 3: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Double

Patterning

22nm Line and Space

Major Inflections Adding Complexity

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Source: Chipworks, Micron Technology

Copper

Damascene

Through-Silicon

Via (TSV)

3D Device

Interconnect Advanced

Patterning

Advanced

Packaging Transistor

Page 4: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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End Markets Driving Advanced Packaging

Mobility

Enhanced Multimedia

Form Factor

Longer Battery Life

4

Servers

Break Through Memory Wall

– Multi-Core CPU Support

Energy Conscious Processing

Page 5: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Advanced Packaging Solves “Memory Wall” Issue

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Logic Fast Memory Slow Logic Fast Memory Fast

Increased DRAM Density, Reduced DRAM-CPU Latency

DRAM DIMM

8X Capacity – Multi DIMM (conceptual)

8X Capacity – Single DIMM

Increase in Parallel Connections

Page 6: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Mobile Devices Require Enhanced Chip Performance Stacked Chip vs. Package-on-Package Capability

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8X Bandwidth

Improvement

50% Less

Power

Consumption

35% Smaller

Package Size

Source: ITRI, Nokia Semicon Taiwan 2010

Micron Hybrid Memory Cube, cnet 2/10,/11

Page 7: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Migration to Higher Functionality 3D Technologies

Silicon Systems Group 7

Traditional

Wire Bonding

Substrate

Ve

rtic

al

Inte

gra

tio

n

Functionality RDL = Redistribution Layer

TSV = Through Silicon Via

Logic

Flip Chip

Substrate

Bump

Logic

Flip-Chip

Bump + RDL

Stacked Die w/TSV

Logic

Memory

Substrate

Flip-Chip

Bump + RDL + TSV

Chip-1 Chip-2

Substrate

Si

Memory

Processor

Memory

Memory

Memory

Substrate

Flip-Chip

Memory

Controller

Memory

Memory

Memory

Substrate

Flip-Chip

Memory

Stacked Die

Elpida, August 27 2009

Qualcomm, July 19 2010

Xilinx, Oct 26 2010

Samsung, Jan 1 2011

Micron, Feb 11 2011

Page 8: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Source: Gartner July ‘10, wafer starts in 12” equivalents

Foundry Capacity (Millions of wafer starts)

65nm ≤32/28nm 90nm

45/40nm

Calendar Year

Bump Ramp

Begins Bump + TSV Ramp

Begins

Long Runway Ahead for Wafer-Level Packaging

Page 9: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Enabling Production Ramp of Wafer-Level Packaging

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Bump (Flip Chip) TSV Stack

Source: Gartner, March, 2011

Projected total served market

>$800M in 2012

KEY PRODUCTS

Silvia™ Etch System

Proven high aspect ratio trench etch

Raider™-S Electrochemical Deposition

Leading gap fill capability

Charger™ PVD System

Highest productivity

Page 10: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Full Portfolio Solution for Bump/RDL & TSV Processes

Dry Etch

CMP

ECD

Cleans, Wet Etch, Strip

Bonding

PVD

Dielectric CVD

Thinning

Bump/RDL TSV

Applied

Core Products

Collaboration

Strong product portfolio and collaboration creates optimal

synergistic solution for customers

10

Semitool

Acquisition

Page 11: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Page 12: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Page 13: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Page 14: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Dual Damascene BEOL

14 Silicon Systems Group

Backside

TSV (IC Fab)

TSV Etch

CVD Oxide Liner

PVD Barrier/Seed

Copper Plating

CMP Cu

Thickness~700µm

Depth~50µm

Frontside

Silicon

Bump, RDL (1st)

PVD RDL

Plating RDL

PVD Under-bump

Plating Bump

Wet Etch PVD films

Depth~750µm

~2µm

TSV

[Packaging Fab]

Bonding, Thinning

CMP Silicon

Silicon Recess Etch

CVD Dielectric Passivation

CMP to expose Cu TSV

~5µm

~10µm

Bump

Polymer

Polymer

Cu RDL Cu UBM

Mn-1

Mn

Mn-1

M0

Bump

Polymer

Polymer PVD UBM

PVD RDL

Memory

Processor

Memory

Memory

Memory

Board

Flip-Chip

Memory

Bump, RDL (2nd)

PVD RDL

Plating RDL

PVD Under-bump

Plating Bump

Wet Etch PVD films

Page 15: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Strong Portfolio in Through-Silicon Via

Dry Etch CVD Ox Liner PVD CuBS ECD Cu Cu CMP

Profile/Depth,

Productivity

Step Coverage,

Parametrics

Step Coverage,

CoO

Hi Quality, Void

Free Fill

Endpoint,

Defects

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Producing the most integrated TSV development lots in the industry

Demonstrated

Performance

Applied

Product

Key

Requirement

Page 16: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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In-House, End-to-End Packaging Development

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. . . \ s anj os e\ s heet \ kt ca0330. dgn Sep. 27, 1999 12: 22: 24

Litho

BEOL

FEOL

Thin Film

PDC

Page 17: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director

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Opportunity Growth with Packaging Inflection

Growth Complexity Inflection

New chip architecture

Many new process steps

Time-to-market value of

integration

Mobile device and

cloud computing are

demand drivers

Form factor and chip

performance require

bump at ~40nm

and TSV at ~20nm

~$800M opportunity in

2012

TSV ramp to come

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+ =

*2012 market opportunity - Source: VLSI 2010, Gartner Mar’11 (2012 forecast)

Page 18: Wafer-Level Packaging Inflection - Applied MaterialsWafer-Level Packaging Inflection Breakout Session 2 2011 Investor & Analyst Meeting March 23, 2011 Sesh Ramaswami Senior Director