vvvv - | ICAR · 1.0 Overview 2.0 Operations 3.0 Maintenance 2.01 Milking 2.02 Sampling 2.03...

11
Speedsampler Operator Manual Last Updated 14 November 2012 © Waikato Milking Systems Ltd

Transcript of vvvv - | ICAR · 1.0 Overview 2.0 Operations 3.0 Maintenance 2.01 Milking 2.02 Sampling 2.03...

Page 1: vvvv - | ICAR · 1.0 Overview 2.0 Operations 3.0 Maintenance 2.01 Milking 2.02 Sampling 2.03 Washing 2.04 Flask Drainage 2.04.01 To improve cleaning 3.01 Every Milking

vvvv

Speedsampler

Operator Manual

Last Updated 14 November 2012© Waikato Milking Systems Ltd

Page 2: vvvv - | ICAR · 1.0 Overview 2.0 Operations 3.0 Maintenance 2.01 Milking 2.02 Sampling 2.03 Washing 2.04 Flask Drainage 2.04.01 To improve cleaning 3.01 Every Milking
Page 3: vvvv - | ICAR · 1.0 Overview 2.0 Operations 3.0 Maintenance 2.01 Milking 2.02 Sampling 2.03 Washing 2.04 Flask Drainage 2.04.01 To improve cleaning 3.01 Every Milking

1.0 Overview

2.0 Operations

3.0 Maintenance

2.01 Milking

2.02 Sampling

2.03 Washing

2.04 Flask Drainage

2.04.01 To improve cleaning

3.01 Every Milking

3.02 Every 150 milkings

1.01 Speedsampler

Contents PageContents Page

Last Updated 14 November 2012

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Page 5: vvvv - | ICAR · 1.0 Overview 2.0 Operations 3.0 Maintenance 2.01 Milking 2.02 Sampling 2.03 Washing 2.04 Flask Drainage 2.04.01 To improve cleaning 3.01 Every Milking

1.0 Overview

Waikato MKV Milk Meter

Agitator button

Activator Hole

Speedsampler

Sampler Head O ring

Sampler Head

Wash Cap

Speedsampler Flask

Lifter

Tap

1.01 Speedsampler

1.0 Overview

© Waikato Milking Systems LtdLast Updated 14 November 2012

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2.0 Operations

2.02 Milking

Turn on the vacuum to the milking machine.

The recommended milking vacuum range for

the Speedsampler is between 40 and 50 kPa

Ensure the Wash Cap is plugged to the cap

strap.

Cap Strap

Set the Speedsampler by simultaneously

blocking the Activator Hole and pressing the

Agitator Button. This ensures that the drain

valve closed and that the Speedsampler is

ready for milking. (This procedure will also

purge the flask if required.)

Turn Tap at the bottom of Speedsampler flask

to the MILK position -

Last Updated 14 November 2012

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2.03 Sampling

Place a clean sample vial into the Sampler Head

Put the cups on the cow

When the cow has finished milking, and before

applying the cluster to the next cow, read the

milk yield from the scale on the flask.

Press the Agitator button. This puts the

Speedsampler into agitation mode. Mixing

stops once activator hole is closed.

Place a clean sample vial into the Sampler Head

Put the cups on the cow

When the cow has finished milking, and before

applying the cluster to the next cow, read the

milk yield from the scale on the flask.

Press the Agitator button. This puts the

Speedsampler into agitation mode. Mixing

stops once activator hole is closed.

The Speedsampler will automatically drain the

flask, fill the sample vial, and reset itself ready

for the next cow.

Apply the cluster to the next cow. The air

entering the system as the cluster is applied will

© Waikato Milking Systems LtdLast Updated 14 November 2012

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Unplug the cap strap from the wash cap.

The Speedsampler is designed to wash when connected to a normal milking machine circulation

cleaning system

2.03 Washing

purge the bypass tube.

Remove the sample vial at any time after it has

filled and before activating the Speedsampler to

get a milk sample from the next cow.

The vial containing milk from the previous cow

can stay on the sample head without being

contaminated by milk from the cow who is

currently milking right up until it has finished

milking.

The milk from the previous cow must be

removed before the Speedsampler before it is

activated to take a sample.

Place a fresh clean empty sample vial onto the

sample head to receive a milk sample from the

next cow.

Do not place preservative in the sample vial until

it has been removed from the Speedsampler

after the cow is milked.

Last Updated 14 November 2012

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Remove the sample vial.

Place the wash cap onto the sample head.

Turn the Tap into Wash position -

Press the Agitator Button and start the wash

system in the usual way. Cleaning fluids will

flood the flask and circulate through the bypass

tube and sample head.

Turn the Tap onto Drain position -

This will fill the sample vial.

The Speedsampler can be drained at any stage during operation.

2.04 Flask Drainage

For the Speedsampler to adequately clean in place, the milk meter flask must completely fill

with cleaning solution, and the solution must circulate through the meter and Speedsampler

for at least three minutes. To achieve this, make sure that the milking machine is rinsed with

at least 15 litres per cluster of cold water followed by at least 10 litres per cluster of hot water

containing detergent, and that the flow rate through each cluster is at least 3.5 litres per minute

© Waikato Milking Systems LtdLast Updated 14 November 2012

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2.03.01 To improve cleaning.

The Speedsampler cleaning can be improved by draining the flask two or three times during

washing.

Turn the tap to the DRAIN position for about one

second, then return it to the WASH position, or

briefly block the agitator hole.

The flask will drain and refill with fresh cleaning

solutions.

Last Updated 14 November 2012

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3.0 Maintenance

3.01 Every Milking

2.01.01 Sampler Head

Check the Sample Head O-ring, and manually clean it if necessary.

Dismantle the Speedsampler, check all components, and manually clean or lubricate them if

necessary

3.02 Every 150 milkings

© Waikato Milking Systems LtdLast Updated 14 November 2012